Novel sintered brick processing equipment and processing method

Abstract

The invention relates to the field of novel sintered brick processing, in particular to novel sintered brick processing equipment and a novel sintered brick processing method. The novel sintered brick processing equipment and the processing method have the beneficial effects that in the processing and production process of novel sintered bricks, green bricks of the novel sintered bricks can be conveniently and rapidly cut into a plurality of bricks. According to the technical scheme, the novel sintered brick processing equipment comprises a supporting frame and a transverse rod rotationally connected to the lower side of the middle of the supporting frame, a plurality of cutting blades are fixedly connected to the transverse rod, a lead screw is rotationally connected to the front side of the upper middle portion of the supporting frame, and a limiting rod is fixedly connected to the rear side of the upper middle portion of the supporting frame; the lead screw is in transmission connection with a transverse moving seat, the rear side of the transverse moving seat is slidably connected to the limiting rod, and the lower side of the transverse moving seat is slidably connected with a lifting seat.

Description

Technical Field

[0001] The present invention relates to the field of new sintered brick processing, and more specifically to a new sintered brick processing equipment and processing method. Background Art

[0002] In the processing and production of new sintered bricks, the cutting of brick blanks is a key link affecting production efficiency and finished product quality. Traditional sintered brick blanks usually adopt an extrusion molding process. After molding, the blank is in a continuous long strip shape and needs to be cut into bricks, and then dried and sintered. However, in the prior art, when cutting a long strip-shaped brick blank, the work of successively cutting a long strip-shaped brick blank into blocks prolongs the overall cutting and forming working time, and is not suitable for quickly cutting the brick blanks of new sintered bricks into multiple bricks during the processing and production of new sintered bricks. Summary of the Invention

[0003] The purpose of the present invention is to provide a new sintered brick processing equipment and processing method, and the beneficial effect is that during the processing and production of new sintered bricks, it is convenient to quickly cut the brick blanks of new sintered bricks into multiple bricks.

[0004] The purpose of the present invention is achieved through the following technical solutions: A new sintered brick processing equipment includes a support frame and a cross bar rotatably connected to the lower side of the middle part of the support frame. A plurality of cutting blades are fixedly connected to the cross bar. The front side of the middle and upper part of the support frame is rotatably connected with a lead screw, and the rear side of the middle and upper part of the support frame is fixedly connected with a limiting rod. A cross movement seat is in screw transmission connection with the lead screw. The rear side of the cross movement seat is slidably connected to the limiting rod. The lower side of the cross movement seat is slidably connected with a lifting seat. The bottom of the lifting seat is fixedly connected with a pushing plate. The movable end of a hydraulic push rod is fixedly connected to the right side of the lifting seat, and the fixed end of the hydraulic push rod is fixedly connected to the top of the cross movement seat. A belt conveyor is installed on the left side of the support frame.

[0005] A support leg is fixedly connected to each of the front and rear sides of the bottom of the support frame.

[0006] A plurality of raised blades are uniformly arranged on each cutting blade along the circumferential direction of the edge part.

[0007] The left side surface of the lifting seat is a rough surface.

[0008] A long strip rod is fixedly connected above the left side of the pushing plate. A flipping frame is rotatably connected to the long strip rod. A long straight rod is rotatably connected to the left side of the flipping frame. A plurality of ring seats are fixedly connected to the middle part of the long straight rod. A plurality of cloth strips are fixedly connected to each ring seat.

[0009] The method for processing new sintered bricks by using the above equipment includes the following steps: S1: The produced brick blanks flow in from the right side surface of the support frame; S2: Push the brick blanks with a pushing plate, and cut the brick blanks into multiple bricks with multiple cutting blades; S3: Make the cloth strips on each ring seat perform circular motion through a rotating long straight rod; S4: Wipe the bricks during cutting in S2 with the cloth strips performing circular motion; S5: When wiping the cut bricks with the cloth strips, spray water through the nozzles on the circulation cover to moisten the bricks. Description of the Drawings

[0010] The following further elaborates on the present invention in detail in conjunction with the drawings and specific implementation methods.

[0011] Figure 1 is a partial structural schematic diagram of the support frame of the present invention; Figure 2 is a partial structural schematic diagram of the cutting blade of the present invention; Figure 3 is a partial structural schematic diagram of the transverse movement seat of the present invention; Figure 4 is a partial structural schematic diagram of the pushing plate of the present invention; Figure 5 is a partial structural schematic diagram of the flipping frame of the present invention; Figure 6 is a partial structural schematic diagram of the long straight rod of the present invention; Figure 7 is a partial structural schematic diagram of the circulation pipe of the present invention; Figure 8 is a partial structural schematic diagram of the circulation cover of the present invention; Figure 9 and Figure 10 are both overall structural schematic diagrams of the present invention.

[0012] In the figure: support frame 101; lead screw 102; limit rod 103; belt conveyor 104; cutting blade 105; fixed frame 106; cross bar 107; transverse movement seat 201; lifting seat 202; pushing plate 203; long strip rod 204; hydraulic push rod 205; flipping frame 301; protection plate 302; power rod 303; convex seat 304; electric push rod 305; long straight rod 306; ring seat 307; cloth strip 308; liquid storage cylinder 401; circulation pipe 402; shunt pipe 403; circulation cover 404; nozzle 405. Detailed Implementation Modes

[0013] A new type of sintered brick processing equipment, including a support frame 101 and a cross bar 107 rotatably connected to the lower side of the middle part of the support frame 101. A plurality of cutting blades 105 are fixedly connected to the cross bar 107. The front side of the middle and upper part of the support frame 101 is rotatably connected with a lead screw 102, and the rear side of the middle and upper part of the support frame 101 is fixedly connected with a limiting rod 103. A cross movement seat 201 is in screw drive connection with the lead screw 102. The rear side of the cross movement seat 201 is slidably connected to the limiting rod 103. The lower side of the cross movement seat 201 is slidably connected with a lifting seat 202. The bottom of the lifting seat 202 is fixedly connected with a pushing plate 203. The right side of the lifting seat 202 is fixedly connected with the movable end of a hydraulic push rod 205, and the fixed end of the hydraulic push rod 205 is fixedly connected to the top of the cross movement seat 201. A belt conveyor 104 is installed on the left side of the support frame 101.

[0014] This part is based on Figure 1-4 The working process expressed in and 9, 10 is as follows: During the processing and production of new sintered bricks, to facilitate the rapid cutting of the brick blanks of new sintered bricks into multiple bricks, in use, the long-strip sintered brick blanks produced by processing are butted and circulated to the right side surface of the support frame 101. The output shaft of a first motor is fixedly connected to the left side of the lead screw 102 through a coupling. The first motor is fixedly connected to the top of the support frame 101 by bolts. Driving the first motor causes the lead screw 102 to rotate, so that the cross movement seat 201 in screw drive connection with it makes a horizontal lateral movement with the limiting rod 103 as the limit. When the long-strip sintered brick blank is on the right side surface of the support frame 101, driving the hydraulic push rod 205 causes the lifting seat 202 on the movable end of the hydraulic push rod 205 to drive the pushing plate 203 on its left side to move downward, and following the lateral movement of the cross movement seat 201, the right side surface of the pushing plate 203 is such that the pushing plate 203 can push the long-strip sintered brick blank towards the plurality of cutting blades 105. The plurality of cutting blades 105 are arranged at equal intervals, and the upper halves of the plurality of cutting blades 105 protrude upward from the right side surface of the support frame 101. Therefore, when the pushing plate 203 can push the long-strip sintered brick blank towards the plurality of cutting blades 105, the rotating plurality of cutting blades 105 can be used to quickly cut the pushed brick blank into multiple bricks, which is faster and more convenient compared to the existing successive cutting of long brick blanks, and multiple bricks can be cut at one time, thus helping to sinter multiple bricks; After the cutting work, the cut bricks fall onto the surface of the belt conveyor 104. The belt conveyor 104 is a product of the prior art and will not be described in detail. Finally, the cut bricks are further conveyed by the belt conveyor 104.

[0015] A support leg is fixedly connected to each of the front and rear sides of the bottom of the support frame 101.

[0016] This part is based on Figure 1-4The working process expressed in FIGS. 9 and 10 is as follows: The vertical height of the support frame 101 is increased by support legs fixedly connected by welding on the front and rear sides at the bottom of the support frame 101, and the horizontal plane of the support frame 101 is supported.

[0017] A plurality of raised blades are uniformly arranged on each cutting blade 105 along the circumferential direction of the edge portion.

[0018] This part is based on Figure 1-4 The working process expressed in FIGS. 9 and 10 is as follows: When the brick blank is cut into blocks by a plurality of cutting blades 105, a plurality of raised blades on each cutting blade 105 can perform circular motion when the cutting blade 105 rotates at a high speed, so as to cut the brick blank into blocks.

[0019] The left side surface of the lifting seat 202 is a rough surface.

[0020] This part is based on Figure 1-4 The working process expressed in FIGS. 9 and 10 is as follows: Making the left side surface of the lifting seat 202 a rough surface is convenient for increasing the friction between the lifting seat 202 and the long strip brick blank, thereby improving the stability of the lifting seat 202 in pushing the long strip brick blank.

[0021] A long strip rod 204 is fixedly connected above the left side of the pushing plate 203. A turning frame 301 is rotatably connected to the long strip rod 204. A long straight rod 306 is rotatably connected to the left side of the turning frame 301. A plurality of ring seats 307 are fixedly connected to the middle of the long straight rod 306. A plurality of cloth strips 308 are fixedly connected to each ring seat 307.

[0022] This part is based on Figure 1-6 The working process expressed in FIGS. 9 and 10 is as follows: During the process of cutting the brick blank into a plurality of bricks by a plurality of cutting blades 105, in order to facilitate blocking the flying chips generated during cutting and cleaning the surface of the bricks after cutting, reducing the adhesion of the flying chips generated during cutting to the surface of the formed bricks; During use, the output shaft of a third motor is fixedly connected to the rear side of the long straight rod 306 through a coupling. The third motor is fixedly installed on the rear side of the flipping frame 301 through bolts. When the third motor is driven, the long straight rod 306 rotates, so that a plurality of ring seats 307 located on the long straight rod 306 rotate synchronously. When the ring seats 307 rotate, a plurality of cloth strips 308 located on the ring seats 307 perform circular motion. Then, the flipping frame 301 rotates an angle on the long strip rod 204, so that the plurality of cloth strips 308 performing circular motion follow the flipping frame 301 to rotate an angle with the long strip rod 204 as the center of the circle. The plurality of cloth strips 308 performing circular motion are brought close to the upper side of the brick blank during cutting work. The flying chips generated during cutting are blocked by the cloth strips 308 during circular motion and the surface of the brick after cutting is cleaned, reducing the adhesion of the flying chips generated during cutting to the surface of the formed brick. The cloth strips 308 are wetted before use to make the cloth strips 308 damp. Thus, further, while wiping the brick, the splashed flying chips can be attached and adsorbed by the wetted and circularly moving cloth strips 308, reducing the probability of impurities falling back onto the brick.

[0023] A long strip hole is provided on each of the front and rear sides of the right side of the flipping frame 301.

[0024] A power rod 303 is slidably connected to the right side of the pushing plate 203. The front and rear sides of the power rod 303 are slidably connected in two long strip holes on the flipping frame 301. A convex seat 304 is fixedly connected to the middle of the power rod 303. The movable end of an electric push rod 305 is fixedly connected to the upper side of the convex seat 304. The fixed end of the electric push rod 305 is fixedly connected to the right side of the lifting seat 202.

[0025] This part is based on Figure 1-6 The working process expressed in 9 and 10 is as follows: When the flipping frame 301 is flipped with the long strip rod 204 as the rotation center, the front and rear sides of the middle of the power rod 303 are respectively slidably connected to the long strip holes on the front and rear sides of the right half of the flipping frame 301. Synchronously, the front and rear ends of the power rod 303 are respectively slidably connected to the front and rear sides of the right side of the pushing plate 203. Then, the electric push rod 305 is driven so that the convex seat 304 on the movable end of the electric push rod 305 drives the power rod 303 to perform lifting motion. The lifting of the power rod 303 pushes the right half of the flipping frame 301 to lift and rotate with the long strip rod 204 as the rotation center. Thus, the circular motion of the long straight rod 306 located on the left side of the flipping frame 301 is synchronously controlled, the angle of the long straight rod 306 is adjusted, and the distance between the cloth strips 308 and the cut brick is synchronously controlled to adapt to bricks of different heights for adsorbing flying chips and wiping the surface impurities of the brick.

[0026] A protective plate 302 is fixedly connected to the left side of the flipping frame 301.

[0027] This part is based on Figure 1-6 The working process expressed in 9 and 10 is as follows: A semi-circular protective plate 302 is fixedly connected to the left side of the flipping frame 301 by bolts, so that the protective plate 302 covers the upper position of a plurality of cloth strips 308, preventing the impurities attached when the cloth strips 308 move in a circular motion from splashing to other positions of the working position, and while protecting the impurities through the protective plate 302, the cleanliness of the overall working position is improved.

[0028] A fixed frame 106 is fixedly connected to the top left side of the support frame 101. A liquid storage cylinder 401 is fixedly connected to the fixed frame 106. A flow pipe 402 is fixedly connected and communicated to the bottom of the liquid storage cylinder 401. A flow dividing pipe 403 is fixedly connected and communicated to the bottom of the flow pipe 402. A flow cover 404 is fixedly connected and communicated to each of the left and right sides of the flow dividing pipe 403. A plurality of spray nozzles 405 are fixedly connected and communicated to the bottom of each flow cover 404 evenly. The two flow covers 404 are respectively fixedly connected to the left and right sides of the protective plate 302.

[0029] This part is based on Figure 1-10 The working process expressed in is as follows: When wetting the cloth strips 308 covered by the protective plate 302, a certain amount of water is stored in the liquid storage cylinder 401 in advance, and a water pump is installed at the connection between the liquid storage cylinder 401 and the flow pipe 402. The flow pipe 402 is a telescopic plastic hose. Then, by driving the water pump, the water in the liquid storage cylinder 401 can flow into the flow pipe 402, and flow through the flow pipe 402 into the flow dividing pipe 403 which is a metal material pipe. After that, it flows through the two front nozzles of the flow dividing pipe 403 into the two flow covers 404, and the water is sprayed out through the plurality of spray nozzles 405 below each flow cover 404. Subsequently, the cloth strips 308 are wetted. In this way, the cloth strips 308 are not deliberately wetted during the working process. After the cloth strips 308 work for a period of time, the cloth strips 308 are wetted without affecting their work, improving the automation degree of the overall work; Since the flow pipe 402 is a telescopic plastic hose, it does not affect the circular motion of the flow dividing pipe 403 and the two flow covers 404 following the protective plate 302.

[0030] The method for processing new sintered bricks using the above equipment includes the following steps S1: The produced brick blanks flow in from the right surface of the support frame 101; S2: The brick blanks are pushed by the pushing plate 203 and cut into a plurality of bricks by a plurality of cutting blades 105; S3: The cloth strips 308 on each ring seat 307 make a circular motion through the rotating long straight rod 306; S4: The bricks cut in S2 are wiped by the cloth strips 308 moving in a circular motion; S5: When wiping the cut bricks with the cloth strip 308, water is sprayed through the nozzle 405 on the flow-through cover 404 to moisten the bricks.

Claims

1. A new type of sintered brick processing equipment, including a support frame (101) and a cross bar (107) rotatably connected to the lower side of the middle part of the support frame (101), characterized in that: A plurality of cutting blades (105) are fixedly connected to the cross bar (107). A lead screw (102) is rotatably connected to the front side of the middle upper part of the support frame (101). A limiting rod (103) is fixedly connected to the rear side of the middle upper part of the support frame (101). A cross movement seat (201) is in screw transmission connection with the lead screw (102). The rear side of the cross movement seat (201) is slidably connected to the limiting rod (103). A lifting seat (202) is slidably connected to the lower side of the cross movement seat (201). A pushing plate (203) is fixedly connected to the bottom of the lifting seat (202). The movable end of a hydraulic push rod (205) is fixedly connected to the right side of the lifting seat (202). The fixed end of the hydraulic push rod (205) is fixedly connected to the top of the cross movement seat (201). A belt conveyor (104) is installed on the left side of the support frame (101).

2. The device according to claim 1, characterized in that: A support leg is fixedly connected to each of the front and rear sides of the bottom of the support frame (101).

3. The device according to claim 1, characterized in that: A plurality of raised blades are uniformly arranged on each cutting blade (105) along the circumferential direction of the edge part.

4. The device according to claim 1, characterized in that: The left side surface of the lifting seat (202) is a rough surface.

5. The device according to claim 1, characterized in that: A long strip rod (204) is fixedly connected above the left side of the pushing plate (203). A turning frame (301) is rotatably connected to the long strip rod (204). A long straight rod (306) is rotatably connected to the left side of the turning frame (301). A plurality of ring seats (307) are fixedly connected to the middle of the long straight rod (306). A plurality of cloth strips (308) are fixedly connected to each ring seat (307).

6. The device according to claim 5, characterized in that: A long strip hole is provided on each of the front and rear sides of the right side of the turning frame (301).

7. The device according to claim 6, characterized in that: A power rod (303) is slidably connected to the right side of the pushing plate (203). The front and rear sides of the power rod (303) are slidably connected in two long strip holes on the turning frame (301). A convex seat (304) is fixedly connected to the middle of the power rod (303). The movable end of an electric push rod (305) is fixedly connected to the upper side of the convex seat (304). The fixed end of the electric push rod (305) is fixedly connected to the right side of the lifting seat (202).

8. The device according to claim 7, wherein: A protective plate (302) is fixedly connected to the left side of the turning frame (301).

9. The device according to claim 5, characterized in that: A fixed frame (106) is fixedly connected to the left side of the top of the support frame (101). A liquid storage cylinder (401) is fixedly connected to the fixed frame (106). A flow pipe (402) is fixedly connected and communicated to the bottom of the liquid storage cylinder (401). A shunt pipe (403) is fixedly connected and communicated to the bottom of the flow pipe (402). A flow cover (404) is fixedly connected and communicated to each of the left and right sides of the shunt pipe (403). A plurality of spray heads (405) are fixedly connected and communicated to the bottom of each flow cover (404) evenly. The two flow covers (404) are respectively fixedly connected to the left and right sides of the protective plate (302).

10. A method for processing new sintered bricks by using the device according to any one of claims 1-9, characterized in that: The method includes the following steps S1: The produced brick blanks flow in from the right side surface of the support frame (101). S2: The brick blanks are pushed by the pushing plate (203) and cut into a plurality of bricks by a plurality of cutting blades (105). S3: The cloth strips (308) on each ring seat (307) make a circular motion by the rotating long straight rod (306). S4: Wipe the bricks during cutting in S2 with a cloth strip (308) moving in a circular motion; S5: When wiping the cut bricks with the cloth strip (308), wet the bricks by spraying water through the nozzles (405) on the flow-through cover (404).

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