Attitude adjusting mechanism of belt opening machine

By designing an attitude adjustment mechanism including a movable end, frame, big arm, big arm mount, pitch cylinder, flip cylinder mount and flip cylinder, the problem of insufficient attitude adjustment capability of the belt-opening machine is solved, and large angle adjustment and strong uphill and downhill capabilities are achieved, which is suitable for complex terrain operations.

CN120292383APending Publication Date: 2025-07-11HUNAN UNIV OF SCI & TECH
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Patent Information

Application Number
CN202410036721.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-01-10
Publication Date
2025-07-11

AI Technical Summary

Technical Problem

The existing belt-opening machine attitude mechanism has insufficient adjustment capabilities and large installation space, making it difficult to operate efficiently in complex terrains.

Method used

A posture adjustment mechanism including a movable end, frame, big arm, big arm mounting seat, pitch cylinder, flip cylinder mounting seat and flip cylinder is designed. The angle between the top arm and the horizontal surface, the pitch cylinder and the horizontal surface, and the length direction of the movable end and the top arm is adjusted to achieve large angle adjustment.

Benefits of technology

It improves the operating capability of the belt drive in complex terrain, has strong uphill and downhill capabilities and small installation space, and is suitable for forest fire prevention tasks.

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Abstract

The invention discloses a posture adjusting mechanism of a belt opening machine, which is used for solving the problems of poor limit capability of posture mechanism adjustment and large required installation space during operation of the belt opening machine. The posture adjusting mechanism integrally comprises a movable end, a rack, a large arm, a large arm mounting seat, a pitching oil cylinder, a pitching oil cylinder mounting seat, a turnover oil cylinder mounting seat and a turnover oil cylinder. Through the reasonable arrangement of the relative position relation of all the parts and the telescopic movement of the pitching oil cylinder and the overturning oil cylinder, the extension distance of the movable end relative to the rack can be short, meanwhile, the large arm can pitch up by 24-26 degrees and pitch down by 45-47 degrees, and the movable end can be overturned by 30-120 degrees; therefore, the space size of the posture adjusting mechanism is reduced, and meanwhile the operation capacity of the belt opening machine in complex terrains is improved.
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Description

Technical Field

[0001] The present invention belongs to the technical fields of forestry and agricultural reclamation and fire fighting, and particularly relates to an attitude adjustment mechanism for a belt-opening machine. Background Art

[0002] A belt-opening machine is a machine used for forest fire prevention. By opening a fire break in the forest, the spread of fire sources can be controlled to achieve the effect of forest fire prevention. The forest terrain is complex, and it is required that the belt-opening machine has a certain attitude adjustment ability so that the belt-opening machine can pass through complex terrains and has the ability to operate in complex terrains. The existing attitude mechanism has poor adjustment limit ability and requires a large installation space. Therefore, it is of great significance to invent an attitude adjustment mechanism with a large adjustment angle, strong uphill and downhill ability, and small installation space. Summary of the Invention

[0003] In view of the above problems, the present invention aims to provide an attitude adjustment mechanism for a belt-opening machine, which has the characteristics of a large adjustment angle, strong uphill and downhill ability, and small installation space, so as to improve the operation ability of the belt-opening machine in complex terrains.

[0004] The present invention solves the above problems through the following technical means:

[0005] An attitude adjustment mechanism for a belt-opening machine, characterized in that: the whole mechanism is symmetrically distributed left and right, and includes a movable end, a frame, a boom, a boom mounting seat, a pitching oil cylinder, a pitching oil cylinder mounting seat, a turning oil cylinder mounting seat and a turning oil cylinder. The boom mounting seat, the turning oil cylinder mounting seat and the pitching oil cylinder mounting seat are connected to the frame by bolts. One end of the pitching oil cylinder, the boom and the turning oil cylinder is connected to the mounting seat, and the other end is connected to the movable part.

[0006] Further, the vertical distance a from the pitching oil cylinder mounting seat to the ground is between 850 mm and 870 mm, preferably 862 mm, and the longitudinal distance b from the tire is between 760 mm and 780 mm, preferably 772 mm. The boom mounting seat is above the pitching oil cylinder mounting seat. The vertical distance c between the two is between 370 mm and 390 mm, preferably 378 mm, and the longitudinal distance d between the two is between 420 mm and 440 mm, preferably 430 mm. The turning oil cylinder mounting seat is installed at the symmetrical center of the left and right of the frame, above the boom mounting seat. The vertical distance e between it and the boom mounting seat is between 110 mm and 120 mm, preferably 115 mm, and the longitudinal distance f is between 80 mm and 100 mm, preferably 95 mm.

[0007] Further, the minimum installation distance g of the pitching oil cylinder is between 650 mm and 700 mm, preferably 675 mm for this mechanism; the maximum installation distance h is between 1020 and 1070 mm, preferably 1040 mm for this mechanism. The minimum installation distance i of the tipping oil cylinder is between 550 mm and 600 mm, preferably 570 mm for this mechanism; the maximum installation distance j is between 850 mm and 900 mm, preferably 870 mm for this mechanism.

[0008] Further, the boom includes square steel, boom mounting seat hinge ears, boom movable end hinge ears, boom pitching oil cylinder hinge ears and stiffeners, which are connected by welding. The distance k between the boom mounting seat hinge ears and the boom movable end hinge ears along the length direction of the boom is between 740 mm and 760 mm, preferably 752 mm for this mechanism. The distance l between the boom movable end hinge ears and the boom pitching oil cylinder hinge ears along the length direction of the boom is between 300 mm and 320 mm, preferably 307 mm; the distance m in the height direction is between 120 mm and 130 mm, preferably 125 mm.

[0009] Further, the movable end can be used to install the tape head. The movable end includes a movable plate, movable plate boom hinge ears and movable plate tipping oil cylinder hinge ears, which are connected by welding. The distance n between the movable plate boom hinge ears and the movable plate tipping oil cylinder hinge ears along the height direction of the movable end face is between 190 mm and 210 mm, preferably 200 mm.

[0010] Compared with the existing invention, the beneficial effects of the present invention are as follows:

[0011] By the telescoping of the pitching oil cylinder, the angle α between the boom and the horizontal plane can be adjusted, and the adjustment range is from -47° to 26°. By the telescoping of the pitching oil cylinder, the angle β between the pitching oil cylinder and the horizontal plane can be adjusted, and the adjustment range is from -30° to 20°. By the telescoping of the tipping oil cylinder, the angle γ between the movable end and the length direction of the boom can be adjusted, and the adjustment range is from 30° to 120°, so that the tape opener has a large attitude adjustment angle, strong uphill and downhill capabilities, and a small installation space, providing a posture adjustment device for preventing fire, improving the operation ability of the tape opener in complex terrains, solving the problems of poor limit ability of the existing attitude mechanism adjustment and large required installation space. Therefore, the present invention is of great significance for forest fire prevention tasks. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 is a schematic structural diagram of the tape opener attitude adjustment mechanism of the preferred embodiment of the present invention;

[0013] Figure 2 is a schematic diagram of the attitude adjustment mechanism going uphill;

[0014] Figure 3Schematic diagram of the posture adjustment mechanism going downhill;

[0015] Digital annotations in the figure: 1 - movable end, 11 - movable plate, 12 - hinge ear of the large arm of the movable plate, 13 - hinge ear of the tilting cylinder of the movable plate, 2 - frame, 3 - large arm, 31 - square steel, 32 - hinge ear of the mounting seat of the large arm, 33 - hinge ear of the movable end of the large arm, 34 - hinge ear of the pitching cylinder of the large arm, 35 - reinforcing rib, 4 - mounting seat of the large arm, 5 - pitching cylinder, 6 - mounting seat of the pitching cylinder, 7 - mounting seat of the tilting cylinder, 8 - tilting cylinder.

[0016] Letter annotations in the figure: a - vertical distance from the mounting seat of the pitching cylinder to the ground, b - longitudinal distance from the mounting seat of the pitching cylinder to the ground, c - vertical distance between the mounting seat of the large arm and the mounting seat of the pitching cylinder, d - longitudinal distance between the mounting seat of the large arm and the mounting seat of the pitching cylinder, e - vertical distance between the mounting seat of the tilting cylinder and the mounting seat of the large arm, f - longitudinal distance between the mounting seat of the tilting cylinder and the mounting seat of the large arm, g - minimum mounting distance of the pitching cylinder, h - maximum mounting distance of the pitching cylinder, i - minimum mounting distance of the tilting cylinder, j - maximum mounting distance of the tilting cylinder, k - distance between the hinge ear of the mounting seat of the large arm and the hinge ear of the movable end of the large arm along the length direction of the large arm, l - distance between the hinge ear of the movable end of the large arm and the hinge ear of the pitching cylinder of the large arm along the length direction of the large arm, m - distance between the hinge ear of the movable end of the large arm and the hinge ear of the pitching cylinder of the large arm along the height direction of the large arm, n - distance between the hinge ear of the large arm of the movable plate and the hinge ear of the tilting cylinder of the movable plate along the height direction of the movable end face. Specific implementation method

[0017] As Figure 1 shown, the whole mechanism is symmetrically distributed left and right, including a movable end 1, a frame 2, a large arm 3, a mounting seat 4 of the large arm, a pitching cylinder 5, a mounting seat 6 of the pitching cylinder, a mounting seat 7 of the tilting cylinder, and a tilting cylinder 8. The mounting seat 4 of the large arm, the mounting seat 6 of the pitching cylinder, and the mounting seat 7 of the tilting cylinder are connected to the frame by bolts. One end of the pitching cylinder 5, the large arm 3, and the tilting cylinder 8 is connected to the mounting seat by a pin shaft, and the other end is connected to the movable part 1 or the large arm 3 by a pin shaft. A copper sleeve needs to be added outside the pin shaft to reduce friction and wear. By the telescopic movement of the pitching cylinder 5 and the tilting cylinder 8, the mechanism can adjust its posture.

[0018] As Figure 2 、 Figure 3As shown, the vertical distance a from the ground to the installation seat 6 of the pitching oil cylinder is between 850 mm and 870 mm, preferably 862 mm, and the longitudinal distance b from the tire is between 760 mm and 780 mm, preferably 772 mm. The boom mounting seat 4 is above the pitching oil cylinder mounting seat 6. The vertical distance c between the two is between 370 mm and 390 mm, preferably 378 mm, and the longitudinal distance d between the two is between 420 mm and 440 mm, preferably 430 mm. The mounting seat 7 of the tipping oil cylinder is installed above the left and right of the frame. The vertical distance e between it and the boom mounting seat 4 is between 110 mm and 120 mm, preferably 115 mm, and the longitudinal distance f is between 80 mm and 100 mm, preferably 95 mm.

[0019] The minimum installation distance g of the pitching oil cylinder 5 described above is between 650 mm and 700 mm, preferably 675 mm for this mechanism, and the maximum installation distance h is between 1020 and 1070 mm, preferably 1040 mm for this mechanism. The minimum installation distance i of the tipping oil cylinder 8 is between 550 mm and 600 mm, preferably 570 mm for this mechanism, and the maximum installation distance j is between 850 mm and 900 mm, preferably 870 mm for this mechanism.

[0020] The boom 3 described above includes a square steel 31, a boom mounting seat hinged ear 32, a boom movable end hinged ear 33, a boom pitching oil cylinder hinged ear 34, and a reinforcing rib 35, which are connected by welding. The distance k along the length direction of the boom between the boom mounting seat hinged ear 32 and the boom movable end hinged ear 33 is between 740 mm and 760 mm, preferably 752 mm for this mechanism. The distance l along the length direction of the boom between the boom movable end hinged ear 33 and the boom pitching oil cylinder hinged ear 34 is between 300 mm and 320 mm, preferably 307 mm, and the distance m in the height direction is between 120 mm and 130 mm, preferably 125 mm.

[0021] The movable end described above can be used to install the head opening. The movable end includes a movable plate, a movable plate boom hinged ear, and a movable plate tipping oil cylinder hinged ear, which are connected by welding. The distance n along the height direction of the movable end surface between the movable plate boom hinged ear 12 and the movable plate tipping oil cylinder hinged ear 13 is between 190 mm and 210 mm, preferably 200 mm. Arranged according to the above dimensions, the boom can satisfy an upward pitch of 24° to 26°, a downward pitch of 45° to 47°, and the movable end can satisfy a flip of 30° to 120°.

Claims

1. An attitude adjustment mechanism for an open belt machine, characterized in that: The whole mechanism is symmetrically distributed left and right, including a movable end (1), a frame (2), a boom (3), a boom mounting seat (4), a pitching oil cylinder (5), a pitching oil cylinder mounting seat (6), a tipping oil cylinder mounting seat (7) and a tipping oil cylinder (8). The vertical distance a from the pitching oil cylinder mounting seat (6) to the ground is between 850 mm and 870 mm, preferably 862 mm, and the longitudinal distance b from the tires is between 760 mm and 780 mm, preferably 772 mm. The boom mounting seat (4) is above the pitching oil cylinder mounting seat (6). The vertical distance c between them is between 370 mm and 390 mm, preferably 378 mm, and the longitudinal distance d between them is between 420 mm and 440 mm, preferably 430 mm. The tipping oil cylinder mounting seat (7) is installed at the symmetrical center of the left and right of the frame, above the boom mounting seat (4). The vertical distance e between it and the boom mounting seat (4) is between 110 mm and 120 mm, preferably 115 mm, and the longitudinal distance f is between 80 mm and 100 mm, preferably 95 mm. The minimum installation distance g of the pitching oil cylinder (5) is between 650 mm and 700 mm, preferably 675 mm for this mechanism, and the maximum installation distance h is between 1020 and 1070 mm, preferably 1040 mm for this mechanism. The minimum installation distance i of the tipping oil cylinder (8) is between 550 mm and 600 mm, preferably 570 mm for this mechanism, and the maximum installation distance j is between 850 mm and 900 mm, preferably 870 mm for this mechanism. The distance k along the length direction of the boom between the articulated ear (32) of the boom mounting seat and the articulated ear (33) of the movable end of the boom is between 740 mm and 760 mm, preferably 752 mm for this mechanism. The distance l along the length direction of the boom between the articulated ear (33) of the movable end of the boom and the articulated ear (34) of the pitching oil cylinder of the boom is between 300 mm and 320 mm, preferably 307 mm, and the distance m in the height direction is between 120 mm and 130 mm, preferably 125 mm. The distance n along the height direction of the movable plate surface between the articulated ear (12) of the movable plate and the boom and the articulated ear (13) of the movable plate and the tipping oil cylinder is between 190 mm and 210 mm, preferably 200 mm.

2. The attitude adjustment mechanism of an open belt machine according to claim 1, characterized in that: By the telescoping of the pitching oil cylinder (5), the angle α between the boom (3) and the horizontal plane can be adjusted, and the adjustment range is from -47° to 26°. By the telescoping of the pitching oil cylinder (5), the angle β between the pitching oil cylinder (5) and the horizontal plane can be adjusted, and the adjustment range is from -30° to 20°. By the telescoping of the tipping oil cylinder (8), the angle γ between the movable end (1) and the length direction of the boom (3) can be adjusted, and the adjustment range is from 30° to 120°.

3. The attitude adjustment mechanism of an open belt machine according to claim 1, characterized in that: The said movable end (1) can be installed with a chuck head or other actuating tools by bolts.

4. The attitude adjustment mechanism of an open belt machine according to claim 1, characterized in that: The said boom mounting seat (4), pitching oil cylinder mounting seat (6), tipping oil cylinder mounting seat (7) are connected to the frame by bolts, and are convenient to disassemble.