Integrated fruit juice beverage processing system

Abstract

The invention relates to the technical field of fruit juice processing, in particular to a fruit juice beverage processing integrated system which comprises a processing cylinder, a juicing mechanism, a crushing mechanism, a filter, a pre-storage tank, a compounding mechanism and a lifting pump. A feeding hopper is arranged above the processing barrel; the juicing mechanism is arranged in the processing barrel and used for juicing fruits and vegetables, and the power end of the juicing mechanism is arranged outside the processing barrel; the crushing mechanism is arranged on the treatment cylinder; the filter is arranged at the outlet of the treatment cylinder; the pre-storage tank is communicated with an outlet of the filter through a communicating pipe; the compounding mechanism is arranged in the communicating pipe; and the lifting pump is arranged between the filter and the pre-storage tank. Through cooperative arrangement of the crushing mechanism and the juicing mechanism, the driving motor works to drive the main crushing roller, the auxiliary crushing roller and the crushing blade to rotate, the main crushing roller and the auxiliary crushing roller rotate together to crush fruits entering the processing cylinder, and the crushing blade rotates to squeeze the crushed fruits.

Description

Technical Field

[0001] The invention relates to the technical field of fruit juice processing, and in particular to an integrated system for processing fruit juice beverages. Background Art

[0002] Beverages are an everyday food that not only provide the body with the water it needs, but also supplement a variety of nutrients such as vitamins and minerals, and have become an indispensable food. The beverage industry in my country developed relatively late, starting in the 1980s, but has a very long history abroad. Therefore, there is a lot of room for improvement in the scale, technology, equipment and other aspects of beverage production in my country.

[0003] The Chinese patent with announcement number CN211794193U discloses a fruit and vegetable juice beverage production system, which includes a juicer, a colloid mill, a raw juice tank, a metering tank, a compounding tank, a first filter, a vacuum degassing tank, a homogenizer, a buffer tank, a plate heat exchanger, a second filter and a product tank. The juicer is connected to the colloid mill, the colloid mill is connected to the raw juice tank, the raw juice tank is connected to the metering tank, the metering tank is connected to the compounding tank, the compounding tank is connected to the first filter, the first filter is connected to the vacuum degassing tank, the vacuum degassing tank is connected to the homogenizer, the homogenizer is connected to the buffer tank, the buffer tank is connected to the plate heat exchanger, the plate heat exchanger is connected to the second filter, and the second filter is connected to the product tank. The utility model system is safe, stable and efficient, and can comprehensively produce fruit and vegetable juice.

[0004] However, the above technical solution has the following shortcomings: the steps of the juice production system are relatively complicated. On the one hand, the fresh fruit needs to be washed and cut into pieces before it can be put into the juicer. On the other hand, a separate compounding tank needs to be set up to add additives to the juice, which increases the manufacturing cost and operating cost of the juice production system. Summary of the invention

[0005] The purpose of the present invention is to propose an integrated system for processing fruit juice beverages in view of the problems existing in the background technology.

[0006] The technical solution of the present invention is a fruit juice beverage processing integrated system, comprising:

[0007] A processing cylinder, with a feed hopper disposed above the cylinder;

[0008] A juice extraction mechanism is arranged in the processing cylinder and is used for extracting juice from fruits and vegetables, and a power end of the juice extraction mechanism is arranged outside the processing cylinder;

[0009] A crushing mechanism is arranged on the processing cylinder, one end of the crushing mechanism is connected to the feed hopper, the other end of the crushing mechanism is connected to the processing cylinder, and the crushing mechanism is transmission-connected to the juice extraction mechanism;

[0010] A filter is provided at the outlet of the processing cylinder. The inlet of the filter is connected to the processing cylinder through a discharge pipe.

[0011] A pre-storage tank is connected to the outlet of the filter through a connecting pipe.

[0012] A compounding mechanism is provided in the connecting pipe. One end of the compounding mechanism extends outside the connecting pipe for introducing additives.

[0013] A lifting pump is provided between the filter and the pre-storage tank. The inlet of the lifting pump is connected to the filter, and the outlet of the lifting pump is connected to the pre-storage tank.

[0014] Preferably, the juice extraction mechanism includes a mounting box, a driving motor, a driving shaft, and crushing blades. The mounting box is fixedly connected to the processing cylinder, the driving motor is fixedly connected to the mounting box, one end of the driving shaft is connected to the output end of the driving motor, the other end of the driving shaft penetrates through the mounting box and the processing cylinder and extends into the processing cylinder, and a plurality of crushing blades are provided. The crushing blades are movably arranged in the processing cylinder and fixedly connected to the driving shaft.

[0015] Preferably, the crushing mechanism includes a mounting cylinder, a main crushing roller, an auxiliary crushing roller, a synchronization component, and a transmission component. The mounting cylinder is provided on the processing cylinder. The top of the mounting cylinder is connected to the feed hopper, and the bottom of the mounting cylinder is connected to the processing cylinder. The main crushing roller and the auxiliary crushing roller are both movably arranged in the mounting cylinder and extend into the mounting box. The synchronization component is provided in the mounting box. One end of the synchronization component is connected to the main crushing roller, and the other end of the synchronization component is connected to the auxiliary crushing roller. One end of the transmission component is connected to the driving shaft, and the other end of the transmission component is connected to the main crushing roller.

[0016] Preferably, the synchronization component includes a driving wheel and a driven wheel. The driving wheel is fixedly connected to the main crushing roller, the driven wheel is connected to the auxiliary crushing roller, and the driving wheel and the driven wheel are meshed with each other.

[0017] Preferably, the transmission component includes a bevel gear and a bevel gear ring. The bevel gear is fixedly connected to the main crushing roller, the bevel gear ring is fixedly connected to the auxiliary crushing roller, and the bevel gear and the bevel gear ring are meshed with each other.

[0018] Preferably, the compounding mechanism includes a feeding pipe, a feeding component, and a linkage component. The feeding pipe penetrates through the connecting pipe and extends into the inside of the connecting pipe. The feeding component is provided in the connecting pipe. The feeding component is connected to the feeding pipe. The linkage component is provided in the connecting pipe. One end of the linkage component is connected to the connecting pipe, and the other end of the linkage component is connected to the feeding component.

[0019] Preferably, the feeding component includes a feeding frame and an adjusting plate. The feeding frame is connected to the feeding pipe. The adjusting plate is movably arranged in the feeding frame, and adjusting holes are formed through the surface of the adjusting plate.

[0020] Preferably, the linkage assembly includes a mounting rod, a mounting disc, a slide rail, a slider, a linkage rod, and a reset assembly; one end of the mounting rod is rotatably connected to the inner wall of the connecting pipe, the mounting disc is movably arranged in the connecting pipe and fixedly connected to the mounting rod, the slide rail is fixedly connected to the mounting disc, the slider is slidably connected to the slide rail, one end of the linkage rod is rotatably connected to the slider, the other end of the linkage rod is fixedly connected to the adjusting plate, one end of the reset assembly is connected to the feeding frame, and the other end of the reset assembly is connected to the linkage rod.

[0021] Preferably, the reset assembly includes a mounting ring and a reset spring; the mounting ring is fixedly connected to the linkage rod, one end of the reset spring is connected to the feeding frame, and the other end of the reset spring is connected to the mounting ring.

[0022] Compared with the prior art, the above technical solution of the present invention has the following beneficial technical effects:

[0023] Through the cooperative setting between the crushing mechanism and the juicing mechanism, the driving motor works to drive the main crushing roller, the auxiliary crushing roller, and the crushing blades to rotate. The main crushing roller and the auxiliary crushing roller rotate together to crush the fruits to enter the processing cylinder, and the crushing blades rotate to perform juicing operations on the crushed fruits. By directly arranging the compounding mechanism in the connecting pipe, on the one hand, the manufacturing cost and operating cost of the juice production system are reduced. On the other hand, when the juice flows through the connecting pipe, through the cooperative setting between the linkage assembly and the feeding assembly, the adjusting plate moves to change the opening degree of the feeding pipe, realizing the automatic adjustment of the feeding amount. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 is a perspective view of an embodiment proposed by the present invention;

[0025] Figure 2 is a cross-sectional view of the processing cylinder in an embodiment proposed by the present invention;

[0026] Figure 3 is a schematic structural diagram of the crushing mechanism in an embodiment proposed by the present invention;

[0027] Figure 4 is a schematic structural diagram of the compounding mechanism in an embodiment proposed by the present invention;

[0028] Figure 5 is a schematic structural diagram of the linkage assembly in an embodiment proposed by the present invention;

[0029] Figure 6 is a schematic structural diagram of the feeding frame in an embodiment proposed by the present invention.

[0030] Reference numerals: 1, processing cylinder; 2, feed hopper; 31, feeding pipe; 321, feeding frame; 322, adjusting plate; 323, adjusting hole; 331, mounting rod; 332, mounting disc; 3331, mounting ring; 3332, return spring; 334, slide rail; 335, slider; 336, linkage rod; 41, mounting cylinder; 42, main crushing roller; 431, driving wheel; 432, driven wheel; 441, bevel gear; 442, bevel gear ring; 45, auxiliary crushing roller; 51, mounting box; 52, driving motor; 53, driving shaft; 54, crushing blade; 6, filter; 7, pre-storage tank; 8, connecting pipe; 9, lift pump. Detailed implementation mode

[0031] Example 1, as Figure 1-6 shown, an integrated system for processing fruit juice beverages proposed by the present invention includes a processing cylinder 1, a juice extraction mechanism, a crushing mechanism, a filter 6, a pre-storage tank 7, a compounding mechanism and a lift pump 9;

[0032] A feed hopper 2 is arranged above the processing cylinder 1;

[0033] The juice extraction mechanism is arranged in the processing cylinder 1 for extracting juice from fruits and vegetables, and the power end of the juice extraction mechanism is arranged outside the processing cylinder 1;

[0034] The crushing mechanism is arranged on the processing cylinder 1, one end of the crushing mechanism is communicated with the feed hopper 2, the other end of the crushing mechanism is communicated with the processing cylinder 1, and the crushing mechanism is in transmission connection with the juice extraction mechanism;

[0035] The filter 6 is arranged at the outlet of the processing cylinder 1, and the inlet of the filter 6 is communicated with the processing cylinder 1 through a discharge pipe;

[0036] The pre-storage tank 7 is communicated with the outlet of the filter 6 through a connecting pipe 8, and the pre-storage tank 7 is provided with a stirring mechanism for mixing and stirring the juice;

[0037] The compounding mechanism is arranged in the connecting pipe 8, and one end of the compounding mechanism extends to the outside of the connecting pipe 8 for introducing additives;

[0038] The lift pump 9 is arranged between the filter 6 and the pre-storage tank 7, the inlet of the lift pump 9 is communicated with the filter 6, the lift pump 9 is connected to the control system and the power supply through a wire, and the outlet of the lift pump 9 is communicated with the pre-storage tank 7.

[0039] As Figure 1-2As shown in the figure, the juice extraction mechanism includes an installation box 51, a drive motor 52, a drive shaft 53, and crushing blades 54; the installation box 51 is fixedly connected to the processing cylinder 1, the drive motor 52 is fixedly connected to the installation box 51, the drive motor 52 is a variable-frequency motor and is electrically connected to the power supply and the control system through wires, one end of the drive shaft 53 is connected to the output end of the drive motor 52, the other end of the drive shaft 53 penetrates through the installation box 51 and the processing cylinder 1 and extends into the processing cylinder 1, a plurality of crushing blades 54 are provided, and the crushing blades 54 are movably arranged in the processing cylinder 1 and are fixedly connected to the drive shaft 53.

[0040] As Figure 2-3 shown in the figure, the crushing mechanism includes an installation cylinder 41, a main crushing roller 42, an auxiliary crushing roller 45, a synchronization component, and a transmission component; the installation cylinder 41 is arranged on the processing cylinder 1, the top end of the installation cylinder 41 is communicated with the feed hopper 2, the bottom end of the installation cylinder 41 is communicated with the processing cylinder 1, the main crushing roller 42 and the auxiliary crushing roller 45 are both movably arranged in the installation cylinder 41 and extend into the installation box 51, the synchronization component is arranged in the installation box 51, one end of the synchronization component is connected to the main crushing roller 42, the other end of the synchronization component is connected to the auxiliary crushing roller 45, one end of the transmission component is connected to the drive shaft 53, and the other end of the transmission component is connected to the main crushing roller 42.

[0041] As Figure 2-3 shown in the figure, the synchronization component includes a driving wheel 431 and a driven wheel 432; the driving wheel 431 is fixedly connected to the main crushing roller 42, the driven wheel 432 is connected to the auxiliary crushing roller 45, and the driving wheel 431 and the driven wheel 432 are meshed with each other.

[0042] As Figure 3 shown in the figure, the transmission component includes a bevel gear 441 and a bevel gear ring 442; the bevel gear 441 is fixedly connected to the main crushing roller 42, the bevel gear ring 442 is fixedly connected to the auxiliary crushing roller 45, and the bevel gear 441 and the bevel gear ring 442 are meshed with each other.

[0043] As Figure 4 shown in the figure, the compounding mechanism includes a feeding pipe 31, a feeding component, and a linkage component; the feeding pipe 31 penetrates through the communicating pipe 8 and extends into the interior of the communicating pipe 8, the inlet of the feeding pipe 31 is communicated with a batching system containing proportioned fruit and vegetable juice, sugar, citric acid, and a composite stabilizer solvent, the feeding component is arranged in the communicating pipe 8, the feeding component is communicated with the feeding pipe 31, the linkage component is arranged in the communicating pipe 8, one end of the linkage component is connected to the communicating pipe 8, and the other end of the linkage component is connected to the feeding component.

[0044] As Figure 5-6 shown in the figure, the feeding component includes a feeding frame 321 and an adjusting plate 322; the feeding frame 321 is communicated with the feeding pipe 31, the adjusting plate 322 is movably arranged in the feeding frame 321, and adjusting holes 323 are formed through the surface of the adjusting plate 322.

[0045] As shown Figure 4-5 in the figure, the linkage assembly includes a mounting rod 331, a mounting disc 332, a slide rail 334, a slider 335, a linkage rod 336 and a reset assembly; one end of the mounting rod 331 is rotatably connected to the inner wall of the connecting pipe 8, the mounting disc 332 is movably arranged in the connecting pipe 8 and fixedly connected to the mounting rod 331, the slide rail 334 is fixedly connected to the mounting disc 332, the slider 335 is slidably connected to the slide rail 334, one end of the linkage rod 336 is rotatably connected to the slider 335, the other end of the linkage rod 336 is fixedly connected to the adjusting plate 322, one end of the reset assembly is connected to the feeding frame 321, and the other end of the reset assembly is connected to the linkage rod 336.

[0046] As shown Figure 5 in the figure, the reset assembly includes a mounting ring 3331 and a reset spring 3332; the mounting ring 3331 is fixedly connected to the linkage rod 336, one end of the reset spring 3332 is connected to the feeding frame 321, and the other end of the reset spring 3332 is connected to the mounting ring 3331.

[0047] Embodiment 2, based on the integrated juice beverage processing system in Embodiment 1, this embodiment proposes a juice beverage processing method, and the specific steps are as follows:

[0048] S1. Turn on the drive motor 52 through the control panel. When the drive motor 52 works, it drives the bevel gear ring 442 and the crushing blade 54 to rotate together through the drive shaft 53. When the bevel gear ring 442 rotates, it drives the main crushing roller 42 and the driving wheel 431 to rotate together through meshing. When the driving wheel 431 rotates, it drives the driven wheel 432 and the auxiliary crushing roller 45 to rotate together through meshing. The main crushing roller 42 and the auxiliary crushing roller 45 rotate together to perform a crushing operation, and the crushing blade 54 rotates to perform a juicing operation on the fruits in the processing cylinder 1;

[0049] S2. Feed the washed fruits into the mounting cylinder 41 through the feed hopper 2. The fruits are crushed under the cooperation of the main crushing roller 42 and the auxiliary crushing roller 45. The crushed fruits enter the processing cylinder 1, and the rotating crushing blade 54 performs a juicing operation on the crushed fruits to become juice;

[0050] S3. The juice enters the filter 6 through the discharge pipe for filtering and impurity removal;

[0051] S4. The filtered juice enters the connecting pipe 8 and is sent into the pre-storage tank 7 through the lift pump 9;

[0052] S5. When the juice flows through the connecting pipe 8, it pushes the mounting disc 332 and the mounting rod 331 to rotate. When the mounting disc 332 rotates, it drives the linkage rod 336 to move through the slide rail 334 and the slider 335. The movement of the linkage rod 336 drives the adjusting plate 322 to move, and the movement of the adjusting plate 322 changes the opening degree of the feeding pipe 31 to realize automatic adjustment of the feeding amount.

[0053] The embodiments of the present invention have been described in detail above in conjunction with the accompanying drawings. However, the present invention is not limited thereto, and various changes can be made without departing from the spirit of the present invention within the scope of knowledge possessed by those skilled in the art.

Claims

1. An integrated system for processing fruit juice beverages, characterized in that, include: A processing cylinder (1) with a feed hopper (2) disposed above the processing cylinder; A juice extraction mechanism, which is arranged in the processing cylinder (1) and is used for extracting juice from fruits and vegetables, and a power end of the juice extraction mechanism is arranged outside the processing cylinder (1); A crushing mechanism is arranged on the processing cylinder (1), one end of the crushing mechanism is connected to the feed hopper (2), the other end of the crushing mechanism is connected to the processing cylinder (1), and the crushing mechanism is transmission-connected to the juice extraction mechanism; A filter (6) is arranged at the outlet of the treatment cylinder (1), and the inlet of the filter (6) is connected to the treatment cylinder (1) through a discharge pipe; A pre-storage tank (7) connected to the outlet of the filter (6) via a connecting pipe (8); A compounding mechanism, which is arranged in the connecting pipe (8), and one end of the compounding mechanism extends to the outside of the connecting pipe (8) for introducing additives; The lifting pump (9) is arranged between the filter (6) and the pre-storage tank (7), the inlet of the lifting pump (9) is connected to the filter (6), and the outlet of the lifting pump (9) is connected to the pre-storage tank (7).

2. The integrated system for processing fruit juice beverage according to claim 1, wherein The juice extraction mechanism comprises an installation box (51), a driving motor (52), a driving shaft (53) and a crushing blade (54); the installation box (51) is fixedly connected to the processing cylinder (1), the driving motor (52) is fixedly connected to the installation box (51), one end of the driving shaft (53) is connected to the output end of the driving motor (52), the other end of the driving shaft (53) penetrates the installation box (51) and the processing cylinder (1) and extends into the processing cylinder (1), a plurality of crushing blades (54) are provided, the crushing blades (54) are movably arranged in the processing cylinder (1) and are fixedly connected to the driving shaft (53).

3. The integrated system for processing a fruit juice beverage according to claim 2, wherein, The crushing mechanism comprises a mounting cylinder (41), a main crushing roller (42), an auxiliary crushing roller (45), a synchronization component and a transmission component; the mounting cylinder (41) is arranged on the processing cylinder (1), the top end of the mounting cylinder (41) is connected to the feed hopper (2), the bottom end of the mounting cylinder (41) is connected to the processing cylinder (1), the main crushing roller (42) and the auxiliary crushing roller (45) are both movably arranged in the mounting cylinder (41) and extend into the mounting box (51), the synchronization component is arranged in the mounting box (51), one end of the synchronization component is connected to the main crushing roller (42), the other end of the synchronization component is connected to the auxiliary crushing roller (45), one end of the transmission component is connected to the drive shaft (53), and the other end of the transmission component is connected to the main crushing roller (42).

4. An integrated system for processing fruit juice beverages according to claim 3, characterized in that, The synchronous assembly comprises a driving wheel (431) and a driven wheel (432); the driving wheel (431) is fixedly connected to the main crushing roller (42), the driven wheel (432) is connected to the auxiliary crushing roller (45), and the driving wheel (431) and the driven wheel (432) are meshed with each other.

5. An integrated system for processing fruit juice beverages according to claim 3, characterized in that The transmission assembly comprises a bevel gear (441) and a bevel gear ring (442); the bevel gear (441) is fixedly connected to the main crushing roller (42), the bevel gear ring (442) is fixedly connected to the auxiliary crushing roller (45), and the bevel gear (441) and the bevel gear ring (442) are meshed with each other.

6. The integrated system for processing fruit juice beverage according to claim 1, wherein, The compounding mechanism includes a feeding pipe (31), a feeding component, and a linkage component; the feeding pipe (31) penetrates through the connecting pipe (8) and extends into the interior of the connecting pipe (8), the feeding component is arranged in the connecting pipe (8), the feeding component is communicated with the feeding pipe (31), the linkage component is arranged in the connecting pipe (8), one end of the linkage component is connected to the connecting pipe (8), and the other end of the linkage component is connected to the feeding component.

7. The integrated system for processing fruit juice beverage according to claim 6, wherein, The feeding component includes a feeding frame (321) and an adjusting plate (322); the feeding frame (321) is communicated with the feeding pipe (31), the adjusting plate (322) is movably arranged in the feeding frame (321), and adjusting holes (323) are formed through the surface of the adjusting plate (322).

8. An integrated system for processing fruit juice beverages according to claim 7, characterized in that, The linkage component includes a mounting rod (331), a mounting disc (332), a slide rail (334), a slider (335), a linkage rod (336), and a reset component; one end of the mounting rod (331) is rotatably connected to the inner wall of the connecting pipe (8), the mounting disc (332) is movably arranged in the connecting pipe (8) and fixedly connected to the mounting rod (331), the slide rail (334) is fixedly connected to the mounting disc (332), the slider (335) is slidably connected to the slide rail (334), one end of the linkage rod (336) is rotatably connected to the slider (335), the other end of the linkage rod (336) is fixedly connected to the adjusting plate (322), one end of the reset component is connected to the feeding frame (321), and the other end of the reset component is connected to the linkage rod (336).

9. The integrated system for processing fruit juice beverage according to claim 8, characterized in that, The reset component includes a mounting ring (3331) and a reset spring (3332); the mounting ring (3331) is fixedly connected to the linkage rod (336), one end of the reset spring (3332) is connected to the feeding frame (321), and the other end of the reset spring (3332) is connected to the mounting ring (3331).

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