Intelligent color steel tile stacking equipment and control method thereof

Abstract

The invention discloses intelligent color steel tile stacking equipment and a control method thereof, and relates to the field of color steel tile stacking equipment.The intelligent color steel tile stacking equipment comprises a supporting unit, the supporting unit comprises symmetrically-arranged bearing beams, a plurality of connecting beams are transversely, evenly and fixedly connected between the bearing beams, and the intelligent color steel tile stacking equipment further comprises a lifting unit arranged below the supporting unit, each lifting unit is further located between every two adjacent connecting beams and comprises a lifting plate and a first power piece for driving the lifting plate to move longitudinally; according to the intelligent color steel tile stacking equipment and the control method thereof, the position of a blocking gantry is adjusted through a second power piece, limiting is provided for color steel tiles, a driving unit drives a meshing gear to rotate, a rotating rod is in linkage with all driving plates through a connecting plate to synchronously rotate, and a supporting rod rotates to be far away from and releases the color steel tiles instead of horizontally bearing the color steel tiles; precise blanking of the color steel tiles is achieved through gravity, the first power piece drives the lifting plate to ascend to the highest position, and the color steel tiles are prevented from floating and deviating during blanking.

Description

Technical Field

[0001] The present invention relates to the technology of color steel tile stacking equipment, and specifically relates to an intelligent color steel tile stacking equipment and its control method. Background Art

[0002] Color steel tiles, namely color-coated steel sheet tiles, are a kind of building metal sheets made of cold-rolled steel sheets or galvanized steel sheets as the substrate. After surface chemical treatment, an organic film (such as a PVC film, etc.) is coated or laminated, and then baked and cured. It has the characteristics of light weight and high strength, with a light weight but high strength, excellent tensile performance, and strong corrosion resistance at the same time. The galvanized layer and the color coating form a double protection, effectively resisting environmental corrosion and having a long service life. Color steel tiles are beautiful and durable in appearance, with rich colors, a flat and smooth surface, not easy to fade, and can maintain a beautiful effect for a long time. In addition, color steel tiles are convenient for construction. With a tile-shaped design, they are easy to install quickly, can be processed on-site, significantly reduce the construction period, and lower labor costs. Their energy-saving and environmental protection performance is also very prominent. The surface coating has the functions of heat insulation and sunlight reflection, which helps to reduce building energy consumption and meets the development requirements of green buildings. At the same time, color steel tiles have excellent fire resistance. The substrate is a metal material, does not burn, and has a high fire resistance limit, meeting fire safety standards. In terms of application fields, color steel tiles are widely used in industrial factories, warehouses, commercial buildings, temporary buildings, agricultural facilities, etc., such as the roofs and walls of factories and workshops, the roofing systems of supermarkets and shopping malls, and the sunshades and enclosing structures of stations and airports.

[0003] When the existing color steel tile stacking equipment is in use, if the method of stacking layer by layer with sliding is adopted, that is, the color steel tiles being stacked slide on the surface of the already stacked color steel tiles, a significant problem will be faced: the sharp parts at the edges of the color steel tiles are extremely easy to scratch the already stacked color steel tiles below, leaving scratches or damages on the surface, affecting the product quality and aesthetics. Based on this problem, those skilled in the art choose the method of stacking by falling for stacking and storage. Although the color steel tiles themselves are relatively light in weight, their large surface area makes them easily affected by air resistance during the falling process, resulting in a floating phenomenon. This will not only cause the actual landing position of the color steel tiles to deviate from the preset stacking point, increasing the stacking difficulty and instability, but also, in extreme cases, may cause the color steel tiles to tilt when landing, and then the part in contact with the ground will be impacted and deformed, damaging the integrity of the product. Summary of the Invention

[0004] The purpose of the present invention is to provide an intelligent color steel tile stacking equipment and its control method to solve the above deficiencies in the prior art.

[0005] In order to achieve the above-mentioned purpose, the present invention provides the following technical solutions: an intelligent color steel tile stacking device, comprising a support unit, the support unit comprising symmetrically arranged load-bearing beams, a plurality of connecting beams being uniformly and fixedly connected laterally between the load-bearing beams, and further comprising:

[0006] A lifting unit is arranged below the supporting unit and between two adjacent connecting beams, and the lifting unit comprises a lifting plate and a first power member driving the lifting plate to move longitudinally;

[0007] A blocking gantry unit is arranged on one side of the load-bearing beam, and the blocking gantry unit comprises a gantry and a second power member for driving the gantry to move along the top of the load-bearing beam;

[0008] Two sets of symmetrically arranged unloading units are arranged outside the supporting unit, and the unloading units include a plurality of rotating rods, which are arranged on the top of the load-bearing beam in a linear array, and the bottom ends of the rotating rods penetrate and extend to the bottom of the load-bearing beam, and a meshing gear is fixedly installed on the bottom end of one of the rotating rods, and a driving plate is fixedly installed on the outside of the rotating rod, and the other ends of two adjacent driving plates are connected by a connecting plate, and the driving plate is rotatably connected to the connecting plate, and a supporting rod is fixedly installed on the top end of the rotating rod;

[0009] The driving unit is arranged at the bottom of the supporting unit, and is used for driving the meshing gear to rotate.

[0010] Furthermore, an outer sleeve rod is rotatably mounted on the outer side of the support rod.

[0011] Furthermore, the driving unit comprises:

[0012] A mounting plate, which is fixedly mounted between two adjacent connecting beams and is also located on one side of the meshing gear;

[0013] A fixed driving source is fixedly mounted on one side of the mounting plate;

[0014] A driving gear, which is fixedly mounted on the output end of the fixed driving source through a coupling;

[0015] A driving rail is fixedly mounted on the bottom of two adjacent connecting beams, and the driving rail is located on one side of the mounting plate;

[0016] A driving slider, which is slidably mounted on one side of the driving linear rail;

[0017] A driven plate, which is fixedly mounted on the bottom of the driving slider;

[0018] A driving rack, which is fixedly mounted on the top of the driven plate, and the driving rack is meshed and connected with the driving gear;

[0019] The driven rack is fixedly installed on one side of the driven plate close to the meshing gear, and the driven rack is meshed and connected with the meshing gear.

[0020] Further, the first power member includes:

[0021] A lifting screw rod that penetrates through the lifting plate. The lifting screw rod is threadedly connected to the penetrated part of the lifting plate, and a bevel gear is fixedly installed at the bottom end of the lifting screw rod.

[0022] A support pile that is rotatably installed at the bottom end of the lifting screw rod.

[0023] A transmission shaft that is arranged on one side of the bottom end of the lifting screw rod. One end of the transmission shaft is fixedly installed with a driving bevel gear, and the driving bevel gear is meshed and connected with the bevel gear.

[0024] A lifting power source that is fixedly installed at the other end of the transmission shaft through a coupling.

[0025] A base that is fixedly installed at the bottom of the support pile.

[0026] A mounting seat that is fixedly installed on the top of the base, and the mounting seat is fixedly connected with the lifting power source.

[0027] Further, the second power member includes:

[0028] A double-shaft drive source that is fixedly installed on the top of the gantry.

[0029] Gantry drive shafts that are respectively fixedly installed at the output ends of the double-shaft drive source through couplings.

[0030] Gantry drive wheels that are fixedly installed at the other ends of the gantry drive shafts.

[0031] Mounting blocks that are fixedly installed at the bottom of the gantry.

[0032] A rotating shaft that is arranged on one side of the mounting block. The other end of the rotating shaft penetrates through the mounting block and is rotatably connected to the penetrated part of the mounting block.

[0033] Driven wheels that are fixedly installed at the ends of the rotating shafts away from the bearing beams.

[0034] The driven wheels are connected to the gantry drive wheels through belt drives.

[0035] Rotating meshing wheels that are fixedly installed at the other ends of the rotating shafts.

[0036] Gantry sliders that are fixedly installed on the side of the mounting block close to the bearing beam.

[0037] A gantry rack that is fixedly installed at the top of the side of the bearing beam close to the rotating meshing wheel, and the gantry rack is meshed and connected with the rotating meshing wheel.

[0038] The gantry guide rail is fixedly installed on one side of the bearing beam close to the driven wheel. The gantry guide rail is located below the gantry rack, and the gantry guide rail is slidably connected with the gantry slider.

[0039] Furthermore, it further includes a top material distributing unit, and the top material distributing unit includes:

[0040] A translation power source, which is fixedly installed on the top of the gantry;

[0041] A translation threaded rod, which is fixedly installed at the output end of the translation power source through a coupling;

[0042] A driven block, which is threadedly connected to the outside of the translation threaded rod;

[0043] A first translation driving member, which is fixedly installed at the bottom of the driven block;

[0044] A top push plate, which is fixedly installed at the bottom end of the first translation driving member;

[0045] A slide rod, one end of which is fixedly installed on one side of the gantry, and the other end of which penetrates through the driven block and is slidably connected to the penetrated part of the driven block.

[0046] Furthermore, it further includes a material distributing unit. The material distributing unit includes a top material distributing unit and a bottom material distributing unit. The bottom material distributing unit includes:

[0047] A fixed frame, which is fixedly installed at the bottom of the bearing beam on the side far from the gantry;

[0048] A rotation driving source, which is fixedly installed at the bottom of the fixed frame;

[0049] A material distributing gear, which is fixedly installed at the output end of the rotation driving source through a coupling. The material distributing gear is located inside the fixed frame;

[0050] A material distributing slider, which is fixedly installed inside the fixed frame;

[0051] A material distributing rack, which is slidably installed on one side of the material distributing slider, and the material distributing rack is meshed with the material distributing gear;

[0052] A second translation driving member, which is fixedly installed at one end of the material distributing rack;

[0053] A bottom push plate, which is fixedly installed on the top of the second translation driving member.

[0054] Furthermore, a plurality of support legs are uniformly and fixedly installed at the bottom of the bearing beam.

[0055] An intelligent color steel tile stacking equipment control method, which is applicable to any one of the intelligent color steel tile stacking equipment. This intelligent color steel tile stacking equipment control method includes:

[0056] S1. Start the dual-axis drive source of the blocking gantry unit, and drive the gantry to move to a length dimension suitable for the color steel tile through the cooperation of the rotating meshing wheel and the gantry rack;

[0057] S2. Start the lifting power source of the lifting unit, drive the lifting threaded rod to rotate through the transmission shaft, and drive the lifting plate to rise to a preset height by threading;

[0058] S3. Control the fixed drive source of the drive unit to drive the drive gear to rotate and engage with the drive rack, drive the driven rack on the outside of the driven plate to move to one side, drive the meshing gear to rotate, and drive all the rotating rods to rotate synchronously through the connecting plate. The support rod rotates until the ends of the support rods approach each other. The color steel tile is conveyed to the top of the outer sleeve rod through an external conveyor belt;

[0059] When the fixed drive source rotates in the reverse direction, drive the rotating rod to rotate in the reverse direction. When the ends of the support rods move away from each other to exceed the width dimension of the color steel tile, the color steel tile falls onto the top of the lifting plate, and the lifting unit gradually descends and resets until the stacking is completed;

[0060] S4. Start the translation power source of the top material distribution unit, drive the translation threaded rod to rotate to drive the top push plate to move horizontally, and adjust the layer alignment of the color steel tiles;

[0061] Synchronously start the rotation drive source of the bottom material distribution unit, and drive the bottom push plate to move horizontally through the cooperation of the distribution gear and the distribution rack to achieve the layer alignment of the color steel tiles;

[0062] S5. Repeat steps S2 - S4 until the stacking layer number of the color steel tiles reaches the set value;

[0063] S6. The first translation driving member starts to extend and drive the top pushing plate to move downward to a certain position, and the translation power source starts to drive the translation threaded rod to rotate to push out a part of a certain number of color steel tiles;

[0064] S7. The second translation driving member starts to extend and drive the bottom push plate to move upward, and the rotation drive source drives the distribution gear to engage and drive the distribution rack to move to push out a part of the color steel tile located at the bottom.

[0065] Furthermore, the preset height in step S2 is precisely controlled by the number of rotation turns of the lifting threaded rod of the first power member, and the single-time descent height matches the thickness of the color steel tile;

[0066] The rotation angle of the rotating rod in step S3 is 90°.

[0067] Compared with the prior art, an intelligent color steel tile stacking device and its control method provided by the present invention adjust the position of the blocking gantry through a second power component to provide limit for the color steel tiles. The driving unit drives the meshing gear to rotate, and the rotating rod drives all the driving plates to rotate synchronously through the connecting plate. The support rod rotates away from the color steel tiles by rotating from horizontally receiving the color steel tiles, and the accurate blanking of the color steel tiles is realized by using gravity. The first power component drives the lifting plate to rise to the highest position to prevent the color steel tiles from floating and shifting during blanking. After one blanking is completed, the fixed driving source rotates reversely to drive the support rod to rotate and reset, and at the same time, the lifting plate descends by the height of one layer of color steel tiles. Repeating like this, when stacking the color steel tiles, the floating and shifting of the color steel tiles are reduced, and thus the damage during the stacking of the color steel tiles is reduced, ensuring the integrity of the product. BRIEF DESCRIPTION OF THE DRAWINGS

[0068] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings required to be used in the embodiments. Obviously, the drawings described below are only some embodiments recorded in the present invention. For those of ordinary skill in the art, other drawings can also be obtained based on these drawings.

[0069] Figure 1 The first schematic diagram of the overall structure provided by the embodiment of the present invention;

[0070] Figure 2 The first schematic diagram of the partial structure provided by the embodiment of the present invention;

[0071] Figure 3 The second schematic diagram of the partial structure provided by the embodiment of the present invention;

[0072] Figure 4 The second schematic diagram of the overall structure provided by the embodiment of the present invention;

[0073] Figure 5 The third schematic diagram of the partial structure provided by the embodiment of the present invention;

[0074] Figure 6 The fourth schematic diagram of the partial structure provided by the embodiment of the present invention;

[0075] Figure 7 Provided by the embodiment of the present invention Figure 6 The enlarged view of A;

[0076] Figure 8 The schematic diagram of the structure of the lifting unit provided by the embodiment of the present invention;

[0077] Figure 9 The fourth schematic diagram of the partial structure provided by the embodiment of the present invention;

[0078] Figure 10This is the third schematic diagram of the overall structure provided by the embodiments of the present invention.

[0079] Explanation of reference numerals:

[0080] 1. Support unit; 11. Bearing beam; 12. Connecting beam; 13. Support leg; 2. Lifting unit; 21. Base; 22. Lifting power source; 23. Transmission shaft; 24. Lifting threaded rod; 25. Lifting plate; 26. Support pile; 27. Mounting seat; 3. Blocking gantry unit; 31. Gantry; 32. Biaxial drive source; 33. Gantry drive shaft; 34. Gantry drive wheel; 35. Belt; 36. Driven wheel; 37. Mounting block; 38. Gantry guide rail; 39. Gantry rack; 310. Rotating shaft; 311. Rotating meshing wheel; 312. Gantry slider; 4. Driving unit; 41. Fixed drive source; 42. Mounting plate; 43. Driving gear; 44. Driving rack; 45. Driven plate; 46. Driving slider; 47. Driving linear rail; 48. Driven rack; 5. Feeding unit; 51. Meshing gear; 52. Driving plate; 53. Connecting plate; 54. Rotating rod; 55. Support rod; 56. Outer sleeve rod; 6. Top material distribution unit; 61. Translating threaded rod; 62. Translating power source; 63. Driven block; 64. First translation driving member; 65. Top pushing plate; 66. Slide bar; 7. Bottom material distribution unit; 71. Material distribution rack; 72. Second translation driving member; 73. Rotating drive source; 74. Fixed frame; 75. Material distribution slider; 76. Material distribution gear; 77. Bottom pushing plate; 8. Material distribution rod. Detailed implementation manners

[0081] In order to enable those skilled in the art to better understand the technical solutions of the present invention, the present invention will be further described in detail below with reference to the accompanying drawings.

[0082] Embodiment 1:

[0083] Please refer to Figure 1 , Figure 3 , Figure 4 , Figure 6 and Figure 9 , an intelligent color steel tile stacking device, including a support unit 1, the support unit 1 includes symmetrically arranged bearing beams 11, and a plurality of connecting beams 12 are transversely and uniformly fixedly connected between the bearing beams 11. It further includes:

[0084] A lifting unit 2, which is arranged below the support unit 1 and is also located between two adjacent connecting beams 12. The lifting unit 2 includes a lifting plate 25 and a first power member for driving the longitudinal movement of the lifting plate 25;

[0085] A blocking gantry unit 3, which is arranged on one side of the bearing beam 11. The blocking gantry unit 3 includes a gantry 31 and a second power member for driving the gantry 31 to move along the top of the bearing beam 11;

[0086] Two groups of discharge units 5 are symmetrically arranged, which are arranged outside the support unit 1. The discharge unit 5 includes a plurality of rotating rods 54, which are distributed in a linear array on the top of the load-bearing beam 11. The bottom ends of the rotating rods 54 penetrate and extend to the bottom of the load-bearing beam 11. A meshing gear 51 is fixedly installed at the bottom of one of the rotating rods 54, and a driving plate 52 is fixedly installed on the outside of the rotating rod 54. The other ends of two adjacent driving plates 52 are connected by transmission through a connecting plate 53. The driving plate 52 is rotatably connected to the connecting plate 53. A support rod 55 is fixedly installed on the top of the rotating rod 54.

[0087] The driving unit 4 is disposed at the bottom of the supporting unit 1 , and is used for driving the meshing gear 51 to rotate.

[0088] An outer sleeve rod 56 is rotatably mounted on the outer side of the support rod 55 .

[0089] The drive unit 4 comprises:

[0090] A mounting plate 42, which is fixedly mounted between two adjacent connecting beams 12 and is also located on one side of the meshing gear 51;

[0091] A fixed driving source 41, which is fixedly mounted on one side of a mounting plate 42;

[0092] A driving gear 43, which is fixedly mounted on the output end of the fixed driving source 41 through a coupling;

[0093] A driving rail 47, which is fixedly mounted on the bottom of two adjacent connecting beams 12, and the driving rail 47 is located on one side of the mounting plate 42;

[0094] A driving slider 46 is slidably mounted on one side of the driving linear rail 47;

[0095] A driven plate 45, which is fixedly mounted on the bottom of the driving slider 46;

[0096] A driving rack 44 is fixedly mounted on the top of the driven plate 45, and the driving rack 44 is meshed and connected with the driving gear 43;

[0097] The driven rack 48 is fixedly mounted on one side of the driven plate 45 close to the meshing gear 51 , and the driven rack 48 is meshingly connected with the meshing gear 51 .

[0098] A plurality of supporting legs 13 are evenly and fixedly mounted on the bottom of the load-bearing beam 11 .

[0099] A rigid frame is formed by symmetrically arranged load-bearing beams 11 and evenly distributed connecting beams 12 in the transverse direction, and a stable grounding is provided by supporting legs 13. Its function is to provide an installation foundation for the unloading unit 5, the driving unit 4 and the blocking gantry unit 3, and to disperse the stacking load through evenly distributed connecting beams 12 to ensure the structural stability of the equipment in dynamic operation.

[0100] The fixed drive source 41 includes but is not limited to a stepper motor, which is electrically connected to an external power supply and is simultaneously controlled by an external PLC programming program. The drive unit 4 is driven by the fixed drive source 41 to drive the drive gear 43, which meshes with the drive rack 44 to drive the driven plate 45 to linearly move. Further, the driven rack 48 drives the meshing gear 51 to rotate, and the rotating rod 54 drives all the drive plates 52 to rotate synchronously through the connecting plate 53. The support rod 55 rotates away from releasing the color steel tile from horizontally receiving it, and the accurate blanking of the color steel tile is achieved by using gravity. After one blanking is completed, the fixed drive source 41 rotates in the reverse direction to drive the support rod 55 to rotate and reset. The rotational design of the outer sleeve rod 56 reduces the frictional resistance during the conveying of the color steel tile.

[0101] Embodiment Two:

[0102] Please refer to Figure 1 and Figure 8 This embodiment provides a technical solution on the basis of Embodiment One: The first power member includes:

[0103] A lifting threaded rod 24, which penetrates through the lifting plate 25, and the lifting threaded rod 24 is threadedly connected to the penetrated part of the lifting plate 25. A bevel gear is fixedly installed at the bottom end of the lifting threaded rod 24;

[0104] A support pile 26, which is rotatably installed at the bottom end of the lifting threaded rod 24;

[0105] A transmission shaft 23, which is arranged on one side of the bottom end of the lifting threaded rod 24. A driving bevel gear is fixedly installed at one end of the transmission shaft 23, and the driving bevel gear is meshed and connected with the bevel gear;

[0106] A lifting power source 22, which is fixedly installed at the other end of the transmission shaft 23 through a coupling;

[0107] A base 21, which is fixedly installed at the bottom of the support pile 26;

[0108] A mounting seat 27, which is fixedly installed at the top of the base 21, and the mounting seat 27 is fixedly connected with the lifting power source 22.

[0109] The lifting power source 22 includes but is not limited to a stepper motor, which is electrically connected to an external power supply and is simultaneously controlled by an external PLC programming program. The first power member drives the transmission shaft 23 to rotate through the lifting power source 22, and transmits the power to the lifting threaded rod 24 through the bevel gear, and drives the lifting plate 25 to longitudinally move through screw transmission. Its working principle is: At the initial position, the lifting plate 25 rises to the highest position, and after receiving the falling color steel tile, it gradually descends. The descending height of each layer is accurately controlled by the number of rotations of the threaded rod to match the thickness of the color steel tile, realizing the function of stacking layer by layer.

[0110] Embodiment Three:

[0111] See also Figure 1 and Figure 7 This embodiment provides a technical solution based on the first embodiment: the second power member includes:

[0112] A dual-axis driving source 32, which is fixedly mounted on the top of the gantry 31;

[0113] The gantry drive shaft 33 is fixedly mounted on the output end of the dual-axis drive source 32 through a coupling;

[0114] A gantry driving wheel 34, which is fixedly mounted on the other end of the gantry driving shaft 33;

[0115] A mounting block 37, which is fixedly mounted on the bottom of the gantry 31;

[0116] A rotating shaft 310 is disposed on one side of the mounting block 37, and the other end of the rotating shaft 310 penetrates the mounting block 37 and is rotatably connected to the penetration portion of the mounting block 37;

[0117] A driven wheel 36, which is fixedly mounted on an end of the rotating shaft 310 away from the load beam 11;

[0118] The driven wheel 36 is connected to the gantry driving wheel 34 via a belt 35;

[0119] A rotating meshing wheel 311 is fixedly mounted on the other end of the rotating shaft 310;

[0120] The gantry slider 312 is fixedly mounted on the mounting block 37 close to the load-bearing beam 11;

[0121] The gantry rack 39 is fixedly mounted on the top of the load-bearing beam 11 near the rotating meshing wheel 311, and the gantry rack 39 is meshedly connected with the rotating meshing wheel 311;

[0122] The gantry guide rail 38 is fixedly mounted on a side of the load-bearing beam 11 close to the driven wheel 36 . The gantry guide rail 38 is located below the gantry rack 39 . The gantry guide rail 38 is slidably connected to the gantry slider 312 .

[0123] The dual-axis driving source 32 includes but is not limited to a stepper motor, which is electrically connected to an external power source and controlled by an external PLC programming program. The second power member synchronously drives the gantry driving wheels 34 on both sides through the dual-axis driving source 32, and drives the driven wheel 36 to rotate through the belt 35, so that the rotating meshing wheel 311 rolls along the gantry rack 39, thereby driving the gantry 31 to move along the gantry guide rail 38. Its core function is to adaptively adjust the position of the gantry 31 to match the color steel tiles of different lengths, and provide side limit during the stacking process to prevent deviation.

[0124] Embodiment 4:

[0125] See also Figure 1 ,Figure 2 , Figure 4 and Figure 5 , this embodiment provides a technical solution on the basis of Embodiment 1: It further includes a material distribution unit, and the material distribution unit includes a top material distribution unit 6 and a bottom material distribution unit 7. The top material distribution unit 6 includes:

[0126] A horizontal movement power source 62, which is fixedly installed on the top of the gantry 31;

[0127] A horizontal movement threaded rod 61, which is fixedly installed at the output end of the horizontal movement power source 62 through a coupling;

[0128] A driven block 63, which is threadedly connected to the outside of the horizontal movement threaded rod 61;

[0129] A first horizontal movement driving member 64, which is fixedly installed at the bottom of the driven block 63;

[0130] A top push plate 65, which is fixedly installed at the bottom end of the first horizontal movement driving member 64;

[0131] A sliding rod 66, one end of which is fixedly installed on one side of the gantry 31, and the other end of which penetrates through the driven block 63 and is slidably connected to the penetrated part of the driven block 63.

[0132] The horizontal movement power source 62 includes but is not limited to a stepping motor, which is electrically connected to an external power source and is simultaneously controlled by an external PLC programming program. The first horizontal movement driving member 64 includes but is not limited to an electric telescopic rod, which is electrically connected to an external power source and is simultaneously controlled by an external PLC programming program. The horizontal movement power source 62 drives the horizontal movement threaded rod 61 to rotate, so that the driven block 63 moves along the sliding rod 66, driving the top push plate 65 to be adjusted horizontally. The first horizontal movement driving member 64 can be vertically telescoped to realize the lifting action of the top push plate 65. Its function is to align the upper layer of color steel tiles during the stacking process and partially push out the finished product after the stacking is completed, facilitating the separation and transfer of stacks.

[0133] It further includes a bottom material distribution unit 7, and the bottom material distribution unit 7 includes:

[0134] A fixed frame 74, which is fixedly installed at the bottom of the bearing beam 11 on the side away from the gantry 31;

[0135] A rotation driving source 73, which is fixedly installed at the bottom of the fixed frame 74;

[0136] A material distribution gear 76, which is fixedly installed at the output end of the rotation driving source 73 through a coupling, and the material distribution gear 76 is located inside the fixed frame 74;

[0137] A material distribution slider 75, which is fixedly installed inside the fixed frame 74;

[0138] A material distribution rack 71, which is slidably installed on one side of the material distribution slider 75, and the material distribution rack 71 is meshed with the material distribution gear 76;

[0139] A second translation driving member 72, which is fixedly installed at one end of the material distribution rack 71;

[0140] A bottom push plate 77, which is fixedly installed on the top of the second translation driving member 72.

[0141] The rotation driving source 73 includes but is not limited to a stepping motor, which is electrically connected to an external power supply and is simultaneously controlled by an external PLC programming program. The second translation driving member 72 includes but is not limited to an electric telescopic rod, which is electrically connected to an external power supply and is also controlled by an external PLC programming program. The rotation driving source 73 drives the material distribution gear 76 to engage with the material distribution rack 71, driving the bottom push plate 77 to move horizontally; the second translation driving member 72 provides a vertical lifting function. It works in cooperation with the top material distribution unit 6, adjusts the alignment of the color steel tiles between layers through the bottom push plate 77, and pushes out the finished product from the bottom after stacking is completed, ensuring the stability of the stacking.

[0142] Embodiment Five:

[0143] Please refer to Figure 10 , this embodiment provides a technical solution on the basis of Embodiment Four: The material distribution unit includes a fixed frame 74 fixedly installed on the side of the bearing beam 11 away from the gantry 31. A rotation driving source 73 is fixedly installed at the bottom of the fixed frame 74. The output end of the rotation driving source 73 is fixedly installed with a material distribution gear 76 through a coupling. One side inside the fixed frame 74 is fixedly installed with a material distribution slider 75. A material distribution rack 71 is slidably installed on one side of the material distribution slider 75. One side of the material distribution rack 71 is meshed and connected with the material distribution gear 76. A material distribution rod 8 is fixedly installed on the side of the material distribution rack 71 away from the gantry 31 at the top. The material distribution rod 8 is used to adjust the alignment of the color steel tiles between layers, and pushes out the finished product from the bottom after stacking is completed, ensuring the stability of the stacking.

[0144] Embodiment Six:

[0145] This embodiment provides a technical solution on the basis of Embodiments One to Five: An intelligent control method for a color steel tile stacking device, and this intelligent control method for a color steel tile stacking device includes:

[0146] S1. Start the double-axis driving source 32 of the blocking gantry unit 3, and drive the gantry 31 to move to adapt to the length dimension of the color steel tile through the cooperation of the rotating meshing wheel 311 and the gantry rack 39;

[0147] S2. Start the lifting power source 22 of the lifting unit 2, drive the lifting threaded rod 24 to rotate through the transmission shaft 23, and thread-drive the lifting plate 25 to rise to a preset height;

[0148] S3. Control the fixed drive source 41 of the drive unit 4 to drive the drive gear 43 to rotate and engage with the drive rack 44, driving the driven rack 48 outside the driven plate 45 to move to one side, driving the meshing gear 51 to rotate, and synchronously rotating all the rotating rods 54 through the connecting plate 53. The support rod 55 rotates until the ends of the support rods 55 approach each other. The color steel tile is conveyed to the top of the outer sleeve rod 56 through the external conveyor belt.

[0149] The fixed drive source 41 rotates in the reverse direction, driving the rotating rod 54 to rotate in the reverse direction. When the ends of the support rods 55 move away from each other to exceed the width dimension of the color steel tile, the color steel tile falls onto the top of the lifting plate 25, and the lifting unit 2 gradually descends and resets until the stacking operation is completed.

[0150] S4. Start the translation power source 62 of the top material distribution unit 6, drive the translation threaded rod 61 to rotate, and drive the top push plate 65 to move horizontally to adjust the interlayer alignment of the color steel tiles.

[0151] Synchronously start the rotation drive source 73 of the bottom material distribution unit 7, and drive the bottom push plate 77 to move horizontally through the cooperation of the material distribution gear 76 and the material distribution rack 71 to achieve the interlayer alignment of the color steel tiles.

[0152] S5. Repeat steps S2 - S4 until the stacking layer number of the color steel tiles reaches the set value.

[0153] S6. The first translation driving member 64 starts to extend and drives the top pushing plate 65 to move downward to a certain position. The translation power source 62 starts, drives the translation threaded rod 61 to rotate, and pushes out a part of a certain number of color steel tiles.

[0154] S7. The second translation driving member 72 starts to extend and drives the bottom push plate 77 to move upward. The rotation drive source 73 drives the material distribution gear 76 to engage and drive the material distribution rack 71 to move, and pushes out a part of the color steel tile located at the bottom.

[0155] In step S2, the preset height is accurately controlled by the number of rotation turns of the lifting threaded rod 24 of the first power member, and the single - time descent height matches the thickness of the color steel tile.

[0156] In step S3, the rotation angle of the rotating rod 54 is 90°.

[0157] Only some exemplary embodiments of the present invention are described by way of illustration. Without doubt, for those of ordinary skill in the art, without departing from the spirit and scope of the present invention, the described embodiments can be modified in various different ways. Therefore, the above - mentioned drawings and descriptions are illustrative in nature and should not be construed as limiting the protection scope of the claims of the present invention.

Claims

1. An intelligent color steel tile stacking device, including a support unit (1), the support unit (1) includes symmetrically arranged load-bearing beams (11), and a plurality of connecting beams (12) are evenly and fixedly connected horizontally between the load-bearing beams (11), characterized in that, Also includes: A lifting unit (2) is arranged below the supporting unit (1) and is also located between two adjacent connecting beams (12), wherein the lifting unit (2) comprises a lifting plate (25) and a first power member for driving the lifting plate (25) to move longitudinally; A blocking gantry unit (3) is arranged on one side of the load-bearing beam (11), the blocking gantry unit (3) comprising a gantry frame (31) and a second power member for driving the gantry frame (31) to move along the top of the load-bearing beam (11); Two groups of material discharging units (5) are symmetrically arranged and arranged outside the support unit (1). The material discharging units (5) include a plurality of rotating rods (54), which are arranged in a linear array on the top of the load-bearing beam (11). The bottom ends of the rotating rods (54) penetrate and extend to the bottom of the load-bearing beam (11). A meshing gear (51) is fixedly installed at the bottom end of one of the rotating rods (54). A driving plate (52) is fixedly installed on the outside of the rotating rod (54). The other ends of two adjacent driving plates (52) are transmission-connected via a connecting plate (53). The driving plate (52) is rotationally connected to the connecting plate (53). A support rod (55) is fixedly installed at the top of the rotating rod (54). A driving unit (4) is arranged at the bottom of the supporting unit (1), and the driving unit (4) is used to drive the meshing gear (51) to rotate.

2. The intelligent color steel tile stacking device according to claim 1, characterized in that, An outer sleeve rod (56) is rotatably mounted on the outer side of the support rod (55).

3. The intelligent color steel tile stacking device according to claim 1, wherein, The driving unit (4) comprises: A mounting plate (42) fixedly mounted between two adjacent connecting beams (12) and located on one side of the meshing gear (51); A fixed driving source (41) is fixedly mounted on one side of a mounting plate (42); A driving gear (43) fixedly mounted on an output end of a fixed driving source (41) via a coupling; A driving rail (47) is fixedly mounted on the bottom of two adjacent connecting beams (12), wherein the driving rail (47) is located on one side of the mounting plate (42); A driving slider (46) is slidably mounted on one side of the driving linear rail (47); A driven plate (45) fixedly mounted on the bottom of the driving slider (46); A driving rack (44) is fixedly mounted on the top of the driven plate (45), and the driving rack (44) is meshedly connected with the driving gear (43); The driven rack (48) is fixedly mounted on one side of the driven plate (45) close to the meshing gear (51), and the driven rack (48) is meshingly connected with the meshing gear (51).

4. The intelligent color steel tile stacking device according to claim 1, characterized in that, The first power member comprises: A lifting threaded rod (24) passes through the lifting plate (25), the lifting threaded rod (24) and the lifting plate (25) are threadedly connected at the penetration point, and a bevel gear is fixedly installed at the bottom end of the lifting threaded rod (24); A support pile (26) rotatably mounted on the bottom end of the lifting threaded rod (24); A transmission shaft (23) is arranged at one side of the bottom end of the lifting threaded rod (24), and a driving bevel gear is fixedly mounted on one end of the transmission shaft (23), and the driving bevel gear is meshedly connected with the bevel gear; A lifting power source (22) is fixedly mounted on the other end of the transmission shaft (23) via a coupling; A base (21) fixedly mounted on the bottom of the support pile (26); The mounting seat (27) is fixedly mounted on the top of the base (21), and the mounting seat (27) is fixedly connected to the lifting power source (22).

5. An intelligent color steel tile stacking device according to claim 1, characterized in that, The second power member comprises: A dual-axis driving source (32) is fixedly mounted on the top of the gantry (31); Gantry drive shafts (33) are fixedly mounted on output ends of the dual-axis drive sources (32) via couplings; A gantry driving wheel (34) is fixedly mounted on the other end of the gantry driving shaft (33); A mounting block (37) fixedly mounted on the bottom of the gantry (31); A rotating shaft (310) is arranged on one side of the mounting block (37), and the other end of the rotating shaft (310) penetrates the mounting block (37) and is rotatably connected to the penetration portion of the mounting block (37); A driven wheel (36) fixedly mounted on an end of the rotating shaft (310) away from the load-bearing beam (11); The driven wheel (36) is connected to the gantry driving wheel (34) via a belt (35); A rotating meshing wheel (311) is fixedly mounted on the other end of the rotating shaft (310); A gantry slider (312) is fixedly mounted on a side of the mounting block (37) close to the load-bearing beam (11); A gantry rack (39) is fixedly mounted on the top of the load-bearing beam (11) near the rotating meshing wheel (311), and the gantry rack (39) is meshingly connected with the rotating meshing wheel (311); A gantry guide rail (38) is fixedly mounted on a side of the load-bearing beam (11) close to the driven wheel (36); the gantry guide rail (38) is located below the gantry rack (39); and the gantry guide rail (38) is slidably connected to the gantry slider (312).

6. The intelligent color steel tile stacking device according to claim 1, characterized in that, The invention also comprises a material dividing unit, wherein the material dividing unit comprises a top material dividing unit (6) and a bottom material dividing unit (7), wherein the top material dividing unit (6) comprises: A translational power source (62) is fixedly mounted on the top of the gantry (31); A translation threaded rod (61) fixedly mounted on the output end of the translation power source (62) via a coupling; A driven block (63) threadedly connected to the outside of the translation threaded rod (61); A first translation driving member (64) fixedly mounted on the bottom of the driven block (63); A top push plate (65) fixedly mounted on the bottom end of the first translation driving member (64); The slide bar (66) has one end fixedly mounted on one side of the gantry (31), and the other end penetrates the driven block (63) and is slidably connected to the penetrated portion of the driven block (63).

7. An intelligent color steel tile stacking device according to claim 6, characterized in that, The invention also comprises a bottom material distribution unit (7), wherein the bottom material distribution unit (7) comprises: A fixing frame (74) is fixedly mounted on the bottom of the load-bearing beam (11) at a side away from the gantry (31); A rotation driving source (73) is fixedly mounted on the bottom of the fixed frame (74); A material dividing gear (76) is fixedly mounted on the output end of the rotary drive source (73) via a coupling, and the material dividing gear (76) is located inside the fixed frame (74); A material distribution slide block (75) fixedly mounted on the inner side of the fixed frame (74); The material distribution rack (71) is slidably installed on one side of the material distribution slider (75), and the material distribution rack (71) is meshed and connected with the material distribution gear (76); The second translation driving member (72) is fixedly installed at one end of the material distribution rack (71); The bottom push plate (77) is fixedly installed on the top of the second translation driving member (72).

8. The intelligent color steel tile stacking device according to claim 1, wherein, A plurality of support legs (13) are uniformly and fixedly installed at the bottom of the bearing beam (11).

9. A control method for an intelligent color steel tile stacking device, characterized in that, Applicable to any one of the intelligent color steel tile stacking devices described in claims 1-8, the control method of the intelligent color steel tile stacking device includes: S1. Start the double-axis driving source (32) of the blocking gantry unit (3), and drive the gantry (31) to move to adapt to the length dimension of the color steel tile through the cooperation of the rotating meshing wheel (311) and the gantry rack (39); S2. Start the lifting power source (22) of the lifting unit (2), drive the lifting threaded rod (24) to rotate through the transmission shaft (23), and thread-drive the lifting plate (25) to rise to a preset height; S3. Control the fixed driving source (41) of the driving unit (4) to drive the driving gear (43) to rotate and mesh with the driving rack (44) to drive the driven rack (48) outside the driven plate (45) to move to one side, drive the meshing gear (51) to rotate, and drive all the rotating rods (54) to rotate synchronously through the connecting plate (53), and the support rod (55) rotates until the ends of the support rods (55) are close to each other, and the color steel tile is conveyed to the top of the outer sleeve rod (56) through the external conveyor belt; The fixed driving source (41) rotates in the reverse direction, drives the rotating rod (54) to rotate in the reverse direction, and when the ends of the support rods (55) move away from each other to exceed the width dimension of the color steel tile, the color steel tile falls to the top of the lifting plate (25), and the lifting unit (2) gradually descends and resets until the stacking is completed; S4. Start the translation power source (62) of the top material distribution unit (6), drive the translation threaded rod (61) to rotate to drive the top push plate (65) to move horizontally, and adjust the interlayer alignment of the color steel tiles; Simultaneously start the rotation driving source (73) of the bottom material distribution unit (7), and drive the bottom push plate (77) to move horizontally through the cooperation of the material distribution gear (76) and the material distribution rack (71) to achieve the interlayer alignment of the color steel tiles; S5. Repeat steps S2-S4 until the stacking layer number of the color steel tiles reaches the set value; S6. The first translation driving member (64) starts to extend and drive the top push plate (65) to move downward to a certain position, the translation power source (62) starts, drives the translation threaded rod (61) to rotate, and pushes out a part of a certain number of color steel tiles; S7. The second translation driving member (72) starts to extend and drive the bottom push plate (77) to move upward, and the rotation driving source (73) drives the material distribution gear (76) to mesh and drive the material distribution rack (71) to move, and pushes out a part of the color steel tile at the bottom.

10. The control method of an intelligent color steel tile stacking device according to claim 9, characterized in that, The preset height in step S2 is accurately controlled by the number of rotation turns of the lifting threaded rod (24) of the first power member, and the single-time descending height matches the thickness of the color steel tile; The rotation angle of the rotating rod (54) in step S3 is 90°.

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