Drawer type quick-release filter cartridge structure

By designing the drawer-type quick-disassembly filter cartridge structure, using an automated disassembly system driven by servo motors and pulse-blowing vibration cleaning, the clogging and maintenance problems of the filter cartridge dust collector are solved, and an efficient and automated filter cartridge replacement and cleaning process is achieved.

CN120285684AActive Publication Date: 2025-07-11张家港市繁昌机械有限公司

Patent Information

Application Number
CN202510664602.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-05-22
Publication Date
2025-07-11
Estimated Expiration
2045-05-22

AI Technical Summary

Technical Problem

The existing filter cartridge dust collectors have problems such as easy clogging of the filter cartridge, high maintenance frequency, low automation degree and secondary pollution, and the filter cartridge replacement and maintenance are time-consuming and labor-intensive.

Method used

A drawer type quick-disassembly filter cartridge structure is designed, using an automated disassembly system driven by servo motors, combining pulse injection and vibration dust removal to realize automatic fixing, disassembly and dust removal of the filter cartridge.

Benefits of technology

It realizes automatic rapid disassembly and dust removal of the filter cartridge, improves maintenance efficiency, reduces manual operation time, reduces maintenance costs, and avoids secondary pollution of dust.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The invention relates to the technical field of air pollution prevention and control, and discloses a dust removal device which is characterized in that an air inlet is formed in the upper position of the left end of a dust removal box body, a smoke chamber is arranged in the dust removal box body and communicated with the air inlet, the smoke chamber is provided with a partition plate with holes, and a plurality of sets of limiting cylinder grooves are longitudinally and obliquely formed in the dust removal box body at equal intervals; a drawer type filter cylinder is movably arranged in each group of limiting cylinder grooves, and a ventilation frame is formed between every two adjacent limiting cylinder grooves. By starting a second servo motor, on one hand, a small gear is driven to rotate clockwise, a driving gear is driven to rotate anticlockwise through a series of transmission, a rack rod is driven to move linearly, and therefore a drawer type filter cylinder moves towards a drawer opening along a limiting cylinder groove, and the purpose of automatically guiding out the drawer type filter cylinder is achieved; on the other hand, the small chain wheel rotates clockwise, the large chain wheel is dragged by the chain to decelerate, the overturning part is driven to slowly overturn upwards, and the sealing door is slowly opened upwards, so that the synchronization of the two movement processes is realized.
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Description

Technical Field

[0001] The present invention relates to the technical field of air pollution prevention and control, and particularly to a drawer-type quick-release filter cartridge structure. Background Art

[0002] Industrial waste gas pollution refers to the gases containing pollutants emitted by enterprises during the production process. These gases mainly include carbon dioxide, carbon disulfide, hydrogen sulfide, fluorides, nitrogen oxides, chlorine, hydrogen chloride, carbon monoxide, sulfuric acid, soot, and production line dust, etc. These waste gases not only pollute the air but may also enter the human body through breathing, causing harm to health. A filter cartridge dust collector uses filter cartridges as filtering elements and adopts pulse jetting for back cleaning. After the dust-containing gas enters the filtering chamber of the dust collector, part of the particles with larger particle sizes in the airflow settle downward, while the particles with smaller and lighter particle sizes are adsorbed on the surface of the filter material on the outer wall of the filter cartridge during Brownian diffusion. The cleaned gas after filtration enters the interior of the filter cartridge and then enters the clean gas chamber through the ventilation holes connected inside the filter cartridge, and is then discharged outside the machine body. The existing filter cartridge dust collectors have many technical defects during use. First, compared with bag dust collectors, due to the easy clogging of filter cartridges, there is a problem of high replacement and maintenance frequencies. At present, all filter cartridges are manually installed and disassembled, so the installation and disassembly processes are time-consuming and laborious, with low automation, resulting in an increase in the maintenance time and cost of the filter cartridge dust collector. Second, since a large amount of dust still remains on the surface of the replaced filter cartridges, it is easy to cause secondary pollution in the workshop, further leading to many technical drawbacks in the repair of filter cartridges and the treatment of waste filter cartridges.

[0003] In summary, considering that the existing facilities cannot meet the working requirements, for this reason, we propose a drawer-type quick-release filter cartridge structure. Summary of the Invention

[0004] The main purpose of the present invention is to provide a drawer-type quick-release filter cartridge structure, which can effectively solve the problems in the background art.

[0005] To achieve the above purpose, the technical solution adopted by the present invention is as follows: A drawer-type quick-release filter cartridge structure includes a dust removal box body. A purified gas collection box is installed on the right side surface of the dust removal box body. A collection chamber is opened inside the purified gas collection box. A pulse jetting pipe group is installed on the outer side surface of the dust removal box body. A number of first pulse nozzles extending into the collection chamber are provided on the pulse jetting pipe group. The number of pulse nozzles respectively act on the drawer-type filter cartridges. The upper end of the pulse jetting pipe group is connected to a first air supply pipe. One end of the first air supply pipe away from the pulse jetting pipe group is connected to an air supply tank through a pulse control valve. The air supply tank is installed on the upper end of the dust removal box body.

[0006] As a preferred embodiment of the drawer-type quick-release filter cartridge structure of the present invention, specifically: a bent pipe is connected to the lower end of the purified gas collection box communicating with the collection chamber, the end of the bent pipe extends into the interior of the fan base, the fan base is fixed to the upper end of the base, a suction fan is installed outwardly inside the fan base, a purified gas discharge pipe is communicated and arranged at the upper end of the fan base, a dust collection hopper is arranged at the lower end of the dust collection box body, and a dust discharge pipe is communicated and arranged at the lower end of the dust collection hopper.

[0007] As a preferred embodiment of the drawer-type quick-release filter cartridge structure of the present invention, specifically: an air inlet is provided at a position above the left end of the dust collection box body, a dust chamber is communicated and arranged inside the dust collection box body and the air inlet, the dust chamber is provided with a perforated partition board, a plurality of groups of limiting cylinder grooves are longitudinally and equidistantly inclined and opened inside the dust collection box body, a drawer-type filter cartridge is movably arranged in each group of limiting cylinder grooves, the number of the drawer-type filter cartridges is preferably 3-6 groups, and an air ventilation frame is formed between adjacent limiting cylinder grooves.

[0008] As a preferred embodiment of the drawer-type quick-release filter cartridge structure of the present invention, specifically: the drawer-type filter cartridge includes a filter element, end caps, slide rails, connection hooks and hook tails, end caps are installed at both ends of the filter element, slide rails contacting the limiting cylinder grooves are fixed between the two groups of end caps, the number of the slide rails is 4 groups, two connection hooks acting on the rotator are symmetrically installed on the inner side surface of the upper group of end caps, and a hook tail is arranged at the bottom of each group of connection hooks.

[0009] As a preferred embodiment of the drawer-type quick-release filter cartridge structure of the present invention, specifically: the rotator includes a rotating roller, a positioning bearing, a plug head, an arc chamfer, air flow holes and curved card slots, the rotating roller is installed through the isolation board by the positioning bearing, the isolation board is riveted between the dust collection box body and the purified gas collection box, one end of the rotating roller is connected with a plug head extending into the filter element, the end face of the plug head is provided with an arc chamfer, air flow holes are longitudinally and penetratingly opened inside the plug head towards the rotating roller direction, and two groups of curved card slots respectively acting on the connection hooks are symmetrically opened on the outer side surface of the plug head.

[0010] As a preferred embodiment of the drawer-type quick-release filter cartridge structure of the present invention, the following is provided: The rotator further includes a crank disc, a strip-shaped movement groove, and a locking surface. A crank disc is sleeved on the outer side of the part of the rotating roller extending into the collection chamber. A strip-shaped movement groove is formed on the crank disc. Locking surfaces are symmetrically arranged on both sides of the strip-shaped movement groove on the crank disc. A circular groove is formed on the partition plate. A rotating seat is rotatably arranged in the circular groove. A guide block that interacts with the locking surface is fixed at the middle position of the end face of the rotating seat. A driving column that fits into the strip-shaped movement groove is welded at an eccentric position on the end face of the rotating seat. A driving shaft is horizontally installed at the middle position of the back of the rotating seat. The driving shaft is connected to the first servo motor through a coupling. The first servo motor is horizontally installed on the partition plate.

[0011] As a preferred embodiment of the drawer-type quick-release filter cartridge structure of the present invention, the following is provided: The drawer-type filter cartridge further includes a rack bar. A rack bar is installed at a lower position between the two end caps. A driving gear is meshed with the lower end of the rack bar. The driving gear is sleeved on the end of a positioning shaft. The middle part of the positioning shaft is riveted to the ventilation frame through an outer bearing. A large gear is sleeved on the other end of the positioning shaft. A small gear is meshed with the outside of the large gear.

[0012] As a preferred embodiment of the drawer-type quick-release filter cartridge structure of the present invention, the following is provided: The small gear is sleeved on the motor shaft of the second servo motor. A small sprocket is also sleeved on the motor shaft of the second servo motor. The small sprocket is connected and driven by a chain to a large sprocket. The large sprocket is sleeved on a sealing shaft. Both ends of the sealing shaft are fixed to the inner wall of the dust removal box through first bearing seats. A flipping part is fixed in the middle of the sealing shaft. A sealing door is connected to the lower end of the flipping part. A drawer opening communicating with the limiting cylinder groove is formed on the left side of the dust removal box. The sealing door acts on the corresponding drawer opening.

[0013] As a preferred embodiment of the drawer-type quick-release filter cartridge structure of the present invention, the following is provided: A blanking channel is arranged on the outer side of the drawer opening. The lower end of the blanking channel is connected to a limiting outer cylinder. The limiting outer cylinder is obliquely fixed above the base through an ash receiving support. The left end of the limiting outer cylinder is fixed to the left end of the base through a baffle. A material taking cover is movably arranged at the left position on the upper end face of the limiting outer cylinder. A dust shaking inner cylinder is obliquely arranged inside the limiting outer cylinder. A number of ash discharging holes are evenly distributed on the dust shaking inner cylinder. The other end of the air supply tank is connected to a second air supply pipe through a pulse control valve. The second air supply pipe extends downward through the baffle and enters the inner cavity of the dust shaking inner cylinder. A second pulse spray head acting on the drawer-type filter cartridge is arranged at the end of the second air supply pipe.

[0014] As a preferred embodiment of the drawer-type quick-release filter cartridge structure of the present invention, the following applies: Both ends of the ash-shaking inner cylinder are fixed to the inner wall of the limiting outer cylinder through second bearing seats. A middle large gear is sleeved on the outer side of the middle part of the ash-shaking inner cylinder. A middle small gear is meshed and arranged above the middle large gear. The middle small gear is sleeved on the output shaft of a constant-speed motor. A motor seat is communicated and arranged on the outer side surface of the limiting outer cylinder. The middle small gear is located inside the motor seat. The constant-speed motor penetrates through the outer side surface of the motor seat. An inlet is opened at the upper right position of the upper end of the limiting outer cylinder. The inlet is communicated with a blanking channel. A material taking port is opened at the upper left position of the upper end of the limiting outer cylinder. A number of groups of airbag spiral ribs are evenly distributed on the inner cylinder cavity at the middle position of the limiting outer cylinder. The drawer-type filter cartridge contacts the airbag spiral ribs during the movement inside the inner cylinder cavity.

[0015] As a preferred embodiment of the drawer-type quick-release filter cartridge structure of the present invention, the following applies: A dust suction main pipe extends from the outside of the dust removal box body to the upper end of the base. A first sealed branch pipe is communicated and arranged at the upper position of the end of the dust suction main pipe. The first sealed branch pipe extends upward into the inside of the ash discharge pipe. A second sealed branch pipe is communicated and arranged at the left position of the end of the dust suction main pipe. The second sealed branch pipe extends horizontally into the ash receiving support.

[0016] As a preferred embodiment of the drawer-type quick-release filter cartridge structure of the present invention, the following applies: A curved ash receiving groove is opened inside the ash receiving support. A cleaning and dust suction pipe is horizontally rotatably arranged at the lower position of the curved ash receiving groove. The cleaning and dust suction pipe is connected to the second sealed branch pipe by a sealed bearing. The other end of the cleaning and dust suction pipe is connected to the groove wall of the curved ash receiving groove through a third bearing seat. The cleaning and dust suction pipe extends into the inside of the ash receiving support with a shaft part. The shaft part is connected to a cleaning motor through a coupling. The cleaning motor penetrates through the outer side surface of the ash receiving support. A number of groups of cleaning wool balls are evenly distributed on the outer pipe surface of the cleaning and dust suction pipe. The cleaning wool balls contact the bottom of the curved ash receiving groove during the circular motion. A number of groups of dust suction holes are penetrated outward inside the cleaning and dust suction pipe. The number of each row of dust suction holes is preferably 5-12 groups.

[0017] As a preferred embodiment of the drawer-type quick-release filter cartridge structure of the present invention, the following applies: A discharge valve is installed inside the ash discharge pipe.

[0018] As a preferred embodiment of the drawer-type quick-release filter cartridge structure of the present invention, the following applies: The dust removal box body and the base are connected by legs. The number of legs is 4 groups.

[0019] As a preferred embodiment of the drawer-type quick-release filter cartridge structure of the present invention, the following applies: The second servo motor horizontally penetrates through the front end face of the dust removal box body.

[0020] As a preferred embodiment of the drawer-type quick-release filter cartridge structure of the present invention, the air flow blown out by the first pulse nozzle enters the interior of the filter element through the air holes.

[0021] As a preferred embodiment of the drawer-type quick-release filter cartridge structure of the present invention, when the drawer-type filter cartridge is locked, the end cover and the partition plate are in contact with each other.

[0022] As a preferred embodiment of the drawer-type quick-release filter cartridge structure of the present invention, the cleaning and dust suction pipe rotates around the second sealing branch pipe, and a dust suction motor is installed on the dust suction main pipe.

[0023] The present invention provides a drawer-type quick-release filter cartridge structure through improvement. Compared with the prior art, it has the following significant improvements and advantages: During the process of the drawer-type filter cartridge moving obliquely upward, the plug head enters the interior of the filter cartridge, uses the arc chamfer to expand the two connecting hooks, makes the distance between the connecting hooks larger, and then directly inserts into the corresponding curved slot. The bottom of the curved slot blocks the hook tail, so that the drawer-type filter cartridge is automatically fixed on the rotator. Start the first servo motor to drive the rotating seat to rotate one week, the driving column makes a circular motion, enters the strip-shaped motion slot of the crank disk and moves, causing the crank disk to rotate a certain angle, making the plug head rotate a certain angle, and making the connecting hooks originally in the curved slot become unhooked due to the action of the radial turning force. The two connecting hooks are no longer restricted, achieving the purpose of automatic fixing and disassembly, saving time and effort.

[0024] Start the second servo motor. On the one hand, drive the small gear to rotate clockwise. After a series of transmissions, the driving gear rotates counterclockwise, causing the rack bar to move linearly, so that the entire drawer-type filter cartridge moves obliquely towards the drawer opening along the limiting cylinder slot, achieving the purpose of automatically exporting the drawer-type filter cartridge. On the other hand, the small sprocket rotates clockwise, and through the traction of the chain, the large sprocket is caused to decelerate, driving the flipping part to slowly flip upward and the sealing door to slowly open upward, ensuring that the drawer-type filter cartridge can be smoothly discharged, realizing the synchronization of the two movement processes, with high quick-release efficiency, high automation degree, saving the power source, and being energy-saving and environment-friendly.

[0025] Start the constant-speed motor. After a series of transmissions, it drives the ash-shaking inner cylinder to rotate inside the limit outer cylinder. The drawer-type filter cartridge is vibrated during the movement along with the inner cylinder cavity, shaking off the dust on its own filter element, and cooperating with the second pulse nozzle to achieve the purpose of automatic ash cleaning. During the movement, the drawer-type filter cartridge contacts the airbag spiral rib. On the one hand, the airbag spiral rib pushes the drawer-type filter cartridge towards the material-taking port through the spiral frictional force, achieving the purpose of automatic transportation. On the other hand, the elastic force of the airbag during the contact process intensifies the vibration degree of the drawer-type filter cartridge (and has the function of flexible protection), ensuring that the dust on the filter element is cleaned thoroughly, thus significantly improving the cleaning efficiency and having a high degree of automation.

[0026] Turn on the dust suction motor. First, use the first sealed branch pipe to suck the accumulated dust in the ash receiving hopper and output it outward through the dust suction main pipe. At the same time, turn on the cleaning motor, drive the cleaning dust suction pipe to rotate around the second sealed branch pipe, and several groups of cleaning wool balls on the surface of the cleaning dust suction pipe make circular motions to clean the dust accumulated at the bottom of the curved ash receiving trough, making it rise. The cleaning dust suction pipe timely sucks the floating dust through several groups of dust suction holes, and the floating dust is output outward through the second sealed branch pipe and the dust suction main pipe in sequence. It has the function of automatically cleaning the accumulated dust at multiple positions simultaneously, with strong sealing, avoiding secondary dust pollution in the workshop, being energy-saving and environmentally friendly, and improving the intelligent management level of the workshop. Brief Description of the Drawings

[0027] Figure 1 It is a schematic diagram of the overall structure of one direction of a drawer-type quick-release filter cartridge structure of the present invention; Figure 2 It is a schematic diagram of the overall structure of another direction of a drawer-type quick-release filter cartridge structure of the present invention; Figure 3 It is a cross-sectional view of the dust removal box body and the purified gas collection box of the present invention; Figure 4 It is a schematic diagram of the internal structure of the dust removal box body of the present invention; Figure 5 It is a specific schematic diagram of a single filter cartridge unit of the present invention; Figure 6 It is a specific schematic diagram of the drawer-type filter cartridge of the present invention; Figure 7 It is a schematic diagram of the transmission structure of the drawer-type filter cartridge of the present invention; Figure 8 It is a schematic diagram of the structure of one direction of the rotator of the present invention; Figure 9 It is a schematic diagram of the structure of another direction of the rotator of the present invention; Figure 10 It is a schematic diagram of the transmission structure of the sealing door of the present invention; Figure 11 It is a schematic diagram of the internal structure of the limit outer cylinder of the present invention; Figure 12 It is a specific structural schematic diagram of the ash-shaking inner cylinder of the present invention; Figure 13 It is a specific schematic diagram of the dust collection structure in the second embodiment of the present invention; Figure 14 It is an internal structural schematic diagram of the ash-receiving support in the second embodiment of the present invention.

[0028] In the figure: 1. Dust removal box body; 2. Purified gas collection box; 3. Elbow; 4. Fan seat; 5. Suction fan; 6. Purified gas discharge pipe; 7. Base; 8. Ash-receiving hopper; 9. Ash discharge pipe; 10. Air inlet; 11. Smoke and dust chamber; 12. Perforated partition; 13. Limit cylinder groove; 14. Ventilation frame; 15. Drawer-type filter cartridge; 20. Filter element; 21. End cover; 22. Slide rail; 23. Rack rod; 24. Connecting hook; 25. Hook tail; 26. Positioning shaft; 27. Outer bearing; 28. Driving gear; 29. Large gear; 30. Rotator; 31. Rotating roller; 32. Positioning bearing; 33. Plug head; 34. Arc chamfer; 35. Air flow hole; 36. Curved card slot; 37. Crank disc; 38. Strip-shaped movement groove; 39. Locking surface; 40. Partition board; 41. First servo motor; 42. Rotating seat; 43. Circular groove; 44. Guide block; 45. Driving column; 50. Small gear; 51. Second servo motor; 52. Motor shaft; 53. Small sprocket; 54. Sealing shaft; 55. Large sprocket; 56. Chain; 57. First bearing seat; 58. Flipping part; 59. Sealing door; 60. Feeding channel; 61. Limit outer cylinder; 62. Ash-receiving support; 63. Material-taking cover; 64. Baffle; 65. Second air supply pipe; 70. Ash-shaking inner cylinder; 71. Second bearing seat; 72. Intermediate large gear; 73. Intermediate small gear; 74. Constant speed motor; 75. Feed inlet; 76. Material-taking port; 77. Inner cylinder cavity; 78. Airbag spiral rib; 79. No. 2 pulse spray head; 80. Dust collection main pipe; 81. First sealed branch pipe; 82. Second sealed branch pipe; 83. Curved ash-receiving groove; 84. Sealing bearing; 85. Cleaning and dust collection pipe; 86. Third bearing seat; 87. Cleaning motor; 88. Cleaning wool ball; 89. Dust collection hole; 90. Air supply tank; 91. Pulse control valve; 92. First air supply pipe; 93. Pulse injection pipe group; 94. No. 1 pulse spray head; 95. Collection chamber; 96. Drawer opening; 97. Motor seat; 98. Leg. Detailed implementation manners

[0029] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention. Embodiment 1

[0030] As Figure 1-12 shown, this embodiment provides a drawer-type quick-release filter cartridge structure, including a dust removal box body 1. A purified gas collection box 2 is installed on the right side of the dust removal box body 1. A collection chamber 95 is provided inside the purified gas collection box 2. A bent pipe 3 is connected to the lower end of the purified gas collection box 2 communicating with the collection chamber 95. The end of the bent pipe 3 extends into the inside of the fan base 4. The fan base 4 is fixed to the upper end of the base 7. A suction fan 5 is installed outward inside the fan base 4. A purified gas discharge pipe 6 is communicated and arranged at the upper end of the fan base 4. A dust receiving hopper 8 is arranged at the lower end of the dust removal box body 1. A dust discharge pipe 9 is communicated and arranged at the lower end of the dust receiving hopper 8. A dust discharge valve is installed inside the dust discharge pipe 9, and the dust discharge valve plays a role in controlling the ash discharge.

[0031] Among them, a pulse jet pipe group 93 is installed on the outer side of the dust removal box body 1. A number of first pulse nozzles 94 extending into the collection chamber 95 are arranged on the pulse jet pipe group 93 (which can be designed as a telescopic type to make the first pulse nozzle 94 closer to the position of the air flow hole 35). A number of groups of first pulse nozzles 94 act on the drawer-type filter cartridge 15 respectively. The upper end of the pulse jet pipe group 93 is connected to a first air supply pipe 92. One end of the first air supply pipe 92 away from the pulse jet pipe group 93 is connected to an air supply tank 90 through a pulse control valve 91. The air supply tank 90 is installed on the upper end of the dust removal box body 1, as Figure 1-3 shown.

[0032] Further, an air inlet 10 is provided at the upper position of the left end of the dust removal box body 1. A smoke and dust chamber 11 is provided inside the dust removal box body 1 and communicated with the air inlet 10. A perforated partition plate 12 is provided in the smoke and dust chamber 11, as Figure 2 and 3 shown.

[0033] Further, a number of groups of limit cylinder grooves 13 are longitudinally and equidistantly inclined inside the dust removal box body 1 and below the perforated partition plate 12. The cross section of the limit cylinder grooves 13 is rectangular. A drawer-type filter cartridge 15 is movably arranged in each group of limit cylinder grooves 13. The length of the limit cylinder grooves 13 is greater than that of the drawer-type filter cartridge 15. An air ventilation frame 14 is formed between adjacent limit cylinder grooves 13. The air ventilation frame 14 includes a support frame body and air ventilation openings, which are used for the flow of air and the fall of dust, as Figure 3 shown.

[0034] Specifically, the drawer-type filter cartridge 15 includes a filter element 20, an end cap 21, a slide rail 22, a connecting hook 24 and a hook tail 25, as Figure 4-7 shown.

[0035] In this embodiment, end caps 21 are installed at both ends of the filter element 20. A slide rail 22 that contacts the limit cylinder groove 13 is fixed between the two groups of end caps 21. The slide rail 22 has a certain sliding force. Two connecting hooks 24 that interact with the rotator 30 are symmetrically installed on the inner side surface of the upper group of end caps 21. A hook tail 25 is provided at the bottom of each group of connecting hooks 24.

[0036] Furthermore, the rotator 30 includes a rotating roller 31, a positioning bearing 32, an insertion head 33, an arc chamfer 34, an air flow hole 35, and a curved slot 36, as Figure 4 , 5 shown in Figures 8 and 9.

[0037] In this embodiment, the rotating roller 31 is installed through the partition plate 40 by means of the positioning bearing 32. The partition plate 40 is riveted between the dust removal box body 1 and the purified gas collection box 2. When the drawer-type filter cartridge 15 is locked, the end cap 21 contacts the partition plate 40. One end of the rotating roller 31 is connected with an insertion head 33 that extends into the filter element 20. An arc chamfer 34 is provided on the end face of the insertion head 33, and the arc chamfer 34 plays a role in smooth transition. An air flow hole 35 is axially opened inside the insertion head 33 extending towards the rotating roller 31. The air flow blown out by the first pulse spray head 94 enters the interior of the filter element 20 through the air flow hole 35. Two groups of curved slots 36 that respectively act on the connecting hooks 24 are symmetrically opened on the outer side surface of the insertion head 33. The curved slots 36 and the connecting hooks 24 are in a shape-fitting relationship, and the bottom of the curved slot 36 blocks the axial movement of the hook tail 25.

[0038] Furthermore, the rotator 30 further includes a crank disk 37, a strip-shaped movement groove 38, and a locking surface 39, as Figure 9 shown in the figure.

[0039] In this embodiment, a crank disk 37 is sleeved on the outer side of the part of the rotating roller 31 that extends into the collection chamber 95. A strip-shaped movement groove 38 is opened on the crank disk 37. Locking surfaces 39 are symmetrically arranged on both sides of the strip-shaped movement groove 38 on the crank disk 37.

[0040] Furthermore, a circular groove 43 is opened on the partition plate 40. A rotating seat 42 is rotatably arranged in the circular groove 43, and the circular groove 43 plays a role in receiving and limiting. A guide block 44 that interacts with the locking surface 39 is fixed at the middle position of the end face of the rotating seat 42. The locking surface 39 and the guide block 44 are in contact with each other to achieve the locking purpose and solve the problem of the inertial movement of the crank disk 37. A driving column 45 that fits with the strip-shaped movement groove 38 is welded at the eccentric position of the end face of the rotating seat 42, and their widths are adapted to each other, as Figure 9 shown in the figure.

[0041] A drive shaft is horizontally mounted at the middle position of the back of the rotating seat 42. The drive shaft is connected to the first servo motor 41 through a coupling. The first servo motor 41 is horizontally mounted on the isolation plate 40. Figure 8 and 9 shown.

[0042] Furthermore, the drawer-type filter cartridge 15 further includes a rack rod 23, such as Figure 6 shown.

[0043] In this embodiment, a rack rod 23 is installed at a lower position between the two sets of end covers 21 .

[0044] The lower end of the rack rod 23 is meshed with a driving gear 28, which is sleeved on the end of the positioning shaft 26. The middle of the positioning shaft 26 is riveted to the ventilation frame 14 through an outer bearing 27, and the other end of the positioning shaft 26 is sleeved with a large gear 29. Figure 6 shown.

[0045] Furthermore, a small gear 50 is meshed on the outer side of the large gear 29, and the small gear 50 is sleeved on the motor shaft 52 of the second servo motor 51. The second servo motor 51 is horizontally arranged to penetrate the front end surface of the dust removal box 1, and a small sprocket 53 is also sleeved on the motor shaft 52 of the second servo motor 51. Figure 4 , 5 and 7.

[0046] The small sprocket 53 is connected to the large sprocket 55 through a chain 56, and the large sprocket 55 is sleeved on the sealing shaft 54. Both ends of the sealing shaft 54 ​​are fixed by the first bearing seat 57 and the inner wall of the dust removal box 1. Figure 4 , 5 and 10.

[0047] Among them, a flip part 58 is fixed to the middle part of the sealing shaft 54, and a sealing door 59 is connected to the lower end of the flip part 58. A drawer opening 96 connected to the limit cylinder groove 13 is opened on the left side of the dust removal box 1. The sealing door 59 acts on the corresponding drawer opening 96. The flipping degree and flipping speed of the sealing door 59 are determined according to the movement speed of the drawer-type filter cartridge 15. Figure 10 shown.

[0048] Furthermore, a material discharge channel 60 is provided on the outer side of the drawer opening 96, and a buffer slope for buffering the movement of the drawer-type filter cartridge 15 is provided in the material discharge channel 60. The lower end of the material discharge channel 60 is connected to a limited outer cylinder 61, and a sealing cover can be installed in the material discharge channel 60. The limited outer cylinder 61 is tilted and fixed above the base 7 through the ash receiving support 62. The left end of the limited outer cylinder 61 is fixed to the left end of the base 7 through the baffle 64. A material collection cover 63 is movably provided on the left side of the upper end surface of the limited outer cylinder 61, and the material collection cover 63 plays a sealing role. Figure 1and 2 as shown

[0049] Among them, a dust shaking inner cylinder 70 is inclinedly arranged inside the limit outer cylinder 61. A number of groups of ash discharge holes are evenly distributed on the dust shaking inner cylinder 70. The other end of the air supply tank 90 is connected to the second air supply pipe 65 through a pulse control valve 91 (the two groups of pulse control valves 91 are opened and closed according to different needs). The second air supply pipe 65 extends downward through the baffle 64 and enters the inner cylinder cavity 77 of the dust shaking inner cylinder 70. A second pulse spray head 79 acting on the drawer-type filter cartridge 15 is arranged at the end of the second air supply pipe 65, as Figure 11 and 12 shown

[0050] Furthermore, both ends of the dust shaking inner cylinder 70 are fixed to the inner wall of the limit outer cylinder 61 through second bearing seats 71. An intermediate large gear 72 is sleeved on the outer side of the middle part of the dust shaking inner cylinder 70. An intermediate small gear 73 is meshed with the upper end of the intermediate large gear 72. The intermediate small gear 73 is sleeved on the output shaft of a constant speed motor 74. A motor seat 97 is communicated with the outer side surface of the limit outer cylinder 61. The intermediate small gear 73 is located inside the motor seat 97. The constant speed motor 74 penetrates through the outer side surface of the motor seat 97 and is arranged, as Figure 2 、 11 and shown in Fig. 12

[0051] Among them, a feeding port 75 is arranged at the upper right position of the dust shaking inner cylinder 70. The feeding port 75 is communicated with the blanking channel 60. A material taking port 76 is arranged at the upper left position of the dust shaking inner cylinder 70. A number of groups of airbag spiral ribs 78 (similar to the spiral blade structure of a spiral feeder) are evenly distributed on the inner cylinder cavity 77 in the middle position of the dust shaking inner cylinder 70. The airbag spiral ribs 78 are made of elastic airbag material and have the ability of deformation and reset, which can play a role in buffering and protecting the drawer-type filter cartridge 15. The drawer-type filter cartridge 15 contacts with the airbag spiral ribs 78 during the movement inside the inner cylinder cavity 77, as Figure 11 and 12 shown

[0052] Furthermore, the dust removal box body 1 and the base 7 are connected through a support leg 98, as Figure 1 shown

[0053] During the use of this embodiment, the flue gas (or waste gas) is injected into the dust chamber 11 from the air inlet 10 and flows through the perforated partition 12 into the interior of the dust removal box body 1, contacts the filter elements 20 of a number of groups of drawer-type filter cartridges 15, and the dust in it is intercepted by the filter material. Then the clean gas surges into the collection chamber 95 through the air flow holes 35. Under the suction of the suction fan 5, the clean gas sequentially passes through the elbow 3 and the interior of the fan seat 4, and finally is discharged to the outside from the purified gas discharge pipe 6 (possibly transferred to an external gas treatment device).

[0054] When the dust on the filter element 20 reaches a certain amount, by opening the pulse control valve 91, the high-pressure air in the air supply tank 90 enters the first air supply pipe 92, and is evenly distributed in the pulse injection pipe group 93, and is ejected from a number of first-stage pulse nozzles 94 respectively. The high-pressure air flow enters the interior of the filter element 20 through the air flow holes 35, and blows and cleans the dust on each group of draw-type filter cartridges 15. Finally, the dust on the draw-type filter cartridges 15 is collected by the ash hopper 8 through downward settlement and concentration.

[0055] When the draw-type filter cartridge 15 needs to be disassembled, first start the first servo motor 41, drive the rotating seat 42 to rotate one week through the drive shaft. During the process of the rotating seat 42 rotating one week, the driving column 45 makes a circular motion, enters the strip-shaped motion groove 38 of the crank disk 37 and moves. The two generate a relative acting force, causing the crank disk 37 to rotate a certain angle. The crank disk 37 drives the rotating roller 31 to rotate around the positioning bearing 32, so that the plug head 33 rotates a certain angle accordingly. Due to the acting force of the radial rotation force, the connecting hook 24 originally in the curved card slot 36 is disengaged, and the two groups of connecting hooks 24 are no longer restricted.

[0056] At this time, start the second servo motor 51, drive the small gear 50 to rotate clockwise, and through meshing, the large gear 29 rotates counterclockwise at a reduced speed, so that the drive gear 28 coaxial with the large gear 29 rotates counterclockwise. The drive gear 28 acts on the rack bar 23, causing the rack bar 23 to move linearly, so that the entire draw-type filter cartridge 15 moves obliquely along the limit cylinder groove 13 towards the drawer opening 96 (the two groups of connecting hooks 24 and the plug head 33 are separated during the movement), until it disengages from the drive gear 28 and slides down from the drawer opening 96 position into the blanking channel 60 (the installation principle of the draw-type filter cartridge 15 is the same as above and will not be elaborated).

[0057] When the second servo motor 51 is working, the small sprocket 53 on it rotates clockwise accordingly. Through the traction of the chain 56, the large sprocket 55 is caused to move at a reduced speed, driving the flipping part 58 to slowly flip upward (the sealing shaft 54 rotates clockwise around the two groups of first bearing seats 57), so that the sealing door 59 that originally sealed the drawer opening 96 slowly opens upward, ensuring that the draw-type filter cartridge 15 can be discharged smoothly.

[0058] The drawer-type filter cartridge 15 is guided by the feed port 75 and tilted into the inner cylinder cavity 77 of the ash-shaking inner cylinder 70. At this time, the uniform-speed motor 74 is started to drive the intermediate small gear 73 to rotate, and the intermediate large gear 72 is caused to decelerate and rotate through meshing, driving the ash-shaking inner cylinder 70 to rotate inside the limiting outer cylinder 61. The drawer-type filter cartridge 15 is vibrated in the process of moving with the inner cylinder cavity 77, and the dust on its own filter element 20 is shaken off. The drawer-type filter cartridge 15 contacts the airbag spiral rib 78 during the movement. On the one hand, the airbag spiral rib 78 pushes the drawer-type filter cartridge 15 toward the material taking port 76 through the spiral force On the one hand, the elastic force of the air bag during the contact process intensifies the vibration of the drawer-type filter cartridge 15 to ensure that the dust on the filter element 20 is cleaned, and at the same time, the pulse control valve 91 is opened, and the high-pressure air in the air supply tank 90 enters the second air supply pipe 65, and is sprayed on the drawer-type filter cartridge 15 in the ash shaking inner cylinder 70 through the No. 2 pulse nozzle 79. In conjunction with the movement of the drawer-type filter cartridge 15, the cleaning operation is realized, and the dust falls downward into the ash receiving support 62 until the drawer-type filter cartridge 15 moves to the left end of the inner cylinder cavity 77, and is taken out from the material taking port 76 by opening the material taking cover 63. Embodiment 2

[0059] On the basis of the first embodiment, the dust stored in the ash receiving support 62 and the ash receiving hopper 8 generally needs to be cleaned regularly, but manual cleaning is time-consuming and labor-intensive, and it is easy to form dust during the cleaning process, polluting the external environment. In order to solve the above technical problems, we have the following design, such as Figure 13-14 shown.

[0060] Specifically, a dust collecting pipe 80 is provided extending from the outside of the dust removal box 1 to the upper end of the base 7. Figure 13 shown.

[0061] The upper end of the dust collecting main pipe 80 is connected with a first sealed branch pipe 81, which extends upward into the interior of the dust discharging pipe 9, and the two are sealed and connected. Figure 13 shown.

[0062] The end of the dust collecting main pipe 80 is connected to the left side thereof with a second sealed branch pipe 82, which extends horizontally into the dust receiving support 62. Figure 13 shown.

[0063] Specifically, a curved ash receiving groove 83 is provided in the ash receiving support 62. The ash at the bottom of the curved ash receiving groove 83 is easy to clump and difficult to clean. A cleaning dust suction pipe 85 is provided at the lower position of the curved ash receiving groove 83 for horizontal rotation. The cleaning dust suction pipe 85 is connected to the second sealing branch pipe 82 by a sealing bearing 84 (the two are sliding seals). The other end of the cleaning dust suction pipe 85 is connected to the groove wall of the curved ash receiving groove 83 through a third bearing seat 86.Figure 14 as shown

[0064] Among them, a shaft portion extends into the interior of the ash receiving support 62 in the cleaning and dust suction pipe 85. The shaft portion is connected with a cleaning motor 87 through a coupling. The cleaning motor 87 is arranged through the outer side surface of the ash receiving support 62, as Figure 14 shown

[0065] Among them, several groups of cleaning wool balls 88 are evenly distributed on the outer pipe surface of the cleaning and dust suction pipe 85. The cleaning wool balls 88 contact the bottom of the curved ash receiving groove 83 during the circular motion. Several groups of dust suction holes 89 are opened through the interior of the cleaning and dust suction pipe 85 outward, as Figure 14 shown

[0066] Furthermore, the cleaning and dust suction pipe 85 rotates around the second sealing branch pipe 82, and a dust suction motor is installed on the main dust suction pipe 80.

[0067] When in use in this embodiment, when it is necessary to clean the stored dust, the dust suction motor is turned on. First, the ash discharge valve is opened to suck the dust accumulated in the ash receiving hopper 8 through the first sealing branch pipe 81 and output it outward through the main dust suction pipe 80. At the same time, the cleaning motor 87 is turned on to drive the cleaning and dust suction pipe 85 to rotate around the second sealing branch pipe 82. During the rotation of the cleaning and dust suction pipe 85, several groups of cleaning wool balls 88 on the surface perform circular motion to clean and scrape the dust accumulated at the bottom of the curved ash receiving groove 83, making it rise. The cleaning and dust suction pipe 85 timely sucks the floating dust through several groups of dust suction holes 89, and the floating dust is output outward through the second sealing branch pipe 82 and the main dust suction pipe 80 in sequence, achieving the purpose of sealed transfer.

[0068] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or sequence between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device.

[0069] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A drawer-type quick-release filter cartridge structure, comprising a dust removal box body (1), characterized in that: Inside the dust removal box body (1) and longitudinally and equidistantly inclined below the perforated partition plate (12), a number of groups of limiting cylinder grooves (13) are provided. A drawer-type filter cartridge (15) is movably arranged in each group of limiting cylinder grooves (13), and an air ventilation frame (14) is formed between adjacent limiting cylinder grooves (13); The drawer-type filter cartridge (15) includes a filter element (20). End caps (21) are installed at both ends of the filter element (20). A slide rail (22) in contact with the limiting cylinder groove (13) is fixed between the two groups of end caps (21). On the inner side surface of the upper group of end caps (21), two groups of connection hooks (24) acting on the rotator (30) are symmetrically installed. The rotator (30) is used to position the drawer-type filter cartridge (15). A hook tail (25) is arranged at the bottom of each group of connection hooks (24); A drawer opening (96) communicating with the limiting cylinder groove (13) is provided on the left side surface of the dust removal box body (1). A material discharging channel (60) is arranged on the outer side surface of the drawer opening (96). The lower end of the material discharging channel (60) is connected and communicated with a limiting outer cylinder (61). A dust shaking inner cylinder (70) is inclinedly arranged inside the limiting outer cylinder (61). A number of groups of dust discharging holes are evenly distributed on the dust shaking inner cylinder (70). A middle large gear (72) is sleeved on the outer side of the middle position of the dust shaking inner cylinder (70). A number of groups of airbag spiral ribs (78) are evenly distributed on the inner cylinder cavity (77) of the middle position of the dust shaking inner cylinder (70). The drawer-type filter cartridge (15) contacts the airbag spiral ribs (78) during the movement inside the inner cylinder cavity (77); 2. The drawer-type quick-release filter cartridge structure according to claim 1, wherein: A purified gas collection box (2) is installed on the right side surface of the dust removal box body (1). A collection chamber (95) is provided inside the purified gas collection box (2). A pulse jet pipe group (93) is installed on the outer side surface of the dust removal box body (1). A number of groups of first pulse spray nozzles (94) extending into the collection chamber (95) are arranged on the pulse jet pipe group (93). The number of groups of first pulse spray nozzles (94) act on the drawer-type filter cartridge (15) respectively. The upper end of the pulse jet pipe group (93) is connected with a first air supply pipe (92). One end of the first air supply pipe (92) far from the pulse jet pipe group (93) is connected with an air supply tank (90) through a pulse control valve (91). The air supply tank (90) is installed at the upper end of the dust removal box body (1); The lower end part of the purified gas collection box (2) communicating with the collection chamber (95) is connected with an elbow pipe (3). The end part of the elbow pipe (3) extends into the inside of the fan base (4). A suction fan (5) is installed outward inside the fan base (4). The upper end of the fan base (4) is connected and communicated with a purified gas discharge pipe (6). A dust receiving hopper (8) is arranged at the lower end of the dust removal box body (1). The lower end of the dust receiving hopper (8) is connected and communicated with a dust discharge pipe (9); An air inlet (10) is provided at a position above the upper end of the left end of the dust removal box body (1). A dust chamber (11) is provided inside the dust removal box body (1) and is communicated with the air inlet (10). The dust chamber (11) is provided with a perforated partition plate (12).

3. A drawer-type quick-release filter cartridge structure according to claim 2, characterized in that: The rotator (30) includes a rotating roller (31), a positioning bearing (32), a plug head (33), an arc chamfer (34), an air flow hole (35) and a curved slot (36). The rotating roller (31) is installed through the isolation plate (40) by the positioning bearing (32). The isolation plate (40) is riveted between the dust removal box body (1) and the purified gas collection box (2). One end of the rotating roller (31) is connected with a plug head (33) extending into the filter element (20). The end face of the plug head (33) is provided with an arc chamfer (34). An air flow hole (35) is formed in the plug head (33) extending through the inside thereof in the direction of the rotating roller (31). Two groups of curved slots (36) respectively acting on the connecting hooks (24) are symmetrically provided on the outer side face of the plug head (33).

4. The structure of a drawer-type quick-release filter cartridge according to claim 3, characterized in that: The rotator (30) further includes a crank disk (37), a strip-shaped movement groove (38) and a locking curved surface (39). A crank disk (37) is sleeved on the outer side of the part of the rotating roller (31) extending into the collection chamber (95). A strip-shaped movement groove (38) is formed in the crank disk (37). Locking curved surfaces (39) are symmetrically provided on both sides of the strip-shaped movement groove (38) on the crank disk (37). A circular groove (43) is formed in the isolation plate (40). A rotating seat (42) is rotatably provided in the circular groove (43). A guide block (44) acting on the locking curved surface (39) is fixed at the middle position of the end face of the rotating seat (42). A driving column (45) fitted with the strip-shaped movement groove (38) is welded at an eccentric position of the end face of the rotating seat (42). A driving shaft is horizontally installed at the middle position of the back face of the rotating seat (42). The driving shaft is connected with a first servo motor (41) through a coupling. The first servo motor (41) is horizontally installed on the isolation plate (40).

5. The drawer-type quick-release filter cartridge structure according to claim 2, characterized in that: The drawer-type filter cartridge (15) further includes a rack bar (23). A rack bar (23) is installed at a position below the two end covers (21). A driving gear (28) is meshed with the lower end of the rack bar (23). The driving gear (28) is sleeved on the end of a positioning shaft (26). The middle part of the positioning shaft (26) is riveted with a ventilation frame (14) through an outer bearing (27). A large gear (29) is sleeved on the other end of the positioning shaft (26). A small gear (50) is meshed with the outside of the large gear (29).

6. The structure of a drawer-type quick-release filter cartridge according to claim 5, wherein: The pinion gear (50) is sleeved on the motor shaft (52) of the second servo motor (51). A small sprocket (53) is also sleeved on the motor shaft (52) of the second servo motor (51). The small sprocket (53) is connected and driven by a chain (56) and a large sprocket (55). The large sprocket (55) is sleeved on a sealing shaft (54). A turning part (58) is fixed in the middle of the sealing shaft (54). The lower end of the turning part (58) is connected with a sealing door (59), and the sealing door (59) acts on the corresponding drawer opening (96).

7. A drawer-type quick-release filter cartridge structure according to claim 6, characterized in that: The limiting outer cylinder (61) is obliquely fixed above the base (7) through an ash receiving support (62). The left end of the limiting outer cylinder (61) is fixed to the left end of the base (7) through a baffle (64). A material taking cover (63) is movably arranged at the left position of the upper end surface of the limiting outer cylinder (61). The other end of the air supply tank (90) is connected with a second air supply pipe (65) through a pulse control valve (91). The second air supply pipe (65) extends downward through the baffle (64) and enters the inner cylinder cavity (77) of the ash shaking inner cylinder (70). A second pulse spray head (79) acting on the drawer type filter cartridge (15) is arranged at the end of the second air supply pipe (65).

8. A drawer-type quick-release filter cartridge structure according to claim 7, characterized in that: Both ends of the ash shaking inner cylinder (70) are fixed to the inner wall of the limiting outer cylinder (61) through second bearing seats (71). An intermediate small gear (73) is meshed with the upper end of the intermediate large gear (72). The intermediate small gear (73) is sleeved on the output shaft of a uniform speed motor (74). A motor seat (97) is communicated with the outer side surface of the limiting outer cylinder (61). The intermediate small gear (73) is located inside the motor seat (97). The uniform speed motor (74) penetrates through the outer side surface of the motor seat (97). A feed inlet (75) is arranged at the right position of the upper end of the ash shaking inner cylinder (70). The feed inlet (75) is communicated with a blanking channel (60). A material taking port (76) is arranged at the left position of the upper end of the ash shaking inner cylinder (70).

9. The structure of a drawer-type quick-release filter cartridge according to claim 8, wherein: A dust suction main pipe (80) extends from the outside of the dust removal box body (1) to the upper end of the base (7). A first sealed branch pipe (81) is communicated with the upper position of the end of the dust suction main pipe (80). The first sealed branch pipe (81) extends upward into the inside of the ash discharge pipe (9). A second sealed branch pipe (82) is communicated with the left position of the end of the dust suction main pipe (80). The second sealed branch pipe (82) extends horizontally into the ash receiving support (62).

10. A drawer-type quick-release filter cartridge structure according to claim 9, characterized in that: The ash receiving support (62) is provided with a curved ash receiving groove (83) inside. A cleaning and dust suction pipe (85) is horizontally rotatably arranged at a lower position of the curved ash receiving groove (83). The cleaning and dust suction pipe (85) and the second sealing branch pipe (82) are connected by a sealing bearing (84). The other end of the cleaning and dust suction pipe (85) is connected to the groove wall of the curved ash receiving groove (83) through a third bearing seat (86). The cleaning and dust suction pipe (85) extends inwardly into the ash receiving support (62) to form a shaft portion. The shaft portion is connected to a cleaning motor (87) through a coupling. The cleaning motor (87) penetrates through the outer side surface of the ash receiving support (62). A plurality of groups of cleaning wool balls (88) are evenly distributed on the outer pipe surface of the cleaning and dust suction pipe (85). The cleaning wool balls (88) contact the bottom of the curved ash receiving groove (83) during the circular motion. A plurality of groups of dust suction holes (89) are formed by penetrating the cleaning and dust suction pipe (85) outwardly inside.

Citation Information

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