Testing device for detecting ultraviolet aging resistance of coating

By designing a test device including a base, test chamber, placement mechanism and adjustment mechanism, the problem that existing devices can only test plates in a single group is solved, and batch and control tests are carried out simultaneously, ensuring the stability and effect of the plating under ultraviolet irradiation.

CN120293829AInactive Publication Date: 2025-07-11深圳市常润五金有限公司
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Patent Information

Application Number
CN202510607859.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-05-13
Publication Date
2025-07-11
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing test devices for detecting coatings that resist UV aging can only be placed in a single set of test boards, which is difficult to support batch testing, and is not convenient to adjust the position of the board, and are limited in adaptability.

Method used

A test device including a base, a test chamber, a placement mechanism and an adjustment mechanism is designed, which can place two sets of test plates at the same time, and batch or controlled tests of the plates are realized through the placement mechanism and an adjustment mechanism to ensure the stability and appropriate position of the plates in the test chamber.

Benefits of technology

The batch test and control test are carried out simultaneously, the test effect is expanded, and the adequacy of the plating layer under ultraviolet irradiation and the stability of the test results are ensured.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a test device for detecting ultraviolet aging resistance of a coating. The test device comprises a base, a test box, a placing mechanism and an adjusting mechanism, the test box is arranged at the top end of the base, the two placement mechanisms are arranged in the test box, each placement mechanism comprises a back plate, a rotating groove, a rotating disc, a first driving motor and other assemblies, the back plates can be driven to move and extend to the outer side of the test box, test plates can be conveniently placed or taken, and the placement and taking efficiency of the test plates is improved; the test box is simple in structure and capable of carrying out two coating tests at the same time to achieve a contrast test, an adjusting mechanism is arranged between the two placement mechanisms and comprises a rotating shaft, a first gear, a second driving motor, a linkage mechanism and other assemblies, the height position of a test plate in the test box can be adjusted through the linkage mechanism, the test flexibility is improved, and the operation efficiency of the test device is enhanced.
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Description

Technical Field

[0001] The present invention relates to the technical field of inspection equipment, and particularly to a test device for detecting the anti-ultraviolet aging of a coating layer. Background Art

[0002] A coating layer refers to a thin layer of metal applied to the surface of certain articles for aesthetic or protective purposes. As a key technology for surface protection and functionalization of materials, it is widely used in fields such as automobiles, aerospace, electronic devices, and construction.

[0003] However, when the coating layer is exposed to the outdoors or a strong ultraviolet environment for a long time, the coating layer may experience problems such as powdering, fading, and decreased adhesion due to the influence of ultraviolet radiation, seriously affecting the service life and safety performance of the product.

[0004] Some existing test devices for detecting the anti-ultraviolet aging of a coating layer place a coated board and irradiate it with ultraviolet lamps inside to achieve the anti-ultraviolet aging test of the coating layer. However, some test devices can only place a single group of test boards, with limited test samples, and it is not convenient to adjust the position of the boards inside the test device. The adaptability to the board size is limited, making it difficult to support batch testing. Summary of the Invention

[0005] The purpose of the present invention is to provide a test device for detecting the anti-ultraviolet aging of a coating layer to solve the problems raised in the above background art.

[0006] To achieve the above purpose, the present invention adopts the following technical solutions: A test device for detecting the anti-ultraviolet aging of a coating layer includes a base, and a test chamber is connected to the top end of the base. A set of placement mechanisms are provided at both the left and right ends inside the test chamber, and a set of adjustment mechanisms are provided between the two sets of placement mechanisms; A test cavity is provided inside the test chamber. No less than two ultraviolet lamps are connected to the front end inside the test cavity. Openings are provided at both the left and right ends of the test cavity, and a set of cover plates are provided at the rear ends outside the two openings.

[0007] By adopting the above technical solutions, two test boards can be simultaneously placed into the test chamber through the two openings, and the test can be carried out with the ultraviolet lamps at the front end inside the test cavity, enabling a control test under the same environment and expanding the test effect on different coating layers.

[0008] Preferably, the components of the two placement mechanisms are the same. The placement mechanism includes a back plate, a rotating groove, a turntable, and a first driving motor. A group of back plates are provided at both the left and right ends inside the test chamber. A group of rotating grooves are provided at the corresponding positions of the two back plates at the rear end inside the test chamber. A turntable is provided inside the rotating groove. A group of first driving motors are provided at the corresponding positions of the left and right ends at the rear of the test chamber for the two turntables. The front ends of the driving shafts of the first driving motors all penetrate and extend to be connected to the middle rear ends of the turntables.

[0009] By adopting the above technical solution, the first driving motor can drive the turntable to rotate, and then drive the back plate to move left and right in a linkage manner, so that the back plate can be moved to the outer end of the test chamber, facilitating the placement or taking of test plates.

[0010] Preferably, a group of back grooves are provided at the positions where the rear ends of the two back plates are close to each other.

[0011] Preferably, a group of convex rods are provided at the front ends of the two turntables, and the front ends of the convex rods can extend into the back grooves.

[0012] By adopting the above technical solution, the rotation of the turntable can push the back groove and the back plate to move through the convex rod.

[0013] Preferably, the adjusting mechanism includes a rotating shaft, a first gear, a second driving motor, and a linkage mechanism. A rotating shaft is connected to the middle end inside the test chamber. A first gear is provided at the outer top end of the rotating shaft. A second driving motor is provided at the corresponding position of the rotating shaft at the top of the test chamber. The bottom end of the driving shaft of the second driving motor penetrates and extends into the test chamber to be connected to the top end of the rotating shaft, and a linkage mechanism is provided inside both back plates.

[0014] By adopting the above technical solution, the second driving motor can drive the rotating shaft and the first gear to rotate, and drive the linkage mechanism through the first gear to drive the linkage mechanism to move.

[0015] Preferably, the components of the two linkage mechanisms are the same. The linkage mechanism includes a support bottom plate, a connecting piece, a linkage chamber, a screw rod, a second gear, a third gear, and a guide rod. A group of support bottom plates are provided at the front ends of the back plates. A group of connecting pieces are connected to the left and right rear ends of the support bottom plates. Linkage chambers corresponding to the connecting pieces are provided at the front ends of the two back plates. A screw rod is provided inside each of the two linkage chambers close to the rotating shaft. A second gear is provided at the outer top end of each of the two rotating shafts, and a third gear is connected to one end where the two second gears are close to each other. A guide rod is provided inside each of the other two linkage chambers.

[0016] By adopting the above technical solution, the third gear can drive the screw rod and the second gear to rotate, drive the support bottom plate to move up and down through the connecting piece, and the other connecting piece can move along the guide rod, improving the movement stability of the support bottom plate.

[0017] Preferably, one end of each of the two sets of the second gears close to each other penetrates through the linkage chamber and extends into the test chamber, and meshes with the first gear.

[0018] By adopting the above technical solution, the rotation of the first gear can drive the rotation of the two sets of third gears, and further drive the rotation of the screw and the second gear.

[0019] Preferably, the outer thread directions of the left and right two sets of the screws are opposite.

[0020] By adopting the above technical solution, the connecting pieces on the outer sides of the left and right two sets of the screws can move up and down synchronously, ensuring the synchronous movement of the two support bottom plates.

[0021] Preferably, the rear ends of the connecting pieces are all circular rings, and internal threads are provided on the inner sides of the circular rings at the rear ends of the two sets of the connecting pieces corresponding to the screws.

[0022] By adopting the above technical solution, the rotation of the screw can drive the connecting piece to move up and down.

[0023] Preferably, the top surface of the support bottom plate is provided with no less than two sets of card slots, and the bottom end is provided with a support plate.

[0024] By adopting the above technical solution, the card slots on the top surface of the support bottom plate can be used to support the test plate, and the inclination angle of the test plate on the support bottom plate can be adjusted.

[0025] Compared with the prior art, the beneficial effects of the present invention are as follows: 1. In the present invention, through the test box provided at the top end of the base, a set of placement mechanisms are connected to both the left and right ends in the test box. The placement mechanism includes components such as a back plate, a rotation groove, a turntable, and a first drive motor. With mutual cooperation, two test plates can be placed simultaneously to conduct batch or control tests, which can expand the test effect; 2. In the present invention, through the adjustment mechanism provided between the two back plates, the adjustment mechanism includes components such as a rotating shaft, a first gear, a second drive motor, and a linkage mechanism. With mutual cooperation, the two linkage mechanisms can be driven to move simultaneously through the first gear, ensuring the stability of the test and avoiding deviation; 3. In the present invention, through the linkage mechanism installed in the back plate, the linkage mechanism includes components such as a support bottom plate, a connecting piece, a linkage chamber, a screw, a second gear, a third gear, and a guide rod. With mutual cooperation, the support bottom plate can be driven to move up and down by the screw and the connecting piece, so as to adjust the height position of the test plate in the test box to make it in a suitable position, ensuring sufficient irradiation of ultraviolet rays. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 is a schematic structural diagram of the present invention; Figure 2 is a right-side internal structural diagram of the test box of the present invention; Figure 3 Schematic front view of the interior of the test chamber of the present invention; Figure 4 Schematic top view of the interior of the back panel of the present invention; Figure 5 Schematic partial connection structure diagram of the screw of the present invention; Figure 6 Schematic diagram of the support bottom plate structure of the present invention.

[0027] In the figure: base - 1, test chamber - 2, placement mechanism - 3, adjustment mechanism - 4, test cavity - 21, ultraviolet lamp - 22, opening - 23, cover plate - 24, back panel - 31, rotating groove - 32, turntable - 33, drive motor 1 - 34, back groove - 311, convex rod - 331, rotating shaft - 41, gear 1 - 42, drive motor 2 - 43, linkage mechanism - 44, support bottom plate - 441, connecting piece - 442, linkage chamber - 443, screw - 444, gear 2 - 445, gear 3 - 446, guide rod - 447. Detailed implementation manners

[0028] In order to further explain the technical solution of the present invention, the following will be elaborated in detail through specific embodiments.

[0029] Please refer to Figure 1 , the present invention provides a test device for detecting the ultraviolet aging resistance of a coating, including a base 1. A test chamber 2 is fixedly connected to the top end of the base 1. A set of placement mechanisms 3 are installed at both the left and right ends inside the test chamber 2, and a set of adjustment mechanisms 4 are provided between the two sets of placement mechanisms 3.

[0030] Specifically, test plates can be placed through the placement mechanism 3, and the height position of the test plates inside the test chamber 2 can be adjusted by the adjustment mechanism 4.

[0031] Please refer to Figures 1 - 3 , a test cavity 21 is provided inside the test chamber 2. At least two sets of ultraviolet lamps 22 are installed at the front end inside the test cavity 21, which can irradiate the coating on the surface of the test plates. Openings 23 are provided at both the left and right ends of the test cavity 21. A set of cover plates 24 are hinged to the rear ends outside the two sets of openings 23. The cover plates 24 can cover the openings 23 by rotation to close the test cavity 21 and prevent external factors from affecting the test results.

[0032] Specifically, two sets of test plates can be placed into the test chamber 2 through the two sets of openings 23, and the ultraviolet aging resistance test can be carried out by the ultraviolet lamps 22 at the front end inside the test cavity 21. A control test under the same environment can be carried out to expand the test effect on different coatings.

[0033] Please refer to Figures 2 - 3, the components of the two placement mechanisms 3 are the same. The placement mechanism 3 includes a back plate 31, a rotating groove 32, a turntable 33, and a first driving motor 34. A set of back plates 31 are slidably connected to the left and right ends in the test chamber 21, and a set of back grooves 311 are opened at positions where the rear ends of the two back plates 31 are close to each other. A set of circular rotating grooves 32 are opened at positions corresponding to the two back plates 31 at the rear end in the test chamber 21. A set of turntables 33 are rotatably connected in the rotating grooves 32. A set of first driving motors 34 are installed at the left and right rear ends of the test box 2 corresponding to the two turntables 33. The front ends of the driving shafts of the first driving motors 34 penetrate and extend to be fixedly connected to the middle rear ends of the turntables 33. The rotation of the driving shafts of the first driving motors 34 can drive the turntables 33 to rotate. Among them, a set of convex rods 331 are fixedly connected to the front ends of the two turntables 33. The front ends of the convex rods 331 can extend into the back grooves 311. The rotation of the turntables 33 can push the back grooves 311 and the back plates 31 to move left and right in the test chamber 21 through the convex rods 331.

[0034] Specifically, the first driving motor 34 can drive the turntable 33 to rotate, and then through the cooperation of the convex rod 331 and the back groove 311, drive the back plate 31 to move left and right, and the back plate 31 can be moved to the outer end of the test box 2 or retracted into the test box 2, which is convenient for placing or taking out test plates.

[0035] Please refer to Figures 3 - 4 , the adjusting mechanism 4 includes a rotating shaft 41, a first gear 42, a second driving motor 43, and a linkage mechanism 44. A set of rotating shafts 41 are rotatably connected to the middle end in the test chamber 21. A set of first gears 42 are fixedly connected to the outer top ends of the rotating shafts 41. A set of second driving motors 43 are installed at the positions corresponding to the rotating shafts 41 at the top of the test box 2. The bottom ends of the driving shafts of the second driving motors 43 penetrate and extend into the test chamber 21 to be fixedly connected to the top ends of the rotating shafts 41, which can drive the rotating shafts 41 to rotate. And a linkage mechanism 44 is installed in both of the two back plates 31. Among them, the frontmost end of the first gear 42 is located at the rear of the front end face of the back plate 31, which is convenient for putting large test plates into the test box 2 and avoiding the influence on large test plates when the first gear 42 moves.

[0036] Specifically, the second driving motor 43 can drive the rotating shaft 41 and the first gear 42 to rotate, and drive the linkage mechanism 44 to move through the linkage of the first gear 42.

[0037] Please refer to Figures 4 - 6, the components of the two sets of linkage mechanisms 44 are all the same. The linkage mechanism 44 includes a support base plate 441, a connecting piece 442, a linkage chamber 443, a screw rod 444, a second gear 445, a third gear 446 and a guide rod 447. A set of support base plates 441 are provided at the front ends of the back plates 31. There are no less than two sets of card slots on the top surface of the support base plate 441, and a triangular support plate is fixedly connected to the bottom end. The card slots on the top surface of the support base plate 441 can be used to support the test plate and can adjust the inclination angle of the test plate on the support base plate 441. The rear end of the triangular support plate can contact the front end of the back plate 31 to realize the support and reinforcement of the support base plate 441. A set of connecting pieces 442 are fixedly connected to the rear left and right ends of the support base plate 441, and the rear ends of the connecting pieces 442 are all circular rings. Linkage chambers 443 corresponding to the connecting pieces 442 are provided at the front ends of the two back plates 31. A set of screw rods 444 are rotatably connected in the two linkage chambers 443 close to the rotating shaft 41. A set of second gears 445 are fixedly connected to the outer tops of the two rotating shafts 41, and one ends of the two second gears 445 close to each other are engaged with a set of third gears 446. Further, one ends of the two second gears 445 close to each other penetrate through the linkage chamber 443 and extend into the test chamber 21 to be engaged with the first gear 42. After the two back plates 31 are completely retracted into the test box 2, the first gear 42 and the third gear 446 are in contact and engaged with each other. The rotation of the first gear 42 can drive the screw rod 444 and the second gear 445 to rotate through the third gear 446, and a set of guide rods 447 are fixedly connected in the other two linkage chambers 443.

[0038] Specifically, the rotation of the first gear 42 drives the screw rod 444 and the second gear 445 to rotate through the third gear 446, and drives the support base plate 441 to move up and down through the connecting piece 442. Among them, internal threads are processed on the inner sides of the circular rings at the rear ends of the two connecting pieces 442 corresponding to the screw rod 444. The rotation of the screw rod 444 can drive the connecting piece 442 to move up and down. The thread directions on the outer sides of the left and right screw rods 444 are opposite, so that the connecting pieces 442 on the outer sides of the left and right screw rods 444 can move up and down synchronously, ensuring the synchronous movement of the two support base plates 441. The other set of connecting pieces 442 can move along the guide rod 447 to improve the movement stability of the support base plate 441.

[0039] The present invention provides a test device for detecting the anti-ultraviolet aging of a coating. Through a test chamber 2 provided at the top of a base 1, a set of placement mechanisms 3 are connected to both the left and right ends inside the test chamber 2. The placement mechanism 3 includes components such as a back plate 31, a rotating groove 32, a turntable 33, and a first driving motor 34. With their mutual cooperation, two groups of test plates can be placed simultaneously to conduct batch or control tests, which can expand the test effect. Through an adjustment mechanism 4 provided between the two back plates 31, the adjustment mechanism 4 includes components such as a rotating shaft 41, a first gear 42, a second driving motor 43, and a linkage mechanism 44. With their mutual cooperation, the two linkage mechanisms 44 can be driven to move simultaneously through the first gear 42, ensuring the stability of the test and avoiding deviations. Through the linkage mechanism 44 installed inside the back plate 31, the linkage mechanism 44 includes components such as a support bottom plate 441, a connecting piece 442, a linkage chamber 443, a screw 444, a second gear 445, a third gear 446, and a guide rod 447. With their mutual cooperation, the support bottom plate 441 can be driven to move up and down by the screw 444 and the connecting piece 442, thereby adjusting the height position of the test plate inside the test chamber 2 to make it in a suitable position and ensuring sufficient irradiation of ultraviolet rays.

[0040] The foregoing are only preferred examples of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. A test device for detecting the anti-ultraviolet aging of a coating, characterized in that: It includes a base (1), the top end of the base (1) is connected with a test chamber (2), a set of placement mechanisms (3) are arranged at both the left and right ends inside the test chamber (2), and a set of adjustment mechanisms (4) are arranged between the two sets of placement mechanisms (3); A test cavity (21) is arranged inside the test chamber (2), not less than two ultraviolet lamps (22) are connected to the front end inside the test cavity (21), openings (23) are formed at both the left and right ends of the test cavity (21), and a set of cover plates (24) are arranged at the rear ends outside the two openings (23).

2. The test device for detecting the anti-ultraviolet aging of a coating according to claim 1, wherein: The components of the two sets of placement mechanisms (3) are the same. The placement mechanism (3) includes a back plate (31), a rotation groove (32), a turntable (33) and a first driving motor (34). A set of back plates (31) are arranged at both the left and right ends inside the test cavity (21), a set of rotation grooves (32) are arranged at the rear end inside the test cavity (21) corresponding to the two sets of back plates (31), a set of turntables (33) are arranged inside the rotation grooves (32), a set of first driving motors (34) are arranged at the rear left and right ends of the test chamber (2) corresponding to the two sets of turntables (33), and the front ends of the driving shafts of the first driving motors (34) all penetrate and extend to be connected with the middle rear ends of the turntables (33).

3. The test device for detecting the anti-ultraviolet aging of a coating according to claim 2, wherein: A set of back grooves (311) are arranged at the positions where the rear ends of the two back plates (31) are close to each other.

4. The test device for detecting the anti-ultraviolet aging of a coating according to claim 3, wherein: A set of convex rods (331) are arranged at the front ends of the two turntables (33), and the front ends of the convex rods (331) can extend into the back grooves (311).

5. The test device for detecting the anti-ultraviolet aging of a coating according to claim 2, characterized in that: The adjustment mechanism (4) includes a rotating shaft (41), a first gear (42), a second driving motor (43) and a linkage mechanism (44). A set of rotating shafts (41) are connected to the middle end inside the test cavity (21), a set of first gears (42) are arranged at the outer top ends of the rotating shafts (41), a set of second driving motors (43) are arranged at the top of the test chamber (2) corresponding to the positions of the rotating shafts (41), the bottom ends of the driving shafts of the second driving motors (43) penetrate and extend into the test cavity (21) to be connected with the top ends of the rotating shafts (41), and a linkage mechanism (44) is arranged inside each of the two back plates (31).

6. The test device for detecting the anti-ultraviolet aging of a coating according to claim 5, characterized in that: The components of the two sets of linkage mechanisms (44) are the same. The linkage mechanism (44) includes a support bottom plate (441), a connecting piece (442), a linkage chamber (443), a screw rod (444), a second gear (445), a third gear (446) and a guide rod (447). A set of support bottom plates (441) are arranged at the front ends of the back plates (31), a set of connecting pieces (442) are connected to the rear left and right ends of the support bottom plates (441), a set of linkage chambers (443) corresponding to the connecting pieces (442) are arranged at the front ends of the two back plates (31), a set of screw rods (444) are arranged inside the two linkage chambers (443) close to the rotating shaft (41), a set of second gears (445) are arranged at the outer top ends of the two rotating shafts (41), and a set of third gears (446) are connected to the ends of the two second gears (445) close to each other. A set of guide rods (447) are arranged inside the other two linkage chambers (443).

7. The test device for detecting the anti-ultraviolet aging of a coating according to claim 6, characterized in that: One end of each of the two groups of the second gears (445) close to each other penetrates through the linkage chamber (443) and extends into the test chamber (21), and meshes with the first gear (42).

8. The test device for detecting the anti-ultraviolet aging of a coating according to claim 6, characterized in that: The outer thread directions of the left and right groups of the screw rods (444) are opposite.

9. The test device for detecting the anti-ultraviolet aging of a coating according to claim 8, characterized in that: The rear ends of the connecting pieces (442) are all circular rings, and internal threads are provided on the inner sides of the circular rings at the rear ends of the two groups of the connecting pieces (442) corresponding to the screw rods (444).

10. The test device for detecting the anti-ultraviolet aging of a coating according to claim 6, wherein: The top surface of the support bottom plate (441) is provided with no less than two groups of card slots, and a support plate is provided at the bottom end.