A metal casting processing and pouring device for preventing air hole generation
By designing a metal casting processing and pouring device that prevents the formation of air holes, and using a hydraulic push rod and threaded rod system to achieve automatic mold straightening and angle adjustment, combined with pouring tube position adjustment and mold knocking, the problem of casting quality being affected during mold tilting pouring is solved, and the processing quality of the casting and the utilization rate of the metal liquid are improved.
Patent Information
- Application Number
- CN202510782016.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-12
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2045-06-12
AI Technical Summary
During the pouring process with the mold tilted, it is difficult to straighten the mold, which affects the surface quality of the casting. The metal liquid level also shakes and residues adhere, affecting the processing quality.
A metal casting processing and pouring device that prevents the formation of air holes is designed. The automatic straightening and angle adjustment of the mold are achieved through a hydraulic push rod and threaded rod system. Combined with the position adjustment of the pouring tube and the knocking of the mold, it ensures uniform filling of the molten metal and reduces air holes.
The mold can be automatically straightened during the pouring process, the generation of pores is reduced, the processing quality of the casting and the utilization rate of the metal liquid are improved, the adhesion of residues is avoided, and the practicality of the processing is improved.
Smart Images

Figure CN120286695B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of metal casting processing, in particular to a metal casting processing pouring device that prevents the generation of air holes. Background Art
[0002] Metal casting is the process of pouring molten metal into a pre-prepared mold and allowing it to solidify into a part or workpiece of the desired shape.
[0003] For example, the casting pouring device and casting molding process disclosed in CN114433826B, when using the device for pouring, the pouring box can be tilted so that the internal mold is also kept in an inclined state, so that the degree of splashing generated when the molten iron is poured into the mold is relatively small, thereby greatly reducing the pit-shaped pores left on the surface of the casting after molding, and correspondingly reducing the defects on the surface of the molded casting; in the molding process method, the casting is processed by tilting the pouring box and the vertical molding process, so that the casting can not only reduce the surface defects after molding, but also ensure that its own structure has sufficient strength to meet the standards. However, in actual use, by tilting the pouring box, the mold can be tilted for pouring to reduce the defects on the surface of the casting. Different types of workpieces have different tilt angles during tilt pouring. For castings with complex shapes, deep cavities or dead corners, appropriately increasing the tilt angle can make the molten metal better fill these parts, but for some flat and simple castings, the tilt angle It should not be too large to prevent the molten metal from flowing too fast and generating eddies and gas entrapment, which makes it inconvenient to adjust the inclination angle of the mold. Moreover, due to the inclined setting of the mold, it is difficult for the poured molten metal to be evenly filled in the interior of the mold, which may easily lead to inconsistent cooling of various positions of the casting during the subsequent cooling process of the metal, and may easily lead to thermal stress inside the casting, affecting the processing quality. Therefore, after the casting is completed, the mold needs to be straightened for subsequent cooling and molding. When straightening the mold, it is necessary to straighten the mold manually. After the mold is straightened, the internal molten metal level will shake to a certain extent, which may cause the surface of the casting that has been initially solidified to change, affecting the processing quality of the casting. Moreover, when the mold is rotated from tilt to perpendicular to the horizontal plane, the molten metal level remains horizontal. There will be residues on the surface of the molten metal in contact with one side of the inner wall of the mold, which will cause waste of molten metal and is not convenient for later separation, affecting the processing quality. There are certain usage defects.
[0004] Therefore, we propose a metal casting processing and pouring device for preventing pore generation in order to solve the problems raised above. Summary of the Invention
[0005] The purpose of the present invention is to provide a metal casting processing and pouring device that prevents the formation of air holes, so as to solve the problem proposed in the above background technology that when the mold is straightened, the mold needs to be straightened manually. After the mold is straightened, the liquid metal level inside will shake to a certain extent, which may cause the surface of the casting that has been initially solidified to change, affecting the processing quality of the casting. When the mold is rotated from tilted to perpendicular to the horizontal plane, the liquid metal level remains horizontal, and the surface of the liquid metal in contact with one side of the inner wall of the mold will have residues attached to the mold, which will cause waste of liquid metal and is inconvenient to separate later, affecting the processing quality.
[0006] To achieve the above object, the present invention provides the following technical solution: a metal casting processing and pouring device for preventing the formation of pores, comprising a base, two groups of columns symmetrically mounted on the top of the base, and fixed plates fixedly mounted on the tops of the two groups of columns;
[0007] Also includes:
[0008] A casting assembly is arranged above the base, and the casting assembly includes a rotating seat;
[0009] A defoaming assembly is arranged on one side of the interior of the rotating seat;
[0010] The rotating seat is hinged on one side of the top of the base, and threaded rods are symmetrically connected to the upper sides of the inner side of the rotating seat, and one end of the threaded rod is rotatably connected to a positioning plate, and a guide rod is fixedly installed on one side of the positioning plate below the threaded rod, and the guide rod is slidably connected to the rotating seat, and a mounting plate is fixedly installed on the lower side of one side of the rotating seat;
[0011] The fixed blocks are symmetrically installed on the top of the mounting plate. A fixed rod is fixedly installed between each group of two fixed blocks, and the outsides of the two fixed rods are slidably connected with movable blocks, and a mounting rod is fixedly installed between the two movable blocks. At the same time, the outside of the mounting rod is symmetrically connected with the rotating blocks, and the tops of the two rotating blocks are fixedly installed with vertical rods.
[0012] Preferably, a hydraulic push rod is fixedly installed on the top side of the fixed plate, and the movable end of the hydraulic push rod passes through the fixed plate and is fixedly installed on the movable plate, and a limiting rod is fixedly installed on the top side of the movable plate, and the limiting rod is slidingly connected to the fixed plate, and the top ends of the two vertical rods are fixedly connected to the movable plate.
[0013] By adopting the above technical solution, the movement of the movable plate can drive the rotating seat to rotate.
[0014] Preferably, an installation groove is provided through the other side of the top of the fixed plate, and positioning rods are symmetrically installed on one side of the inner side of the installation groove, and the outer sides of the two positioning rods are slidably connected to the movable frame. At the same time, the outer sides of the two positioning rods are located on one side of the movable frame and telescopic springs are provided, and the two ends of the telescopic springs are respectively fixedly connected to the installation groove and the movable frame.
[0015] By adopting the above technical solution, the movable frame can automatically reset after moving.
[0016] Preferably, a pouring pipe is provided on one side of the movable frame, and a mounting frame is fixedly installed on the outside of the pouring pipe, and an electric push rod is fixedly installed on one side of the top of the movable frame, and the movable end of the electric push rod passes through the movable frame and is fixedly connected to the mounting frame.
[0017] By adopting the above technical solution, the position of the pouring pipe can be adjusted.
[0018] Preferably, a screw is rotatably connected to the lower side of one side of the mounting frame, and the outer side of the screw is threadedly connected to the connecting frame, and the interior of the connecting frame is slidably connected to a support rod below the screw, and the support rod is fixedly connected to the mounting frame, and a steel wire rope is fixedly installed on the side of the connecting frame away from the mounting frame, and the end of the steel wire rope away from the connecting frame is fixedly connected to the movable plate.
[0019] By adopting the above technical solution, the movement of the movable plate can pull the mounting frame to move.
[0020] Preferably, the bubble removal assembly includes positioning blocks symmetrically installed on one side of a positioning plate, and the two positioning blocks are internally rotatably connected to a rotating rod, and the outside of the rotating rod is located on one side of the two positioning blocks and a rotating part is fixedly installed, and at the same time, two groups of U-shaped frames are symmetrically installed on the outside of the rotating part, and the insides of the two groups of U-shaped frames are slidably connected to a sliding rod, and a knocking block is fixedly installed at one end of the sliding rod, and a reset spring is sleeved on one side of the outer side of the sliding rod, and the two ends of the reset spring are respectively fixedly connected to the sliding rod and the U-shaped frame.
[0021] By adopting the above technical solution, the mold can be knocked to prevent bubble generation.
[0022] Preferably, a mounting block is fixedly installed on one side of the interior of the rotating seat, and a rotating shaft is rotatably connected to the interior of the mounting block, and a rotating gear is fixedly installed on one end of the rotating shaft. At the same time, an arc frame is fixedly installed on the top of the base on one side of the rotating seat, and a plurality of teeth are fixedly installed on one side of the arc frame, and the rotating gear is meshed with the teeth, and the axis of the arc frame coincides with the rotation axis of the rotating seat.
[0023] By adopting the above technical solution, the rotation of the rotating seat can drive the rotation of the rotating shaft.
[0024] Preferably, one end of the rotating rod is fixedly mounted with a second pulley, and one end of the rotating shaft passes through the mounting block and is fixedly mounted with a first pulley, and the first pulley is rotatably connected to the second pulley via a belt.
[0025] By adopting the above technical solution, the rotation of the rotating shaft can drive the rotating rod to rotate, and the guide wheels of different diameters can be replaced to change the transmission ratio.
[0026] Preferably, a moving rod is symmetrically and slidingly connected to one side of the mounting block inside the rotating seat, and a support spring is provided on one side of the outer side of the two moving rods, and the two ends of the support spring are respectively fixedly connected to the moving rod and the rotating seat. At the same time, a moving frame is fixedly installed on one end of the two moving rods, and a tensioning wheel is rotatably connected to the inner side of the moving frame, and the tensioning wheel is rotatably connected to the belt at the connection between the first pulley and the second pulley.
[0027] By adopting the above technical solution, the belt at the connection between the first pulley and the second pulley can be tensioned.
[0028] Compared with the prior art, the present invention has the following beneficial effects: the metal casting processing and pouring device for preventing the formation of air holes allows the mold to remain tilted during the pouring process of the metal casting, and the side of the mold can gradually rotate perpendicular to the horizontal plane during the pouring process. The tilt angle of the mold can be adjusted according to the type of metal casting, thereby avoiding affecting the processing quality of the casting after the pouring is completed, thereby improving practicality;
[0029] 1. When pouring the mold, place the mold inside the rotating seat, then rotate the threaded rod to drive the positioning plate to move, so that the two positioning plates clamp the mold, and then start the hydraulic push rod to drive the moving plate to move. After the moving plate moves, the mounting rod can be pulled up by the vertical rod to make the movable block slide on the fixed rod, and then the rotating seat can be rotated to a suitable angle, and then the mold can be poured with molten metal. During the pouring process, the metal liquid level inside the mold continues to rise. By tilting the pouring, splashing can be reduced, and the entry of air can be reduced, and the formation of pores can be reduced. During the pouring process, the hydraulic push rod drives the movable plate to move downward slowly. The descending speed can be adjusted according to the pouring speed, so that the rotating seat can be driven to rotate downward, thereby making the mold tilt angle gradually smaller. After the pouring is completed, the side of the mold can be perpendicular to the horizontal plane, which is convenient for the subsequent cooling and molding of the molten metal. The pouring assembly allows the mold to remain tilted during the pouring process, and the side of the mold can gradually rotate perpendicular to the horizontal plane during the pouring process. The tilt angle of the mold can be adjusted according to the type of metal casting to avoid affecting the processing quality of the casting after the pouring is completed, thereby improving practicality.
[0030] 2. Before pouring into the mold, the screw rod can be rotated to drive the mounting frame to move, so that the movable frame slides on the positioning rod and stretches the telescopic spring, so that the left and right positions of the pouring tube can be adjusted, and the mold is fixed so that the pouring gate and the pouring tube are in the same straight line. Then the electric push rod can be started to drive the pouring tube to move down, so that the pouring position of the pouring tube is above the pouring gate. After the mold is rotated, the position of the pouring gate will also change. At this time, the movement of the movable plate can be achieved by pulling the connecting frame with the steel wire rope, and the mounting frame can be pulled to move, so that the pouring tube moves with the rotation of the mold, so that the position of the pouring tube changes during the rotation of the mold, and the pouring tube is prevented from being away from the pouring gate and affecting the pouring work.
[0031] 3. During the pouring process, the rotating seat rotates. After the rotating seat rotates, the rotating gear and the rotating seat rotate on the same axis. The rotating gear can drive the rotating shaft to rotate by meshing with the teeth. After the rotating shaft rotates, the rotating rod can be driven to rotate by the connection between the first pulley and the second pulley. The rotating rod changes with the moving position of the positioning plate. During the rotation process, the rotating rod makes the belt at the connection between the first pulley and the second pulley continuously straighten, which can push the moving rod to move and stretch the support spring. The belt at the connection between the first pulley and the second pulley can be tensioned by the tensioning pulley. After the rotating rod rotates, it can drive the two sets of U-shaped frames to rotate, thereby allowing the striking block to rotate and strike the mold. During the striking process, the sliding rod can move to stretch the reset spring. Two sets of striking blocks and rotating shafts can also be set on both positioning plates, and a connecting transmission structure is set between the two rotating shafts. Then, as the mold rotates during the pouring process, the mold can be struck, causing the mold to vibrate. It can be used for molds of different sizes, can assist in the discharge of air in the molten metal, can further prevent the formation of air holes in the casting, and improve the processing quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0032] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0033] Figure 2 This is a schematic structural diagram of the present invention from another perspective;
[0034] Figure 3 This is a schematic diagram of the structure of the rotating seat of the present invention;
[0035] Figure 4 This is a structural schematic diagram of the rotating seat of the present invention from another perspective;
[0036] Figure 5 For the present invention Figure 3 Schematic diagram of the enlarged structure of area A in the middle;
[0037] Figure 6 For the present invention Figure 1 Schematic diagram of the enlarged structure of the middle B area;
[0038] Figure 7 For the present invention Figure 2 Schematic diagram of the enlarged structure of the middle C area;
[0039] Figure 8 This is a schematic structural diagram of the defoaming assembly of the present invention;
[0040] Figure 9 For the present invention Figure 8 Schematic diagram of the enlarged structure of the D area in the middle.
[0041] In the figure: 1, base; 101, column; 102, fixed plate; 2, casting assembly; 201, rotating seat; 202, threaded rod; 203, positioning plate; 204, guide rod; 205, mounting plate; 206, fixed block; 207, fixed rod; 208, movable block; 209, mounting rod; 210, rotating block; 211, column; 212, hydraulic push rod; 213, movable plate; 214, limit rod; 215, mounting groove; 216, casting pipe; 217, positioning rod; 218, movable frame; 2181, electric push rod; 219, telescopic spring; 2 20. Mounting frame; 221. Screw; 222. Connecting frame; 223. Support rod; 224. Wire rope; 3. Defoaming assembly; 301. Positioning block; 302. Rotating rod; 303. Rotating member; 304. U-shaped frame; 305. Sliding rod; 306. Return spring; 307. Beating block; 308. Mounting block; 309. Rotating shaft; 310. Rotating gear; 311. Teeth; 312. Arc frame; 313. First pulley; 314. Second pulley; 315. Moving rod; 316. Moving frame; 317. Tensioning pulley; 318. Support spring. DETAILED DESCRIPTION
[0042] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0043] See also Figures 1-9 The present invention provides a technical solution: a metal casting processing and pouring device for preventing the generation of pores, comprising a base 1, two groups of columns 101 are symmetrically installed on the top of the base 1, and a fixing plate 102 is fixedly installed on the top of the two groups of columns 101;
[0044] Also includes:
[0045] The casting assembly 2 is arranged above the base 1 and includes a rotating seat 201;
[0046] The rotating seat 201 is hinged on one side of the top of the base 1. Threaded rods 202 are symmetrically threaded on the upper sides of the inner side of the rotating seat 201. One end of the threaded rod 202 is rotatably connected to a positioning plate 203. A guide rod 204 is fixedly installed on one side of the positioning plate 203 below the threaded rod 202. The guide rod 204 is slidably connected to the rotating seat 201. A mounting plate 205 is fixedly installed on the lower side of the rotating seat 201.
[0047] The fixed blocks 206 are symmetrically mounted on the top of the mounting plate 205. A fixed rod 207 is fixedly mounted between each set of two fixed blocks 206. The outer portions of the two fixed rods 207 are slidably connected to movable blocks 208. A mounting rod 209 is fixedly mounted between the two movable blocks 208. The outer portions of the mounting rods 209 are symmetrically rotatably connected to rotating blocks 210. A vertical rod 211 is fixedly mounted on the tops of the two rotating blocks 210.
[0048] A hydraulic push rod 212 is fixedly installed on one side of the top of the fixed plate 102, and the movable end of the hydraulic push rod 212 passes through the fixed plate 102 and is fixedly installed with a movable plate 213, and a limiting rod 214 is fixedly installed on one side of the top of the movable plate 213. At the same time, the limiting rod 214 is slidably connected to the fixed plate 102, and the top ends of the two vertical rods 211 are fixedly connected to the movable plate 213.
[0049] Example 1: Figure 1-Figure 5As shown, when pouring the mold, the mold is placed inside the rotating seat 201, and then the threaded rod 202 can be rotated to drive the positioning plate 203 to move, so that the two positioning plates 203 clamp the mold, and then the hydraulic push rod 212 can be started to drive the movable plate 213 to move. After the movable plate 213 moves, the mounting rod 209 can be pulled up by the vertical rod 211, so that the movable block 208 slides on the fixed rod 207, and then the rotating seat 201 can be rotated to a suitable angle, and then the mold can be poured with molten metal. During the pouring process, the metal liquid level inside the mold continues to rise. By tilting the pouring, splashing can be reduced, and then the entry of air can be reduced, and the formation of pores can be reduced. During the pouring process, the hydraulic push rod 212 drives the movable plate 213 to slowly move. The descent speed can be adjusted according to the pouring speed, so that the rotating seat 201 can be driven to rotate downward, and the inclination angle of the mold can be continuously reduced, so that the side of the mold can be perpendicular to the horizontal plane after the pouring is completed, which is convenient for the subsequent cooling and molding of the molten metal, and the angle of the mold is inconvenient to reduce during the pouring process. As the molten metal level rises, the molten metal attached to the inner wall of the mold when it is tilted can be covered, which can avoid the molten metal remaining on the inner wall of the mold after the mold is tilted and straightened. The pouring assembly 2 can keep the mold tilted during the pouring process, and the side of the mold can gradually rotate perpendicular to the horizontal plane during the pouring process. The inclination angle of the mold can be adjusted according to the type of metal casting to avoid affecting the processing quality of the casting after the pouring is completed, thereby improving practicality.
[0050] A mounting slot 215 is formed on the other side of the top of the fixed plate 102, and positioning rods 217 are symmetrically mounted on one side of the interior of the mounting slot 215. The exteriors of the two positioning rods 217 are slidably connected to a movable frame 218. At the same time, a telescopic spring 219 is sleeved on the exterior of the two positioning rods 217 on one side of the movable frame 218, and the two ends of the telescopic spring 219 are fixedly connected to the mounting slot 215 and the movable frame 218 respectively.
[0051] A pouring pipe 216 is provided on one side of the movable frame 218, and a mounting frame 220 is fixedly mounted on the outside of the pouring pipe 216. An electric push rod 2181 is fixedly mounted on one side of the top of the movable frame 218. The movable end of the electric push rod 2181 passes through the movable frame 218 and is fixedly connected to the mounting frame 220.
[0052] A screw rod 221 is rotatably connected to the lower side of the mounting frame 220, and a connecting frame 222 is threadedly connected to the outer side of the screw rod 221, and a support rod 223 is slidably connected to the inside of the connecting frame 222 below the screw rod 221. At the same time, the support rod 223 is fixedly connected to the mounting frame 220, and a steel wire rope 224 is fixedly installed on the side of the connecting frame 222 away from the mounting frame 220, and the end of the steel wire rope 224 away from the connecting frame 222 is fixedly connected to the movable plate 213.
[0053] Example 2: Figures 1-4 and Figure 6-Figure 7 As shown, before pouring into the mold, the screw 221 can be rotated to drive the mounting frame 220 to move, so that the movable frame 218 slides on the positioning rod 217 and stretches the telescopic spring 219, so that the left and right positions of the pouring tube 216 can be adjusted, and when the mold is fixed, the pouring port and the pouring tube 216 are in the same straight line, and then the electric push rod 2181 can be started to drive the pouring tube 216 to move downward, so that the pouring position of the pouring tube 216 is located above the pouring port, and then the position of the pouring port will change after the mold is rotated. At this time, the movement of the movable plate 213 can be achieved by pulling the connecting frame 222 to move through the wire rope 224, and the mounting frame 220 can be pulled to move, so that the pouring tube 216 moves with the rotation of the mold, so that the position of the pouring tube 216 changes during the rotation of the mold, thereby avoiding the pouring tube 216 being away from the pouring port and affecting the pouring work.
[0054] The defoaming assembly 3 is arranged on one side of the inner portion of the rotating base 201;
[0055] The defoaming assembly 3 includes a positioning block 301 symmetrically mounted on one side of the positioning plate 203, and the two positioning blocks 301 are internally rotatably connected to the rotating rod 302, and the outside of the rotating rod 302 is located on one side of the two positioning blocks 301 and a rotating member 303 is fixedly mounted. At the same time, two groups of U-shaped frames 304 are symmetrically mounted on the outside of the rotating member 303, and the insides of the two groups of U-shaped frames 304 are slidably connected to the sliding rod 305, and one end of the sliding rod 305 is fixedly mounted with a knocking block 307, and a return spring 306 is sleeved on one side of the sliding rod 305, and the two ends of the return spring 306 are respectively fixedly connected to the sliding rod 305 and the U-shaped frame 304;
[0056] A mounting block 308 is fixedly mounted on one side of the rotating base 201. A rotating shaft 309 is rotatably connected to the mounting block 308. A rotating gear 310 is fixedly mounted on one end of the rotating shaft 309. An arc-shaped frame 312 is fixedly mounted on the top of the base 1, located on one side of the rotating base 201. A plurality of teeth 311 are fixedly mounted on one side of the arc-shaped frame 312. The rotating gear 310 is meshed with the teeth 311, and the axis of the arc-shaped frame 312 coincides with the rotation axis of the rotating base 201.
[0057] A second pulley 314 is fixedly mounted on one end of the rotating rod 302, and a first pulley 313 is fixedly mounted on one end of the rotating shaft 309 through the mounting block 308, and the first pulley 313 is rotatably connected to the second pulley 314 via a belt.
[0058] A moving rod 315 is symmetrically and slidingly connected to the rotating seat 201 on one side of the mounting block 308, and a support spring 318 is sleeved on the outer side of the two moving rods 315, and the two ends of the support spring 318 are respectively fixedly connected to the moving rod 315 and the rotating seat 201. At the same time, a moving frame 316 is fixedly installed on one end of the two moving rods 315, and the inner side of the moving frame 316 is rotatably connected to the tensioning wheel 317, and the tensioning wheel 317 is rotatably connected to the belt at the connection between the first pulley 313 and the second pulley 314.
[0059] Example 3: Figures 1-4 and Figure 8-Figure 9 After the cam 314 is in the process of being rotated, the cam 314 is in the process of being rotated, and the cam 314 is in the process of being rotated, and the cam 314 is in the process of being rotated, and the cam 314 is in the process of being rotated, and the cam 314 is in the process of being rotated, and the cam 314 is in the process of being rotated, and the cam 314 is in the process of being rotated, and the cam 314 is in the process of being rotated, and the cam 314 is in the process of being rotated, and the cam 314 is in the process of being rotated, and the cam 314 is in the process of being rotated, and the cam 314 is in the process of being rotated, and the cam 314 is in the process of being rotated, and the cam 314 is in the process of being rotated, and the cam 314 is in the process of being rotated, and the cam 314 is in the process of being rotated, and the cam 314 is in the process of being rotated, and the cam 314 is in the process of being rotated, and the cam 314 is in the process of being rotated, and the cam 314 is in the process of being rotated, and the cam 314 is in the process of being rotated, and the cam 314 is in the process of being rotated, and the cam 314 is in the process of being rotated, and the cam 314 is in the process of being rotated, and the cam The belt at the connection of the pulley 314 is continuously stretched, and the stretched belt can push the tensioning wheel 317 to move, which can push the moving rod 315 to move and stretch the supporting spring 318. The reaction force after the supporting spring 318 is stretched acts on the tensioning wheel 317, and the tensioning wheel 317 can tighten the belt between the first pulley 313 and the second pulley 314. After the rotating rod 302 rotates, it can drive the two sets of U-shaped frames 304 to rotate, thereby allowing the striking block 307 to rotate and strike the mold. During the striking process, the sliding rod 305 can move and stretch the reset spring 306. Two sets of striking blocks 307 and rotating shafts 309 can also be set on the two positioning plates 203, and a connecting transmission structure is set between the two rotating shafts 309. Then, during the pouring process, the mold can be struck as the mold rotates, causing the mold to vibrate. It can be used for molds of different sizes, can assist in the discharge of air in the molten metal, can further prevent the formation of pores in the casting, and improve the processing quality.
[0060] Working principle: When using the anti-porosity metal casting processing pouring device, first, according to Figures 1-9As shown, when pouring the mold, the mold is placed inside the rotating seat 201, and then the threaded rod 202 can be rotated to drive the positioning plate 203 to move, so that the two positioning plates 203 clamp the mold, and then the hydraulic push rod 212 can be started to drive the movable plate 213 to move. After the movable plate 213 moves, the mounting rod 209 can be pulled up by the vertical rod 211, so that the movable block 208 slides on the fixed rod 207, and then the rotating seat 201 can be rotated to a suitable angle, and then the mold can be poured with molten metal. During the pouring process, the metal liquid level inside the mold continues to rise. By tilting the pouring, splashing can be reduced, and the entry of air can be reduced, and the formation of pores can be reduced. During the pouring process, the hydraulic push rod 212 drives the movable plate 213 to move slowly downward. The descending speed can be adjusted according to the pouring speed, so that the rotating seat 201 can be driven to rotate downward, and the tilt angle of the mold can be continuously reduced, so that after the pouring is completed, the side of the mold can be perpendicular to the horizontal plane, which is convenient for the subsequent cooling and molding of the molten metal.
[0061] Before pouring into the mold, the screw 221 can be rotated to drive the mounting frame 220 to move, so that the movable frame 218 slides on the positioning rod 217 and stretches the telescopic spring 219, so that the left and right positions of the pouring tube 216 can be adjusted. When the mold is fixed, the pouring port and the pouring tube 216 are in the same straight line. Then, the electric push rod 2181 can be started to drive the pouring tube 216 to move downward, so that the pouring position of the pouring tube 216 is above the pouring port. After the mold is rotated, the position of the pouring port will also change. At this time, the movement of the movable plate 213 can be achieved by pulling the connecting frame 222 to move through the wire rope 224, and the mounting frame 220 can be pulled to move, so that the pouring tube 216 moves with the rotation of the mold, so that the position of the pouring tube 216 changes during the rotation of the mold. During the pouring process, the rotating seat 201 rotates, and after the rotating seat 201 rotates, the rotating gear 310 rotates on the same axis as the rotating seat 201. The rotating gear 310 can drive the rotating shaft 309 to rotate by meshing with the teeth 311, and the rotating shaft 309 can rotate. After the rotation, the first pulley 313 and the second pulley 314 can be connected to drive the rotating rod 302 to rotate. The rotating rod 302 changes with the movement position of the positioning plate 203. During the rotation process, the rotating rod 302 makes the belt at the connection between the first pulley 313 and the second pulley 314 continuously straightened, which can push the moving rod 315 to move and stretch the supporting spring 318. The tensioning wheel 317 can be used to tension the belt at the connection between the first pulley 313 and the second pulley 314. After the rotation of the rotating rod 302, the belt The two sets of U-shaped frames 304 are rotated, and the striking block 307 can be rotated to strike the mold. During the striking process, the sliding rod 305 can be moved to stretch the reset spring 306. Two sets of striking blocks 307 and rotating shafts 309 can also be set on the two positioning plates 203, and a connecting transmission structure is set between the two rotating shafts 309. During the pouring process, the mold can be struck as the mold rotates, causing the mold to vibrate. It can be used for molds of different sizes and can assist in the discharge of air in the molten metal.
[0062] The contents not described in detail in this specification belong to the prior art known to those skilled in the art.
[0063] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A metal casting processing and pouring device for preventing the formation of air holes, comprising a base (1), two groups of columns (101) being symmetrically mounted on the top of the base (1), and fixed plates (102) being fixedly mounted on the tops of the two groups of columns (101); It is characterized by: Also includes: A casting assembly (2) is arranged above the base (1), and the casting assembly (2) includes a rotating seat (201); A bubble removal assembly (3) is arranged on one side of the interior of the rotating seat (201); A rotating seat (201) is hinged on one side of the top of the base (1), and threaded rods (202) are symmetrically threadedly connected to the upper sides of the inner sides of the rotating seat (201), and one end of the threaded rod (202) is rotatably connected to a positioning plate (203), and a guide rod (204) is fixedly installed on one side of the positioning plate (203) below the threaded rod (202), and the guide rod (204) is slidably connected to the rotating seat (201), and a mounting plate (205) is fixedly installed below one side of the rotating seat (201); A fixed block (206) is symmetrically mounted on the top of the mounting plate (205); a fixed rod (207) is fixedly mounted between each set of two fixed blocks (206); and the exteriors of the two fixed rods (207) are slidably connected to movable blocks (208); and a mounting rod (209) is fixedly mounted between the two movable blocks (208); and the exteriors of the mounting rods (209) are symmetrically rotatably connected to rotating blocks (210), and vertical rods (211) are fixedly mounted on the tops of the two rotating blocks (210); A hydraulic push rod (212) is fixedly installed on one side of the top of the fixed plate (102), and a movable end of the hydraulic push rod (212) passes through the fixed plate (102) and is fixedly installed with a movable plate (213), and a limiting rod (214) is fixedly installed on one side of the top of the movable plate (213), and the limiting rod (214) is slidably connected to the fixed plate (102), and the top ends of the two vertical rods (211) are fixedly connected to the movable plate (213); A mounting groove (215) is provided on the other side of the top of the fixing plate (102), and a positioning rod (217) is symmetrically installed on one side of the interior of the mounting groove (215), and the exteriors of the two positioning rods (217) are slidably connected to a movable frame (218), and the exteriors of the two positioning rods (217) are both sleeved with a telescopic spring (219) on one side of the movable frame (218), and the two ends of the telescopic spring (219) are fixedly connected to the mounting groove (215) and the movable frame (218), respectively. A pouring pipe (216) is provided on one side of the movable frame (218), and a mounting frame (220) is fixedly installed on the outside of the pouring pipe (216), and an electric push rod (2181) is fixedly installed on one side of the top of the movable frame (218), and the movable end of the electric push rod (2181) passes through the movable frame (218) and is fixedly connected to the mounting frame (220); A screw rod (221) is rotatably connected to the lower side of one side of the mounting frame (220), and a connecting frame (222) is threadedly connected to the outer side of the screw rod (221), and a support rod (223) is slidably connected to the interior of the connecting frame (222) below the screw rod (221), and the support rod (223) is fixedly connected to the mounting frame (220), and a steel wire rope (224) is fixedly installed on the side of the connecting frame (222) away from the mounting frame (220), and one end of the steel wire rope (224) away from the connecting frame (222) is fixedly connected to the movable plate (213).
2. The metal casting processing and pouring device for preventing pore formation according to claim 1, characterized in that: The defoaming assembly (3) comprises a positioning block (301) symmetrically mounted on one side of a positioning plate (203), and the interiors of the two positioning blocks (301) are rotatably connected to a rotating rod (302), and the exteriors of the rotating rods (302) are located on one side of the two positioning blocks (301) and are fixedly mounted with a rotating member (303), and two groups of U-shaped frames (304) are symmetrically mounted on the exteriors of the rotating members (303), and the interiors of the two groups of U-shaped frames (304) are slidably connected to a sliding rod (305), and a knocking block (307) is fixedly mounted on one end of the sliding rod (305), and a return spring (306) is sleeved on one side of the exterior of the sliding rod (305), and the two ends of the return spring (306) are fixedly connected to the sliding rod (305) and the U-shaped frame (304), respectively.
3. The metal casting processing and pouring device for preventing pore formation according to claim 2, characterized in that: A mounting block (308) is fixedly mounted on one side of the interior of the rotating seat (201), and a rotating shaft (309) is rotatably connected to the interior of the mounting block (308), and a rotating gear (310) is fixedly mounted on one end of the rotating shaft (309). At the same time, an arc frame (312) is fixedly mounted on the top of the base (1) on one side of the rotating seat (201), and a plurality of teeth (311) are fixedly mounted on one side of the arc frame (312), and the rotating gear (310) is meshedly connected with the teeth (311), and the axis of the arc frame (312) coincides with the rotation axis of the rotating seat (201).
4. The metal casting processing and pouring device for preventing pore formation according to claim 3, characterized in that: One end of the rotating rod (302) is fixedly mounted with a second pulley (314), and one end of the rotating shaft (309) passes through the mounting block (308) and is fixedly mounted with a first pulley (313), and the first pulley (313) is rotationally connected to the second pulley (314) via a belt.
5. The metal casting processing and pouring device for preventing pore formation according to claim 4, characterized in that: A moving rod (315) is symmetrically slidably connected to one side of the mounting block (308) inside the rotating seat (201), and a support spring (318) is sleeved on one side of the outer side of the two moving rods (315), and the two ends of the support spring (318) are fixedly connected to the moving rod (315) and the rotating seat (201), respectively. At the same time, a moving frame (316) is fixedly installed on one end of the two moving rods (315), and a tensioning wheel (317) is rotatably connected to the inner side of the moving frame (316), and the tensioning wheel (317) is rotatably connected to the belt at the connection between the first pulley (313) and the second pulley (314).
Citation Information
Patent Citations
Casting Gating Equipment and Casting Process
CN114433826B
Die inclined fixing device for inclined casting method
CN213224264U
Machine frame for machining of mechanical manufacturing
CN218426866U