Combined protection device for new energy automobile wire harness

Through the design of the combined protection device, the detachable and connected protective units and clamping structure are used to solve the problem of contact friction between the wire harness and the vehicle body in a narrow space, and the effective protection and convenient wiring of the wire harness are achieved.

CN120287972APending Publication Date: 2025-07-11HENAN THB ELECTRIC
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Patent Information

Application Number
CN202510705120.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-05-29
Publication Date
2025-07-11

AI Technical Summary

Technical Problem

现有的防护装置无法适用于狭小空间,导致新能源汽车线束在狭小空间内与车身直接接触摩擦,造成磨损和潜在的火灾风险。

Method used

A combined protection device is designed, consisting of several removable and connected protection units, including a U-shaped protection body, a jaw and a slot structure. The protective device is formed by clamping, and the partition is arranged to separate the wiring harness channels, and fixed with cable ties, which is suitable for wiring requirements in narrow spaces.

Benefits of technology

It effectively avoids direct contact friction between the wiring harness and the vehicle body, reduces wear risk, improves the strength and stability of the device, reduces production costs, and facilitates wiring of the wiring harness in narrow spaces.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a combined protection device for a new energy automobile wire harness, and relates to the technical field of wire harness protection on new energy automobiles, the combined protection device comprises a plurality of protection units, and the plurality of protection units are detachably connected to form the protection device suitable for a narrow space; the protection unit comprises a protection main body, and the protection main body is provided with partition plates used for dividing the protection main body into a plurality of wire harness channels. The protection device comprises the multiple protection units, the multiple protection units are detachably connected to form the protection device suitable for the narrow and small space, the automobile wire harness is arranged on the protection device, and then the situation that the wire harness in the narrow and small space makes direct contact with an automobile body and rubs against the automobile body is avoided; the technical problems that an existing protection device cannot be suitable for a narrow space, so that the wire harness in the narrow space is usually not provided with the protection device, and the wire harness is in direct contact friction with a vehicle body in the actual use process are solved.
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Description

Technical Field

[0001] The present invention relates to the technical field of wire harness protection for new energy vehicles, and particularly to a combined protection device for new energy vehicle wire harnesses. Background Art

[0002] With the increasing requirements for the intelligence, householdization, and comfort of automobiles, the number of components and various controllers on automobiles is also increasing, which also means that there are more and more wire harnesses. Under the balance of multiple factors such as styling, function, and reliability, wiring in a narrow space will occur.

[0003] When wiring in a narrow space, conventional protection devices cannot be applied to the narrow space, resulting in wire harnesses in the narrow space usually not being provided with protection devices. Therefore, when wiring in a narrow space, the wire harnesses are not provided with protection devices, and during actual use, the wire harnesses directly contact and rub against the vehicle body, resulting in wear of the wire harnesses, affecting the service life of the vehicle, and even causing adverse consequences such as fire after a long time. Summary of the Invention

[0004] In view of the above deficiencies in the background art, the present invention provides a combined protection device for new energy vehicle wire harnesses, which solves the technical problem that the existing protection devices cannot be applied to narrow spaces, resulting in wire harnesses in narrow spaces usually not being provided with protection devices, and the wire harnesses directly contact and rub against the vehicle body during actual use.

[0005] The technical solution of the present invention is realized as follows: A combined protection device for new energy vehicle wire harnesses includes a plurality of protection units, and the plurality of protection units are detachably connected to form a protection device applicable to a narrow space; each protection unit includes a protection main body, and a partition for dividing the protection main body to form a plurality of wire harness channels is provided on the protection main body. The protection device of the present application includes a plurality of protection units, and a protection device applicable to a narrow space is formed by detachably connecting the plurality of protection units. By arranging the vehicle wire harnesses on the protection device of the present application, the situation that the wire harnesses in the narrow space directly contact and rub against the vehicle body is avoided, and the technical problem that the existing protection devices cannot be applied to narrow spaces, resulting in wire harnesses in narrow spaces usually not being provided with protection devices, and the wire harnesses directly contact and rub against the vehicle body during actual use is solved.

[0006] Preferably, the protection main bodies of two adjacent protection units are snap-connected. The protection device of the present application is formed by snap-connecting between the protection main bodies of two adjacent protection units. According to the thickness of the wire harness trunk, one or two or three or other numbers of protection units can be flexibly selected and combined together to form the protection device of the present application. In addition, the protection units can also be used in multiple places at the same time, realizing the sharing of the same protection unit at multiple positions, thereby reducing production costs.

[0007] Preferably, the protection main body is U-shaped. A clamping claw is provided on one side of the protection main body, and a clamping groove is provided on the opposite side of the protection main body. When two adjacent protection main bodies are connected, the clamping claw of one protection main body is clamped and matched with the clamping groove of the other protection main body; the cross section of the clamping claw is T-shaped, and the cross section of the clamping groove is also T-shaped. The protection main body is U-shaped to achieve the purpose of wrapping and protecting the automotive wire harness. When several protection units are combined to form the protection device of the present application, the connection between two adjacent protection main bodies is completed by inserting the clamping claw into the clamping groove and clamping.

[0008] Preferably, at least two of the clamping claws are provided on one side of the protection main body, and at least two of the clamping grooves are provided on the opposite side of the protection main body. By providing at least two of the clamping claws on the protection main body and correspondingly providing at least two of the clamping grooves on the opposite side of the protection main body, the connection firmness between two adjacent protection main bodies is effectively improved, and thus the strength of the combined protection device for the new energy vehicle wire harness of the present application is effectively ensured.

[0009] Preferably, a first protrusion is provided on the side wall of the clamping groove, and a second protrusion is provided on the clamping claw. When two adjacent protection main bodies are connected, the clamping claw of one protection main body is inserted and matched with the clamping groove of the other protection main body, and the first protrusion and the second protrusion are in a blocking fit. The first protrusion and the second protrusion are arranged on the path of the clamping claw inserted into the clamping groove. After the clamping claw is completely inserted into the clamping groove, the first protrusion and the second protrusion are in a blocking fit to complete the clamping of two adjacent protection main bodies.

[0010] Preferably, a limiting groove is provided on the clamping claw, and the first protrusion is adapted to the limiting groove, and the second protrusion is located in the limiting groove. During the process of the clamping claw being inserted into the clamping groove, the first protrusion always moves along the limiting groove, restricting the movement path of the first protrusion, so that after the clamping claw is completely inserted into the clamping groove, the first protrusion will necessarily be in a blocking fit with the second protrusion. The setting of the limiting groove is to avoid the dislocation of the first protrusion and the second protrusion and the situation where the first protrusion and the second protrusion are not in a blocking fit during the process of the clamping claw being inserted into the clamping groove.

[0011] Preferably, at least two of the partition plates are provided on the protection main body. The partition plates are provided to divide the space on the protection main body into wire harness channels, separating adjacent automotive wire harnesses and avoiding friction between wire harnesses. By providing at least two of the partition plates on the protection main body, the space is divided into at least three wire harness channels by at least two of the partition plates. Specifically, the number of the partition plates provided on the protection main body can be set according to the wire harness channels actually required by the automotive wire harness.

[0012] And when the automotive wiring harness is routed, several branch wiring harnesses are usually combined into a larger-sized wiring harness assembly. After using the protection device of the present application, the larger-sized wiring harness assembly can be divided into several smaller-sized wiring harness assemblies, and the smaller-sized wiring harness assemblies are respectively placed in the wiring harness channels formed by the partition and the protection main body, thereby reducing the size of the wiring harness assembly, facilitating the routing of the automotive wiring harness in a narrow space, and solving the problem that the larger-sized wiring harness assembly cannot pass through a narrow space.

[0013] Preferably, the protection main body is provided with tie-down holes for tie-down straps to pass through. The tie-down holes are provided for threading tie-down straps on the one hand, using the tie-down straps to bind the wiring harness and tying the wiring harness to the protection main body; on the other hand, the tie-down holes also serve as drain holes. Two of the tie-down holes are arranged oppositely on the protection main body. One end of the tie-down strap is inserted through one tie-down hole on the protection main body and extends out through the other tie-down hole on the protection main body, and then the two ends of the tie-down strap are locked to complete the binding of the tie-down strap to the wiring harness. The tie-down strap is of an existing tie-down strap structure, that is, one end of the tie-down strap is a sharp corner, and the other end is a square lock. When the sharp-corner end of the tie-down strap is inserted through one tie-down hole on the protection main body and extends out through the other tie-down hole on the protection main body, after the sharp-corner end of the tie-down strap passes through the square lock, the locking of the tie-down strap is completed.

[0014] Preferably, the partition is provided with a fixing groove, and the fixing groove is arranged parallel to the tie-down holes. The fixing groove is located between the two tie-down holes. The fixing groove is provided on the partition and is arranged parallel to the tie-down holes. Such an arrangement makes it possible that when the sharp-corner end of the tie-down strap is inserted through one tie-down hole on the protection main body, it first passes through the fixing groove and then extends out through the other tie-down hole on the protection main body. After the sharp-corner end of the tie-down strap passes through the square lock, the locking of the tie-down strap is completed. The setting of the fixing groove effectively ensures the stability of the position of the tie-down strap after the tie-down strap is locked.

[0015] Preferably, the protection main body is provided with a connecting groove, and the connecting groove is located between two adjacent card slots; the connecting groove has the same structure as the card slot. The connecting groove can be buckled with an external structure to fix the protection device of the present application. The connecting groove has the same structure as the card slot, which greatly improves the compatibility of the card slots on the protection main body.

[0016] Advantages of the present invention: 1. The protection device of the present application includes several protection units, and the protection device applicable to a narrow space is formed by detachably connecting the several protection units. The automotive wiring harness is arranged on the protection device of the present application, thereby avoiding the situation where the wiring harness directly contacts and rubs against the vehicle body in a narrow space.

[0017] 2. The protective device of the present application is formed by snap - connecting adjacent protective bodies. According to the thickness of the main trunk of the wire harness, one or two or three or other equal - number of protective units can be flexibly selected and combined together to form the protective device of the present application. In addition, the protective units can be used in multiple places at the same time, realizing the sharing of the same protective unit at multiple positions, thereby reducing the production cost.

[0018] 3. By providing at least two of the partition plates on the protective body, the partition plates are provided to divide the space on the protective body into wire - harness channels, separating adjacent automotive wire harnesses and avoiding friction between the wire harnesses. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] To more clearly illustrate the embodiments of the present invention, the accompanying drawings required for the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings.

[0020] Figure 1 is a three - dimensional view of the present invention Figure 1 .

[0021] Figure 2 is a three - dimensional view of the present invention Figure 2 .

[0022] Figure 3 is a three - dimensional view of the protective unit of the present invention Figure 1 .

[0023] Figure 4 is a three - dimensional view of the protective unit of the present invention Figure 2 .

[0024] Figure 5 is an enlarged view of the claw of the present invention.

[0025] Figure 6 is an enlarged view of the card slot of the present invention Figure 1 .

[0026] Figure 7 is an enlarged view of the card slot of the present invention Figure 2 .

[0027] In the figure: 1 protective unit, 2 protective body, 3 partition plate, 4 tie - strap hole, 5 fixing groove, 6 claw, 7 card slot, 8 first protrusion, 9 limiting groove, 10 second protrusion, 11 connecting groove. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0028] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0029] Among the embodiments of the present application Figure 1 is the front three-dimensional view of the protection device, Figure 2 is the back three-dimensional view of the protection device. Figure 3 is the front three-dimensional view of the protection unit, Figure 4 is the back three-dimensional view of the protection unit. Among them Figure 7 is Figure 6 the schematic diagram after flipping 180°.

[0030] Embodiment 1, a combined protection device for a new energy vehicle wiring harness, as shown in Figure 1 and Figure 2 shown, includes a plurality of protection units 1, and the plurality of protection units 1 are detachably connected to form a protection device applicable to a narrow space; the protection unit 1 includes a protection main body 2, and a partition 3 for dividing the protection main body 2 to form a plurality of wiring harness channels is provided on the protection main body 2. The protection device of the present application includes a plurality of protection units 1, and a protection device applicable to a narrow space is formed by detachably connecting the plurality of protection units 1. By arranging the vehicle wiring harness on the protection device of the present application, the situation that the wiring harness directly contacts and rubs against the vehicle body in a narrow space is avoided, and the technical problem that the existing protection device cannot be applied to a narrow space, resulting in the wiring harness in the narrow space usually not being provided with a protection device and the wiring harness directly contacting and rubbing against the vehicle body during actual use is solved.

[0031] Embodiment 2, on the basis of Embodiment 1, a combined protection device for a new energy vehicle wiring harness, as shown in Figure 1 , Figure 2 , Figure 3 and Figure 4 shown, the protection main bodies 2 of two adjacent protection units 1 are snap-connected. The protection device of the present application is formed by snap-connecting between the protection main bodies 2 of two adjacent ones. According to the thickness of the wiring harness trunk, one or two or three or other numbers of protection units 1 can be flexibly selected and combined together to form the protection device of the present application. In addition, the protection units 1 can also be used in multiple places at the same time, realizing the sharing of the same protection unit 1 at multiple positions, thereby reducing the production cost.

[0032] Embodiment 3, on the basis of Embodiment 1, a combined protection device for a new energy vehicle wiring harness, as shown in Figure 3 and Figure 4As shown, the protection main body 2 is U-shaped. A clamping jaw 6 is provided on one side of the protection main body 2, and a clamping groove 7 is provided on the opposite side of the protection main body 2. When two adjacent protection main bodies 2 are connected, the clamping jaw 6 of one protection main body 2 is clamped and matched with the clamping groove 7 of the other protection main body 2; the cross-section of the clamping jaw 6 is T-shaped, and the cross-section of the clamping groove 7 is also T-shaped. The protection main body 2 is U-shaped to achieve the purpose of wrapping and protecting the automotive wiring harness. When several protection units 1 are combined to form the protection device of the present application, the connection between two adjacent protection main bodies 2 is completed by inserting the clamping jaw 6 into the clamping groove 7 and clamping.

[0033] Example 4, on the basis of Example 1, a combined protection device for a new energy vehicle wiring harness, as Figure 3 and Figure 4 shown, at least two of the clamping jaws 6 are provided on one side of the protection main body 2, and at least two of the clamping grooves 7 are provided on the opposite side of the protection main body 2. At least two of the clamping jaws 6 are provided on the protection main body 2, and at least two of the corresponding clamping grooves 7 are provided on the opposite side of the protection main body 2. Such a setting effectively improves the firmness of the connection between two adjacent protection main bodies 2, and further effectively ensures the strength of the combined protection device for the new energy vehicle wiring harness of the present application.

[0034] Example 5, on the basis of Example 1, a combined protection device for a new energy vehicle wiring harness, as Figure 3 、 Figure 4 、 Figure 6 and Figure 7 shown, a first protrusion 8 is provided on the side wall of the clamping groove 7, and a second protrusion 10 is provided on the clamping jaw 6. When two adjacent protection main bodies 2 are connected, the clamping jaw 6 of one protection main body 2 is inserted and matched with the clamping groove 7 of the other protection main body 2, and the first protrusion 8 and the second protrusion 10 are in a blocking fit. The first protrusion 8 and the second protrusion 10 are arranged on the path where the clamping jaw 6 is inserted into the clamping groove 7. After the clamping jaw 6 is completely inserted into the clamping groove 7, the first protrusion 8 and the second protrusion 10 are in a blocking fit to complete the clamping of two adjacent protection main bodies 2.

[0035] Example 6, on the basis of Example 1, a combined protection device for a new energy vehicle wiring harness, as Figure 3 、 Figure 4 and Figure 5As shown, a limiting groove 9 is provided on the claw 6, the first protrusion 8 is adapted to the limiting groove 9, and the second protrusion 10 is located in the limiting groove 9. During the process of inserting the claw 6 into the card slot 7, the first protrusion 8 always moves along the limiting groove 9, restricting the movement path of the first protrusion 8, so that when the claw 6 is completely inserted into the card slot 7, the first protrusion 8 will necessarily be in a blocking fit with the second protrusion 10. The setting of the limiting groove 9 is to prevent the first protrusion 8 and the second protrusion 10 from being misaligned during the process of inserting the claw 6 into the card slot 7, and the situation where the first protrusion 8 and the second protrusion 10 do not block each other.

[0036] Embodiment 7. On the basis of Embodiment 1, a combined protection device for a new energy vehicle wire harness, as Figure 1 and Figure 3 shown, at least two of the partitions 3 are provided on the protection main body 2. The setting of the partition 3 is to divide the space on the protection main body 2 into wire harness channels, separate adjacent vehicle wire harnesses, and avoid friction between wire harnesses. At least two of the partitions 3 are provided on the protection main body 2, and then the space is divided into at least three wire harness channels by at least two of the partitions 3. Specifically, the number of the partitions 3 provided on the protection main body 2 can be set according to the wire harness channels actually required by the vehicle wire harness.

[0037] And when wiring the vehicle wire harness, several branch wire harnesses are usually combined into a larger-sized wire harness assembly. After using the protection device of the present application, the larger-sized wire harness assembly can be divided into several smaller-sized wire harness assemblies, and the smaller-sized wire harness assemblies are respectively placed in the wire harness channels formed by the partitions 3 and the protection main body 2, thereby reducing the size of the wire harness assembly, facilitating the wiring of the vehicle wire harness in a narrow space, and solving the problem that the larger-sized wire harness assembly cannot pass through a narrow space.

[0038] Embodiment 8. On the basis of Embodiment 1, a combined protection device for a new energy vehicle wire harness, as Figure 1 、 Figure 2 、 Figure 3 and Figure 4As shown, the protection body 2 is provided with a cable tie hole 4 for the cable tie to pass through. The cable tie hole 4 is provided for threading the cable tie on one hand, using the cable tie to bind the wire harness and binding the wire harness to the protection body 2; on the other hand, the cable tie hole 4 also serves as a drain hole. Two of the cable tie holes 4 are arranged oppositely along the width direction of the protection body 2 to form a cable tie hole group. One end of the cable tie is inserted into one cable tie hole 4 on the protection body 2 and extends out through the other cable tie hole 4 on the protection body 2, and then the two ends of the cable tie are locked to complete the binding of the cable tie to the wire harness. The cable tie is of an existing structure, that is, one end of the cable tie is a sharp corner and the other end is a square lock. When the sharp corner end of the cable tie is inserted into one cable tie hole 4 on the protection body 2 and extends out through the other cable tie hole 4 on the protection body 2, after the sharp corner end of the cable tie passes through the square lock, the locking of the cable tie is completed. At least two of the cable tie hole groups are arranged along the length direction of the protection body 2.

[0039] Embodiment 9, on the basis of Embodiment 1, a combined protection device for a new energy vehicle wire harness, as Figure 1 and Figure 3 shown, the partition 3 is provided with a fixing groove 5, and the fixing groove 5 is arranged parallel to the cable tie hole 4. The fixing groove 5 is located between two cable tie holes 4. The partition 3 is provided with the fixing groove 5 and the fixing groove 5 is arranged parallel to the cable tie hole 4. Such a setting makes it possible that when the sharp corner end of the cable tie is inserted into one cable tie hole 4 on the protection body 2, it first passes through the fixing groove 5 and then extends out through the other cable tie hole 4 on the protection body 2. After the sharp corner end of the cable tie passes through the square lock, the locking of the cable tie is completed. The setting of the fixing groove 5 effectively ensures the stability of the position of the cable tie after locking.

[0040] Embodiment 10, on the basis of Embodiment 1, a combined protection device for a new energy vehicle wire harness, as Figure 2 、 Figure 3 and Figure 4 shown, the protection body 2 is provided with a connection groove 11, and the connection groove 11 is located between two adjacent card slots 7; the connection groove 11 has the same structure as the card slot 7. The connection groove 11 can be buckled with an external structure to fix the protection device of the present application. The connection groove 11 has the same structure as the card slot 7, which greatly improves the compatibility of the card slot 7 on the protection body 2.

[0041] When implementing Embodiment 10, partitions 3 are arranged on the protection main body 2 according to the wire harness channels actually required by the automotive wire harness. Then, tie holes 4 are provided on the protection main body 2, and fixing grooves 5 are provided on the partitions 3. Then, the wire harnesses are successively placed into the wire harness channels formed by the partitions 3 and the protection main body 2. Then, the pointed end of the tie is inserted into one tie hole 4 on the protection main body 2, first passes through the fixing groove 5, and then extends out along another tie hole 4 on the protection main body 2. The pointed end of the tie passes through the square buckle, so as to achieve the purpose of locking the wire harness and the protection main body 2 by using the tie. Then, according to the thickness of the wire harness main trunk, one or two or three or other numbers of protection units 1 are flexibly selected and combined together to form the protection device of the present application. Claws 6 and clamping grooves 7 are respectively arranged on the protection main body 2 of any one of the protection units 1. A limiting groove 9 is arranged on the claw 6, a second protrusion 10 is arranged in the limiting groove 9, a first protrusion 8 is arranged in the clamping groove 7, and the first protrusion 8 is in sliding fit with the limiting groove 9. When the claw 6 is completely inserted into the clamping groove 7, the first protrusion 8 and the second protrusion 10 are in blocking fit to complete the clamping and fixing of two adjacent protection main bodies 2.

[0042] The above are only the preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A combined protection device for a wiring harness of a new energy vehicle, characterized in that, It includes several protection units (1), and the several protection units (1) are detachably connected to form a protection device applicable to narrow spaces; the protection unit (1) includes a protection main body (2), and a partition board (3) for separating the protection main body (2) to form several wire harness channels is arranged on the protection main body (2).

2. The combined protection device for a new energy vehicle wiring harness according to claim 1, characterized in that: The protection main bodies (2) of two adjacent protection units (1) are arranged in a clamping connection manner.

3. The combined protection device for a new energy vehicle wiring harness according to claim 2, wherein: The protection main body (2) is U-shaped, a claw (6) is arranged on one side of the protection main body (2), and a clamping groove (7) is arranged on the opposite side of the protection main body (2). When two adjacent protection main bodies (2) are connected, the claw (6) of one protection main body (2) is in clamping fit with the clamping groove (7) of the other protection main body (2); the cross section of the claw (6) is T-shaped, and the cross section of the clamping groove (7) is also T-shaped.

4. The combined protection device for a new energy vehicle harness according to claim 3, wherein: At least two claws (6) are arranged on one side of the protection main body (2), and at least two clamping grooves (7) are arranged on the opposite side of the protection main body (2).

5. The combined protection device for the new energy vehicle wiring harness according to claim 4, characterized in that: A first protrusion (8) is arranged on the side wall of the clamping groove (7), and a second protrusion (10) is arranged on the claw (6). When two adjacent protection main bodies (2) are connected, the claw (6) of one protection main body (2) is in plug-in fit with the clamping groove (7) of the other protection main body (2), and the first protrusion (8) is in blocking fit with the second protrusion (10).

6. The combined protection device for a new energy vehicle wiring harness according to claim 5, characterized in that: A limiting groove (9) is arranged on the claw (6), the first protrusion (8) is adapted to the limiting groove (9), and the second protrusion (10) is located in the limiting groove (9).

7. The combined protection device for a new energy vehicle wiring harness according to any one of claims 1 to 6, characterized in that: At least two partition boards (3) are arranged on the protection main body (2).

8. The combined protection device for the new energy vehicle wire harness according to claim 7, wherein: A cable tie hole (4) through which a cable tie passes is arranged on the protection main body (2).

9. The combined protection device for the new energy vehicle wiring harness according to claim 8, characterized in that: A fixing groove (5) is arranged on the partition board (3), and the fixing groove (5) is arranged in parallel with the cable tie hole (4).

10. The combined protection device for a new energy vehicle wiring harness according to claim 9, wherein: A connecting groove (11) is arranged on the protection main body (2), and the connecting groove (11) is located between two adjacent clamping grooves (7); the connecting groove (11) has the same structure as the clamping groove (7).