Polymer cable surface defect detection device and detection method thereof

By designing a surface defect detection device for polymer cables, dust is cleaned with brush rollers, scrapers, wire brushes and other components, and combined with the shaking of the cable, the problem of dust affecting detection is solved and more efficient defect detection is achieved.

CN120294264AInactive Publication Date: 2025-07-11JIANGSU XINGYAO ROPE IND CO LTD
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Patent Information

Application Number
CN202510508515.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-22
Publication Date
2025-07-11
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

During the detection process of existing cable surface defect detection devices, dust adhesion affects the detection results, resulting in poor detection results.

Method used

A polymer cable surface defect detection device is designed, including a cleaning mechanism, a shaking mechanism and an anti-reflection mechanism. The cable is cleaned and polished through brush rollers, scrapers, wire brushes and other components, and combined with up and down, left and right shaking, it improves the dust cleaning effect and enhances the contrast of defects.

Benefits of technology

Effectively remove dust from the cable surface, improve the recognition ability of the detection equipment, enhance the contrast between defects and background, and improve the detection effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of cable defect detection, and discloses a macromolecular cable surface defect detection device which comprises a detection table, the top of the detection table is fixedly connected with a first fixing plate and a second fixing plate, and when a cable is wound, dust on the outer wall of the cable can be cleaned through rotation of brushes on the upper side and the lower side; dust may cover real surface defects, the defects can be recognized by detection equipment more easily after cleaning, detection is facilitated, the detection effect is improved, dust can be more effectively cleaned by continuously adjusting the contact depth of a scraper blade and a brush roller, the dust cleaning effect is better, and the detection efficiency is improved. The scraping plate is adjusted in a reciprocating mode so that the scraping plate can be prevented from making contact with bristles at the same position all the time, local abrasion is reduced, dust on the scraping plate can be pushed to fall down through axial movement of the push plate, the situation that the cleaning effect on the cable is affected due to dust accumulation at the top of the scraping plate is avoided, and therefore the detection effect on the cable is prevented from being affected.
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Description

Technical Field

[0001] The present invention relates to the technical field of cable detection, and specifically to a device and method for detecting surface defects of polymer cables. Background Art

[0002] Cables play an important role in the national economy and are widely used both in military and civilian applications. After long-term use, due to wear and other reasons, quality problems such as aging and damage of the insulating skin are likely to occur, so safety detection is required.

[0003] For example, the patent with publication number CN113820275A discloses a new type of device and method for detecting surface defects of cables, including a fixed frame, a first winding component, a second winding component and a detection component. The first winding component, the second winding component and the detection component are all arranged on the fixed frame. The detection component is arranged between the first winding component and the second winding component. Both ends of the cable to be detected are respectively arranged on the first winding component and the second winding component. The detection component detects the cable segment between the first winding component and the second winding component. By setting the first winding component and the second winding component, the cable to be detected is placed between the two winding components, which is convenient for positioning and placing the cable to be detected. By setting the detection component between the first winding component and the second winding component, it is convenient to rotate the detector, so that the cable to be detected can be detected comprehensively. This setting is simple and convenient to operate, and the detection is comprehensive, which is beneficial to the actual detection.

[0004] During the process of winding the cable and detecting the surface defects of the cable, dust will adhere to the outer wall of the cable during the defect detection process. The adhered dust will affect the detection result, so it is necessary to clean the dust to avoid excessive dust affecting the detection result of the cable surface. Summary of the Invention

[0005] The technical problem to be solved by the present invention is to provide a device and method for detecting surface defects of polymer cables in view of the above-mentioned deficiencies in the prior art.

[0006] To solve the above technical problems, the technical solution adopted by the present invention is: a surface defect detection device for a polymer cable, including a detection table. A first fixed plate and a second fixed plate are fixedly connected to the top of the detection table. Two first vertical plates and second vertical plates are fixedly connected to the top of the detection table. A winding roller is rotatably connected between the two first vertical plates, and an unwinding roller is rotatably connected between the two second vertical plates. A fixed ring is fixedly connected to the top of the detection table. A number of detectors are arranged in a circular pattern inside the fixed ring. The cable passes through the inside of the fixed ring, and the cable can be defect-detected by the number of detectors. A stabilizing ring is fixedly connected to the top of the detection table, and the stabilizing ring is provided to maintain the stability of the cable. A cleaning mechanism is arranged on the front surface of the first fixed plate. The cleaning mechanism includes a motor. The motor is fixedly connected to the back of the second fixed plate. The output end of the motor is fixedly connected to a first rotating rod through a coupling. The first rotating rod movably passes through the second fixed plate and extends towards its front surface. A first gear is fixedly connected to the outer wall of the first rotating rod. A brush roller is fixedly connected to the outer wall of the first rotating rod. The number of the first rotating rod, the first gear, and the brush roller is two, and the two first gears are meshed with each other. The two brush rollers are provided to clean the dust inside the cable.

[0007] Preferably, the first rotating rod movably passes through the first fixed plate and extends outwards. A first connecting rod is fixedly connected to the extending end of the first rotating rod. A second connecting rod is rotatably connected to the front surface of the first connecting rod. One end of the second connecting rod is rotatably connected to a connecting plate. A scraper is fixedly connected to the right side of the connecting plate. When the first rotating rod rotates, it drives the first connecting rod and the second connecting rod to rotate, so as to drive the scraper on the left side of the connecting plate to move horizontally back and forth. The dust on the brush roller can be scraped and cleaned by the scraper, so as to prevent the cleaning effect from being affected due to excessive dust. The horizontal reciprocating movement of the scraper can continuously adjust the contact depth with the brush roller. For dust with strong viscosity, increasing the contact depth can more effectively remove it. For loose dust, reducing the contact depth can meet the requirements. And the reciprocating adjustment can prevent the scraper from always contacting the bristles at the same position, reducing local wear.

[0008] Preferably, a third vertical plate is fixedly connected to the bottom of the connecting plate. A limiting rod is fixedly connected to the left side of the third vertical plate. The first fixed plate is sleeved on the outer wall of the limiting rod. The limiting rod is provided to limit the connecting plate, so that the connecting plate always maintains horizontal movement.

[0009] Preferably, a reciprocating wire groove is formed in the outer wall of the first rotating rod. A wire sleeve is threadedly connected to the outer wall of the reciprocating wire groove. A folding rod is fixedly connected to the right side of the wire sleeve. One end of the folding rod is a telescopic end, and the other end of the folding rod is fixedly connected to a push plate. The push plate is slidably connected to the left side of the connecting plate. A limiting plate is fixedly connected to the back of the first fixing plate. The wire sleeve is slidably connected to the bottom of the limiting plate. The longitudinal movement of the wire sleeve can drive the longitudinal movement of the folding rod, so as to drive the push plate to move longitudinally through the folding rod. The movement of the push plate can push the dust on the scraper to fall, preventing the dust from accumulating on the top of the scraper and affecting the cleaning effect.

[0010] Preferably, a shaking mechanism is arranged on the front surface of the first fixing plate. The shaking mechanism includes a sleeve plate fixedly connected to the front surface of the second connecting rod. A fourth fixing plate is fixedly connected to the front surface of the first fixing plate. A movable rod movably penetrates through the inside of the fourth fixing plate. A rotating wheel is fixedly connected to the bottom of the movable rod. The rotating wheel is sleeved on the outer wall of the sleeve plate. An L-shaped rod is fixedly connected to the bottom of the rotating wheel. One end of the L-shaped rod is fixedly connected to a square frame. A cable passes through the inside of the square frame. The square frame is provided to drive the cable to shake up and down, so as to promote the fall of dust.

[0011] Preferably, a chute is formed in the top of the square frame. A slider is slidably connected to the inside of the chute. A moving plate is fixedly connected to the bottom of the slider. A support rod is hinged to the top of the slider. A third fixing plate is fixedly connected to the back of the first fixing plate. The support rod is hinged to the bottom of the third fixing plate. When the square frame moves up and down, the slider will be squeezed to move left and right inside the chute under the action of the support rod, so as to drive the moving plate at the bottom of the slider to move left and right. The left and right movement of the moving plate can drive the cable to shake left and right, so as to promote the fall of dust.

[0012] Preferably, an anti-reflection mechanism is arranged on the back of the first fixing plate. The anti-reflection mechanism includes a connecting rod. A rack is fixedly connected to the left side of the connecting rod. Two second rotating rods movably penetrate through the inside of the first fixing plate. Second gears are fixedly connected to the outer walls of the two second rotating rods. The second gears are meshed with the rack. A rectangular shaft is fixedly connected to the back of the second rotating rod. A wire brush is movably sleeved on the outer wall of the rectangular shaft. The up and down movement of the L-shaped rod drives the rack on the left side of the connecting rod to move up and down, so as to drive the second gear to rotate forward and backward, thereby driving the second rotating rod to rotate, so as to drive the upper and lower wire brushes to rotate forward and backward, thereby polishing the cable. After polishing, the reflection on the surface of the cable is reduced, and the contrast between the defect and the background is more obvious, which is convenient for the optical detection device to identify.

[0013] Preferably, a first wire groove is formed in the outer wall of the second rotating rod. A fixing rod is fixedly connected to the back of the first fixing plate. A sliding sleeve is movably sleeved on the outer wall of the fixing rod. A vertical rod is fixedly connected to the bottom of the sliding sleeve. The first wire groove is sleeved on the outer wall of the vertical rod. A push rod is fixedly connected to the top of the sliding sleeve. One end of the push rod is rotatably connected to the front of the wire brush through a bearing. By rotating the second rotating rod forward and backward, the first wire groove can be driven to rotate, thereby driving the vertical rod to move back and forth. The vertical rod drives the sliding sleeve to move on the outer wall of the fixing rod, so that the push rod can be driven to move axially, and then the wire brush can be driven to move axially. In this way, the polishing of the cable can be made more uniform and the polishing effect is better, thereby improving the detection effect.

[0014] A detection method for a surface defect detection device of a polymer cable, comprising the steps of: S1. Fix one end of the cable to the unwinding roller and the other end to the winding roller, and wind the cable. S2. The cable is polished by the wire brushes on the upper and lower sides to avoid the influence of luster on the detection effect. S3. The cable passes through the brush rollers on the upper and lower sides to clean the dust and impurities on the outer wall of the cable. The up and down movement of the square frame and the movement of the moving plate inside it drive the cable to shake, so as to promote the falling of dust. S4. The cable finally passes through the inside of the fixing ring, and the detector inside it detects the defects of the cable.

[0015] The present invention adopts the above technical solutions, which can bring the following beneficial effects: 1. For the surface defect detection device and its detection method of the polymer cable, when the cable is wound, the dust on the outer wall of the cable can be cleaned by the rotation of the brushes on the upper and lower sides. Dust may cover real surface defects. After cleaning, these defects are more easily recognized by the detection equipment, which is beneficial for detection and improves the detection effect. And by continuously adjusting the contact depth between the scraping plate and the brush roller, the dust can be cleaned more effectively, and the cleaning effect of the dust is better. Reciprocally adjusting the scraping plate can prevent the scraping plate from always contacting the bristles at the same position, reducing local wear. The axial movement of the push plate can push the dust on the scraping plate to fall, avoiding the dust accumulating on the top of the scraping plate and affecting the cleaning effect of the cable, thereby avoiding affecting the detection effect of the cable.

[0016] 2. For the surface defect detection device and its detection method of the polymer cable, the up and down movement of the square frame can drive the cable inside it to shake up and down and left and right. By shaking the cable up and down and left and right, the coverage rate of dust cleaning can be significantly improved, the cleaning effect can be enhanced, the wear of cleaning tools can be reduced, and the cleaning consistency can be improved.

[0017] 3. For the surface defect detection device and its detection method of a polymer cable, lubricant is added to the cable, which will cause reflection. By rotating the upper and lower wire brushes, the cable can be polished. After polishing, the reflection on the cable surface is reduced, and the contrast between the defect and the background becomes more obvious, facilitating the identification by the optical detection device. Moreover, the axial movement of the cable driven by the push rod can drive the wire brush to move axially, so that the polishing of the cable is more uniform and the polishing effect is better, thus improving the detection effect.

[0018] 4. For the surface defect detection device and its detection method of a polymer cable, by shaking the cable up, down, left and right, the dust and waste chips generated by polishing can be shaken off, so as to prevent the dust and waste chips from sticking to the outer wall of the cable and affecting the detection effect of the cable, thereby improving the detection effect of the cable defects. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 Front view of the structure of the present invention; Figure 2 Side view of the structure of the present invention; Figure 3 First cross-sectional view of the structure of the present invention; Figure 4 Enlarged view of part A of the structure of the present invention; Figure 5 Second cross-sectional view of the structure of the present invention; Figure 6 Enlarged view of part B of the structure of the present invention; Figure 7 Third cross-sectional view of the structure of the present invention; Figure 8 Enlarged view of part C of the structure of the present invention.

[0020] In the figure: 1, detection table; 2, first fixed plate; 3, second fixed plate; 411, first vertical plate; 412, winding roller; 413, second vertical plate; 414, unwinding roller; 5, fixing ring; 6, detector; 7, cleaning mechanism; 711, motor; 712, first rotating rod; 713, first gear; 714, brush roller; 715, reciprocating wire groove; 716, wire sleeve; 717, first connecting rod; 718, second connecting rod; 719, connecting plate; 720, scraper; 721, folded rod; 722, push plate; 723, third vertical plate; 724, limiting rod; 725, limiting plate; 8, shaking mechanism; 811, sleeve plate; 812, rotating wheel; 813, L-shaped rod; 814, square frame; 815, chute; 816, slider; 817, moving plate; 818, support rod; 819, third fixed plate; 820, fourth fixed plate; 821, movable rod; 9, anti-reflection mechanism; 911, connecting rod; 912, rack; 913, second rotating rod; 914, second gear; 915, rectangular shaft; 916, wire brush; 917, first wire groove; 918, fixed rod; 919, sliding sleeve; 920, vertical rod; 921, push rod; 10, stabilizing ring. Specific implementation manners

[0021] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0022] Please refer to Figure 1-8, an embodiment of the present invention is: a device and method for detecting surface defects of a polymer cable, including a detection table 1. A first fixed plate 2 and a second fixed plate 3 are fixedly connected to the top of the detection table 1. Two first vertical plates 411 and a second vertical plate 413 are fixedly connected to the top of the detection table 1. A winding roller 412 is rotatably connected between the two first vertical plates 411, and a pay-off roller 414 is rotatably connected between the two second vertical plates 413. A fixed ring 5 is fixedly connected to the top of the detection table 1. A number of detectors 6 are arranged in a circular pattern inside the fixed ring 5. The cable passes through the inside of the fixed ring 5, and the cable can be defect-detected by the number of detectors 6. A cleaning mechanism 7 is arranged on the front of the first fixed plate 2. The cleaning mechanism 7 includes a motor 711. The motor 711 is fixedly connected to the back of the second fixed plate 3. The output end of the motor 711 is fixedly connected to a first rotating rod 712 through a coupling. The first rotating rod 712 movably passes through the second fixed plate 3 and extends towards its front. A first gear 713 is fixedly connected to the outer wall of the first rotating rod 712. A brush roller 714 is fixedly connected to the outer wall of the first rotating rod 712. The number of the first rotating rod 712, the first gear 713, and the brush roller 714 is two, and the two first gears 713 mesh with each other. Arranging two brush rollers 714 can clean the dust inside the cable. The first rotating rod 712 movably passes through the first fixed plate 2 and extends outwards. The extended end of the first rotating rod 712 is fixedly connected to a first connecting rod 717. The front of the first connecting rod 717 is rotatably connected to a second connecting rod 718. One end of the second connecting rod 718 is rotatably connected to a connecting plate 719. A scraping plate 720 is fixedly connected to the right side of the connecting plate 719. When the first rotating rod 712 rotates, it drives the first connecting rod 717 and the second connecting rod 718 to rotate, so as to drive the scraping plate 720 on the left side of the connecting plate 719 to move horizontally back and forth. The dust on the brush roller 714 can be scraped and cleaned by the scraping plate 720, so as to avoid the influence on the cleaning effect caused by too much dust. The horizontal reciprocating movement of the scraping plate 720 can continuously adjust the contact depth with the brush roller 714. For dust with strong viscosity, increasing the contact depth can more effectively remove it. For loose dust, reducing the contact depth can meet the requirements, which can improve the effect of cleaning the dust on the brush roller 714. And the reciprocating adjustment can prevent the scraping plate 720 from always contacting the bristles at the same position, reducing local wear. A third vertical plate 723 is fixedly connected to the bottom of the connecting plate 719. A limiting rod 724 is fixedly connected to the left side of the third vertical plate 723. The first fixed plate 2 is sleeved on the outer wall of the limiting rod 724. Arranging the limiting rod 724 can limit the connecting plate 719, so that the connecting plate 719 always moves horizontally. A reciprocating thread groove 715 is opened on the outer wall of the first rotating rod 712. A thread sleeve 716 is threadedly connected to the outer wall of the reciprocating thread groove 715. A folding rod 721 is fixedly connected to the right side of the thread sleeve 716. One end of the folding rod 721 is a telescopic end. The other end of the folding rod 721 is fixedly connected to a pushing plate 722. The pushing plate 722 is slidably connected to the left side of the connecting plate 719.A limiting plate 725 is fixedly connected to the back of the first fixing plate 2. A wire sleeve 716 is slidably connected to the bottom of the limiting plate 725. The longitudinal movement of the wire sleeve 716 can drive the folding rod 721 to move longitudinally, thereby driving the push plate 722 to move longitudinally through the folding rod 721. The movement of the push plate 722 can push the dust on the scraper 720 to fall, preventing dust from accumulating on the top of the scraper 720 and affecting the cleaning effect.

[0023] Working principle: One end of the cable is fixedly connected to the unwinding roller 414, and the other end is fixedly connected to the winding roller 412, and the cable is wound. The cable passes through the inside of the upper and lower wire brushes 916, the square frame 814, the brush roller 714, the stabilizing ring 10, and the fixing ring 5 in sequence. First, the motor 711 is started. The motor 711 drives the first rotating rod 712 to rotate. The first rotating rod 712 drives the first gear 713 to rotate. The rotation of the two first gears 713 drives the two first rotating rods 712 to rotate, thereby driving the two brush rollers 714 to rotate to clean the outer wall of the cable. When the first rotating rod 712 rotates, it drives the first connecting rod 717 and the second connecting rod 718 to rotate, thereby driving the scraper 720 on the left side of the connecting plate 719 to move horizontally back and forth. The dust on the brush roller 714 can be scraped and cleaned by the scraper 720 to prevent excessive dust from affecting the cleaning effect. The horizontal reciprocating movement of the scraper 720 can continuously adjust the contact depth with the brush roller 714. For dust with strong viscosity, increasing the contact depth can more effectively remove it. For loose dust, reducing the contact depth can meet the requirements, which can improve the effect of cleaning the dust on the brush roller 714. And the reciprocating adjustment can prevent the scraper 720 from always contacting the bristles at the same position, reducing local wear. When the first rotating rod 712 rotates, it drives the reciprocating wire groove 715 to rotate. When the reciprocating wire groove 715 rotates, it drives the wire sleeve 716 to move longitudinally. The longitudinal movement of the wire sleeve 716 can drive the folding rod 721 to move longitudinally, thereby driving the push plate 722 to move longitudinally through the folding rod 721. The movement of the push plate 722 can push the dust on the scraper 720 to fall, preventing dust from accumulating on the top of the scraper 720 and affecting the cleaning effect. When the cable passes through the detector 6 of the fixing ring 5, the surface defects of the cable can be detected.

[0024] Please refer to Figure 1-8, on the basis of the above embodiments, in another embodiment of the present invention, a shaking mechanism 8 is arranged on the front surface of the first fixing plate 2. The shaking mechanism 8 includes a sleeve plate 811 which is fixedly connected to the front surface of the second connecting rod 718. A fourth fixing plate 820 is fixedly connected to the front surface of the first fixing plate 2. A movable rod 821 movably penetrates through the interior of the fourth fixing plate 820. A runner 812 is fixedly connected to the bottom of the movable rod 821. The runner 812 is sleeved on the outer wall of the sleeve plate 811. An L-shaped rod 813 is fixedly connected to the bottom of the runner 812. One end of the L-shaped rod 813 is fixedly connected to a square frame 814. The cable passes through the interior of the square frame 814. The square frame 814 is provided for driving the cable to shake up and down, so as to promote the dust to fall off. A chute 815 is opened at the top of the square frame 814. A slider 816 is slidably connected to the interior of the chute 815. A moving plate 817 is fixedly connected to the bottom of the slider 816. A support rod 818 is hinged to the top of the slider 816. A third fixing plate 819 is fixedly connected to the back of the first fixing plate 2. The support rod 818 is hinged to the bottom of the third fixing plate 819. When the square frame 814 moves up and down, the slider 816 will be squeezed under the action of the support rod 818 to move left and right inside the chute 815, so as to drive the moving plate 817 at the bottom of the slider 816 to move left and right. Through the left and right movement of the moving plate 817, the cable can be driven to shake left and right, so as to promote the dust to fall off.

[0025] Working principle: When the second connecting rod 718 rotates, it will drive the sleeve plate 811 to move up and down. Through the up and down movement of the sleeve plate 811, the runner 812 sleeved on its outer wall can be driven to move up and down, thereby driving the L-shaped rod 813 to move up and down. Through the up and down movement of the L-shaped rod 813, the square frame 814 will be driven to move up and down. When the square frame 814 moves up and down, the slider 816 will be squeezed under the action of the support rod 818 to move left and right inside the chute 815, so as to drive the moving plate 817 at the bottom of the slider 816 to move left and right. Through the left and right movement of the moving plate 817, the cable can be driven to shake left and right, so as to promote the dust to fall off. By shaking the cable up and down and left and right, the coverage rate of dust cleaning can be significantly improved, the cleaning effect can be enhanced, the wear of cleaning tools can be reduced, and the cleaning consistency can be improved.

[0026] Please refer to Figure 1-8, on the basis of the above embodiments, in another embodiment of the present invention, an anti-reflection mechanism 9 is provided on the back of the first fixing plate 2. The anti-reflection mechanism 9 includes a connecting rod 911. A rack 912 is fixedly connected to the left side of the connecting rod 911. Two second rotating rods 913 are movably penetrated through the inside of the first fixing plate 2. Second gears 914 are fixedly connected to the outer walls of the two second rotating rods 913. The second gears 914 are meshed with the rack 912. A rectangular shaft 915 is fixedly connected to the back of the second rotating rod 913. A wire brush 916 is movably sleeved on the outer wall of the rectangular shaft 915. By moving the L-shaped rod 813 up and down, the rack 912 on the left side of the connecting rod 911 is driven to move up and down, thereby driving the second gear 914 to rotate forward and backward, thereby driving the second rotating rod 913 to rotate, so as to drive the upper and lower wire brushes 916 to rotate forward and backward, thereby grinding the cable. After grinding, the reflection on the surface of the cable is reduced, and the contrast between the defect and the background is more obvious, which is convenient for the optical detection device to identify. A first thread groove 917 is opened on the outer wall of the second rotating rod 913. A fixing rod 918 is fixedly connected to the back of the first fixing plate 2. A sliding sleeve 919 is movably sleeved on the outer wall of the fixing rod 918. A vertical rod 920 is fixedly connected to the bottom of the sliding sleeve 919. The first thread groove 917 is sleeved on the outer wall of the vertical rod 920. A push rod 921 is fixedly connected to the top of the sliding sleeve 919. One end of the push rod 921 is rotatably connected to the front of the wire brush 916 through a bearing. By the forward and reverse rotation of the second rotating rod 913, the first thread groove 917 can be driven to rotate, thereby driving the vertical rod 920 to move back and forth. The vertical rod 920 drives the sliding sleeve 919 to move on the outer wall of the fixing rod 918, thereby driving the push rod 921 to move axially, thereby driving the wire brush 916 to move axially, so that the grinding of the cable can be more uniform, and the grinding effect is better, thereby improving the detection effect.

[0027] Working principle: By moving the L-shaped rod 813 up and down, the rack 912 on the left side of the connecting rod 911 is driven to move up and down, thereby driving the second gear 914 to rotate forward and backward, thereby driving the second rotating rod 913 to rotate, so as to drive the upper and lower wire brushes 916 to rotate forward and backward, thereby grinding the cable. After grinding, the reflection on the surface of the cable is reduced, and the contrast between the defect and the background is more obvious, which is convenient for the optical detection device to identify. By the forward and reverse rotation of the second rotating rod 913, the first thread groove 917 can be driven to rotate, thereby driving the vertical rod 920 to move back and forth. The vertical rod 920 drives the sliding sleeve 919 to move on the outer wall of the fixing rod 918, thereby driving the push rod 921 to move axially, thereby driving the wire brush 916 to move axially, so that the grinding of the cable can be more uniform, and the grinding effect is better, thereby improving the detection effect.

[0028] Please refer to Figure 1-8, on the basis of the above embodiments, in another embodiment of the present invention, a detection method of a surface defect detection device for a polymer cable, S1. Fix one end of the cable to the unwinding roller 414 and the other end to the winding roller 412, and wind the cable. S2. The cable is polished by the wire brushes 916 on the upper and lower sides to avoid the influence of luster on the detection effect. S3. The cable passes through the brush rollers 714 on the upper and lower sides to clean the dust and impurities on the outer wall of the cable, and the up and down movement of the square frame 814 and the movement of the moving plate 817 inside it drive the cable to shake, so as to promote the falling of dust. S4. The cable finally passes through the inside of the fixed ring 5, and the detector 6 inside it detects the defects of the cable.

[0029] The present invention provides a surface defect detection device for a polymer cable and its detection method. There are many methods and ways to specifically implement this technical solution. The above is only the preferred embodiment of the present invention. It should be noted that for those of ordinary skill in the art, without departing from the principle of the present invention, several improvements and refinements can be made, and these improvements and refinements should also be regarded as the protection scope of the present invention. Each component not clearly defined in this embodiment can be realized by the prior art.

Claims

1. A device for detecting surface defects of a polymer cable, comprising a detection table (1), characterized in that: A first fixed plate (2) and a second fixed plate (3) are fixedly connected to the top of the detection table (1). Two first vertical plates (411) and second vertical plates (413) are fixedly connected to the top of the detection table (1). A winding roller (412) is rotatably connected between the two first vertical plates (411), and an unwinding roller (414) is rotatably connected between the two second vertical plates (413). A fixed ring (5) is fixedly connected to the top of the detection table (1). A plurality of detectors (6) are arranged in a circumferential manner inside the fixed ring (5). A stabilizing ring (10) is fixedly connected to the top of the detection table (1); A cleaning mechanism (7) is arranged on the front surface of the first fixed plate (2). The cleaning mechanism (7) includes a motor (711). The motor (711) is fixedly connected to the back of the second fixed plate (3). The output end of the motor (711) is fixedly connected to a first rotating rod (712) through a coupling. The first rotating rod (712) movably penetrates through the second fixed plate (3) and extends towards its front surface. A first gear (713) is fixedly connected to the outer wall of the first rotating rod (712), and a brush roller (714) is fixedly connected to the outer wall of the first rotating rod (712). The number of the first rotating rod (712), the first gear (713), and the brush roller (714) is two, and the two first gears (713) are meshed with each other.

2. The surface defect detection device for a polymer cable according to claim 1, characterized in that: The first rotating rod (712) movably penetrates through the first fixed plate (2) and extends outwards. The extending end of the first rotating rod (712) is fixedly connected to a first connecting rod (717). A second connecting rod (718) is rotatably connected to the front surface of the first connecting rod (717). One end of the second connecting rod (718) is rotatably connected to a connecting plate (719). A scraping plate (720) is fixedly connected to the right side of the connecting plate (719).

3. The surface defect detection device for a polymer cable according to claim 2, wherein: A third vertical plate (723) is fixedly connected to the bottom of the connecting plate (719). A limiting rod (724) is fixedly connected to the left side of the third vertical plate (723). The first fixed plate (2) is sleeved on the outer wall of the limiting rod (724).

4. A surface defect detection device for a polymer cable according to claim 3, characterized in that: A reciprocating wire groove (715) is formed on the outer wall of the first rotating rod (712). A wire sleeve (716) is threadedly connected to the outer wall of the reciprocating wire groove (715). A folding rod (721) is fixedly connected to the right side of the wire sleeve (716). One end of the folding rod (721) is a telescopic end. The other end of the folding rod (721) is fixedly connected to a pushing plate (722). The pushing plate (722) is slidably connected to the left side of the connecting plate (719). A limiting plate (725) is fixedly connected to the back of the first fixed plate (2). The wire sleeve (716) is slidably connected to the bottom of the limiting plate (725).

5. The surface defect detection device for a polymer cable according to claim 4, characterized in that: A shaking mechanism (8) is arranged on the front surface of the first fixed plate (2). The shaking mechanism (8) includes a sleeve plate (811). The sleeve plate (811) is fixedly connected to the front surface of the second connecting rod (718). A fourth fixed plate (820) is fixedly connected to the front surface of the first fixed plate (2). A movable rod (821) movably penetrates through the interior of the fourth fixed plate (820). A runner (812) is fixedly connected to the bottom of the movable rod (821). The runner (812) is sleeved on the outer wall of the sleeve plate (811). An L-shaped rod (813) is fixedly connected to the bottom of the runner (812). One end of the L-shaped rod (813) is fixedly connected to a square frame (814).

6. The surface defect detection device for a polymer cable according to claim 5, wherein: A sliding groove (815) is formed in the top of the square frame (814). A slider (816) is slidably connected to the interior of the sliding groove (815). A moving plate (817) is fixedly connected to the bottom of the slider (816). A support rod (818) is hinged to the top of the slider (816). A third fixed plate (819) is fixedly connected to the back of the first fixed plate (2). The support rod (818) is hinged to the bottom of the third fixed plate (819).

7. The surface defect detection device for a polymer cable according to claim 6, characterized in that: An anti-reflection mechanism (9) is arranged on the back of the first fixed plate (2). The anti-reflection mechanism (9) includes a connecting rod (911). A rack (912) is fixedly connected to the left side of the connecting rod (911). Two second rotating rods (913) movably penetrate through the interior of the first fixed plate (2). Second gears (914) are fixedly connected to the outer walls of the two second rotating rods (913). The second gears (914) are meshed with the rack (912). A rectangular shaft (915) is fixedly connected to the back of the second rotating rod (913). A wire brush (916) is movably sleeved on the outer wall of the rectangular shaft (915).

8. The surface defect detection device for a polymer cable according to claim 7, characterized in that: A first thread groove (917) is formed in the outer wall of the second rotating rod (913). A fixed rod (918) is fixedly connected to the back of the first fixed plate (2). A sliding sleeve (919) is movably sleeved on the outer wall of the fixed rod (918). A vertical rod (920) is fixedly connected to the bottom of the sliding sleeve (919). The first thread groove (917) is sleeved on the outer wall of the vertical rod (920). A push rod (921) is fixedly connected to the top of the sliding sleeve (919). One end of the push rod (921) is rotatably connected to the front surface of the wire brush (916) through a bearing.

9. A detection method for a surface defect detection device of a polymer cable, characterized in that, Including steps: S1. Fix one end of the cable to the unwinding roller (414), and the other end to the winding roller (412), and wind the cable. S2. The cable passes through the wire brushes on the upper and lower sides to polish the cable to avoid the influence of luster on the detection effect. S3. The cable passes through the brush rollers (714) on the upper and lower sides to clean the dust and impurities on the outer wall of the cable. The up and down movement of the square frame (714) and the movement of the moving plate inside it drive the cable to shake, so as to promote the falling of dust. S4. The cable finally passes through the interior of the fixed ring (5), and the detector (6) inside it detects the defects of the cable.

Citation Information

Patent Citations

  • Novel cable surface defect detection device and detection method thereof

    CN113820275A