Automatic processing device for citrus reiculata Blanco slices
By designing automated processing components and multi-function driving components, the multi-process automatic switching and uniform processing of the Wogan slice processing device are achieved, which solves the problems of single functions and low efficiency of the existing devices, and improves processing efficiency and stability.
Patent Information
- Application Number
- CN202510654358.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-21
- Publication Date
- 2025-07-11
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing Wogan slice processing device has a single function, making it difficult to achieve integrated multi-process integration, low degree of automation, and frequent operation of staff, resulting in high labor intensity and product quality decline, and inconvenient batch loading and unloading materials, and low work efficiency.
An automatic processing device for Wogan slices is designed, including automated processing components and multi-functional driving components. Through the cooperation of the turntable and hydraulic rod, the color protection, sugar stains and drying treatments can be achieved. The meshing of the spiral rod and the gear drives the uniform convection mixing of the color protection liquid and sugar liquid, and efficiently drying with the exhaust fan and heating pipe, supporting convenient batch loading and unloading.
It improves the automation degree and efficiency of Wogan slice processing, ensures uniformity of the treatment liquid, avoids concentration unevenness and operation errors, increases the stability and convenience of the device, and realizes convenient and stable processing in multiple processes.
Smart Images

Figure CN120283859A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of processing of ponkan slices, and specifically to an automatic processing device for ponkan slices. Background Art
[0002] With the improvement of people's living standards and the change of consumption concepts, deep-processed products with ponkan as the raw material, such as ponkan slices, are widely welcomed by the market due to their unique flavor, good taste and rich nutritional value. During the production and processing of ponkan slices, after the ponkan is sliced, in order to maintain its bright color and good taste, it is necessary to use a processing device to perform color protection treatment, sugar pickling treatment and subsequent drying treatment on the ponkan slices.
[0003] However, the existing processing devices are relatively single in function. Most devices can only complete a certain link in the processes such as color protection treatment, sugar pickling treatment, and drying treatment, and it is difficult to achieve the integration of multiple processes. At the same time, the staff need to frequently switch operations between different devices, which not only increases the labor intensity, but also easily leads to a decline in product quality due to operation errors, and the degree of automation is low; and the existing processing devices cannot perform convenient and stable batch loading and unloading and batch processing of ponkan slices during the actual working process, with low working efficiency and poor practicability. Therefore, it is necessary to provide an automatic processing device for ponkan slices to meet the needs of users. Summary of the Invention
[0004] In view of the problems existing in the existing automatic processing device for ponkan slices, the present invention is proposed.
[0005] To solve the above technical problems, according to one aspect of the present invention, the present invention provides the following technical solution: An automatic processing device for ponkan slices, including a device bottom plate and a protective top plate. An automatic processing component is installed on the device bottom plate, and a multi-functional driving component is installed on the protective top plate. The automatic processing component includes a first processing cylinder, a second processing cylinder and a third processing cylinder. A tray is rotatably connected in both the first processing cylinder and the second processing cylinder through bearings. First positioning rods and support rods are welded and fixed on the tray. A diversion cylinder is welded and fixed on the support rods. A spiral rod is rotatably connected on the tray. A second positioning rod and a driven shaft are rotatably connected on the inner bottom surface of the third processing cylinder. A second gear is welded and fixed on the second positioning rod. A third gear is meshed and connected to the second gear. The third gear is welded and fixed on the driven shaft. An exhaust fan is welded and fixed on the driven shaft.
[0006] As a preferred embodiment of the present invention, the following is provided: A support base is fixedly welded to the bottom end surface of the device base plate. The support bases are distributed at equal angles on the bottom end surface of the device base plate. A fixed rod is fixedly welded to the support base. A first hydraulic rod is fixedly connected to the fixed rod. The top end of the first hydraulic rod is fixedly connected to a connecting plate. Second hydraulic rods are fixedly connected to both sides of the connecting plate. The top ends of the second hydraulic rods are fixedly connected to the protective top plate.
[0007] As a preferred embodiment of the present invention, the following is provided: A connecting cylinder is fixedly welded to the bottom end surface of the protective top plate. A sealing gasket is fixedly connected to the inner wall of the connecting cylinder. The sealing gasket is in contact with the outer wall of the first treatment cylinder. A second servo motor is fixedly connected to the bottom end surface of the device base plate. A first turntable and a rotating rod are fixedly welded to the output shaft of the second servo motor. A first shifting rod is fixedly welded to the rotating rod. A sleeve is rotatably connected to the central part of the device base plate. The sleeve is sleeved on the first hydraulic rod. The diameter of the first hydraulic rod is smaller than the inner diameter of the sleeve. A second turntable, a second shifting rod, and a fixing plate are fixedly welded to the sleeve. Six second shifting rods are provided, and the six second shifting rods are distributed at equal angles on the sleeve.
[0008] As a preferred embodiment of the present invention, the following is provided: The first treatment cylinder, the second treatment cylinder, and the third treatment cylinder are all fixedly welded to the fixing plate. The first treatment cylinder, the second treatment cylinder, and the third treatment cylinder are distributed at equal angles. Inner gears are fixedly welded in both the first treatment cylinder and the second treatment cylinder. A first gear is fixedly welded to the bottom end of the screw rod. The first gear is meshed with the inner gear. The screw rods are distributed at equal angles on the support plate. The screw rods correspond to the flow guiding cylinder and the first gear one by one.
[0009] As a preferred embodiment of the present invention, the following is provided: The first positioning rod is fixed at the central part of the support plate. The second positioning rod is fixed at the inner central part of the third treatment cylinder. The top end surface of the first positioning rod is flush with the top end surface of the second positioning rod. The cross-sections of both the first positioning rod and the second positioning rod are rectangular. The third gears are distributed at equal angles on the second gear. The third gears correspond to the exhaust fans one by one through the driven shafts.
[0010] As a preferred embodiment of the present invention, the following is provided: A heat insulation frame and a flow splitting frame are fixedly welded to the third treatment cylinder. An electric heating tube and a heat conducting tube are fixedly installed in the heat insulation frame. The middle part of the heat conducting tube is spiral. The bottom end of the heat conducting tube is fixedly connected to a ventilation tube. The exhaust fans correspond to the ventilation tubes one by one. The top end of the heat conducting tube is fixedly connected to a fixing frame. The top side end of the fixing frame is connected to a connecting pipe. The bottom end of the connecting pipe is connected to the top of the flow splitting frame. Exhaust holes are provided on the side end of the flow splitting frame. The exhaust holes are equally spaced on the flow splitting frame.
[0011] As a preferred embodiment of the present invention, the following is provided: a limiting block is fixedly welded on the inner side end face of the fixed frame. A moisture-removing mesh plate, an activated carbon mesh plate and a cover plate are connected in a limiting and sliding manner inside the fixed frame. A first clamping groove is opened on the side end of the cover plate. A first spring is fixedly welded on the top side end of the fixed frame. A first clamping rod is fixedly welded on the first spring. The first clamping rod is connected in a limiting and sliding manner inside the fixed frame. The end of the first clamping rod is clamped and connected in the first clamping groove.
[0012] As a preferred embodiment of the present invention, the following is provided: the multifunctional driving assembly includes a first servo motor. The first servo motor is fixedly welded on the top end face of the protective top plate. A driving rod is fixedly welded on the output shaft of the first servo motor. A second mesh plate is fixedly welded on the driving rod. A positioning groove is opened at the bottom of the driving rod. The cross section of the positioning groove is rectangular. The top of the first positioning rod is clamped and connected in the positioning groove. A slot is opened on the side end of the driving rod. A plug block is clamped and connected in the slot. A first mesh plate is fixedly welded on the plug block.
[0013] As a preferred embodiment of the present invention, the following is provided: the second mesh plates are evenly distributed on the driving rod. The first mesh plates are symmetrically distributed on both sides of the bottom of the second mesh plates. The first mesh plates are in contact with the second mesh plates. The first mesh plates and the slots of the plug blocks correspond one by one. Placing grooves are opened on both the first mesh plates and the second mesh plates. The placing grooves are evenly distributed on the first mesh plates and the second mesh plates.
[0014] As a preferred embodiment of the present invention, the following is provided: a second clamping groove is opened on the first mesh plate. A fixed handle is fixedly welded on the side end of the first mesh plate. A second spring is fixedly welded on the top end face of the second mesh plate. A second clamping rod is fixedly welded on the second spring. The second clamping rod is connected in a penetrating and sliding manner on the second mesh plate. The bottom end of the second clamping rod is clamped and connected in the second clamping groove. A limiting groove is opened on the first mesh plate. The plug block is fixed in the limiting groove.
[0015] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0016] 1. In the present invention, a first turntable and a second turntable are provided. By continuously rotating the first turntable, in combination with the rotating rod and the first shifting rod, the second shifting rod can be shifted, and the sleeve can be driven to rotate automatically and intermittently. Therefore, the fixing plate on the sleeve can drive the first treatment cylinder, the second treatment cylinder and the third treatment cylinder to perform automatic and stable position switching, and then the color protection treatment, sugar coating treatment and drying treatment of the ponkan slices can be gradually completed, effectively improving the automation degree of the processing device, and further improving the processing efficiency of the ponkan slices.
[0017] 2. The present invention is provided with an automated processing component. By switching the positions of the first processing cylinder, the second processing cylinder and the third processing cylinder, the first hydraulic rod and the second hydraulic rod can be combined to drive the multifunctional driving component to move downward, thereby driving the mandarin orange slices to be immersed in the color protection liquid and the sugar liquid in turn. At the same time, the multifunctional driving component can drive the support plate, and combined with the first gear and the internal gear, it can drive each spiral rod to automatically rotate during the revolution, thereby driving the color protection liquid in the first processing cylinder and the sugar liquid in the second processing cylinder to perform continuous and stable convection mixing treatment, thereby ensuring that the color protection liquid and the sugar liquid are always in a uniform state, avoiding the problem that the color protection liquid and the sugar liquid have uneven concentrations, resulting in different color protection or sugaring degrees of the mandarin orange slices due to different positions; similarly, the multifunctional driving component can also drive the second gear in the third processing cylinder, and combined with the exhaust fans at each third gear, multiple mandarin orange slices can be evenly and efficiently dried through electric heating tubes and heat conduction tubes, further improving the automation level and work efficiency of the processing device.
[0018] 3. The present invention is provided with a multifunctional driving component. Under the cooperation of the second card slot and the second card rod, combined with the plug block and the slot, the disassembly and installation of the first screen plate can be conveniently completed. Combined with the second screen plate and the various placement slots, the batch loading and unloading of mandarin orange slices can be conveniently completed; and the up and down movement of the multifunctional driving component can drive the batch of mandarin orange slices to perform color protection treatment, sugar treatment and drying treatment in sequence; and under the downward movement of the multifunctional driving component, by driving the positioning groove at the bottom of the driving rod, it is respectively engaged with the first positioning rods in the first processing cylinder and the second processing cylinder, and the second positioning rod in the third processing cylinder, so that the processing components in the first processing cylinder, the second processing cylinder and the third processing cylinder can be synchronously driven, thereby increasing the diversity and convenience of the processing device.
[0019] 4. The present invention is provided with a connecting cylinder and a sealing gasket. After the mandarin orange slices are subjected to color protection treatment and sugar-preserving treatment, under the driving action of the first hydraulic rod, the multifunctional driving component drives the mandarin orange slices to move upward and separate from the treatment liquid. At this time, the connecting cylinder and the sealing gasket are still not separated from the first treatment cylinder or the second treatment cylinder. Therefore, under the driving and rotating action of the multifunctional driving component, the mandarin orange slices can be driven to perform automatic centrifugal dehydration, thereby preventing excessive treatment liquid from being brought into the next treatment process, affecting subsequent treatment work, and increasing the working stability of the processing device. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the present invention will be described in detail below in combination with the accompanying drawings and detailed embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work. Among them:
[0021] Figure 1 is the overall three - dimensional structure schematic diagram of the present invention;
[0022] Figure 2 is the connection structure schematic diagram of the support rod and the flow guide tube of the present invention;
[0023] Figure 3 is the connection structure schematic diagram of the insertion block and the first net plate of the present invention;
[0024] Figure 4 is the connection structure schematic diagram of the first positioning rod and the driving rod of the present invention;
[0025] Figure 5 is the connection structure schematic diagram of the connecting pipe and the flow - dividing frame of the present invention;
[0026] Figure 6 is the overall main sectional structure schematic diagram of the present invention;
[0027] Figure 7 is the present invention Figure 6 magnified structure schematic diagram at position A;
[0028] Figure 8 is the main sectional structure schematic diagram of the heat - insulating frame of the present invention;
[0029] Figure 9 is the present invention Figure 8 magnified structure schematic diagram at position B;
[0030] Figure 10 is the main sectional structure schematic diagram of the sleeve of the present invention;
[0031] Figure 11 is the top - view structure schematic diagram of the second turntable of the present invention;
[0032] Figure 12 is the bottom - view structure schematic diagram of the device base plate of the present invention;
[0033] Figure 13 is the top - view structure schematic diagram of the fixing plate of the present invention;
[0034] Figure 14 is the top - view structure schematic diagram of the internal gear of the present invention;
[0035] Figure 15 is the main sectional structure schematic diagram of the driving rod of the present invention;
[0036] Figure 16 is the main sectional structure schematic diagram of the first net plate of the present invention;
[0037] Figure 17 is the top - view structure schematic diagram of the first net plate of the present invention.
[0038] In the figure: 1, device bottom plate; 2, automatic processing component; 201, first processing cylinder; 202, second processing cylinder; 203, third processing cylinder; 204, support plate; 205, first positioning rod; 206, support rod; 207, diversion cylinder; 208, screw rod; 209, first gear; 210, internal gear; 211, first discharge pipe; 212, second discharge pipe; 213, second positioning rod; 214, second gear; 215, third gear; 216, driven shaft; 217, exhaust fan; 218, heat insulation frame; 219, electric heating pipe; 220, heat conduction pipe; 221, ventilation cylinder; 222, fixed frame; 223, connecting pipe; 224, shunt frame; 225, exhaust hole; 226, limit block; 227, dehumidification mesh plate; 228, activated carbon mesh plate; 229, cover plate; 230, grab bar; 231, first card slot; 232, first spring; 233, first clamping rod; 3, support seat; 4, fixed rod; 5, first hydraulic rod; 6, connecting plate; 7, second hydraulic rod; 8, protective top plate; 9, multi-functional drive component; 901, first servo motor; 902, drive rod; 903, positioning slot; 904, slot; 905, insert block; 906, first mesh plate; 907, placement slot; 908, second card slot; 909, fixed handle; 910, second mesh plate; 911, second spring; 912, second clamping rod; 913, limit slot; 10, connecting cylinder; 11, gasket; 12, second servo motor; 13, first turntable; 14, rotating rod; 15, first lever; 16, sleeve; 17, second turntable; 18, second lever; 19, fixed plate. Detailed implementation manners
[0039] To make the above objects, features, and advantages of the present invention more obvious and understandable, the following detailed description of the specific implementation manners of the present invention is made in conjunction with the accompanying drawings.
[0040] In the following description, many specific details are set forth to fully understand the present invention. However, the present invention can also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the connotation of the present invention. Therefore, the present invention is not limited by the specific implementation manners disclosed below.
[0041] Secondly, the present invention is described in detail with reference to the schematic diagrams. When detailing the embodiments of the present invention, for the convenience of description, the cross-sectional views showing the device structure will be enlarged locally out of the general proportion, and the schematic diagrams are only examples and should not limit the scope of protection of the present invention herein. In addition, in actual production, three-dimensional spatial dimensions including length, width, and depth should be included.
[0042] Embodiment
[0043] To make the objectives, technical solutions, and advantages of the present invention clearer, the following will further describe the embodiments of the present invention in detail with reference to the accompanying drawings.
[0044] As Figure 1-17 shown, an automated processing device for ponkan slices includes a device bottom plate 1 and a protective top plate 8. An automated processing component 2 is installed on the device bottom plate 1, and a multi-functional driving component 9 is installed on the protective top plate 8. The automated processing component 2 includes a first processing cylinder 201, a second processing cylinder 202, and a third processing cylinder 203. A support plate 204 is rotatably connected in both the first processing cylinder 201 and the second processing cylinder 202 through bearings. A first positioning rod 205 and a support rod 206 are welded and fixed on the support plate 204. A diversion cylinder 207 is welded and fixed on the support rod 206. A spiral rod 208 is rotatably connected on the support plate 204. A second positioning rod 213 and a driven shaft 216 are rotatably connected on the inner bottom end surface of the third processing cylinder 203. A second gear 214 is welded and fixed on the second positioning rod 213. A third gear 215 is meshed and connected to the second gear 214. The third gear 215 is welded and fixed on the driven shaft 216. An exhaust fan 217 is welded and fixed on the driven shaft 216. The use of the multi-functional driving component 9 can conveniently complete the batch loading and unloading work of ponkan slices; and by using the position switching of the first processing cylinder 201, the second processing cylinder 202, and the third processing cylinder 203, combined with the multi-functional driving component 9, the color protection treatment, sugar preservation treatment, and drying treatment of ponkan slices can be gradually completed, effectively improving the automation degree of the processing device, and thus improving the processing efficiency of ponkan slices.
[0045] In this embodiment, a support base 3 is fixedly welded to the bottom end surface of the device base plate 1. The support bases 3 are distributed at equal angles on the bottom end surface of the device base plate 1. A fixing rod 4 is fixedly welded to the support base 3. A first hydraulic rod 5 is fixedly connected to the fixing rod 4. The top end of the first hydraulic rod 5 is fixedly connected to a connecting plate 6. Two second hydraulic rods 7 are fixedly connected to both sides of the connecting plate 6. The top ends of the second hydraulic rods 7 are fixedly connected to the protective top plate 8. A connecting cylinder 10 is fixedly welded to the bottom end surface of the protective top plate 8. A sealing gasket 11 is fixedly connected to the inner wall of the connecting cylinder 10. The sealing gasket 11 is in contact with the outer wall of the first treatment cylinder 201. The length of the first hydraulic rod 5 is less than the length of the connecting cylinder 10. A second servo motor 12 is fixedly connected to the bottom end surface of the device base plate 1. A first turntable 13 and a rotating rod 14 are fixedly welded to the output shaft of the second servo motor 12. A groove is formed in the first turntable 13, and the first turntable 13 and the rotating rod 14 face the same direction. A first shifting rod 15 is fixedly welded to the rotating rod 14. A sleeve 16 is rotatably connected to the central part of the device base plate 1. The sleeve 16 is sleeved on the first hydraulic rod 5. The diameter of the first hydraulic rod 5 is less than the inner diameter of the sleeve 16. A second turntable 17, a second shifting rod 18 and a fixing plate 19 are fixedly welded to the sleeve 16. The side end surface of the second turntable 17 is arc-shaped. The second turntable 17 is in contact with the first turntable 13. Six second shifting rods 18 are provided. The six second shifting rods 18 are distributed at equal angles on the sleeve 16. By continuously rotating the first turntable 13 and combining with the rotating rod 14 and the first shifting rod 15, the second shifting rod 18 can be toggled, and the sleeve 16 can be driven to rotate automatically and intermittently. Therefore, the fixing plate 19 on the sleeve 16 can drive the first treatment cylinder 201, the second treatment cylinder 202 and the third treatment cylinder 203 to perform automatic and stable position switching, and then the color protection treatment, sugar pickling treatment and drying treatment of the ponkan slices can be gradually completed.
[0046] In this embodiment, the first processing cylinder 201, the second processing cylinder 202, and the third processing cylinder 203 are all welded and fixed to the fixed plate 19. The first processing cylinder 201, the second processing cylinder 202, and the third processing cylinder 203 are arranged at equal angles. The first processing cylinder 201, the second processing cylinder 202, and the third processing cylinder 203 are all in contact with the device bottom plate 1. Inner gears 210 are welded and fixed inside both the first processing cylinder 201 and the second processing cylinder 202. First discharge pipes 211 are connected to the bottom side ends of both the first processing cylinder 201 and the second processing cylinder 202. A second discharge pipe 212 is connected to the bottom side end of the third processing cylinder 203. Solenoid valves are installed on both the first discharge pipe 211 and the second discharge pipe 212. The spiral rod 208 is arranged inside the flow guide cylinder 207. A first gear 209 is welded and fixed to the bottom end of the spiral rod 208. The first gear 209 is meshed and connected with the inner gear 210. The spiral rods 208 are arranged at equal angles on the support plate 204. The spiral rods 208 respectively correspond to the flow guide cylinder 207 and the first gear 209 one by one. By using the position switching of the first processing cylinder 201, the second processing cylinder 202, and the third processing cylinder 203, the first hydraulic rod 5 and the second hydraulic rod 7 can be combined to drive the multi-functional drive assembly 9 to move downward, and then the ponkan slices can be driven to be successively immersed in the color protection liquid and the sugar liquid. At the same time, the multi-functional drive assembly 9 can drive the support plate 204. In combination with the first gear 209 and the inner gear 210, each spiral rod 208 can be driven to automatically rotate during the revolution process, and then the color protection liquid in the first processing cylinder 201 and the sugar liquid in the second processing cylinder 202 can be subjected to continuous and stable convective mixing treatment, so as to ensure that the color protection liquid and the sugar liquid are always in a uniform state.
[0047] In this embodiment, the first positioning rod 205 is fixed at the central part of the pallet 204, and the second positioning rod 213 is fixed at the inner central part of the third processing cylinder 203. The top surfaces of the first positioning rod 205 and the second positioning rod 213 are flush. The cross-sections of the first positioning rod 205 and the second positioning rod 213 are both rectangular. The third gears 215 are equally angularly distributed on the second gear 214. The third gears 215 are in one-to-one correspondence with the exhaust fans 217 through the driven shafts 216. A heat insulation frame 218 and a flow dividing frame 224 are welded and fixed on the third processing cylinder 203. An electric heating tube 219 and a heat conduction tube 220 are installed and fixed in the heat insulation frame 218. The middle part of the heat conduction tube 220 is spiral. The bottom end of the heat conduction tube 220 is fixedly connected to a ventilation cylinder 221. The exhaust fans 217 are in one-to-one correspondence with the ventilation cylinder 221. The top of the heat conduction tube 220 is fixedly connected to a fixed frame 222. The top side end of the fixed frame 222 is connected to a connecting pipe 223. The bottom end of the connecting pipe 223 is connected to the top of the flow dividing frame 224. Exhaust holes 225 are provided on the side end of the flow dividing frame 224. The exhaust holes 225 are equally spaced on the flow dividing frame 224. The multifunctional driving assembly 9 can also drive the second gear 214 in the third processing cylinder 203. Combining the exhaust fans 217 at each third gear 215, the electric heating tube 219 and the heat conduction tube 220 can be used to uniformly and efficiently dry a plurality of citrus reticulata blanco slices, further improving the automation degree and working efficiency of the processing device.
[0048] In this embodiment, a limiting block 226 is welded and fixed on the inner side end surface of the fixed frame 222. A moisture removal net plate 227, an activated carbon net plate 228 and a cover plate 229 are connected in a limited sliding manner in the fixed frame 222. The moisture removal net plate 227 is in contact with the limiting block 226. Gripping rods 230 are fixedly connected to the moisture removal net plate 227, the activated carbon net plate 228 and the cover plate 229. A first clamping groove 231 is provided on the side end of the cover plate 229. A first spring 232 is welded and fixed on the top side end of the fixed frame 222. A first clamping rod 233 is welded and fixed on the first spring 232. The first clamping rod 233 is connected in a limited sliding manner in the fixed frame 222. The end of the first clamping rod 233 is clamped and connected in the first clamping groove 231. By using the cooperation of the first clamping rod 233 and the first clamping groove 231, the disassembly and installation of the cover plate 229 can be conveniently completed, and further, the subsequent replacement work of the activated carbon net plate 228 and the moisture removal net plate 227 can be ensured to be convenient.
[0049] In this embodiment, the multifunctional drive assembly 9 includes a first servo motor 901, which is welded and fixed on the top end surface of the protective top plate 8. A drive rod 902 is welded and fixed on the output shaft of the first servo motor 901. A second mesh plate 910 is welded and fixed on the drive rod 902. A positioning groove 903 is formed at the bottom of the drive rod 902. The cross-section of the positioning groove 903 is rectangular. The top of the first positioning rod 205 is snap-fitted into the positioning groove 903. A slot 904 is formed at the side end of the drive rod 902. A plug 905 is snap-fitted into the slot 904. A first mesh plate 906 is welded and fixed on the plug 905. Under the downward movement of the multifunctional drive assembly 9, by driving the positioning groove 903 at the bottom of the drive rod 902, it is respectively snap-fitted with the first positioning rods 205 in the first processing cylinder 201 and the second processing cylinder 202, and the second positioning rod 213 in the third processing cylinder 203, so as to be able to synchronously drive the processing components in the first processing cylinder 201, the second processing cylinder 202 and the third processing cylinder 203.
[0050] In this embodiment, the second mesh plates 910 are equidistantly distributed on the drive rod 902. The first mesh plates 906 are symmetrically distributed on both sides of the bottom of the second mesh plates 910. The first mesh plates 906 are in contact with the second mesh plates 910. The first mesh plates 906 and the slots 904 of the plug 905 are in one-to-one correspondence. Placing grooves 907 are formed on both the first mesh plates 906 and the second mesh plates 910. The placing grooves 907 are equidistantly distributed on the first mesh plates 906 and the second mesh plates 910. A second card slot 908 is formed on the first mesh plate 906. A fixed handle 909 is welded and fixed on the side end of the first mesh plate 906. A second spring 911 is welded and fixed on the top end surface of the second mesh plate 910. A second clamping rod 912 is welded and fixed on the second spring 911. The second clamping rod 912 passes through and is slidably connected to the second mesh plate 910. The bottom end of the second clamping rod 912 is snap-fitted into the second card slot 908. A limiting groove 913 is formed on the first mesh plate 906. The plug 905 is fixed in the limiting groove 913. The first mesh plate 906 is in contact with the drive rod 902 through the limiting groove 913. Under the combined action of the second card slot 908 and the second clamping rod 912, combined with the plug 905 and the slot 904, the disassembly and installation of the first mesh plate 906 can be conveniently completed. Combined with the second mesh plate 910 and each placing groove 907, the batch loading and unloading of ponkan slices can be conveniently completed.
[0051] It should be noted that the present invention is an automated processing device for mandarin orange slices. First, under the driving action of the first hydraulic rod 5 and the second hydraulic rod 7, the protective top plate 8 can be pushed to move to the top. At this time, the protective top plate 8 can drive the connecting tube 10 to move away from the first processing tube 201. Then the staff can transport the color protection liquid into the first processing tube 201 and transport the sugar liquid into the second processing tube 202. At the same time, the staff can move the second clamping rod 912 on the bottom second mesh plate 910 to make it move away from the second clamping slot 908 on the first mesh plate 906. Then the first mesh plate 906 can drive the plug block 905 to move away from the slot 904 on the driving rod 902, so that the disassembly of the first mesh plate 906 can be completed conveniently; through the same operation, the disassembly of each first mesh plate 906 can be completed from bottom to top.
[0052] After the first mesh plate 906 is disassembled, the staff can then place the sliced mandarin orange slices one by one in the respective placement slots 907 on the first mesh plate 906. After the placement is completed, the second clamping rod 912 on the second mesh plate 910 can be pushed upward again. At the same time, the plug block 905 on the first mesh plate 906 is inserted into the slot 904 on the driving rod 902, and then the second clamping rod 912 can be released. At this time, under the elastic action of the second spring 911, the second clamping rod 912 can be driven to automatically engage with the second clamping slot 908 on the first mesh plate 906 to complete the clamping and fixation of the first mesh plate 906; through the same operation, the clamping and fixation of each first mesh plate 906 can be completed from top to bottom, and combined with the respective placement slots 907 on the second mesh plate 910, the batch loading and limited placement of mandarin orange slices can be conveniently completed.
[0053] At this time, under the driving action of the first hydraulic rod 5 and the second hydraulic rod 7 again, the protective top plate 8 can be driven to move downward to the bottom. At this time, the protective top plate 8 can drive the connecting tube 10 to be sleeved on the first processing tube 201, and combined with the sealing gasket 11 to achieve sealing treatment. At the same time, under the downward movement of the protective top plate 8, the driving rod 902 can be driven to move downward synchronously, and then the positioning groove 903 at the bottom of the driving rod 902 can be driven to engage with the first positioning rod 205 in the first processing tube 201, and each mandarin orange slice can be driven to be immersed in the color protection liquid; at this time, under the driving action of the first servo motor 901, the driving rod 902 can be driven to rotate, and then each first screen plate 906 and each second screen plate 910 can be driven to rotate synchronously, and the driving rod 902 can drive the support plate 20 through the positioning groove 903 and the first positioning rod 205 4 synchronous rotation, under the rotation of the support plate 204, it can drive each spiral rod 208 and the corresponding first gear 209 and the guide tube 207 to perform synchronous circular motion. During the circular motion of the first gear 209, the meshing between the first gear 209 and the internal gear 210 can drive the first gear 209 to automatically rotate during the circular motion, and then drive each spiral rod 208 to automatically rotate in the corresponding guide tube 207. At this time, the spiral rod 208 is combined with the guide tube 207 on the support rod 206 to continuously transport the color protection liquid in the first processing tube 201 from bottom to top, and perform continuous and stable convection mixing treatment on it, so as to ensure that the color protection liquid is always in a uniform state, avoid uneven concentration of the color protection liquid and the sugar liquid, resulting in different color protection or sugaring degrees of the Wogan slices due to different positions.
[0054] After the orange slices are soaked in the color protection liquid, the color protection liquid can penetrate into the tissue of the orange slices and fully react with the phenolic substances therein, thereby more effectively inhibiting the occurrence of oxidation reactions, preventing the orange slices from oxidizing and discoloring, and maintaining their bright color; then, under the driving action of the first hydraulic rod 5, the second hydraulic rod 7 on the connecting plate 6 can push the protective top plate 8 to move upward. At this time, the protective top plate 8 can drive the orange slices on each first mesh plate 906 to move away from the color protection liquid through the driving rod 902, and the connecting cylinder 10 has not yet separated from the first processing cylinder 201. At this time, under the rotation action of the driving rod 902, the rotation of the first mesh plate 906 and the second mesh plate 910 can be used to drive the orange slices to perform automatic centrifugal dehydration, thereby avoiding excessive processing liquid from being brought into the next processing step and affecting subsequent processing work.
[0055] Subsequently, under the continued driving action of the second hydraulic rod 7, the protective top plate 8 can be pushed to continue to move upward, and the connecting cylinder 10 and the driving rod 902 can be driven to move away from the first processing cylinder 201. At this time, under the driving action of the second servo motor 12, the first turntable 13 and the rotating rod 14 can be driven to rotate synchronously. When the groove on the first turntable 13 is aligned with the second turntable 17, the fit limit on the second turntable 17 is released. At the same time, the first lever 15 on the rotating rod 14 can move the second lever 18. At this time, the second lever 18 can drive the second turntable 17 to rotate counterclockwise synchronously through the sleeve 16. After rotating 60° counterclockwise, the first lever 15 moves away from the second lever 18. At this time, the first turntable 13 Rotate until it is in contact with the second turntable 17, and limit the second turntable 17 to prevent the second turntable 17 from rotating or shaking, and repeat this process. The intermittent movement of the six second shifting rods 18 by the first shifting rod 15 can drive the sleeve 16 to rotate synchronously and intermittently, and each time it rotates 60°. Under the rotation of the sleeve 16, the first processing cylinder 201, the second processing cylinder 202 and the third processing cylinder 203 can be driven to move synchronously through the fixed plate 19. Therefore, after the sleeve 16 rotates 60° counterclockwise twice, the second processing cylinder 202 moves to the first processing cylinder 201, completing the position switching. Similarly, the sleeve 16 moves again to drive the third processing cylinder 203 to move to the first processing cylinder 201.
[0056] After the second treatment cylinder 202 moves to the first treatment cylinder 201, the same operation as above can be used to immerse each orange slice in the sugar solution in the second treatment cylinder 202. Since the second treatment cylinder 202 has the same internal structure as the first treatment cylinder 201, the sugar solution in the second treatment cylinder 202 is also subjected to convection mixing treatment. The orange slices are immersed in the sugar solution. Under the action of osmotic pressure, sugar can gradually diffuse into the cell gaps and cells of the orange slices, and sugar can fully penetrate into each orange slice, so that the orange slices have a certain sweetness and preservability, and a uniform candied effect is achieved. Subsequently, the candied orange slices are centrifuged through the same operation, and the orange slices are driven to move down to the third treatment cylinder 203.
[0057] When the ponkan slices move down to the third processing cylinder 203, similarly, the positioning groove 903 at the bottom of the driving rod 902 can be engaged with the second positioning rod 213 inside the third processing cylinder 203. At this time, the first servo motor 901 can drive the second positioning rod 213 to rotate synchronously through the driving rod 902, and then can drive the driven shafts 216 on each third gear 215 to rotate simultaneously through the second gear 214. At this time, the driven shaft 216 can suck the air inside the third processing cylinder 203 through the exhaust fan 217 in the ventilation cylinder 221 and transport it into the heat conduction pipe 220; subsequently, the air inside the third processing cylinder 203, under the guiding and transporting action of the heat conduction pipe 220, passes through the efficient heating of the electric heating pipe 219 inside the heat insulation frame 218, and the moisture removal and purification treatment of the moisture removal net plate 227 and the activated carbon net plate 228 inside the fixed frame 222, and is stably transported into the shunt frame 224 through the connecting pipe 223. Under the simultaneous action of each shunt frame 224, combined with the continuous rotation of each exhaust hole 225 and each first net plate 906, the ponkan slices can be uniformly and efficiently dried.
[0058] Through the above operations, the color protection treatment, candying treatment and drying treatment of the ponkan slices can be automatically integrated. Subsequently, through the same operations as above, the disassembly of each first net plate 906 can be completed, and then the blanking work of the ponkan slices can be completed; and after the device works for a long time, by pulling the first clamping rod 233 on the fixed frame 222 to make it move out of the first clamping groove 231 on the cover plate 229, the clamping of the cover plate 229 can be released. Subsequently, by grasping the grasping rod 230, the upward disassembly work of the cover plate 229, the activated carbon net plate 228 and the moisture removal net plate 227 can be completed in sequence, ensuring the convenience of the subsequent replacement work of the activated carbon net plate 228 and the moisture removal net plate 227; similarly, only need to pull the first clamping rod 233 on the fixed frame 222 in advance, place the new moisture removal net plate 227 on the limiting block 226 inside the fixed frame 222, place the activated carbon net plate 228 on the moisture removal net plate 227, and then place the cover plate 229 back to its original position. At this time, only need to loosen the first clamping rod 233, and under the elastic action of the first spring 232, it can drive the first clamping rod 233 to be engaged with the first clamping groove 231 on the cover plate 229 to complete the clamping installation of the cover plate 229, ensuring the stability of the subsequent working state of the activated carbon net plate 228 and the moisture removal net plate 227.
[0059] Although the present invention has been described above with reference to the embodiments, various modifications can be made thereto and components thereof can be replaced with equivalents without departing from the scope of the present invention. In particular, as long as there is no structural conflict, the features in the embodiments disclosed by the present invention can be combined with each other in any way, and the exhaustive description of these combinations is not given in this specification only for the consideration of saving space and resources. Therefore, the present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.
Claims
1. An automated processing device for ponkan slices, comprising a device bottom plate (1) and a protective top plate (8), characterized in that: An automated processing component (2) is installed on the device bottom plate (1), and a multi-functional driving component (9) is installed on the protective top plate (8). The automated processing component (2) includes a first processing cylinder (201), a second processing cylinder (202), and a third processing cylinder (203). In both the first processing cylinder (201) and the second processing cylinder (202), a support plate (204) is rotatably connected by bearings. A first positioning rod (205) and a support rod (206) are welded and fixed on the support plate (204). A guide cylinder (207) is welded and fixed on the support rod (206). A spiral rod (208) is rotatably connected on the support plate (204). On the inner bottom surface of the third processing cylinder (203), a second positioning rod (213) and a driven shaft (216) are rotatably connected. A second gear (214) is welded and fixed on the second positioning rod (213). A third gear (215) is meshed with the second gear (214). The third gear (215) is welded and fixed on the driven shaft (216). An exhaust fan (217) is welded and fixed on the driven shaft (216).
2. The automated processing device for ponkan slices according to claim 1, characterized in that: Support seats (3) are welded and fixed on the bottom surface of the device bottom plate (1). The support seats (3) are evenly distributed at equal angles on the bottom surface of the device bottom plate (1). Fixed rods (4) are welded and fixed on the support seats (3). A first hydraulic rod (5) is fixedly connected to the fixed rods (4). The top end of the first hydraulic rod (5) is fixedly connected to a connecting plate (6). Second hydraulic rods (7) are fixedly connected to both sides of the connecting plate (6). The top ends of the second hydraulic rods (7) are fixedly connected to the protective top plate (8).
3. An automated processing device for ponkan slices according to claim 2, characterized in that: A connecting cylinder (10) is welded and fixed on the bottom surface of the protective top plate (8). A sealing gasket (11) is fixedly connected to the inner wall of the connecting cylinder (10). The sealing gasket (11) is in contact with the outer wall of the first processing cylinder (201). A second servo motor (12) is fixedly connected to the bottom surface of the device bottom plate (1). A first turntable (13) and a rotating rod (14) are welded and fixed on the output shaft of the second servo motor (12). A first shifting rod (15) is welded and fixed on the rotating rod (14). A sleeve (16) is rotatably connected to the central part of the device bottom plate (1). The sleeve (16) is sleeved on the first hydraulic rod (5). The diameter of the first hydraulic rod (5) is smaller than the inner diameter of the sleeve (16). A second turntable (17), a second shifting rod (18), and a fixing plate (19) are welded and fixed on the sleeve (16). There are six second shifting rods (18), and the six second shifting rods (18) are evenly distributed at equal angles on the sleeve (16).
4. An automated processing device for ponkan slices according to claim 1, characterized in that: The first processing cylinder (201), the second processing cylinder (202) and the third processing cylinder (203) are all fixed to the fixed plate (19) by welding. The first processing cylinder (201), the second processing cylinder (202) and the third processing cylinder (203) are arranged at equal angles. Internal gears (210) are fixed to the first processing cylinder (201) and the second processing cylinder (202) by welding. A first gear (209) is fixed to the bottom end of the screw rod (208) by welding. The first gear (209) is meshed with the internal gear (210). The screw rods (208) are arranged at equal angles on the support plate (204). The screw rods (208) correspond to the flow guide cylinders (207) and the first gears (209) one by one.
5. An automated processing device for ponkan slices according to claim 4, characterized in that: The first positioning rod (205) is fixed to the central part of the support plate (204). The second positioning rod (213) is fixed to the internal central part of the third processing cylinder (203). The top surface of the first positioning rod (205) is flush with the top surface of the second positioning rod (213). The cross sections of the first positioning rod (205) and the second positioning rod (213) are both rectangular. The third gears (215) are arranged at equal angles on the second gear (214). The third gears (215) correspond to the exhaust fans (217) one by one through the driven shafts (216).
6. The automated processing device for ponkan slices according to claim 5, wherein: A heat insulation frame (218) and a flow splitting frame (224) are fixed to the third processing cylinder (203) by welding. An electric heating tube (219) and a heat conducting tube (220) are installed and fixed in the heat insulation frame (218). The middle part of the heat conducting tube (220) is spiral. The bottom end of the heat conducting tube (220) is fixedly connected to a ventilation tube (221). The exhaust fans (217) correspond to the ventilation tubes (221) one by one. The top of the heat conducting tube (220) is fixedly connected to a fixed frame (222). The top side end of the fixed frame (222) is connected to a connecting tube (223). The bottom end of the connecting tube (223) is connected to the top of the flow splitting frame (224). Exhaust holes (225) are formed in the side end of the flow splitting frame (224). The exhaust holes (225) are equidistantly distributed on the flow splitting frame (224).
7. An automated processing device for ponkan slices according to claim 6, characterized in that: Limit blocks (226) are fixed to the inner side end faces of the fixed frame (222). A moisture removal mesh plate (227), an activated carbon mesh plate (228) and a cover plate (229) are connected to the fixed frame (222) in a limited sliding manner. A first clamping groove (231) is formed in the side end of the cover plate (229). A first spring (232) is fixed to the top side end of the fixed frame (222) by welding. A first clamping rod (233) is fixed to the first spring (232) by welding. The first clamping rod (233) is connected to the fixed frame (222) in a limited sliding manner. The end of the first clamping rod (233) is clamped in the first clamping groove (231).
8. An automated processing device for ponkan slices according to claim 5, characterized in that: The multifunctional drive assembly (9) includes a first servo motor (901), the first servo motor (901) is welded and fixed on the top surface of the protective top plate (8), a drive rod (902) is welded and fixed on the output shaft of the first servo motor (901), a second mesh plate (910) is welded and fixed on the drive rod (902), a positioning groove (903) is formed at the bottom of the drive rod (902), the cross section of the positioning groove (903) is rectangular, the top of the first positioning rod (205) is snap-fitted in the positioning groove (903), a slot (904) is formed at the side end of the drive rod (902), a plug (905) is snap-fitted in the slot (904), and a first mesh plate (906) is welded and fixed on the plug (905).
9. The automated processing device for ponkan slices according to claim 8, wherein: The second mesh plates (910) are equidistantly distributed on the drive rod (902), the first mesh plates (906) are symmetrically distributed on both sides of the bottom of the second mesh plates (910), the first mesh plates (906) are in contact with the second mesh plates (910), the first mesh plates (906) and the slots (904) correspond to each other through the plugs (905), placing grooves (907) are formed on both the first mesh plates (906) and the second mesh plates (910), and the placing grooves (907) are equidistantly distributed on the first mesh plates (906) and the second mesh plates (910).
10. An automated processing device for ponkan slices according to claim 9, characterized in that: A second card slot (908) is formed on the first mesh plate (906), a fixed handle (909) is welded and fixed on the side end of the first mesh plate (906), a second spring (911) is welded and fixed on the top surface of the second mesh plate (910), a second card rod (912) is welded and fixed on the second spring (911), the second card rod (912) passes through and is slidably connected on the second mesh plate (910), the bottom end of the second card rod (912) is snap-fitted in the second card slot (908), a limiting groove (913) is formed on the first mesh plate (906), and the plug (905) is fixed in the limiting groove (913).