Efficient particle capturing air conditioner filter screen
By setting up sensors and control processors on the surface of the air conditioner filter, real-time monitoring and early warning of particles is achieved, and the problem of particle accumulation in the air conditioner filter is solved, ensuring the normal operation and healthy environment of the air conditioner.
Patent Information
- Application Number
- CN202410044017.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-11
- Publication Date
- 2025-07-11
AI Technical Summary
In the prior art, the particles on the surface of the air conditioner filter cannot be captured and warned in time after the accumulation of particles, which affects the effectiveness of air conditioner use and health and safety.
Lighting, particle catcher, wind speed sensor and density sensor are installed on the surface of the filter main body, and data integration and analysis are carried out through the control processor to achieve real-time monitoring and early warning of particle concentration.
It realizes timely capture and early warning of particles on the surface of the air conditioner filter, ensures the normal use and healthy environment of the air conditioner, and reduces the frequency and energy consumption of manual cleaning.
Smart Images

Figure CN120292638A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of air conditioner filters, and particularly to a high-efficiency particulate capture air conditioner filter. Background Art
[0002] The air conditioner filter has a concave-convex honeycomb structure and can be widely used in air filtration and sewage filtration systems. During the spinning stage, antibacterial agents (DEP) and mildew-proof agents (TBZ) are directly incorporated into the PP resin raw material, so that the produced filter screen achieves antibacterial and mildew-proof effects.
[0003] After the air conditioner is used for a period of time, a large amount of dust, dirt, a large number of bacteria and viruses will accumulate on the filter screen, evaporator and air supply system. These harmful substances circulate in the room with the air, pollute the air, spread diseases, and seriously endanger human health. And the dirt will reduce the cooling efficiency of the air conditioner, increase energy consumption, and shorten the service life of the air conditioner. Therefore, the air conditioner must be cleaned after being used for a period of time or when shutting down for seasonal change. Only in this way can you ensure a healthy and fresh air environment.
[0004] In the prior art, manual cleaning is carried out for the particulate matter accumulated on the surface of the air conditioner filter screen. After the particulate matter accumulates on the surface of the air conditioner filter screen, timely cleaning warning and automatic capture of the particulate matter cannot be carried out, which is not conducive to the cleaning and use of the air conditioner filter screen. Summary of the Invention
[0005] Technical Problems to be Solved
[0006] In view of the deficiencies of the prior art, the present invention provides a high-efficiency particulate capture air conditioner filter, which solves the problems that the particulate matter on the surface of the air conditioner filter screen cannot be captured and timely warned.
[0007] Technical Solutions
[0008] To achieve the above object, the present invention is realized through the following technical solutions: A high-efficiency particulate capture air conditioner filter includes a filter screen main body and a filter screen frame. The filter screen main body is arranged inside the filter screen frame. An installation support plate is arranged at the bottom edge of the filter screen main body. Lighting lights are arranged at the two side edges of the filter screen frame. A density sensor, a particulate matter capture device and a wind speed sensor are sequentially arranged on the surface of the installation support plate. A control processor is externally connected to the particulate matter capture device, the wind speed sensor and the density sensor. The method for capturing particulate matter on the surface of the filter screen main body is as follows:
[0009] Sp1: Installation of the filter screen main body. The filter screen main body is installed at the air outlet position of the air conditioner, and the lighting lights are powered on;
[0010] Sp2: Particle capture. The particle capture is intermittent illumination of the lighting lamp. While illuminating, the particle catcher, density sensor, and wind speed sensor move synchronously to detect the particle density, particle quantity, and wind speed parameter of the filter screen body surface.
[0011] Sp3: Integration of particle data. The particle capture is to transmit the detection data of Sp2 to the control processor for sorting and analysis.
[0012] Sp4: Particle concentration analysis and warning. The particle concentration analysis and warning is to integrate and analyze the three data of Sp3. According to the thresholds and relationships set for particle density, concentration, and wind speed, if the analyzed value exceeds the set threshold range, a cleaning warning is issued.
[0013] Preferably, filter screen bars are provided inside the filter screen frame, and the filter screen bars are vertically distributed in a weft and warp pattern, and the filter screen body is adhesively bonded to the surface of the filter screen bars.
[0014] Preferably, the control processor is connected to an external mobile terminal, and the external mobile terminal sets the detection thresholds of the particle catcher, wind speed sensor, and density sensor through the control processor.
[0015] Preferably, the control processor is electrically connected to the lighting lamp, and the external terminal sets the light intensity, lighting time, and lighting interval of the lighting lamp through the control processor.
[0016] Preferably, the control processor internally is provided with a power processing unit, a signal acquisition unit, a data storage and processing unit, a control unit driving unit, and a communication unit.
[0017] Preferably, each unit inside the control processor further includes the following:
[0018] The power processing unit is used to connect to each sensor and control the power supply, and control the power supply for turning on and off the lighting lamp.
[0019] The signal acquisition unit is used to first process the signal sent by the signal acquisition unit through AD sampling and frequency input capture, then through the analysis and operation of the processor, and then output a driving signal to the control driving unit through the PWM and I / O modules.
[0020] The data storage and processing unit is used to store the collected data.
[0021] The control driving unit is used for setting and controlling multiple sensors and lighting tubes.
[0022] The communication unit is used for information transmission and data display warning.
[0023] Preferably, the surface of the filter screen body is made of fine-denier core-sheath composite monofilament, and the organic-inorganic nano-silver antiviral finishing agent is fixed on the surface of the filter screen body by using the chemical cross-linking film covering technology.
[0024] Beneficial effects
[0025] The present invention provides an air conditioner filter screen with high-efficiency particle capture. It has the following beneficial effects:
[0026] In the present invention, interval illumination is carried out by setting lighting lights on both sides of the surface of the filter screen body, and the amount, distribution density of particles on the surface of the filter screen body, and the wind speed data on the surface of the filter screen body affected by particles are collected through the particle capture device, wind speed sensor, and density sensor arranged at the bottom, and the collected data is transmitted to the control processor for integration and analysis. Through the integration and analysis of the three items of data, timely warning is carried out when the threshold value on the surface of the filter screen body is exceeded, realizing an integrated structure for the collection, analysis, and warning of particles on the surface of the air conditioner filter screen body. Once the particle concentration exceeds the set threshold value, a warning is given and personnel are prompted to carry out timely maintenance and cleaning, so as to ensure the normal use of the air conditioner. Brief description of the drawings
[0027] Figure 1 It is the structural diagram of the filter screen body of the present invention;
[0028] Figure 2 It is the particle capture flow chart of the filter screen body of the present invention;
[0029] Figure 3 It is the particle capture control structure diagram of the filter screen body of the present invention.
[0030] Among them: 1. Filter screen body; 2. Filter screen bars; 3. Filter screen frame; 4. Lighting lights; 5. Density sensor; 6. Particle capture device; 7. Wind speed sensor; 8. Installation support plate. Specific embodiments
[0031] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present invention. Specific embodiment one:
[0033] Such as Figures 1 - 3As shown in the figure, an efficient particulate capture air conditioner filter screen includes a filter screen main body 1 and a filter screen frame 3. The filter screen main body 1 is arranged inside the filter screen frame 3. An installation support plate 8 is provided at the bottom edge of the filter screen main body 1. Lighting lights 4 are provided at both side edges of the filter screen frame 3. A density sensor 5, a particulate capturer 6 and a wind speed sensor 7 are sequentially arranged on the surface of the installation support plate 8. A control processor is externally connected to the particulate capturer 6, the wind speed sensor 7 and the density sensor 5. The method for capturing particulates on the surface of the filter screen main body 1 is as follows:
[0034] Sp1: Installation of the filter screen main body 1. The filter screen main body 1 is installed at the air outlet position of the air conditioner, and the lighting lights 4 are powered on;
[0035] Sp2: Particulate capture. The particulate capture is the intermittent lighting of the lighting lights 4. During the lighting, the particulate capturer 6, the density sensor 5 and the wind speed sensor 7 move synchronously to detect the particulate density, the amount of particulates and the wind speed parameters of the filter screen main body 1 on the surface of the filter screen main body 1;
[0036] Sp3: Integration of particulate data. The particulate capture is to transmit the detection data of Sp2 to the control processor for sorting and analysis;
[0037] Sp4: Particulate concentration analysis and early warning. The particulate concentration analysis and early warning is to integrate and analyze the three items of data of Sp3. According to the thresholds and relationships set for particulate density, concentration and wind speed, if the analyzed value exceeds the set threshold range, a cleaning early warning is given.
[0038] Filter screen bars 2 are arranged inside the filter screen frame 3, and the filter screen bars 2 are vertically distributed in longitude and latitude. The filter screen main body 1 is adhesively bonded to the surface of the filter screen bars 2. Lighting lights 4 are arranged on both sides of the surface of the filter screen main body 1 for intermittent lighting, and the amount, distribution density of particulates on the surface of the filter screen main body 1 and the wind speed data of the surface of the filter screen main body 1 affected by the particulates are collected through the particulate capturer 6, the wind speed sensor 7 and the density sensor 5 arranged at the bottom, and the collected data is transmitted to the control processor for integration and analysis. Through the integration and analysis of the three items of data, an early warning is given in time after the threshold value on the surface of the filter screen main body 1 is exceeded, realizing an integrated structure for the collection, analysis and early warning of particulates on the surface of the air conditioner filter screen main body 1. Once the particulate concentration exceeds the set threshold value, an early warning is given and the personnel are prompted to carry out timely maintenance and cleaning, so as to ensure the normal use of the air conditioner. Specific Embodiment 2:
[0040] As Figures 1 - 3As shown, in actual use, since the control processor is connected to an external mobile terminal, the external mobile terminal sets the detection thresholds of the particulate trap 6, the wind speed sensor 7, and the density sensor 5 through the control processor. The control processor is electrically connected to the lighting lamp 4, and the external terminal sets the light intensity, light time, and light interval of the lighting lamp 4 through the control processor. After initializing each sensor module, when the device is powered on, initialization is performed. After the initialization is completed, the particulate trap 6 can detect the particulate concentration on the surface of the filter mesh body 1 in real time, generally substances such as dust and fluff, transmit it to the control processor, and display it. The control processor summarizes and transmits the data detected by each sensor, so as to realize the unified transmission of the particulate concentration data of each sensor to the storage device for unified management and display. Then, it is judged whether the parameters set by the sensor meet the requirements of the device for dust. If not, the parameters of the sensor are reset through the remote communication interface. At the same time, the relationship between the dust concentration and the threshold that the detected device can withstand is judged. Once the dust concentration exceeds the threshold, an alarm is issued to prompt the staff to clean the particles on the corresponding device in time, so as to ensure the normal use of the device.
[0041] In actual use, it is necessary to set the thresholds of the particulate trap 6, the wind speed sensor 7, and the density sensor 5. For example, the concentration of particles captured by the particulate trap 6 is set to m, the density of particles captured by the density sensor 5 is set to n, the wind speed of the filter mesh body 1 captured by the wind speed sensor 7 is set to v, the standard gear wind speed of the air conditioner is set to V, and W is the difference between the standard gear wind speed V of the air conditioner and the actual wind speed v of the filter mesh body 1. When the control processor analyzes, it mainly analyzes the values of m, n, and W. If two or more of the three data exceed the set threshold, a warning is issued. For example, if the particulate density is greater than m, the actual wind speed of the filter mesh body 1 is less than W, and the particulate density n is within the threshold range, a cleaning warning is issued. Specific Embodiment Three:
[0043] As Figures 1 - 3 shown, when the entire system is controlled and used, the control processor internally is provided with a power processing unit, a signal acquisition unit, a data storage and processing unit, a control unit driving unit, and a communication unit.
[0044] Preferably, each unit inside the control processor further includes the following:
[0045] The power processing unit is used to connect to each sensor and control the power supply, and control the on / off of the lighting lamp 4 for power supply;
[0046] The signal acquisition unit is used to pre-process the signals sent by the signal acquisition unit through AD sampling and frequency input capture, then through the analysis and calculation of the processor, and then output drive signals to the control drive unit through the PWM and I / O modules;
[0047] The data storage and processing unit is used to store the collected data;
[0048] The control drive unit is used for the setting control of multiple sensors and lighting tubes;
[0049] The communication unit is used for information transmission and data display and warning.
[0050] The entire control method and acquisition method are based on computer measurement and control technology. Computer measurement and control technology has a wide range of applications in actual production activities. It is an interdisciplinary subject involving computer technology, communication technology, network technology, and automation technology. The measurement and control system uses sensors to convert physical parameters of the measured object, such as temperature, pressure, flow rate, etc., into electrical signals, and then converts these electrical signals into digital signals recognizable by a computer through an experimental device, and displays the numbers, curves, or graphics through a display device. The computer system can store the collected data information in a memory for data analysis, processing, and display, and can transmit the data to the monitoring center as needed. When it is necessary to control the monitored object, it is necessary to judge through the monitoring center and according to the set values of the parameters collected by the measurement and control unit and the actual change situation, etc., in accordance with the specific process requirements, to decide whether to send a control command to the measurement and control unit. The measurement and control unit then outputs corresponding electrical signals in the output device according to a certain control algorithm, and at the same time drives the execution device to perform actions. Specific Embodiment 4:
[0052] As Figures 1 - 3 shown, the surface of the filter screen body 1 is made of fine-denier core-sheath composite monofilament, and the organic-inorganic nano-silver antiviral finishing agent is fixed on the surface of the filter screen body 1 by using chemical cross-linked film coating technology to increase the antiviral and disinfection effects on the surface of the filter screen body 1. During actual use, structures such as automatic disinfection spraying can be added at the installation position of the filter screen body 1 and controlled by a control processor. When the filter screen body 1 is installed, the control processor controls the automatic disinfection spraying structure to spray surface disinfectants such as alcohol and hydrogen peroxide.
[0053] It should be noted that, in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprising", "including" or any other variant thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or further includes elements inherent to such process, method, article or device. Without further limitation, an element defined by the statement "comprising a reference structure" does not exclude the existence of additional identical elements in the process, method, article or device comprising the element.
[0054] Although the embodiments of the present invention have been shown and described, it will be understood by those of ordinary skill in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An efficient particulate capture air conditioner filter screen, comprising a filter screen main body (1) and a filter screen frame (3), characterized in that: Inside the filter screen frame (3), there is a filter screen main body (1). At the bottom edge of the filter screen main body (1), there is an installation support plate (8). At the two side edges of the filter screen frame (3), there are lighting lights (4). On the surface of the installation support plate (8), there are successively a density sensor (5), a particle catcher (6), and a wind speed sensor (7). Outside the particle catcher (6), the wind speed sensor (7), and the density sensor (5), there is a control processor connected. The method for capturing particles on the surface of the filter screen main body (1) is as follows: Sp1: Installation of the filter screen main body (1). The filter screen main body (1) is installed at the air outlet position of the air conditioner, and the lighting light (4) is powered on. Sp2: Particle capture. The particle capture is that the lighting light (4) illuminates at intervals. While illuminating, the particle catcher (6), the density sensor (5), and the wind speed sensor (7) move synchronously to detect the particle density, the amount of particles, and the wind speed parameter of the filter screen main body (1) on the surface of the filter screen main body (1). Sp3: Integration of particle data. The particle capture is to transmit the detection data of Sp2 to the control processor for sorting and analysis. Sp4: Particle concentration analysis and warning. The particle concentration analysis and warning is to integrate and analyze the three data of Sp3. According to the set thresholds and relationships of particle density, concentration, and wind speed, if the analyzed value exceeds the set threshold range, a cleaning warning is given.
2. The high-efficiency particulate capture air conditioner filter according to claim 1, characterized in that: Inside the filter screen frame (3), there are filter screen bars (2), and the filter screen bars (2) are vertically distributed in longitude and latitude. The filter screen main body (1) is adhesively bonded to the surface of the filter screen bars (2).
3. The high-efficiency particulate capture air-conditioning filter according to claim 1, characterized in that: The control processor is connected to an external mobile terminal. The external mobile terminal sets the detection thresholds of the particle catcher (6), the wind speed sensor (7), and the density sensor (5) through the control processor.
4. An efficient particulate capture air conditioner filter according to claim 1, characterized in that: The control processor is electrically connected to the lighting light (4), and the external terminal sets the light intensity, the lighting time, and the lighting interval of the lighting light (4) through the control processor.
5. The high-efficiency particulate capture air-conditioning filter according to claim 1, characterized in that: Inside the control processor, there are a power processing unit, a signal acquisition unit, a data storage and processing unit, a control unit driving unit, and a communication unit.
6. The high-efficiency particulate capture air-conditioning filter according to claim 5, wherein: Each unit inside the control processor further includes the following: The power processing unit is used to connect to each sensor and control the power supply, and control the on-off of the lighting light (4). The signal acquisition unit is used to first process the signals sent by the signal acquisition unit through AD sampling and frequency input capture, then through the analysis and calculation of the processor, and then output drive signals to the control driving unit through the PWM and I / O modules. The data storage and processing unit is used to store the collected data. The control driving unit is used for the setting control of multiple sensors and lighting tubes. The communication unit is used for information transmission and data display warning.
7. An efficient particulate capture air conditioner filter according to claim 1, wherein: The surface of the filter screen main body (1) is made of fine denier core-sheath composite monofilament, and the organic-inorganic nano silver antiviral finishing agent is fixed on the surface of the filter screen main body (1) by using the chemical cross-linking film covering technology.