Polyester fiber spinning device and processing method thereof
Through the flushing method of combining the upper and lower spinneret structures and the power part, the problem of spinneret holes is solved, and efficient plugging and stability of spinneret quality is achieved.
Patent Information
- Application Number
- CN202510603812.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-12
- Publication Date
- 2025-07-11
- Estimated Expiration
- 2045-05-12
AI Technical Summary
During the use of existing polyester fiber spinning devices, the spinning holes are prone to clogging, which leads to difficulty in cleaning and poor effect, which affects the quality of spinning.
The upper and lower spinneret structure is adopted, and the lower spinneret is driven by the power part to deflect the lower half spinneret, and the inner and outer rinsing is cleaned along the adapter tank with the flushing water, and the blockage is scraped off through the dynamic filter part, and the reverse rinsing is achieved in combination with the sealing control component.
It improves the efficiency of the spinneret holes, ensures the stability of the spinneret quality, reduces the phenomenon that the spinneret does not meet the requirements, and improves the use effect.
Smart Images

Figure CN120291219A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of polyester fiber spinning, and particularly relates to a polyester fiber spinning device and a processing method thereof. Background Technique
[0002] The polyester fiber spinning device is a core device in chemical fiber production, which is used to extrude molten polyester (PET) through precision spinneret holes, and form continuous fibers after cooling and stretching. The working principle of the polyester fiber spinning device is to extrude the molten PET raw material through the micropores of the spinneret plate to form a fiber stream, and then make continuous fibers through cooling and solidification and stretching orientation. The whole process realizes the transformation from polymer melt to high-performance fiber by precisely controlling temperature, pressure and draw ratio.
[0003] In the existing polyester fiber spinning device, during use, due to solid impurities in the material and carbonization factors at high temperature, the spinneret holes of the spinneret plate are blocked inside after long-term use. At present, for the blockage treatment inside the spinneret holes, it is usually necessary to disassemble and clean each mesh hole one by one. And because some blockages are nested tightly in the inner wall of the spinneret holes, when directly flushing and unblocking from the upper and lower parts, there are still problems that some blockages cannot be completely cleaned. The comprehensive unblocking is difficult and the effect is poor. And affected by the blockage of the spinneret holes, the size of the limit wire obtained by spinning does not meet the requirements, the product quality declines, and the comprehensive use effect is not good. Summary of the Invention
[0004] The purpose of the invention is to provide a polyester fiber spinning device and a processing method thereof to solve the problems put forward in the above background technique.
[0005] To achieve the above purpose, the invention provides the following technical solutions: A polyester fiber spinning device and a processing method thereof, including a housing, a metering pump fixed on the top of the housing, and an air-cooled heat dissipation part located at the bottom of the housing. A conveying component is fixedly sleeved inside the housing. The bottom of the conveying component is fixedly communicated with a distribution component. A spinning component is arranged at the bottom of the distribution component. The distribution component is communicated with the spinning component. A distribution connection part is arranged above the spinning component. A support plate is fixedly sleeved inside the distribution component. The top of the support plate is fixedly communicated with an introduction pipe. A power part is arranged above the support plate. The output shaft of the power part is fixedly connected with the distribution connection part. The introduction pipe introduces a cleaning fluid into the distribution connection part and inputs it into the spinning component. The spinning component includes an upper half spinneret plate and a lower half spinneret plate. The upper half spinneret plate includes an upper plate, upper holes, a first fitting groove, a first magnetic sheet and a first annular cavity. The lower half spinneret plate includes a lower plate, lower holes, a second fitting groove, a second magnetic sheet and a second annular cavity.
[0006] Preferably, the conveying assembly includes a conduction sleeve and a conduction curved pipe. The conduction sleeve is fixedly sleeved inside the housing and is communicated with the liquid outlet end of the metering pump. The conduction curved pipe is distributed around the outside of the conduction sleeve and is communicated with the conduction sleeve. The conduction curved pipe is fixedly communicated with the distribution assembly.
[0007] Preferably, the upper plate is located above the lower plate. The upper hole is opened at the top of the upper plate, and the lower hole is opened at the bottom of the lower plate. The first fitting groove is opened at the bottom of the upper plate, and the second fitting groove is opened at the top of the lower plate. The first magnetic sheet is fixedly nested in the first fitting groove, and the second magnetic sheet is fixedly nested in the second fitting groove. The first annular cavity is opened at the bottom of the upper plate and is communicated with the first fitting groove. The second annular cavity is opened at the top of the lower plate and is communicated with the second fitting groove. When the first magnetic sheet and the second magnetic sheet are aligned, they are magnetically attracted and close to each other. The upper hole and the lower hole have the same size and correspond to each other one by one.
[0008] Preferably, the distribution connection part includes a communication head, a middle hole, a side port, an outer port and a solenoid valve. The communication head movably passes through the upper plate and is fixedly connected to the lower plate. The middle hole is opened inside the communication head. The side port and the outer port are both opened on the outer side surface of the communication head. The side port and the outer port are both communicated with the middle hole. The solenoid valve is fixedly installed in the middle hole.
[0009] Preferably, the power part includes a motor and a connecting shaft. The connecting shaft passes through the support plate and is fixedly connected to the distribution connection part. The motor is fixed below the conveying assembly, and the output shaft of the motor is fixedly connected to the connecting shaft.
[0010] Preferably, the distribution assembly includes a support sleeve, a conduction port, a top port, a bottom cavity and an assembly annular cavity. The support sleeve is fixedly installed inside the housing. The conduction port is opened at the top of the support sleeve. The bottom cavity is opened at the bottom of the support sleeve. The bottom cavity is communicated with the conduction port. The top port is opened at the top of the support sleeve. The assembly annular cavity is opened inside the support sleeve. The top port is communicated with the assembly annular cavity. The conduction port is communicated with the conduction curved pipe. The assembly annular cavity penetrates the inner wall of the support sleeve, and one end of the top port penetrates the inner wall of the support sleeve.
[0011] Preferably, the upper plate is fixed in the housing by bolts, and the lower plate is fixed at the bottom of the communication head by bolts.
[0012] Preferably, a dynamic filtering part is provided inside the distribution assembly, and a sealing control component is provided outside the distribution connection part. The dynamic filtering part includes a connecting ring, a filter screen and a connecting plate. The filter screen is annular and is fixedly connected to the outside of the connecting ring. The filter screen is rotatably sleeved in the assembly annular cavity. One end of the connecting plate is fixedly connected to the connecting ring, and the other end is fixedly connected to the connecting shaft.
[0013] Preferably, the sealing control assembly includes a sealing ring and an electric push rod. The sealing ring is movably sleeved on the inner wall of the support sleeve and closes the lower side of the upper end of the top opening when moving upward. The support plate is fixedly sleeved on the inner wall of the support sleeve and seals the upper side of the inner end of the top opening. The electric push rod is fixed to the top of the upper half spinneret plate, and its movable end is fixedly connected to the sealing ring.
[0014] A processing method of a polyester fiber spinning device includes the following processing steps: First step: The metering pump quantitatively pumps the molten material into the conveying assembly, and introduces it into the upper half spinneret plate through the distribution assembly, and sprays downward along the lower half spinneret plate to complete spinning. At the same time, the bottom air-cooling and heat-dissipating part is started to complete rapid spinning and cooling; Second step: When clogging needs to be cleared, external flushing water is input into the inlet pipe and injected into the conduction chamber surrounded by the distribution assembly, the distribution connection part, the support plate and the upper half spinneret plate. The flushing liquid in this chamber enters the distribution connection part. The power part is started to control the deflection of the lower half spinneret plate, and the upper holes and the lower holes are staggered. The flushing water introduced into the spinning assembly enters the first matching groove and the second matching groove along the first annular cavity and the second annular cavity, and sprays outwards from the inside of the spinning assembly respectively according to the upper holes and the lower holes to complete the clogging clearance treatment from the inside to the outside; Third step: After a period of spinning treatment, spinning is paused, and the power part is started to drive the dynamically filtering part fixed on the outside to rotate. The dynamically filtering part rotates in the distribution assembly and completes the scraping of the top filter material, and centrally accumulates the filter material at one place on the top of the dynamically filtering part; Fourth step: When cleaning water is introduced into the inlet pipe, the inside of the distribution connection part is kept closed, and the sealing control assembly is started to move downward to open the top opening inside the distribution assembly, so that the flushing water enters the top opening. The power part is started again to drive the dynamically filtering part to rotate, and automatically back-flush the dynamically filtering part from the bottom.
[0015] The beneficial effects of the present invention are as follows: (1) By using the cooperation of the power part, the distribution connection part, the upper half spinneret plate and the lower half spinneret plate, in the actual process of clearing the clogging of the spray holes of the spinning assembly, the spinning assembly is split into upper and lower layers, and the upper and lower layers of the spinning assembly are deflected left and right to complete dislocation. By using the first matching groove and the second matching groove inside the spinning assembly, after moving and staggering, the first matching groove is aligned and communicated with the lower holes, and the second matching groove is aligned and communicated with the upper holes. The flushing water introduced into the first matching groove and the second matching groove is used to respectively and separately flush and clean the spray holes on the upper and lower sides from the inside to the outside along the inside of the spinning assembly. On the one hand, it cooperates with the deflected lower half spinneret plate to cut off the blockage in the spray holes during rotation, and on the other hand, it uses the flushing method from the inside to the outside to improve the final flushing effect.
[0016] (2) By using the dynamically filtering part that is properly fitted between the power part and the distribution component, after the spinning process for a period of time, the power part drives the dynamically filtering part to rotate, and relative scraping occurs in the distribution component, scraping the impurities filtered at the top of the dynamically filtering part to a unified place, avoiding large-scale blockage of the filter net and causing unstable spinning, and improving the spinning effect.
[0017] (3) By using the power part and the sealing control component, when flushing water is introduced, the sealing control component opens the top port, and at the same time, the distribution connection part seals the interior, enabling the flushing water to conduct to the lower part of the dynamically filtering part and performing backwashing on the dynamically filtering part upward in a narrow space. Combining with the rotation of the dynamically filtering part, multi-angle backwashing operations are realized, with good actual flushing effect, wide range, and good use effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 is a schematic structural diagram of the present invention; Figure 2 is a schematic cross-sectional view of the present invention; Figure 3 is a schematic diagram of the bottom of the housing of the present invention; Figure 4 is a schematic connection diagram of the distribution component and the conveying component of the present invention; Figure 5 is a schematic cross-sectional view of the distribution component and the distribution connection part of the present invention; Figure 6 is an exploded schematic diagram of the power component and the lower half spinning plate of the present invention; Figure 7 is a schematic diagram of the upper half spinning plate of the present invention; Figure 8 is a schematic cross-sectional view of the distribution connection part of the present invention; Figure 9 is a schematic connection diagram of the sealing control component and the upper half spinning plate of the present invention; Figure 10 is a schematic cross-sectional view of the distribution component and the sealing control component of the present invention; Figure 11 is a schematic cross-sectional view of the distribution component of the present invention; Figure 12 is a schematic diagram of the sealing control component of the present invention.
[0019] In the figure: 1. Housing; 2. Metering pump; 3. Delivery assembly; 31. Conducting sleeve; 32. Conducting curved pipe; 4. Upper spinneret plate; 41. Upper plate; 42. Upper holes; 43. First fitting groove; 44. First magnetic sheet; 45. First annular cavity; 5. Lower spinneret plate; 51. Lower plate; 52. Lower holes; 53. Second fitting groove; 54. Second magnetic sheet; 55. Second annular cavity; 6. Distribution assembly; 61. Support sleeve; 62. Conducting port; 63. Top port; 64. Bottom cavity; 65. Assembly annular cavity; 7. Power unit; 71. Motor; 72. Connecting shaft; 8. Distribution connecting part; 81. Connecting head; 82. Intermediate hole; 83. Side port; 84. Outer port; 85. Solenoid valve; 9. Support plate; 10. Introduction pipe; 11. Dynamic filtration part; 111. Connecting ring; 112. Filter screen; 113. Connecting plate; 12. Sealing control assembly; 121. Sealing ring; 122. Electric push rod. Detailed implementation mode
[0020] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0021] As Figures 1 to 12 shown, the embodiment of the present invention provides a polyester fiber spinning device and its processing method, including a housing 1, a metering pump 2 fixed on the top of the housing 1, and an air-cooled heat dissipation part located at the bottom of the housing 1. A delivery assembly 3 is fixedly sleeved inside the housing 1. The bottom of the delivery assembly 3 is fixedly communicated with a distribution assembly 6. A spinning assembly is provided at the bottom of the distribution assembly 6. The distribution assembly 6 is in conduction with the spinning assembly. A distribution connecting part 8 is provided above the spinning assembly. A support plate 9 is fixedly sleeved inside the distribution assembly 6. The top of the support plate 9 is fixedly communicated with an introduction pipe 10. A power unit 7 is provided above the support plate 9. The output shaft of the power unit 7 is fixedly connected to the distribution connecting part 8. The introduction pipe 10 introduces a cleaning fluid into the distribution connecting part 8 and inputs it into the inside of the spinning assembly. The spinning assembly includes an upper spinneret plate 4 and a lower spinneret plate 5. The upper spinneret plate 4 includes an upper plate 41, upper holes 42, a first fitting groove 43, a first magnetic sheet 44, and a first annular cavity 45. The lower spinneret plate 5 includes a lower plate 51, lower holes 52, a second fitting groove 53, a second magnetic sheet 54, and a second annular cavity 55.
[0022] Embodiment 1: When in use, start the metering pump 2 and pump the molten material into the conveying component 3 in a quantitative manner. The molten material liquid is discharged through the guide sleeve 31 and the guide curved pipe 32, and is input into the bottom cavity 64 of the distribution component 6 through the guide port 62, and is introduced into the upper spinneret 4 through the distribution component 6, and is sprayed downward along the lower spinneret 5, and the spinning is completed along the aligned and connected upper hole 42 and lower hole 52, and the bottom air-cooled heat dissipation part is started at the same time to complete the rapid spinning cooling. When clearing is required, the external flushing water is input into the introduction pipe 10 and injected into the distribution component 6, the distribution connection part 8, the support plate 9 and the upper spinneret 4. The flushing liquid in the conducting chamber enters the distribution connection part 8, and the flushing water in the distribution connection part 8 is input into the spinneret assembly along the middle hole 82 and the outer port 84. The power part 7 is started to control the deflection of the lower half spinneret 5, and the upper hole 42 and the lower hole 52 are staggered. The flushing water introduced into the spinneret assembly enters the adapting groove 1 43 and the adapting groove 2 53 along the annular cavity 1 45 and the annular cavity 2 55, and is ejected outward from the inside of the spinneret assembly according to the upper hole 42 and the lower hole 52 respectively, completing the clearing process from the inside to the outside, and when the lower plate 51 is deflected, it rotates relative to the upper plate 41 to cut off the blockage stuck inside.
[0023] Firstly, by utilizing the cooperation of the power unit 7, the distribution connection unit 8, the upper spinneret 4 and the lower spinneret 5, in the actual process of clearing the nozzle blockage of the spinneret assembly, the spinneret assembly is split into two layers, and the upper and lower layers of the spinneret assembly are deflected left and right to complete the misalignment, and the adapter groove 1 43 and the adapter groove 2 53 inside the spinneret assembly are used to align and connect with the lower hole 52, and the adapter groove 2 53 is aligned and connected with the upper hole 42 after moving and staggering, and the flushing water introduced into the adapter groove 1 43 and the adapter groove 2 53 is used to flush and clean the nozzles from the inside to the outside along the inside of the spinneret assembly, respectively, isolated toward the upper and lower sides. On the one hand, the deflected lower spinneret 5 is used to cut off the blockage in the nozzle when rotating, and on the other hand, there is a flushing method from the inside to the outside, thereby improving the final flushing effect.
[0024] Embodiment 2: After the spinning process has been carried out for a period of time, the spinning is paused, and the power unit 7 is started to drive the rotation of the dynamic filtration unit 11 fixed on the outside. The filter screen 112 in the dynamic filtration unit 11 rotates in the assembly ring cavity 65 of the distribution assembly 6, and the scraping of the filter matter on the top of the filter screen 112 is completed, and the filter matter is concentrated and piled up at one place on the top of the dynamic filtration unit 11; when cleaning water is introduced into the inside of the inlet pipe 10, the solenoid valve 85 of the distribution connection part 8 is kept closed, and the seal control assembly 12 is started. The sealing ring 121 in the seal control assembly 12 moves downward to open the area below the top port 63, and the flushing water is allowed to flow into the top port 63. The power unit 7 is started again to drive the rotation of the dynamic filtration unit 11, and the flushing water sprayed upward from the top port 63 flushes the filter screen 112 in the reverse direction from the bottom, and the automatic reverse flushing is completed from the bottom.
[0025] First of all, by using the power unit 7 and the dynamically matched dynamic filtration unit 11 in the distribution assembly 6, after the spinning process has been carried out for a period of time, the dynamic filtration unit 11 is driven to rotate by the power unit 7, and relative scraping occurs in the distribution assembly 6, and the impurities filtered at the top of the dynamic filtration unit 11 are scraped to a unified place, avoiding unstable spinning caused by large-scale blockage of the filter screen and improving the spinning effect.
[0026] In addition, by using the power unit 7 and the seal control assembly 12, when flushing water is introduced, in cooperation with the opening of the top port 63 by the seal control assembly 12 and the simultaneous sealing of the inside by the distribution connection part 8, the flushing water is conducted to the lower part of the dynamic filtration unit 11, and the dynamic filtration unit 11 is backflushed upward in a narrow space. In cooperation with the rotation of the dynamic filtration unit 11, the multi-angle backflushing operation is realized, the actual flushing effect is good, the range is wide, and the use effect is good.
[0027] Among them, the conveying assembly 3 includes a conduction sleeve 31 and a conduction curved pipe 32. The conduction sleeve 31 is fixedly sleeved inside the housing 1 and is communicated with the liquid outlet end of the metering pump 2. The conduction curved pipe 32 is distributed around the outside of the conduction sleeve 31 and is communicated with the conduction sleeve 31. The conduction curved pipe 32 is fixedly communicated with the distribution assembly 6.
[0028] The conduction and transportation of the material liquid are realized by using the conveying assembly 3, and the distribution and spinning process is realized in cooperation with the distribution assembly 6.
[0029] Among them, the upper plate 41 is located above the lower plate 51. The upper hole 42 is opened at the top of the upper plate 41, the lower hole 52 is opened at the bottom of the lower plate 51, the first fitting groove 43 is opened at the bottom of the upper plate 41, the second fitting groove 53 is opened at the top of the lower plate 51, the first magnetic sheet 44 is fixedly nested in the first fitting groove 43, the second magnetic sheet 54 is fixedly nested in the second fitting groove 53, the first annular cavity 45 is opened at the bottom of the upper plate 41 and communicates with the first fitting groove 43, the second annular cavity 55 is opened at the top of the lower plate 51 and communicates with the second fitting groove 53. When the first magnetic sheet 44 and the second magnetic sheet 54 are aligned, they are magnetically attracted and close to each other. The upper hole 42 and the lower hole 52 have the same size and correspond to each other one by one.
[0030] The upper half spinneret plate 4 and the lower half spinneret plate 5 jointly form a complete spinneret assembly. And with their relative positions, the spray holes are conducted and separated. The first fitting groove 43 and the second fitting groove 53 are used to complete the targeted flushing of the upper and lower spray holes to complete the relative flushing. The magnetic action of the first magnetic sheet 44 and the second magnetic sheet 54 ensures that after the deflection treatment, it can be quickly magnetically positioned to complete the precise reset after deflection.
[0031] Among them, the distribution connection part 8 includes a connecting head 81, a middle hole 82, a side port 83, an outer port 84 and a solenoid valve 85. The connecting head 81 movably passes through the upper plate 41 and is fixedly connected to the lower plate 51. The middle hole 82 is opened inside the connecting head 81. The side port 83 and the outer port 84 are both opened on the outer side surface of the connecting head 81. The side port 83 and the outer port 84 both communicate with the middle hole 82. The solenoid valve 85 is fixedly installed in the middle hole 82.
[0032] By using the distribution connection part 8 to realize the guiding and connection of the introduced flushing water, it is ensured that the flushing water enters the inside of the spinneret assembly and conducts targeted flushing and cleaning of the spray holes. The solenoid valve 85 is normally open and is controlled to close by power supply when it is necessary to change the flow direction of the flushing water.
[0033] Among them, the power part 7 includes a motor 71 and a connecting shaft 72. The connecting shaft 72 passes through the support plate 9 and is fixedly connected to the distribution connection part 8. The motor 71 is fixed below the conveying assembly 3, and the output shaft of the motor 71 is fixedly connected to the connecting shaft 72.
[0034] The power part 7 provides rotational force to realize the deflection control of the lower half spinneret plate 5 and the rotational movement of the dynamic filtering part 11 to complete the power supply for multiple working conditions.
[0035] Among them, the distribution component 6 includes a support sleeve 61, a conduction port 62, a top port 63, a bottom cavity 64 and an assembly ring cavity 65. The support sleeve 61 is fixedly installed inside the housing 1. The conduction port 62 is opened at the top of the support sleeve 61. The bottom cavity 64 is opened at the bottom of the support sleeve 61. The bottom cavity 64 communicates with the conduction port 62. The top port 63 is opened at the top of the support sleeve 61. The assembly ring cavity 65 is opened inside the support sleeve 61. The top port 63 communicates with the assembly ring cavity 65. The conduction port 62 communicates with the conduction curved pipe 32. The assembly ring cavity 65 penetrates through the inner wall of the support sleeve 61. One end of the top port 63 penetrates through the inner wall of the support sleeve 61.
[0036] On the one hand, the distribution component 6 realizes the conduction and spinning of the filtered material. On the other hand, it cooperates with the rotation state of the dynamic filtering part 11 and, under the opening and closing control of the top port 63, realizes the backwashing of the dynamic filtering part 11.
[0037] Among them, the upper plate 41 is fixed in the housing 1 by bolts, and the lower plate 51 is fixed at the bottom of the connecting head 81 by bolts.
[0038] Installation by bolts facilitates disassembly.
[0039] Among them, a dynamic filtering part 11 is provided inside the distribution component 6, and a sealing control component 12 is provided outside the distribution connection part 8. The dynamic filtering part 11 includes a connecting ring 111, a filter net 112 and a connecting plate 113. The filter net 112 is annular and fixedly connected to the outside of the connecting ring 111. The filter net 112 is rotatably sleeved in the assembly ring cavity 65. One end of the connecting plate 113 is fixedly connected to the connecting ring 111, and the other end is fixedly connected to the connecting shaft 72. The sealing control component 12 includes a sealing ring 121 and an electric push rod 122. The sealing ring 121 is movably sleeved at the inner wall of the support sleeve 61 and closes the lower side of the upper end of the top port 63 when moving upward. The support plate 9 is fixedly sleeved at the inner wall of the support sleeve 61 and seals the upper side of the inner end of the top port 63. The electric push rod 122 is fixed at the top of the upper half spinneret plate 4, and the movable end is fixedly connected to the sealing ring 121.
[0040] The dynamic filtering part 11 and the sealing control component 12 cooperate with each other. On the one hand, they realize the rotation treatment of the dynamic filtering part 11 and cooperate with the distribution component 6 to clean the top filter blockage. On the other hand, they realize the bottom backwashing during rotation.
[0041] A processing method of a polyester fiber spinning device includes the following processing steps: The first step: The metering pump 2 quantitatively pumps the molten material into the conveying component 3, and introduces it into the upper half spinneret plate 4 through the distribution component 6, and sprays it downward along the lower half spinneret plate 5 to complete spinning. At the same time, the bottom air-cooling heat dissipation part is started to complete rapid spinning cooling; Step 2: When clearing is required, external flushing water is input into the introduction pipe 10 and injected into the conduction chamber surrounded by the distribution assembly 6, the distribution connection part 8, the support plate 9 and the upper spinneret 4, and the flushing liquid in the chamber enters the distribution connection part 8, the power unit 7 is started, the lower spinneret 5 is controlled to deflect, and the upper hole 42 and the lower hole 52 are staggered, and the flushing water introduced into the spinneret assembly enters the adapter groove 1 43 and the adapter groove 2 53 along the annular cavity 1 45 and the annular cavity 2 55, and is ejected outward from the inside of the spinneret assembly according to the upper hole 42 and the lower hole 52, respectively, to complete the clearing process from the inside to the outside; Step 3: After a period of spinning, the spinning is stopped and the power unit 7 is started to drive the externally fixed dynamic filter unit 11 to rotate. The dynamic filter unit 11 rotates in the distribution assembly 6 and scrapes the top filtered material to concentrate the filtered material at one place on the top of the dynamic filter unit 11. Step 4: When introducing cleaning water into the inlet pipe 10, keep the interior of the distribution connection part 8 closed, and start the sealing control component 12, move down and open the top opening 63 inside the distribution component 6, so that the flushing water enters the top opening 63, start the power part 7 again, and drive the dynamic filter part 11 to rotate, and complete automatic reverse flushing of the dynamic filter part 11 from the bottom.
[0042] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A polyester fiber spinning device, comprising a housing (1), a metering pump (2) fixed on the top of the housing (1), and an air-cooled heat dissipation part located at the bottom of the housing (1), characterized in that: A conveying component (3) is fixedly sleeved inside the housing (1). A distribution component (6) is fixedly communicated with the bottom of the conveying component (3). A spinning component is arranged at the bottom of the distribution component (6). The distribution component (6) is in conduction with the spinning component. A distribution connection part (8) is arranged above the spinning component. A support plate (9) is fixedly sleeved inside the distribution component (6). An inlet pipe (10) is fixedly communicated with the top of the support plate (9). A power part (7) is arranged above the support plate (9). The output shaft of the power part (7) is fixedly connected with the distribution connection part (8). The inlet pipe (10) introduces a cleaning fluid into the distribution connection part (8) and inputs it into the inside of the spinning component. The spinning component includes an upper half spinning plate (4) and a lower half spinning plate (5). The upper half spinning plate (4) includes an upper plate (41), upper holes (42), a first fitting groove (43), a first magnetic sheet (44), and a first annular cavity (45). The lower half spinning plate (5) includes a lower plate (51), lower holes (52), a second fitting groove (53), a second magnetic sheet (54), and a second annular cavity (55).
2. The polyester fiber spinning device according to claim 1, characterized in that: The conveying component (3) includes a conduction sleeve (31) and a conduction curved pipe (32). The conduction sleeve (31) is fixedly sleeved inside the housing (1) and is communicated with the liquid outlet end of the metering pump (2). The conduction curved pipe (32) is distributed around the outside of the conduction sleeve (31) and is communicated with the conduction sleeve (31). The conduction curved pipe (32) is fixedly communicated with the distribution component (6).
3. The polyester fiber spinning device according to claim 2, characterized in that: The upper plate (41) is located above the lower plate (51). The upper holes (42) are opened at the top of the upper plate (41). The lower holes (52) are opened at the bottom of the lower plate (51). The first fitting groove (43) is opened at the bottom of the upper plate (41). The second fitting groove (53) is opened at the top of the lower plate (51). The first magnetic sheet (44) is fixedly nested in the first fitting groove (43). The second magnetic sheet (54) is fixedly nested in the second fitting groove (53). The first annular cavity (45) is opened at the bottom of the upper plate (41) and is communicated with the first fitting groove (43). The second annular cavity (55) is opened at the top of the lower plate (51) and is communicated with the second fitting groove (53). When the first magnetic sheet (44) and the second magnetic sheet (54) are aligned, they are magnetically attracted and close. The upper holes (42) and the lower holes (52) are the same in size and correspond to each other one by one.
4. The polyester fiber spinning device according to claim 3, characterized in that: The distribution connection part (8) includes a connection head (81), a middle hole (82), side ports (83), outer ports (84), and an electromagnetic valve (85). The connection head (81) movably passes through the upper plate (41) and is fixedly connected with the lower plate (51). The middle hole (82) is opened inside the connection head (81). The side ports (83) and the outer ports (84) are both opened on the outer side surface of the connection head (81). The side ports (83) and the outer ports (84) are both communicated with the middle hole (82). The electromagnetic valve (85) is fixedly installed in the middle hole (82).
5. The polyester fiber spinning device according to claim 4, characterized in that: The power unit (7) includes a motor (71) and a connecting shaft (72). The connecting shaft (72) passes through the support plate (9) and is fixedly connected to the distribution connection part (8). The motor (71) is fixed below the conveying assembly (3), and the output shaft of the motor (71) is fixedly connected to the connecting shaft (72).
6. The polyester fiber spinning device according to claim 5, wherein: The distribution assembly (6) includes a support sleeve (61), a conduction port (62), a top port (63), a bottom cavity (64), and an assembly ring cavity (65). The support sleeve (61) is fixedly installed inside the housing (1). The conduction port (62) is opened at the top of the support sleeve (61). The bottom cavity (64) is opened at the bottom of the support sleeve (61). The bottom cavity (64) communicates with the conduction port (62). The top port (63) is opened at the top of the support sleeve (61). The assembly ring cavity (65) is opened inside the support sleeve (61). The top port (63) communicates with the assembly ring cavity (65). The conduction port (62) communicates with the conduction curved pipe (32). The assembly ring cavity (65) penetrates through the inner wall of the support sleeve (61). One end of the top port (63) penetrates through the inner wall of the support sleeve (61).
7. A polyester fiber spinning device according to claim 6, characterized in that: The upper plate (41) is fixed in the housing (1) by bolts. The lower plate (51) is fixed to the bottom of the communication head (81) by bolts.
8. A polyester fiber spinning device according to claim 6, characterized in that: A dynamic filtering part (11) is provided inside the distribution assembly (6). A sealing control assembly (12) is provided outside the distribution connection part (8). The dynamic filtering part (11) includes a connection ring (111), a filter net (112), and a connection plate (113). The filter net (112) is annular and is fixedly connected to the outside of the connection ring (111). The filter net (112) is rotatably sleeved in the assembly ring cavity (65). One end of the connection plate (113) is fixedly connected to the connection ring (111), and the other end is fixedly connected to the connecting shaft (72).
9. The polyester fiber spinning device according to claim 8, wherein: The sealing control assembly (12) includes a sealing ring (121) and an electric push rod (122). The sealing ring (121) is movably sleeved at the inner wall of the support sleeve (61), and closes the lower side of the upper end of the top port (63) when moving upward. The support plate (9) is fixedly sleeved at the inner wall of the support sleeve (61) and seals the upper side of the inner end of the top port (63). The electric push rod (122) is fixed to the top of the upper half spinneret plate (4), and the movable end is fixedly connected to the sealing ring (121).
10. A processing method of a polyester fiber spinning device according to any one of claims 1-9, characterized in that: It includes the following processing steps: The first step: The metering pump (2) quantitatively pumps the molten material into the conveying assembly (3), and introduces it into the upper half spinneret plate (4) through the distribution assembly (6), and sprays downward along the lower half spinneret plate (5) to complete spinning. At the same time, the bottom air-cooling and heat-dissipating part is started to complete rapid spinning and cooling; Step 2: When clogging removal is required, input the external flushing water into the inlet pipe (10), and inject it into the conduction chamber formed by the distribution component (6), the distribution connection part (8), the support plate (9), and the upper spinneret plate (4). The flushing liquid in this chamber enters the distribution connection part (8). Start the power part (7), control the deflection of the lower spinneret plate (5), and make the upper holes (42) and the lower holes (52) stagger. The flushing water introduced into the spinneret assembly enters the first annular cavity (45) and the second annular cavity (55), and then enters the first fitting groove (43) and the second fitting groove (53). Then, it sprays outwards from the inside of the spinneret assembly through the upper holes (42) and the lower holes (52) respectively, and the clogging removal is completed from the inside to the outside. Step 3: After a period of spinning, pause the spinning, and start the power part (7) to drive the rotation of the dynamically fixed dynamic filtration part (11) on the outside. The dynamic filtration part (11) rotates in the distribution component (6), and the top filter is scraped, and the filter is concentrated and piled up at one place on the top of the dynamic filtration part (11). Step 4: When cleaning water is introduced into the inlet pipe (10), keep the inside of the distribution connection part (8) closed, and start the seal control component (12) to move downwards to open the top port (63) inside the distribution component (6), so that the flushing water enters the top port (63). Start the power part (7) again to drive the rotation of the dynamic filtration part (11), and automatically backflush the dynamic filtration part (11) from the bottom.
Citation Information
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