Automatic disinfection equipment for surgical instruments

The automated disinfection device addresses incomplete disinfection by using a motor-driven stirring mechanism and spray system to thoroughly clean and dry surgical instruments, ensuring stain removal and uniform disinfection.

CN120305436AActive Publication Date: 2025-07-15THE FIRST PEOPLES HOSPITAL OF NANTONG
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Patent Information

Application Number
CN202510808068.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-06-17
Publication Date
2025-07-15
Estimated Expiration
2045-06-17

AI Technical Summary

Technical Problem

Existing surgical instrument disinfection devices are difficult to completely remove stains on the surface of the instrument during soaking and disinfection, and it is easy to cause incomplete disinfection when the instrument accumulates.

Method used

An automated disinfection equipment for surgical instruments is designed, including a stirring mechanism, a spraying mechanism and a linkage mechanism. The placement mesh cylinder is driven by intermittent toggle discs, combined with the design of the stirring blade and spray head, and the instrument is fully flushed and soaked, and then dehydrated by swinging.

Benefits of technology

It realizes the complete removal of stains on the surface of the surgical instrument, ensuring comprehensive soaking and disinfection, and facilitating subsequent drying treatment.

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Abstract

The invention discloses automatic disinfection equipment for surgical instruments, and belongs to the field of disinfection of surgical instruments. Comprising a disinfection box, the disinfection box is of an internal hollow structure with an opening in the upper surface, and a stirring mechanism is arranged on the inner side of the disinfection box; a driving mechanism is arranged on the left side of the disinfection box; a spraying mechanism is arranged above the disinfection box; a linkage mechanism is arranged on the left side of the disinfection box and is positioned above the driving mechanism; the stirring mechanism comprises a placing net cylinder; by intermittently shifting a fluted disc I, a placement net barrel I can be controlled to rotate in a reciprocating manner, so that instruments can be conveniently shaken during flushing or soaking, the instruments in the placement net barrel move, and the problem that the instruments are not easy to move during accumulation and are not completely flushed and soaked is solved; and dewatering can be conducted in a swinging mode, and the tools can be dried more conveniently after being taken out.
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Description

Technical Field

[0001] The present invention relates to the field of surgical instrument disinfection, and in particular to an automated surgical instrument disinfection device. Background Art

[0002] Disinfection refers to a method that kills pathogenic microorganisms, but not necessarily bacterial spores. Chemical methods are usually used to achieve the effect of disinfection. Chemical drugs used for disinfection are called disinfectants. Sterilization refers to a method that kills all microorganisms on an object, including bacterial spores. Physical methods are usually used to achieve the purpose of sterilization. The disinfection effect varies for infectious diseases caused by different transmission mechanisms. Patent: CN215938391U discloses a renal surgical instrument disinfection device, including a disinfection box, the bottom surface of which is fixedly connected to two groups of support legs, the inner top wall of which is fixedly connected to fixed blocks arranged at equal distances, the bottom surface of each of the fixed blocks is commonly fixedly connected to a support plate, the bottom surface of the support plate is fixedly connected to ultraviolet sterilization lamps arranged at equal distances, and the inner wall of the disinfection box is provided with two slide grooves. The renal surgical instrument disinfection device, through the cooperation of the set slide groove, slide cylinder and slide column, fixes the slide cylinder and the connecting plate together. When the electric telescopic rod drives the connecting plate and the placement plate to move downward together, the slide cylinder will move up and down on the slide column, so that the placement plate can be more stable when it descends, which is beneficial to the disinfection of surgical instruments. The set spring can buffer the force of the slide cylinder when it descends, so that the placement plate can be more stable, which is convenient for the disinfection of surgical instruments. During the use of the device in the above technology, the placement plate is controlled to descend by an electric telescopic rod, so that the instrument is immersed in the medicine basin for immersion disinfection. The device cannot rinse the stains remaining on the surface of the instrument. Simple immersion cannot ensure that some difficult-to-clean stains are removed cleanly. In addition, when too many instruments are placed on the placement plate and stacked together, the contact surfaces between the instruments cannot be well contacted with the disinfectant, resulting in incomplete immersion disinfection. Improvement is needed. For this reason, we propose an automated disinfection device for surgical instruments. Summary of the invention

[0003] Purpose of the invention: The purpose of the present invention is to provide a method for washing stains adhered to the surface of surgical instruments; another purpose of the present invention is to provide a method for ensuring that the instruments are immersed more completely when being disinfected by immersing in disinfectant.

[0004] Technical solution: An automated sterilization device for surgical instruments, comprising a sterilization box, wherein the sterilization box is an internal hollow structure with an opening on the upper surface, and a stirring mechanism is arranged inside the sterilization box; A driving mechanism is provided on the left side of the disinfection box; A spraying mechanism is provided above the disinfection box; A linkage mechanism is provided on the left side of the disinfection box and above the driving mechanism; The stirring mechanism includes a net cylinder, the lower surface of the net cylinder is fixedly connected to a telescopic tube, the lower surface of the telescopic tube is fixedly connected to a bevel gear 1, the outer wall of the bevel gear 1 is meshingly connected to a bevel gear 2, the left end of the bevel gear 2 is fixedly connected to a shaft, the left end of the shaft passes through the left side of the disinfection box and is fixedly connected to a toothed disc 1, and the lower surface of the bevel gear 1 is rotatably connected to the inner lower surface of the disinfection box through a rotating shaft; The driving mechanism includes a mounting frame, a motor is fixedly connected to the inner side of the mounting frame, a toggle plate is fixedly connected to the right end of the output shaft of the motor, an arc-shaped rack is fixedly connected to the outer wall of the toggle plate, and the arc-shaped rack is meshingly connected to the gear plate.

[0005] Furthermore, a support plate is symmetrically fixedly connected to the bottom of the disinfection box.

[0006] Furthermore, a solenoid valve 1 is embedded and installed on the right side of the lower surface of the disinfection box.

[0007] Furthermore, a medicine liquid box is fixedly connected to the right side of the upper surface of the disinfection box, and a second solenoid valve is fixedly connected to the lower surface of the medicine liquid box located inside the medicine liquid box.

[0008] Furthermore, the outer side wall of the shaft is fixedly connected with a resistance plate, and the outer side wall of the shaft is located on the right side of the resistance plate and is sleeved with a torsion spring, and the two ends of the torsion spring are respectively fixedly connected to the disinfection box and the opposite sides of the resistance plate.

[0009] Furthermore, the lower surface of the net cylinder is fixedly connected with a gear ring, the lower surface of the gear ring is meshed with a plurality of gear heads, and a vertical rod is fixedly connected between the gear heads and the disinfection box.

[0010] Furthermore, the outer side wall where the net cylinder is placed is fixedly connected with a plurality of stirring blades.

[0011] Furthermore, the spraying mechanism includes a cover plate, which is rotatably connected to the disinfection box via a hinge, and the upper surface of the cover plate is rotatably connected to a toothed disc 2 via a rotating shaft, and the lower surface of the toothed disc 2 is located inside the cover plate and is fixedly connected to a transfer chamber, and a plurality of nozzles are integrally formed on the lower surface of the transfer chamber, and an air pressure box 1 is fixedly connected to the front of the upper surface of the cover plate, and a piston block 1 is slidably connected to the inside of the air pressure box 1, and a gear rod is fixedly connected to the right side of the piston block 1, and the gear rod is meshingly connected to the toothed disc 2; a drain pipe is fixedly connected to the center of the lower surface of the transfer chamber, and the end of the drain pipe away from the transfer chamber passes through the outside of the cover plate and is fixedly connected to an extraction pump, and the extraction pump is fixedly connected to the upper surface of the disinfection box.

[0012] Furthermore, the linkage mechanism includes an air pressure box 2, a ventilation pipe is fixedly connected between the air pressure box 2 and the air pressure box 1, a piston block 2 is slidably connected inside the air pressure box 2, a rotating connecting piece 1 is fixedly connected to the lower surface of the piston block 2, the outer wall of the rotating connecting piece 1 is rotatably connected to a traction rod via a rotating shaft, the bottom end of the traction rod is rotatably connected to an eccentric gear via a rotating shaft, the right side of the eccentric gear is rotatably connected to the left side of the disinfection box via a rotating shaft, the eccentric gear is located above the toggle plate, the air pressure box 2 is fixedly connected to the opposite side of the disinfection box; the piston block 2 is fixedly connected to the opposite side of the air pressure box 2 with a spring.

[0013] Beneficial effects: By intermittently turning the toothed disc 1, the net cylinder 1 can be controlled to reciprocate, so that the equipment can be shaken during washing or soaking, so that the equipment inside the net cylinder can be moved, avoiding the problem of incomplete washing and soaking due to the difficulty in moving the equipment when it is piled up, and after the water is discharged from the inside of the disinfection box, it can be dehydrated by shaking, which is more convenient for the tools to be taken out and dried; At the same time, the meshing of the tooth ring and the tooth head during the rotation of the net cylinder allows the net cylinder to shake up and down during the rotation, which is convenient for the shaking of the device during soaking and rinsing, thereby facilitating the removal of stains and shaking dehydration during rotation; When the device is in use, clean water can be drawn in advance through the extraction pump and sprayed through the nozzle to rinse the instruments inside the disinfection box and remove surface stains. At this time, the solenoid valve 1 is normally open to facilitate the discharge of sewage after flushing. During the flushing process, the air pressure box 1 is repeatedly inflated and exhausted to control the gear rod to repeatedly turn the gear disc 2 to rotate, thereby driving multiple nozzles to spray as the transfer chamber reciprocates, making the spraying more comprehensive. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a front view structural schematic diagram of the present invention; Figure 2 It is a side structural schematic diagram of the present invention; Figure 3 It is a cross-sectional structural schematic diagram of the present invention; Figure 4 is a schematic diagram of the top view of the spraying mechanism of the present invention; Figure 5 It is a schematic diagram of the structure of the spraying mechanism of the present invention when viewed from above; Figure 6 is a schematic side structural view of a vertical cross section of the linkage mechanism of the present invention; Figure 7 It is a schematic diagram of the connection structure between the vertical rod and the tooth head of the present invention.

[0015] In the figure: 1, disinfection box; 2, stirring mechanism; 3, driving mechanism; 4, spraying mechanism; 5, linkage mechanism; 101, support plate; 102, electromagnetic valve 1; 103, liquid medicine box; 104, electromagnetic valve 2; 201, net cylinder; 202, telescopic tube; 203, bevel gear 1; 204, bevel gear 2; 205, shaft; 206, toothed disc 1; 207, stop disc; 208, torsion spring; 209, toothed ring; 210, tooth head; 211, vertical rod; 212, stirring blade; 301. Mounting frame; 302. Motor; 303. Driving plate; 304. Arc-shaped rack; 401. Cover plate; 402. Toothed plate 2; 403. Transfer chamber; 404. Nozzle; 405. Air pressure box 1; 406. Piston block 1; 407. Gear rod; 408. Drain pipe; 409. Extraction pump; 501. Air pressure box 2; 502. Ventilation pipe; 503. Piston block 2; 504. Rotating connecting plate 1; 505. Traction rod; 506. Eccentric gear; 507. Spring. DETAILED DESCRIPTION

[0016] In order to make the technical solution of the present invention clearer, the present invention is further described in detail below with reference to the accompanying drawings and specific embodiments. Example

[0017] like Figures 1 - 7 As shown, an automated sterilization device for surgical instruments is provided, comprising a sterilization box 1, wherein the sterilization box 1 is an internal hollow structure with an opening on the upper surface, and a support plate 101 is symmetrically fixedly connected to the bottom of the sterilization box 1; A solenoid valve 102 is embedded and installed on the right side of the lower surface of the disinfection box 1; A liquid medicine box 103 is fixedly connected to the right side of the upper surface of the disinfection box 1, and a second solenoid valve 104 is fixedly connected to the lower surface of the liquid medicine box 103, which is located inside the liquid medicine box 103; The device is supported by a support plate 101. By injecting disinfectant into the disinfection box 1, the surgical instruments in the disinfection box 1 can be immersed and disinfected. By spraying clean water into the disinfection box 1, the stains on the surface of the surgical instruments can be rinsed. The waste liquid after soaking and rinsing can be discharged by opening the solenoid valve 102. The liquid medicine tank 103 is used to store the disinfectant. The disinfectant is injected into the disinfection box 1 by opening the solenoid valve 104 and mixed with water, thereby disinfecting the instruments.

[0018] A stirring mechanism 2 is provided inside the disinfection box 1; The stirring mechanism 2 includes a net cylinder 201, the lower surface of the net cylinder 201 is fixedly connected with a telescopic tube 202, the lower surface of the telescopic tube 202 is fixedly connected with a bevel gear 1 203, the outer wall of the bevel gear 1 203 is meshingly connected with a bevel gear 204, the left end of the bevel gear 204 is fixedly connected with a shaft 205, the left end of the shaft 205 passes through the left side of the disinfection box 1, and is fixedly connected with a toothed disc 1 206, and the lower surface of the bevel gear 1 203 is rotatably connected to the inner lower surface of the disinfection box 1 through a rotating shaft; The outer side wall of the shaft 205 is fixedly connected with a disc 207, and the outer side wall of the shaft 205 is located on the right side of the disc 207 and is sleeved with a torsion spring 208, and the two ends of the torsion spring 208 are respectively fixedly connected to the disinfection box 1 and the opposite side of the disc 207; A toothed ring 209 is fixedly connected to the lower surface of the net cylinder 201, and a plurality of toothed heads 210 are meshed and driven on the lower surface of the toothed ring 209, and a vertical rod 211 is fixedly connected between the toothed heads 210 and the disinfection box 1; A plurality of stirring blades 212 are fixedly connected to the outer wall of the net cylinder 201; The placement net cylinder 201 is used to store surgical instruments. The shaft 205 can be driven to rotate by intermittently toggling the toothed disc 1 206, and the shaft 205 can be twisted to reset by cooperating with the torsion spring 208. Thus, the placement net cylinder 201 can be controlled to reciprocate by continuously and intermittently toggling the toothed disc 1 206 under the meshing transmission of the bevel gear 1 203 and the bevel gear 2 204, so that the instruments can be shaken during washing or soaking, so that the instruments inside the placement net cylinder 201 can be moved, and the problem of incomplete washing and soaking can be avoided because the instruments are difficult to move when piled up. After the water is discharged from the disinfection box 1, it can be dehydrated by shaking, which is more convenient for the tools to be taken out and dried; At the same time, the mesh cylinder 201 is meshed with the tooth ring 209 and the tooth head 210 during rotation, so that the mesh cylinder 201 can be shaken up and down during rotation, which is convenient for shaking the device during soaking and rinsing, thereby facilitating the removal of stains and shaking dehydration during rotation; The stirring blade 212 is provided to facilitate stirring and mixing the disinfectant and water during immersion.

[0019] A driving mechanism 3 is arranged on the left side of the disinfection box 1; The driving mechanism 3 includes a mounting frame 301. A motor 302 is fixedly connected to the inner side of the mounting frame 301. The right end of the output shaft of the motor 302 is fixedly connected to a dial 303. An arc-shaped rack 304 is fixedly connected to the outer side wall of the dial 303. The arc-shaped rack 304 is meshed and connected with a first gear disk 206; Start the motor 302 to drive the dial 303 to rotate. The first gear disk 206 can be intermittently driven to rotate through the arc-shaped rack 304, and at the same time, the eccentric gear 506 can also be intermittently driven to rotate.

[0020] A spraying mechanism 4 is arranged above the disinfection box 1; The spraying mechanism 4 includes a cover plate 401. The cover plate 401 is rotatably connected to the disinfection box 1 through a hinge. A second gear disk 402 is rotatably connected to the upper surface of the cover plate 401 through a rotating shaft. A transfer cavity 403 is fixedly connected to the lower surface of the second gear disk 402 inside the cover plate 401. A plurality of nozzles 404 are integrally formed on the lower surface of the transfer cavity 403. A first air pressure box 405 is fixedly connected to the front of the upper surface of the cover plate 401. A piston block 406 is slidably connected inside the first air pressure box 405. A rack 407 is fixedly connected to the right side of the piston block 406. The rack 407 is meshed and connected with the second gear disk 402; A drain pipe 408 is fixedly communicated with the center of the lower surface of the transfer cavity 403. One end of the drain pipe 408 away from the transfer cavity 403 penetrates to the outside of the cover plate 401 and is fixedly connected with a suction pump 409. The suction pump 409 is fixedly connected to the upper surface of the disinfection box 1; When the device is in use, clean water can be extracted through the suction pump 409 in advance and sprayed out through the nozzles 404 to wash the instruments inside the disinfection box 1 and remove the surface stains. At this time, the first electromagnetic valve 102 is always open to facilitate the discharge of the sewage after washing. During the washing process, the first air pressure box 405 is repeatedly inflated and deflated, which can control the rack 407 to repeatedly drive the second gear disk 402 to rotate, and then drive a plurality of nozzles 404 to rotate back and forth with the transfer cavity 403 for spraying, making the spraying more comprehensive; After the washing is completed, close the first electromagnetic valve 102 and open the second electromagnetic valve 104. Inject disinfectant into the disinfection box 1 and mix it with clean water extracted through the suction pump 409 at the same time, so that the water and disinfectant soak the instruments in an appropriate proportion. During the soaking process, as the placing mesh cylinder 201 rotates, the stirring blades 212 stir to facilitate full mixing, and the instruments move during stirring, facilitating comprehensive soaking.

[0021] A linkage mechanism 5 is arranged on the left side of the disinfection box 1 and above the driving mechanism 3; The linkage mechanism 5 includes a second air pressure box 501, a ventilation pipe 502 is fixedly connected between the second air pressure box 501 and the first air pressure box 405, a piston block 503 is slidably connected inside the second air pressure box 501, a rotating connecting piece 504 is fixedly connected to the lower surface of the second piston block 503, the outer wall of the rotating connecting piece 504 is rotatably connected to a traction rod 505 through a rotating shaft, the bottom end of the traction rod 505 is rotatably connected to an eccentric gear 506 through a rotating shaft, the right side of the eccentric gear 506 is rotatably connected to the left side of the disinfection box 1 through a rotating shaft, the eccentric gear 506 is located above the toggle plate 303, and the second air pressure box 501 is fixedly connected to the opposite side of the disinfection box 1; the second piston block 503 is fixedly connected to the opposite side of the second air pressure box 501 with a spring 507; During the rotation of the toggle plate 303, the arc-shaped rack 304 will intermittently toggle the eccentric gear 506 to rotate, so that with the cooperation of the spring 507, the piston block 2 503 can be pulled up and down repeatedly through the traction rod 505, and then the internal gas of the air pressure box 2 501 can be repeatedly filled into the air pressure box 1 405, pushing the gear rod 407 on the piston block 1 406 inside the air pressure box 1 405 to reciprocate, so that the multiple nozzles 404 can be driven to spray by toggling the gear plate 2 402.

[0022] The above-mentioned embodiments only express several implementation methods of the present invention, and the description thereof is relatively specific and detailed, but it cannot be understood as limiting the scope of the patent of the present invention. It should be pointed out that, for ordinary technicians in this field, several variations and improvements can be made without departing from the concept of the present invention, which all belong to the protection scope of the present invention. Therefore, the protection scope of the patent of the present invention shall be subject to the attached claims.

Claims

1. An automatic disinfection device for surgical instruments, comprising a disinfection box (1), characterized in that: The disinfection box (1) is an internal hollow structure with an open upper surface, and a stirring mechanism (2) is provided on the inner side of the disinfection box (1); A driving mechanism (3) is provided on the left side of the disinfection box (1); A spraying mechanism (4) is provided above the disinfection box (1); A linkage mechanism (5) is provided on the left side of the disinfection box (1) and above the driving mechanism (3); The stirring mechanism (2) comprises a placing net cylinder (201), the lower surface of the placing net cylinder (201) is fixedly connected to a telescopic tube (202), the lower surface of the telescopic tube (202) is fixedly connected to a bevel gear 1 (203), the outer wall of the bevel gear 1 (203) is meshingly connected to a bevel gear 2 (204), the left end of the bevel gear 2 (204) is fixedly connected to a shaft (205), the left end of the shaft (205) passes through the left side of the disinfection box (1) and is fixedly connected to a toothed disc 1 (206), and the lower surface of the bevel gear 1 (203) is rotatably connected to the inner lower surface of the disinfection box (1) via a rotating shaft; The driving mechanism (3) comprises a mounting frame (301), the inner side of which is fixedly connected to a motor (302), the right end of the output shaft of the motor (302) is fixedly connected to a toggle plate (303), the outer side wall of the toggle plate (303) is fixedly connected to an arc-shaped rack (304), and the arc-shaped rack (304) is meshingly connected to the first gear plate (206).

2. The automatic disinfection device for surgical instruments according to claim 1, characterized in that: A support plate (101) is symmetrically fixedly connected to the bottom of the disinfection box (1).

3. The automated disinfection device for surgical instruments according to claim 1, characterized in that: A solenoid valve 1 (102) is embedded and installed on the right side of the lower surface of the disinfection box (1).

4. An automated disinfection device for surgical instruments according to claim 1, characterized in that: A liquid medicine box (103) is fixedly connected to the right side of the upper surface of the disinfection box (1), and a second solenoid valve (104) is fixedly connected to the lower surface of the liquid medicine box (103) located inside the liquid medicine box (103).

5. The automated disinfection device for surgical instruments according to claim 1, wherein: The outer side wall of the shaft rod (205) is fixedly connected to a support plate (207), and the outer side wall of the shaft rod (205) is sleeved with a torsion spring (208) on the right side of the support plate (207), and the two ends of the torsion spring (208) are respectively fixedly connected to the disinfection box (1) and the opposite side of the support plate (207).

6. The automatic disinfection device for surgical instruments according to claim 1, wherein: The lower surface of the placement net cylinder (201) is fixedly connected to a toothed ring (209), the lower surface of the toothed ring (209) is meshed with a plurality of toothed heads (210), and a vertical rod (211) is fixedly connected between the toothed heads (210) and the disinfection box (1).

7. The automated disinfection device for surgical instruments according to claim 1, characterized in that: The outer side wall of the net cylinder (201) is fixedly connected with a plurality of stirring blades (212).

8. An automated disinfection device for surgical instruments according to claim 1, characterized in that: The spraying mechanism (4) comprises a cover plate (401), the cover plate (401) is rotatably connected to the disinfection box (1) via a hinge, the upper surface of the cover plate (401) is rotatably connected to a second toothed disc (402) via a rotating shaft, the lower surface of the second toothed disc (402) is located inside the cover plate (401) and is fixedly connected to a transfer chamber (403), the lower surface of the transfer chamber (403) is integrally formed with a plurality of spray heads (404), the front of the upper surface of the cover plate (401) is fixedly connected to an air pressure box (405), and the air pressure box (405) is fixedly connected to the front of the upper surface of the cover plate (401). 05) is slidably connected to a piston block 1 (406) inside, and a gear rod (407) is fixedly connected to the right side of the piston block 1 (406), and the gear rod (407) is meshingly connected to the gear disc 2 (402); a drain pipe (408) is fixedly connected to the center of the lower surface of the transfer chamber (403), and the end of the drain pipe (408) away from the transfer chamber (403) passes through the outside of the cover plate (401) and is fixedly connected to an extraction pump (409), and the extraction pump (409) is fixedly connected to the upper surface of the disinfection box (1).

9. An automatic disinfection device for surgical instruments according to claim 8, characterized in that: The linkage mechanism (5) comprises a second air pressure box (501), a ventilation pipe (502) is fixedly connected between the second air pressure box (501) and the first air pressure box (405), a piston block (503) is slidably connected inside the second air pressure box (501), a rotating connecting piece (504) is fixedly connected to the lower surface of the piston block (503), and the outer wall of the rotating connecting piece (504) is rotatably connected to a traction rod (505) via a rotating shaft, and the traction rod (505) is rotatably connected to the outer wall of the rotating connecting piece (504) via a rotating shaft. The bottom end of the guide rod (505) is rotatably connected to an eccentric gear (506) via a rotating shaft. The right side of the eccentric gear (506) is rotatably connected to the left side of the disinfection box (1) via a rotating shaft. The eccentric gear (506) is located above the dial (303). The air pressure box (501) is fixedly connected to the opposite side of the disinfection box (1). The piston block (503) is fixedly connected to the opposite side of the air pressure box (501) by a spring (507).

Citation Information

Patent Citations

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