A new type of sintered brick processing equipment and processing method

Abstract

The present invention relates to the field of new sintered brick processing, and more specifically, to a new sintered brick processing equipment and processing method. The purpose of the present invention is to provide a new sintered brick processing equipment and processing method, which has the beneficial effect of facilitating the rapid cutting of the new sintered brick blanks into multiple bricks during the production process of the new sintered bricks. The purpose of the present invention is achieved through the following technical solutions: a new sintered brick processing equipment, comprising a support frame and a cross bar rotatably connected to the lower side of the middle part of the support frame, a plurality of cutting blades fixedly connected to the cross bar, a lead screw rotatably connected to the front side of the middle and upper part of the support frame, a limit rod fixedly connected to the rear side of the middle and upper part of the support frame, a transverse seat connected to the lead screw by a lead screw transmission, the rear side of the transverse seat is slidably connected to the limit rod, and a lifting seat is slidably connected to the lower side of the transverse seat.

Description

Technical Field

[0001] The present invention relates to the field of new sintered brick processing, and more particularly to a new sintered brick processing device and a processing method. Background Art

[0002] In the production of new fired bricks, the cutting of brick blanks is a key step that affects production efficiency and the quality of the finished product. Traditional fired brick blanks are usually extruded and formed into continuous strips. The formed blanks need to be cut into bricks, dried, and sintered. However, the existing technology for cutting long strips of brick blanks requires cutting each strip into blocks one by one, which prolongs the overall cutting and forming process and is not suitable for quickly cutting the new fired brick blanks into multiple bricks during the production process. Summary of the Invention

[0003] The purpose of the present invention is to provide a new type of fired brick processing equipment and processing method, which has the beneficial effect of facilitating the rapid cutting of the new type of fired brick into multiple bricks during the processing and production of the new type of fired brick.

[0004] The objectives of the present invention are achieved through the following technical solutions: a new type of sintered brick processing equipment, including a support frame and a cross bar rotatably connected to the lower side of the middle part of the support frame, a plurality of cutting blades are fixedly connected to the cross bar, the front side of the upper middle part of the support frame is rotatably connected to a lead screw, the rear side of the upper middle part of the support frame is fixedly connected to a limit rod, the lead screw is transmission-connected to a transverse seat on the lead screw, the rear side of the transverse seat is slidably connected to the limit rod, the lower side of the transverse seat is slidably connected to a lifting seat, the bottom of the lifting seat is fixedly connected to a push plate, the right side of the lifting seat is fixedly connected to the movable end of a hydraulic push rod, the fixed end of the hydraulic push rod is fixedly connected to the top of the transverse seat, and a belt conveyor is installed on the left side of the support frame.

[0005] The front and rear sides of the bottom of the support frame are respectively fixedly connected with a support leg.

[0006] Each cutting blade is evenly provided with a plurality of raised blades along the circumferential direction of the edge portion.

[0007] The left side surface of the lifting seat is rough.

[0008] A long rod is fixedly connected to the upper left side of the push plate, a turning frame is rotatably connected to the long rod, a long straight rod is rotatably connected to the left side of the turning frame, a plurality of ring seats are fixedly connected to the middle of the long straight rod, and a plurality of cloth strips are fixedly connected to each ring seat.

[0009] The method for processing new sintered bricks using the above equipment comprises the following steps:

[0010] S1: The produced bricks flow into the right side surface of the support frame;

[0011] S2: Push the bricks through the pushing plate and cut the bricks into multiple bricks through multiple cutting blades;

[0012] S3: The cloth strips on each ring seat move in a circular motion by rotating the long straight rod;

[0013] S4: Wipe the bricks cut in S2 by moving the cloth in a circular motion;

[0014] S5: When the cut bricks are wiped with the cloth strip, water is sprayed from the nozzle on the circulation hood to wet the bricks. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The present invention will be further described in detail below with reference to the accompanying drawings and specific implementation methods.

[0016] Figure 1 It is a partial structural schematic diagram of the support frame of the present invention;

[0017] Figure 2 It is a partial structural schematic diagram of the cutting blade of the present invention;

[0018] Figure 3 It is a partial structural schematic diagram of the transverse shift seat of the present invention;

[0019] Figure 4 It is a partial structural schematic diagram of the push plate of the present invention;

[0020] Figure 5 It is a partial structural schematic diagram of the turning frame of the present invention;

[0021] Figure 6 It is a partial structural schematic diagram of the long straight rod of the present invention;

[0022] Figure 7 It is a partial structural schematic diagram of the flow tube of the present invention;

[0023] Figure 8 It is a partial structural schematic diagram of the flow cover of the present invention;

[0024] Figure 9 and Figure 10 They are all schematic diagrams of the overall structure of the present invention.

[0025] In the figure: support frame 101; screw 102; limit rod 103; belt conveyor 104; cutting blade 105; fixed frame 106; cross bar 107; transverse seat 201; lifting seat 202; push plate 203; long rod 204; hydraulic push rod 205; turning frame 301; protective plate 302; power rod 303; convex seat 304; electric push rod 305; long straight rod 306; ring seat 307; cloth strip 308; liquid storage cylinder 401; circulation pipe 402; diverter pipe 403; circulation cover 404; nozzle 405. DETAILED DESCRIPTION

[0026] A new type of sintered brick processing equipment includes a support frame 101 and a cross bar 107 rotatably connected to the lower side of the middle part of the support frame 101, a plurality of cutting blades 105 are fixedly connected to the cross bar 107, the front side of the upper middle part of the support frame 101 is rotatably connected to the lead screw 102, the rear side of the upper middle part of the support frame 101 is fixedly connected to the limit rod 103, the lead screw 102 is connected to the transverse seat 201 by a lead screw transmission, the rear side of the transverse seat 201 is slidably connected to the limit rod 103, the lower side of the transverse seat 201 is slidably connected to the lifting seat 202, the bottom of the lifting seat 202 is fixedly connected to the push plate 203, the right side of the lifting seat 202 is fixedly connected to the movable end of the hydraulic push rod 205, the fixed end of the hydraulic push rod 205 is fixedly connected to the top of the transverse seat 201, and a belt conveyor 104 is installed on the left side of the support frame 101.

[0027] This part is based on Figure 1-4 The working process expressed in 9 and 10 is: in the processing and production of new sintered bricks, in order to facilitate the rapid cutting of the brick blanks of the new sintered bricks into multiple bricks, when in use, the processed long strips of sintered brick blanks are connected to the right side surface of the support frame 101, and the output shaft of a first motor is fixedly connected to the left side of the screw 102 through a coupling. The first motor is fixedly connected to the top of the support frame 101 by bolts, and the first motor is driven to rotate the screw 102, so that the transverse seat 201 connected to the screw transmission is moved horizontally with the limit rod 103 as the limit. When the long strips of sintered brick blanks are on the right side surface of the support frame 101, the hydraulic push rod 205 is driven to make the lifting and lowering on the movable end of the hydraulic push rod 205 The seat 202 drives the push plate 203 on its left side to move downward, and follows the lateral movement of the transverse seat 201 to move the right side surface of the push plate 203, so that the push plate 203 can push the long strip of fired brick to move toward the multiple cutting blades 105. The multiple cutting blades 105 are arranged at equal intervals, and the upper halves of the multiple cutting blades 105 protrude upward from the right side surface of the support frame 101. Therefore, when the push plate 203 pushes the long strip of fired brick to move toward the multiple cutting blades 105, the multiple rotating cutting blades 105 can be used to quickly cut the pushed brick into multiple bricks. Compared with the existing method of cutting the long strip of brick one by one, it is faster and more convenient, and can be cut into multiple bricks at one time, thereby facilitating the sintering of multiple bricks.

[0028] After the cutting work, the cut bricks fall onto the surface of the belt conveyor 104. The belt conveyor 104 is a prior art product and will not be described in detail. Finally, the cut bricks are further transported by the belt conveyor 104.

[0029] A support leg is fixedly connected to the front and rear sides of the bottom of the support frame 101 respectively.

[0030] This part is based on Figure 1-4 The working process expressed in Figures 9 and 10 is: the vertical height of the support frame 101 is increased by welding the support legs on the front and rear sides of the bottom of the support frame 101, and the horizontal surface of the support frame 101 is supported.

[0031] Each cutting blade 105 is evenly provided with a plurality of protruding blades along the circumferential direction of the edge portion.

[0032] This part is based on Figure 1-4 The working process expressed in Figures 9 and 10 is: when the bricks are cut into blocks by multiple cutting discs 105, the multiple raised blades located on each cutting disc 105 can perform circular motion when the cutting disc 105 rotates at high speed, thereby cutting the bricks into blocks.

[0033] The left side surface of the lifting base 202 is a rough surface.

[0034] This part is based on Figure 1-4 The working process expressed in Figures 9 and 10 is: making the left surface of the lifting seat 202 a rough surface, so as to increase the friction between the lifting seat 202 and the long brick strips, thereby improving the stability of the lifting seat 202 in pushing the long brick strips.

[0035] A long rod 204 is fixedly connected to the upper left side of the push plate 203, and a flip frame 301 is rotatably connected to the long rod 204. A long straight rod 306 is rotatably connected to the left side of the flip frame 301. A plurality of ring seats 307 are fixedly connected to the middle of the long straight rod 306, and a plurality of cloth strips 308 are fixedly connected to each ring seat 307.

[0036] This part is based on Figure 1-6 The working process expressed in 9 and 10 is: in the working process of cutting the brick into multiple bricks by multiple cutting blades 105, in order to facilitate the use of a blocking plate to block the flying chips generated during cutting and clean the surface of the brick after cutting, the flying chips generated during cutting are reduced from adhering to the surface of the formed brick;

[0037] When in use, the output shaft of a third motor is fixedly connected to the rear side of the long straight rod 306 through a coupling, and the third motor is fixedly installed on the rear side of the flip frame 301 by bolts. When the third motor is driven, the long straight rod 306 is rotated, so that the multiple ring seats 307 located on the long straight rod 306 rotate synchronously. When the ring seats 307 rotate, the multiple cloth strips 308 located on the ring seats 307 perform circular motion, and then the flip frame 301 is rotated on the long rod 204 by an angle, so that the multiple cloth strips 308 in circular motion follow the flip frame 301 to rotate with the long rod 204. The cloth strips 308 are rotated at an angle to the center of the circle, and multiple circularly moving cloth strips 308 are brought close to the top of the brick during cutting. The circularly moving cloth strips 308 are used to block the flying chips generated during cutting and clean the surface of the brick after cutting, thereby reducing the flying chips generated during cutting from adhering to the surface of the formed brick. The cloth strips 308 are moistened before use to make the cloth strips 308 wet, so that the splashed flying chips can be attached and adsorbed by the moistened and circularly moving cloth strips 308 while wiping the bricks, thereby reducing the chance of impurities falling back onto the bricks.

[0038] A long hole is respectively provided on the front and rear sides of the right side of the turning frame 301.

[0039] The right side of the pushing plate 203 is slidably connected to a power rod 303, and the front and rear sides of the power rod 303 are slidably connected to the two long holes on the flip frame 301. The middle part of the power rod 303 is fixedly connected to a boss 304, and the upper side of the boss 304 is fixedly connected to the movable end of the electric push rod 305, and the fixed end of the electric push rod 305 is fixedly connected to the right side of the lifting seat 202.

[0040] This part is based on Figure 1-6 The working process expressed in Figures 9 and 10 is: when the flip frame 301 is flipped with the long rod 204 as the rotation center, the front and rear sides of the middle part of the power rod 303 are slidably connected to the long holes on the front and rear sides of the right half of the flip frame 301, and the front and rear ends of the synchronous power rod 303 are slidably connected to the front and rear sides of the right side of the push plate 203, thereby driving the electric push rod 305 so that the protrusion 304 located on the movable end of the electric push rod 305 drives the power rod 303 to move up and down, and the right half of the flip frame 301 is pushed up and down by the lifting and lowering of the power rod 303, and rotates with the long rod 204 as the rotation center, thereby synchronously controlling the long straight rod 306 located on the left side of the flip frame 301 to move in a circular motion, adjusting the angle of the long straight rod 306, and synchronously controlling the distance between the cloth strip 308 and the cut bricks to adapt to bricks of different heights to absorb flying chips and wipe impurities on the surface of the bricks.

[0041] A protective plate 302 is fixedly connected to the left side of the turnover frame 301 .

[0042] This part is based on Figure 1-6 The working process expressed in Figures 9 and 10 is: a semicircular protective plate 302 is fixedly connected to the left side of the flip frame 301 by bolts, so that the protective plate 302 covers the upper position of multiple cloth strips 308 to prevent the cloth strips 308 from splashing attached impurities to other positions of the working position during circular motion. While protecting the impurities through the protective plate 302, the cleanliness of the entire working position is improved.

[0043] A fixed frame 106 is fixedly connected to the left side of the top of the support frame 101, and a liquid storage cylinder 401 is fixedly connected to the fixed frame 106. The bottom of the liquid storage cylinder 401 is fixed and connected to a flow pipe 402, and the bottom of the flow pipe 402 is fixed and connected to a diversion pipe 403. The left and right sides of the diversion pipe 403 are respectively fixed and connected to a flow cover 404, and the bottom of each flow cover 404 is evenly fixed and connected to multiple nozzles 405. The two flow covers 404 are respectively fixedly connected to the left and right sides of the protective plate 302.

[0044] This part is based on Figure 1-10 The working process expressed therein is as follows: when wetting the cloth strip 308 covered by the protective plate 302, a certain amount of water is stored in the liquid storage cylinder 401 in advance, and a water pump is installed at the connection between the liquid storage cylinder 401 and the circulation pipe 402. The circulation pipe 402 is a retractable plastic hose, and the water pump is driven to make the water in the liquid storage cylinder 401 flow into the circulation pipe 402, and then flow from the circulation pipe 402 to the diversion pipe 403 which is a metal pipe, and then flow through the two pipe openings on the front side of the diversion pipe 403 to the two circulation covers 404, and the water is sprayed out through the multiple nozzles 405 under each circulation cover 404, and then the cloth strip 308 is wetted. In this way, the cloth strip 308 will not be deliberately wetted during the working process. After the cloth strip 308 has worked for a period of time, the cloth strip 308 will be wetted without affecting the working of the cloth strip 308, thereby improving the degree of automation of the overall work;

[0045] Since the circulation tube 402 is a retractable plastic hose, it does not affect the circular motion of the diversion tube 403 and the two circulation covers 404 following the protection plate 302 .

[0046] The method for processing new sintered bricks using the above equipment comprises the following steps:

[0047] S1: The produced bricks flow into the right side surface of the support frame 101;

[0048] S2: Push the green bricks through the pushing plate 203 and cut the green bricks into multiple bricks through the cutting blades 105;

[0049] S3: The cloth strips 308 on each ring seat 307 are caused to move in a circular motion by rotating the long straight rod 306;

[0050] S4: Wipe the bricks cut in S2 by using the circular motion of the cloth strip 308;

[0051] S5: When the cut bricks are wiped by the cloth strip 308, water is sprayed through the nozzle 405 on the circulation cover 404 to wet the bricks.

Claims

1. A novel sintered brick processing device, comprising a support frame (101) and a crossbar (107) rotatably connected to the lower side of the middle portion of the support frame (101), characterized in that: A plurality of cutting blades (105) are fixedly connected to the crossbar (107), the front side of the upper middle portion of the support frame (101) is rotatably connected to the lead screw (102), the rear side of the upper middle portion of the support frame (101) is fixedly connected to the limit rod (103), the lead screw (102) is connected to the transverse seat (201) via a lead screw transmission, the rear side of the transverse seat (201) is slidably connected to the limit rod (103), the lower side of the transverse seat (201) is slidably connected to the lifting seat (202), the bottom of the lifting seat (202) is fixedly connected to the push plate (203), the right side of the lifting seat (202) is fixedly connected to the movable end of the hydraulic push rod (205), the fixed end of the hydraulic push rod (205) is fixedly connected to the top of the transverse seat (201), and a belt conveyor (104) is installed on the left side of the support frame (101); A long bar (204) is fixedly connected to the upper left side of the push plate (203), a flip frame (301) is rotatably connected to the long bar (204), a long straight bar (306) is rotatably connected to the left side of the flip frame (301), a plurality of ring seats (307) are fixedly connected to the middle of the long straight bar (306), and a plurality of cloth strips (308) are fixedly connected to each ring seat (307); A long hole is provided on the front and rear sides of the right side of the turning frame (301); The right side of the push plate (203) is slidably connected to a power rod (303), and the front and rear sides of the power rod (303) are slidably connected to two long holes on the flip frame (301). The middle part of the power rod (303) is fixedly connected to a convex seat (304), and the upper side of the convex seat (304) is fixedly connected to the movable end of the electric push rod (305), and the fixed end of the electric push rod (305) is fixedly connected to the right side of the lifting seat (202); A fixing frame (106) is fixedly connected to the left side of the top of the support frame (101), a liquid storage cylinder (401) is fixedly connected to the fixing frame (106), a flow tube (402) is fixed to the bottom of the liquid storage cylinder (401) and is connected to the bottom, a diversion tube (403) is fixed to the bottom of the flow tube (402) and is connected to the bottom, a flow cover (404) is fixed to the left and right sides of the diversion tube (403) and is connected to the bottom, and multiple nozzles (405) are evenly fixed to the bottom of each flow cover (404) and are connected to the bottom, and the two flow covers (404) are fixedly connected to the left and right sides of the protective plate (302).

2. The device according to claim 1, characterized in that: A support leg is fixedly connected to the front and rear sides of the bottom of the support frame (101) respectively.

3. The device according to claim 1, characterized in that: Each cutting blade (105) is evenly provided with a plurality of raised blades along the circumferential direction of the edge portion.

4. The device according to claim 1, characterized in that: The left side surface of the lifting seat (202) is a rough surface.

5. The device according to claim 1, characterized in that: A protective plate (302) is fixedly connected to the left side of the turning frame (301).

6. The method for processing new type fired bricks using the equipment according to any one of claims 1 to 5, characterized in that: The method comprises the following steps, S1: The produced bricks flow into the right side surface of the support frame (101); S2: pushing the green brick by the pushing plate (203) and cutting the green brick into a plurality of bricks by the plurality of cutting blades (105); S3: The cloth strips (308) on each ring seat (307) are caused to move in a circular motion by rotating the long straight rod (306); S4: Wipe the bricks cut in S2 by using a circular motion of the cloth strip (308); S5: When the cut bricks are wiped by the cloth strip (308), water is sprayed through the nozzle (405) on the circulation cover (404) to wet the bricks.

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