High-quality multi-layer metal integrated casting equipment

Abstract

High-quality multi-layer metal integrated casting equipment belongs to the technical field of multi-layer metal casting and comprises a clamp column fixedly mounted on a sliding block, a clamp plate rotationally mounted on the clamp column, a coil spring connecting the clamp plate and the clamp column, and fixed arc-shaped plates rotationally connected with the clamp plate and mutually connected in pairs. The T-shaped connecting piece penetrates through the rotating connection position of the two fixed arc-shaped plates, the sleeve is slidably installed on a sliding plate arranged on the T-shaped connecting piece, and the inserting strip power assembly is used for fixing the T-shaped connecting piece and the sleeve and drives an inner gear and a small gear to rotate, so that a rotating circular plate I and a rotating circular plate II are driven to rotate in the opposite directions; and then the position of the fixing mechanism conforms to different types of casting molds, multi-layer metal blanks of different shapes and sizes can be conveniently cast, the different types of casting molds can be fixed through the fixing mechanism, and therefore the metal blanks of different types and sizes can be cast.

Description

Technical Field

[0001] The present invention relates to the technical field of multi-layer metal casting, and particularly to a high-quality multi-layer metal integrated casting device. Background Art

[0002] With the rapid development of modern technology, the requirements for material properties in industrial production are becoming more diverse and complex. Traditional single-metal components often struggle to meet the comprehensive performance requirements such as strength, corrosion resistance, electrical conductivity, or thermal conductivity in specific application scenarios. Against this backdrop, multi-layer metal casting technology has emerged. It precisely casts different types and properties of metals according to a preset layer structure to create metal parts with composite performance advantages. This technology not only broadens the application scope of metal materials but also greatly enhances the overall performance and reliability of products.

[0003] Currently, centrifugal casting equipment is widely used in the field of multi-layer metal casting. Especially in the manufacturing of pipe components, centrifugal casting demonstrates unparalleled advantages. Through the centrifugal force generated by high-speed rotation, the molten metal can be evenly and tightly filled into the mold, effectively avoiding casting defects such as gas holes and inclusions, and ensuring the smoothness and structural strength of the pipe inner wall. However, when it comes to the casting of multi-layer metal plates and metal blocks, the limitations of centrifugal casting equipment become obvious. Due to the diverse shapes and sizes of these components and the requirement for tight bonding between metal layers, traditional centrifugal casting methods are unable to cope and it is difficult to guarantee casting quality and production efficiency.

[0004] Facing this challenge, existing casting equipment often lacks sufficient flexibility and adaptability, making it difficult to meet the casting requirements of multi-layer metal blanks with different shapes and specifications. In addition, the casting process is prone to uneven distribution of molten metal in the mold, further affecting the performance and appearance quality of the castings. Summary of the Invention

[0005] In view of the above problems, the present invention provides a high-quality multi-layer metal integrated casting device to solve the problems mentioned in the above background art.

[0006] The technical solution adopted by the present invention is as follows: A high-quality multi-layer metal integrated casting device includes a housing, a casting mold, a flow guiding mechanism, an adjusting mechanism, a rotating mechanism, a shaking mechanism, and a fixing mechanism; the adjusting mechanism includes two lead screw frames rotatably connected to a rectangular block through a shaft at the middle position, a lead screw rotatably connected to the lead screw frame, a slider slidably installed on the lead screw frame, and a connecting column fixedly installed on the rectangular blocks provided at both ends of the lead screw frame; The described rotating mechanism includes a rotating disk I with two convex plates on its outer wall for fixedly installing the connecting columns mounted on both sides of the upper lead screw bracket, a rotating disk II with two convex plates on its outer wall for fixedly installing the connecting columns mounted on both sides of the lower lead screw bracket and rotatably connected to the rotating disk I, an internal gear fixedly installed in the middle of the rotating disk II, a small gear fixedly installed on the shaft provided in the middle of the rotating disk I, and a power assembly for driving the internal gear and the small gear to rotate; The described fixing mechanism includes a clip post fixedly installed on the slider, a clamping plate rotatably installed on the clip post, a coil spring connecting the clamping plate and the clip post, fixed arc-shaped plates rotatably connected to the clamping plate and connected to each other in pairs, a T-shaped connecting piece passing through the rotation connection position of the two fixed arc-shaped plates, a sleeve slidably installed on the sliding plate provided on the T-shaped connecting piece, and an insert for fixing the T-shaped connecting piece and the sleeve.

[0007] Preferably, the fixing mechanism contains multiple clips, and one clip consists of two clamping plates, two fixed arc-shaped plates, two coil springs, one T-shaped connecting piece, and one sleeve.

[0008] Preferably, there are multiple fixing mechanisms, and two fixing mechanisms arranged symmetrically in a mirror image are installed in one adjusting mechanism.

[0009] Preferably, there are two adjusting mechanisms, arranged crosswise, and the two adjusting mechanisms are one above the other.

[0010] Preferably, the flow guiding mechanism includes a conical box placed on the outer shell, multiple flow guiding boxes all provided in the conical box, and multiple ceramic filter plates all arranged in the flow guiding boxes.

[0011] Preferably, a guide tube is provided in the middle of the conical box for inserting into the feeding hole of the casting mold to prevent the metal from being poured outside the casting mold; the discharging hole position of the flow guiding box is in the same position as the guide tube of the conical box.

[0012] Preferably, the shaking mechanism includes a shaking plate rotatably installed below the rotating disk II, a joint fixedly connected to the strip plate provided on the shaking plate, and a cylinder fixedly connected to the joint and used for driving the shaking plate to shake.

[0013] Preferably, wheels for moving the equipment are provided under the outer shell, which is convenient for moving the equipment to a designated position; the casting molds have various forms, and a suitable casting mold is selected according to the shape to be cast, so as to cast casting blanks of different shapes and different types.

[0014] The beneficial effects of the present invention: 1. The power component drives the internal gear and the pinion to rotate, thereby driving the rotating disc I and the rotating disc II to rotate in opposite directions, and then making the position of the fixing mechanism conform to different types of casting molds, facilitating the casting of multi-layer metal blanks of different shapes and sizes. The fixing mechanism can fix different types of casting molds, so as to cast metal blanks of different types and sizes. 2. After each type of metal enters the casting mold, the shaking plate shakes, driving the casting mold to shake, and making the metal in the casting mold shake evenly. When adding each type of metal, the casting mold shakes to make the metal evenly distributed. 3. The melted liquids of different metals enter different flow guiding boxes, preventing the melted liquids of metals from mixing with each other, resulting in low purity of the metals and affecting the subsequent multi-layer metal casting process; each ceramic filter plate filters impurities of different sizes; a guide tube is provided in the middle of the conical box for inserting into the feeding hole of the casting mold to prevent the metal from pouring outside the casting mold. Description of the Drawings

[0015] Figure 1 It is a schematic structural diagram of the whole of the present invention.

[0016] Figure 2 It is a schematic sectional structural diagram of the whole structure of the present invention.

[0017] Figure 3 It is a schematic diagram of the flow guiding mechanism of the present invention.

[0018] Figure 4 It is a schematic structural diagram of a single flow guiding box of the present invention.

[0019] Figure 5 It is a schematic internal structural diagram of the present invention.

[0020] Figure 6 It is a schematic structural diagram of the adjusting mechanism of the present invention.

[0021] Figure 7 It is a schematic structural diagram of the fixing mechanism of the present invention.

[0022] Figure 8 It is a schematic structural diagram of a single clip of the fixing mechanism of the present invention.

[0023] Figure 9 It is a schematic sectional structural diagram of a single clip of the fixing mechanism of the present invention.

[0024] Figure 10 It is a schematic structural diagram of the rotating mechanism and the adjusting mechanism of the present invention.

[0025] Figure 11 It is a schematic structural diagram of the rotating mechanism of the present invention.

[0026] Figure 12 This is a schematic structural diagram of the shaking mechanism of the present invention.

[0027] Reference numerals in the drawings: 1, outer shell; 2, conical box; 3, diversion box; 4, ceramic filter plate; 5, casting mold; 6, lead screw support; 7, slider; 8, lead screw; 9, connecting column; 10, clip column; 11, clamping plate; 12, fixed arc plate; 13, T-shaped connecting piece; 14, sleeve; 15, insert bar; 16, coil spring; 17, rotating circular plate I; 18, rotating circular plate II; 19, internal gear; 20, pinion; 21, power assembly; 22, shaking plate; 23, joint; 24, air cylinder. Detailed implementation manners

[0028] The technical solutions of the present invention will be further specifically described below through embodiments in conjunction with the drawings. Many specific details are set forth in the following description in order to fully understand the present invention. However, the present invention can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without departing from the connotation of the present invention. Therefore, the present invention is not limited by the specific implementations disclosed below.

[0029] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", "front", "rear", "left", "right", etc. is based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship in which the product of the invention is usually placed during use. It is only for the convenience of simplifying the description of the present invention and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present invention. In addition, in order to facilitate the description, spatial relative terms can be used in the text, for example, "below", "beneath", "under", "above", "over", etc. to describe the relationship of one element or feature relative to other elements or features as shown in the drawings. The spatial relative terms are intended to include different orientations of the device in use or operation in addition to the orientation shown in the drawings. The device can have other orientations (rotated 90 degrees or in other orientations), and the spatial relative descriptive words used in the text can be similarly interpreted accordingly. It should be noted that in this article, some connection methods, such as "fixed connection, fixed installation" refer to, including but not limited to, the fixation of two components such as welding, screw nut fixation, adhesion, riveting, interference fit, etc. For those of ordinary skill in the art, the specific meanings of the above terms in this application can be understood through specific situations.

[0030] To facilitate the understanding of the present invention, the present invention will be described more comprehensively below with reference to the relevant drawings. The preferred embodiments of the present invention are shown in the drawings. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, these embodiments are provided to make the disclosure of the present invention more thorough and comprehensive.

[0031] As shown in the embodiment Figures 1-12 A high-quality multi-layer metal integrated casting device includes a housing 1, a casting mold 5, a flow guiding mechanism, an adjusting mechanism, a rotating mechanism, a shaking mechanism, and a fixing mechanism; wheels for moving the device are provided under the housing 1, facilitating the movement of the device to a designated position; the casting mold 5 has various forms, and a suitable casting mold 5 is selected according to the shape to be cast, thereby casting casting blanks of different shapes and different types.

[0032] As shown in the embodiment Figure 3 、 Figure 4 The flow guiding mechanism includes: a conical box 2, a flow guiding box 3, and a ceramic filter plate 4; a plurality of flow guiding boxes 3 are provided in the conical box 2, and the number of flow guiding boxes 3 is the same as the number of metals. The melted liquids of different metals enter different flow guiding boxes 3, avoiding the mutual fusion of the melted liquids of metals, resulting in low purity of the metals and affecting the subsequent multi-layer metal casting process; a plurality of ceramic filter plates 4 for filtering are provided in the flow guiding box 3, and each ceramic filter plate 4 filters impurities of different sizes, and different ceramic filter plates 4 are selected according to the type of metal; a guide tube is provided in the middle of the conical box 2 for inserting into the feed hole of the casting mold 5 to prevent the metal from being poured outside the casting mold 5; the position of the discharge hole of the flow guiding box 3 is at the position of the guide tube of the conical box 2.

[0033] As shown in the embodiment Figure 5 、 Figure 6 The adjusting mechanism includes: a lead screw frame 6, a slider 7, a lead screw 8, and a connecting column 9; there are two adjusting mechanisms, arranged crosswise, and the two adjusting mechanisms are one above the other; the two lead screw frames 6 are rotatably connected to a rectangular block through a shaft at the middle position; at the same time, rectangular blocks are provided at both ends of the lead screw frame 6, and the two rectangular blocks are respectively rotatably connected to both ends of the lead screw 8; the thread directions on both sides of the lead screw 8 are opposite, thereby driving the two sliders 7 to move towards each other; a slider 7 is slidably installed on each side of one lead screw frame 6; a rectangular block with a threaded hole is provided under the slider 7, and through this rectangular block, the slider 7 is threadedly connected to the lead screw 8; a connecting column 9 is fixedly installed at the lower end of the rectangular blocks provided at both ends of the lead screw frame 6; one end of the lead screw 8 is fixedly connected to a motor, and at the same time, the motor is fixedly connected to the lead screw frame 6.

[0034] As shown in the embodiment Figure 10 、 Figure 11As shown in the figure, the rotation mechanism includes: a rotating circular plate I 17, a rotating circular plate II 18, an internal gear 19, a pinion gear 20, and a power assembly 21; two convex plates are provided on the outer wall of the rotating circular plate I 17 for fixedly installing the connecting columns 9 installed on both sides of the upper lead screw support 6. The rotating circular plate I 17 is rotatably connected to the rotating circular plate II 18 through a sleeve plate; two convex plates are provided on the outer wall of the rotating circular plate II 18 for fixedly installing the connecting columns 9 installed on both sides of the lower lead screw support 6; by rotating the rotating circular plate I 17, the upper lead screw support 6 is driven to rotate, thereby driving the upper adjusting mechanism to rotate relative to the lower adjusting mechanism; the rotating circular plate II 18 rotates to drive the lower lead screw support 6 to rotate, and then drives the lower adjusting mechanism to rotate relative to the upper adjusting mechanism; a hole is provided in the middle of the rotating circular plate II 18, and the internal gear 19 is fixedly installed in the hole; the pinion gear 20 is fixedly installed on the shaft provided in the middle position of the rotating circular plate I 17; the power assembly 21 includes a motor and two upper and lower gears. The upper gear meshes with the pinion gear 20, and the lower gear meshes with the power assembly 21. The two gears are connected by a shaft, and at the same time, the shaft connecting the two gears is fixedly connected to the motor; the motor is fixedly installed on the shaking plate 22.

[0035] For example, in the embodiment Figure 5 、 Figure 12 As shown in the figure, the shaking mechanism includes: a shaking plate 22, a joint 23, and a cylinder 24; The shaking plate 22 is rotatably installed below the rotating circular plate II 18. At the same time, the shaking plate 22 is provided with a plurality of strip plates. The lower ends of the edges of the strip plates are fixedly installed with joints 23, and at the same time, the joints 23 are fixedly connected to the cylinders 24. The cylinders 24 are fixedly installed on the lower baffle of the housing 1; the joint 23 is composed of two mutually rotatably installed blocks to facilitate the cylinder 24 to push the shaking plate 22 to shake; a plurality of cylinders 24 act in sequence, so that the shaking plate 22 slides, and then drives the rotation mechanism, the adjusting mechanism, and the fixing mechanism to shake, thereby driving the casting mold 5 to shake, shaking the molten metal liquid in the casting mold 5 evenly, and discharging the gas in the molten metal liquid in the casting mold 5, facilitating the subsequent work of the metal liquid.

[0036] For example, in the embodiment Figures 7-9As shown in the figure, the fixing mechanism includes: a clip post 10, a clamping plate 11, a fixed arc plate 12, a T-shaped connecting piece 13, a sleeve 14, an inserting strip 15, and a coil spring 16; the lower end of the clip post 10 is fixedly installed on the slider 7. Multiple grooves for installing the clamping plate 11 are provided on the clip post 10. At the same time, a shaft is provided in the groove for rotatably installing the clamping plate 11, and multiple sliding holes for installing the sleeve 14 are also provided; a clip is composed of two clamping plates 11, two fixed arc plates 12, two coil springs 16, a T-shaped connecting piece 13, and a sleeve 14; multiple clips are installed on the clip post 10; the two clamping plates 11 are rotatably connected to each other through the shaft provided in the clip post 10. At the same time, a groove is provided at the position of the rotating shaft hole of the clamping plate 11 for installing the coil spring 16. The coil spring 16 connects the clamping plate 11 and the clip post 10 to push the clamping plate 11 to flip; one end of the fixed arc plate 12 is rotatably connected to the clamping plate 11, and the other end is rotatably connected to another fixed arc plate 12; the shaft provided under the T-shaped connecting piece 13 passes through the rotating connection position of the two fixed arc plates 12. The sliding plate provided on the T-shaped connecting piece 13 is slidably installed in the sleeve 14. At the same time, multiple card holes are provided on the sliding plate provided on the T-shaped connecting piece 13; the sleeve 14 is fixedly installed in the sliding hole of the clip post 10. At the same time, a card hole is provided on the sleeve 14; the inserting strip 15 passes through the card hole of the sleeve 14 and the card hole of the T-shaped connecting piece 13 to fix the sleeve 14 and the T-shaped connecting piece 13; after the inserting strip 15 fixes the sleeve 14 and the T-shaped connecting piece 13, the fixed arc plate 12 is fixed, thereby positioning the two clamping plates 11 to facilitate the clamping plate 11 to clamp the casting mold 5; there are multiple fixing mechanisms, and two fixing mechanisms arranged in mirror symmetry are installed in one adjusting mechanism.

[0037] Working principle: When this equipment is used to cast multiple layers of metal blanks, first place the casting mold 5 on the topmost lead screw support 6, and then the motor connected to the lead screw 8 drives the lead screw 8 to rotate, and then drives the slider 7 to move, thereby driving the clip post 10 to move, and then driving the clip to move, so that the clip contacts the casting mold 5. At this time, the clamping plate 11 contacts the casting mold 5, causing the clamping plate 11 to flip, so that the clamping plate 11 fits more closely to the outer wall of the casting mold 5. At this time, insert the inserting strip 15 into the card holes of the sleeve 14 and the T-shaped connecting piece 13 to fix the T-shaped connecting piece 13 and the sleeve 14, thereby fixing the clamping plate 11. The casting mold 5 is completely fixed at the designated position by multiple clips and multiple fixing mechanisms. At this time, place the conical box 2 above the equipment. The middle position of the conical box 2 coincides with the feeding hole position of the casting mold 5 and is inserted into the feeding hole. At this time, the discharge holes of the multiple diversion boxes 3 provided in the conical box 2 are all inserted into the feeding hole of the casting mold 5. At this time, pour the melted metal onto different diversion boxes 3 in sequence, and then the melted metal enters the casting mold 5 through the filtration of the ceramic filter plate 4. After each type of metal enters the casting mold 5, the cylinders 24 connected by the joints 23 under the shaking plate 22 act in sequence, thereby driving the shaking plate 22 to shake, and then driving the casting mold 5 to shake, so as to evenly shake the metal in the casting mold 5, and then add the next melted metal; The motor connected to the power assembly 21 drives the internal gear 19 and the pinion 20 to rotate, thereby driving the rotating disc I 17 and the rotating disc II 18 to rotate in opposite directions, then driving the two adjusting mechanisms to rotate in opposite directions, and then driving the fixing mechanism to move, so that the position of the fixing mechanism conforms to different types of casting molds 5, facilitating the casting of multi-layer metal blanks of different shapes and sizes Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A high-quality multi-layer metal integrated casting device, comprising a housing (1), a casting mold (5), a flow guiding mechanism, an adjusting mechanism, a rotating mechanism, a shaking mechanism and a fixing mechanism; characterized in that, The adjustment mechanism comprises two screw rod frames (6) rotatably connected to each other through shafts and rectangular blocks at the middle position, a screw rod (8) rotatably connected to the screw rod frames (6), a slider (7) slidably mounted on the screw rod frames (6), and a connecting column (9) fixedly mounted to the rectangular blocks provided at both ends of the screw rod frames (6); The rotating mechanism comprises a rotating circular plate I (17) having two convex plates on the outer wall for fixing the connecting columns (9) installed on both sides of the upper screw frame (6), a rotating circular plate II (18) having two convex plates on the outer wall for fixing the connecting columns (9) installed on both sides of the lower screw frame (6) and rotatably connected to the rotating circular plate I (17), an internal gear (19) fixedly installed in the middle of the rotating circular plate II (18), a pinion (20) fixedly installed on a shaft provided in the middle of the rotating circular plate I (17), and a power assembly (21) for driving the internal gear (19) and the pinion (20) to rotate; The fixing mechanism comprises a clamp column (10) fixedly mounted on the slider (7), a clamp plate (11) rotatably mounted on the clamp column (10), a coil spring (16) connecting the clamp plate (11) and the clamp column (10), fixed arc plates (12) rotatably connected to the clamp plate (11) and connected to each other in pairs, a T-shaped connecting piece (13) penetrating the rotationally connected position of the two fixed arc plates (12), a sleeve (14) slidably mounted on a slide plate provided on the T-shaped connecting piece (13), and an insert strip (15) for fixing the T-shaped connecting piece (13) and the sleeve (14).

2. A high-quality multi-layer metal one-piece casting device according to claim 1, characterized in that, The fixing mechanism comprises a plurality of clips, wherein one clip is composed of two clamping plates (11), two fixed arc-shaped plates (12), two coil springs (16), a T-shaped connecting piece (13) and a sleeve (14).

3. A high-quality multi-layer metal integrated casting device according to claim 2, characterized in that, There are multiple fixing mechanisms, and two fixing mechanisms arranged in mirror symmetry are installed in one adjustment mechanism.

4. A high-quality multi-layer metal integrated casting device according to claim 3, characterized in that There are two adjusting mechanisms, which are arranged crosswise, and one is above and one is below.

5. A high-quality multi-layer metal integrated casting device according to claim 1, characterized in that, The flow guide mechanism comprises a conical box (2) placed on the outer shell (1), a plurality of flow guide boxes (3) each arranged in the conical box (2), and a plurality of ceramic filter plates (4) each arranged in the flow guide boxes (3).

6. The high-quality multi-layer metal integrated casting equipment according to claim 5, characterized in that, A guide tube is provided in the middle of the conical box (2) for being inserted into the feed hole of the casting mold (5) to prevent metal from pouring out of the casting mold (5); the discharge hole of the guide box (3) is located at the same position as the guide tube of the conical box (2).

7. A high-quality multi-layer metal integrated casting device according to claim 1, characterized in that, The shaking mechanism comprises a shaking plate (22) rotatably mounted below the rotating circular plate II (18), a joint (23) fixedly connected to a strip provided on the shaking plate (22), and a cylinder (24) fixedly connected to the joint (23) and used to drive the shaking plate (22) to shake.

8. A high-quality multi-layer metal integrated casting device according to claim 1, characterized in that, Wheels for moving the device are provided under the housing (1), so as to facilitate moving the device to a designated position. The casting mold (5) has various forms, and a suitable casting mold (5) is selected according to the shape to be cast, thereby casting blanks of different shapes and types.

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