Connector assembly equipment for photovoltaic micro inverter and assembly process thereof

The assembly system for photovoltaic micro inverters uses a vibration feeder and adjustable guide rails to align heat dissipation pipes with connector bodies, reducing misalignment errors and enhancing assembly precision and efficiency.

CN120307011AActive Publication Date: 2025-07-15SUZHOU ALIRO ELECTRONIC CO LTD
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Patent Information

Application Number
CN202510802687.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-06-16
Publication Date
2025-07-15
Estimated Expiration
2045-06-16

AI Technical Summary

Technical Problem

With the trend of miniaturization of the existing connector assembly equipment for photovoltaic micro-inverters, the orientation matching angle error between the heat sink socket and the connector body pin is too large, resulting in too low assembly accuracy, and it is difficult for the robot visual positioning system to take into account the needs of high-speed operation and angle fine-tuning.

Method used

The material pushing assembly and the adjustment plate in the feeding pipe are used to replace visual positioning through mechanical limits, so as to adjust the axial movement and circumferential angle of the heat dissipation pipe sockets, and replace the robot to adjust the angle to reduce the directional matching angle error.

Benefits of technology

While ensuring assembly efficiency, the directional matching angle error is reduced from ±5° to ±1.2°, improving the assembly accuracy of the connector for photovoltaic micro inverter.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention belongs to the technical field of connectors, and particularly relates to equipment for connector assembly, in particular to connector assembly equipment for a photovoltaic micro inverter and an assembly process of the connector assembly equipment. The connector assembling equipment for the photovoltaic micro inverter comprises a connector body assembling mechanism, a conveying mechanism, a first assembling mechanism and a second assembling mechanism. The first assembling mechanism comprises a vibration feeding disc, a feeding pipe and a pushing assembly, and a plurality of adjusting plates are arranged on the inner wall of the feeding pipe in the circumferential direction at intervals. Through the synergistic effect of the motion trail of the material pushing assembly and the adjusting plate in the feeding pipe, axial movement and circumferential angle adjustment of the heat dissipation pipe are completed at the same time in the single pushing action, the mode that in the related technology, a mechanical arm is adopted for angle adjustment is replaced, the directional matching angle error is reduced from + / -5 degrees to + / -1.2 degrees, and the machining precision is improved. According to the connector for the photovoltaic micro inverter, precise alignment of the radiating tube socket and the connector body is realized, and the assembly precision of the connector for the photovoltaic micro inverter is improved while the assembly efficiency is improved.
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Description

Technical Field

[0001] The present invention belongs to the technical field of connectors, and particularly relates to a device for assembling connectors, and more particularly to a connector assembling device for a photovoltaic micro-inverter and its assembling process. Background Art

[0002] In the field of automatic assembly of connectors for photovoltaic micro-inverters, the high-precision socketing of the connector body and the heat dissipation tube is the core process difficulty.

[0003] In related technologies, the assembly device mostly adopts an assembly mode of a linear conveyor line combined with a manipulator for grasping. However, under the trend of miniaturization of the connectors for micro-inverters, the circumferential angle of the heat dissipation tube socket and the orientation matching requirement of the connector body pins are more stringent. The manipulator vision positioning system of the existing assembly device is difficult to balance the requirements of high-speed operation and angle fine-tuning, resulting in too large an orientation matching angle error between the heat dissipation tube socket and the pins of the connector body, and ultimately resulting in too low an assembly accuracy of the connectors for photovoltaic micro-inverters.

[0004] Therefore, how to improve the assembly accuracy of the connectors for photovoltaic micro-inverters while ensuring the assembly efficiency is a technical problem to be solved urgently at present.

[0005] It should be noted that the above information disclosed in this background art section is only used to understand the background art of the concept of this application. Therefore, the above description is not considered as information of the prior art. Summary of the Invention

[0006] The embodiments of the present disclosure at least provide a connector assembling device for a photovoltaic micro-inverter and its assembling process.

[0007] In a first aspect, the embodiments of the present disclosure provide a connector assembling device for a photovoltaic micro-inverter, including: A connector body assembling mechanism for assembling the connector body; A conveying mechanism for conveying the assembled connector body; A first assembling mechanism disposed on the side of the conveying mechanism and used for sleeving the socket on the heat dissipation tube on the connector body after adjusting the angle; A second assembling mechanism disposed on the side of the conveying mechanism and used for sleeving the cover on the connector body; The first assembling mechanism includes: A vibrating feeding tray for feeding the heat dissipation tubes; A feeding pipe having a feeding port at the top communicated with the conveying track of the vibrating feeding tray; A pushing component, the pushing part of which is inserted into the feeding pipe; Among them, a plurality of adjusting plates are arranged at intervals along the circumferential direction of the inner wall of the feeding pipe, and are used to adjust the angle of the socket on the heat dissipation pipe under the push of the pushing component, so as to be pushed into the conveying mechanism from the feeding pipe and sleeved on the connector body.

[0008] In an alternative embodiment, a guiding groove is arranged on the inner wall of the feeding pipe; The pushing part is provided with a sliding block adapted to the guiding groove; When the pushing part slides along the guiding groove, it drives the socket of the heat dissipation pipe to rotate until the adjusting plate is aligned with the socket of the heat dissipation pipe, and burrs on the heat dissipation pipe are removed.

[0009] In an alternative embodiment, the guiding groove includes: A straight line segment and an arc segment; The straight line segment is communicated with the arc segment; When the pushing part slides along the arc segment of the guiding groove, it drives the socket of the heat dissipation pipe to rotate.

[0010] In an alternative embodiment, the pushing part includes: A pushing head, which is provided with a circular groove along the axial direction of the feeding pipe; A buffer plate, which is elastically connected to the circular groove through a return spring; Moreover, when the buffer plate is in a natural state, the side wall of the buffer plate extends out of the circular groove and is oppositely arranged with the feeding port of the feeding pipe; When the heat dissipation pipe falls into the feeding pipe from the feeding port, it is buffered by the side wall of the buffer plate, reducing the impact of the heat dissipation pipe.

[0011] In an alternative embodiment, the buffer plate is frustum-shaped; Moreover, the upper bottom surface of the buffer plate extends out of the circular groove, and the lower bottom surface of the buffer plate extends into the circular groove.

[0012] In an alternative embodiment, the diameter of the upper bottom surface of the buffer plate is R1; The diameter of the lower bottom surface of the buffer plate is R2; The inner diameter of the heat dissipation pipe is r; Wherein, R1 < r < R2, and the units of R1 and R2 are mm; When the pushing part slides along the guiding groove, the upper bottom surface of the buffer plate is inserted into the heat dissipation pipe to make the heat dissipation pipe coaxial with the feeding pipe.

[0013] In an alternative embodiment, the pushing head extends outwards with an arc-shaped supporting plate; The arc-shaped supporting plate is disposed opposite to the feeding port of the feeding pipe.

[0014] In an alternative embodiment, the pushing component further includes: A pushing cylinder; A push rod, which is connected to the piston rod of the pushing cylinder; The push rod is rotatably connected to the pushing portion.

[0015] In an alternative embodiment, the conveying mechanism includes: A linear driving portion; A driving block, which is disposed on the linear driving portion; A clamping portion, which is disposed on the driving block and is used for clamping the connector body.

[0016] In a second aspect, an embodiment of the present disclosure further provides an assembly process applied to the connector assembly device for a photovoltaic micro-inverter as described above. The assembly process includes: Assembling the connector body through the connector body assembling mechanism; After the conveying mechanism takes out the assembled connector body, it sends it to the first assembling mechanism; Adjusting the angle of the socket on the heat dissipation pipe through the first assembling mechanism and then sleeving it on the connector body; After the conveying mechanism takes out the connector body sleeved with the heat dissipation pipe, it sends it to the second assembling mechanism; Sleeving the cover on the connector body through the second assembling mechanism; The conveying mechanism takes out the assembled connector body and sends it to the blanking channel to complete the assembly.

[0017] The beneficial effects of the present invention are that the connector assembly device for a photovoltaic micro-inverter and its assembly process cooperate with the movement track of the pushing component and the adjusting plate in the feeding pipe, and simultaneously complete the axial movement and circumferential angle adjustment of the heat dissipation pipe in a single pushing action, replacing the method of using a manipulator for angle adjustment in the related art, reducing the directional matching angle error from ±5° to ±1.2°, realizing the precise alignment of the socket of the heat dissipation pipe and the connector body, and improving the assembly efficiency and the assembly accuracy of the connector for a photovoltaic micro-inverter while improving the assembly efficiency.

[0018] Other features and advantages of the present invention will be described in the following specification, and, in part, will be obvious from the specification, or will be understood by implementing the present invention. The objectives and other advantages of the present invention are achieved and obtained by the structures specifically pointed out in the specification and the drawings.

[0019] To make the above objectives, features, and advantages of the present invention more obvious and understandable, specific preferred embodiments are hereby exemplified and described in detail in conjunction with the accompanying drawings as follows. Description of the Drawings

[0020] In order to more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the following will briefly introduce the drawings required for the description of the specific embodiments or the prior art. Obviously, the drawings in the following description are some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0021] Figure 1 Structural schematic diagram of the connector assembly device for a photovoltaic micro-inverter provided by an embodiment of the present disclosure; Figure 2 Partial structural schematic diagram of the connector assembly device for a photovoltaic micro-inverter provided by an embodiment of the present disclosure; Figure 3 Cross-sectional view of a partial structure of the connector assembly device for a photovoltaic micro-inverter provided by an embodiment of the present disclosure; Figure 4 Cross-sectional view of the first assembly mechanism provided by an embodiment of the present disclosure; Figure 5 Cross-sectional view of the first assembly mechanism from another perspective provided by an embodiment of the present disclosure; Figure 6 Structural schematic diagram of the pusher provided by an embodiment of the present disclosure; Figure 7 Structural schematic diagram of a partial structure of the connector assembly device for a photovoltaic micro-inverter from another perspective provided by an embodiment of the present disclosure; Figure 8 Structural schematic diagram after the heat dissipation pipe and the adjustment plate are inserted into each other provided by an embodiment of the present disclosure; Figure 9 Partial structural schematic diagram of the connector provided by an embodiment of the present disclosure; Figure 10 Flow chart of the assembly process of the connector assembly device for a photovoltaic micro-inverter provided by an embodiment of the present disclosure.

[0022] In the figure: 100, connector body assembly mechanism; 200, conveying mechanism; 210, linear drive part; 220, drive block; 230, clamping part; 300, first assembly mechanism; 310, vibrating feeder tray; 320, feeding pipe; 321, adjusting plate; 322, guiding groove; 322a, linear segment; 322b, arc segment; 323, feeding port; 330, pushing component; 331, pushing part; 331a, pushing head; 331a1, circular groove; 331b, buffer plate; 331c, return spring; 331d, arc-shaped supporting plate; 332, push rod; 333, pushing cylinder; 400, second assembly mechanism; 500, heat dissipation pipe; 510, socket; 600 - connector body; 610 - base body; 620 - pin. Detailed implementation manners

[0023] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings. Apparently, the described embodiments are some, but not all, of the embodiments of the present invention. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0024] In this document, when it is mentioned that the first component is located on the second component, this may mean that the first component can be directly formed on the second component, or a third component can be inserted between the first component and the second component. In addition, in the drawings, to effectively describe the technical content, the thickness of the components can be exaggerated or reduced.

[0025] In this document, when an element or layer is referred to as "being located on", "joined to", "connected to", "attached to", or "coupled to" another element or layer, it can be directly located on, joined, connected, attached, or coupled to the other element or layer, or there may be intermediate elements or layers. In contrast, when an element is referred to as "directly on another element or layer", "directly joined to", "directly connected to", "directly attached to", or "directly coupled to" another element or layer, there may be no intermediate elements or layers. Other words used to describe the relationship between elements should be interpreted in a similar manner (e.g., "between" vs. "directly between", "adjacent" vs. "directly adjacent", etc.). As used herein, the term "and / or" includes any and all combinations of one or more of the related listed items.

[0026] In this document, example embodiments of the present disclosure will be described in more detail with reference to the accompanying drawings. As used herein, expressions such as "at least one of..." modify the entire list of elements when following a list of elements, rather than modifying individual elements in the list. For example, the expression "at least one of a, b, and c" should be understood to include only a, only b, only c, both a and b, both a and c, both b and c, or all of a, b, and c.

[0027] The terms used herein are only for describing specific exemplary configurations and are not intended to be limiting. As used herein, the singular articles "a", "an", and "the" may also be intended to include the plural forms, unless it is clearly stated otherwise in the context. The terms "comprising", "including", and "having" are inclusive, and thus specify the presence of features, steps, operations, elements, and / or components, but do not preclude the presence or addition of one or more other features, steps, operations, elements, components, and / or combinations thereof. The method steps, processes, and operations described herein should not be construed as necessarily requiring them to be performed in the particular order discussed or shown, unless specifically identified as an order of execution. Additional or alternative steps may be employed.

[0028] As used herein, phrases such as "in one embodiment", "according to one embodiment", "in some embodiments", etc. generally refer to the fact that the particular feature, structure, or characteristic after the phrase may be included in at least one embodiment of the present disclosure. Thus, a particular feature, structure, or characteristic may be included in more than one embodiment of the present disclosure, such that these phrases do not necessarily refer to the same embodiment. As used herein, the terms "example", "exemplary", etc. are used "as an example, instance, or illustration. Any embodiment, aspect, or design described herein as "example" or "exemplary" is not necessarily to be construed as preferred or superior to other embodiments, aspects, or designs. Instead, the use of the terms "example", "exemplary", etc. is intended to present concepts in a concrete manner.

[0029] It has been found through research that the following problems exist in the assembly equipment in the related art: First, in the assembly mode of the linear conveyor line cooperating with the manipulator for grasping, the angular error between the circumferential angle of the heat dissipation pipe socket and the orientation matching angle of the pins of the connector body is about 5°; second, the coaxiality deviation between the heat dissipation pipe and the connector body is too large, resulting in scratches on the connector body when the heat dissipation pipe is sleeved on the connector body; third, when the heat dissipation pipe falls into the feeding pipe, the heat dissipation pipe is deformed due to collision. These problems seriously affect the assembly accuracy of the connector for photovoltaic micro-inverters.

[0030] Based on the above research, the embodiments of the present disclosure provide a connector assembly device and an assembly process for a photovoltaic micro-inverter. By replacing visual positioning with mechanical limiting, while ensuring the assembly efficiency, the directional matching angle error is reduced from ±5° to ±1.2°, improving the assembly accuracy of the photovoltaic micro-connector.

[0031] Regarding the defects existing in the above solutions, they are all the results obtained by the inventors through practice and careful research. Therefore, the process of discovering the above problems and the solutions proposed by the present disclosure in this article for the above problems should all be the contributions made by the inventors to the present disclosure during the process of the present disclosure.

[0032] It should be noted that similar reference numerals and letters represent similar items in the following drawings. Therefore, once an item is defined in one drawing, it does not need to be further defined and explained in subsequent drawings.

[0033] The following will describe in detail some embodiments of the present invention with reference to the drawings. Without conflict, the following embodiments and the features in the embodiments can be combined with each other.

[0034] Please refer to Figure 1 and Figure 2 , at least one embodiment provides a connector assembly device for a photovoltaic micro-inverter, including: a connector body assembly mechanism 100 for assembling the connector body; a conveying mechanism 200 for conveying the assembled connector body; a first assembly mechanism 300 disposed on the side of the conveying mechanism 200 and used to sleeved the socket 510 on the heat dissipation pipe 500 on the connector body after adjusting the angle; a second assembly mechanism 400 disposed on the side of the conveying mechanism 200 and used to sleeved the cover on the connector body.

[0035] Among them, the connector body assembly mechanism 100 is provided with 4 assembly stations, namely, a feeding station for feeding the base body 610; a pin assembly station for inserting the pins 620 into the base body 610; an insulating block assembly station for inserting the insulating block into the base body; a discharging station for feeding the assembled connector body 600 into the conveying mechanism 200; the four assembly stations are switched by a rotating disk.

[0036] Specifically, the feeding station sleeved the base body 610 on the rotating disk through an external robotic arm; the pin assembly station completed the conveying and assembly of the pins 620 through the vibration feeding and the pushing of the cylinder; the insulating block assembly station completed the conveying and assembly of the insulating block through the vibration feeding and the pushing of the cylinder.

[0037] The first assembly mechanism 300 includes: a vibrating feeder tray 310 for feeding the heat dissipation tubes 500; a feeding pipe 320 with a feeding port 323 opened at the top and communicating with the conveying track of the vibrating feeder tray 310; a pushing component 330, the pushing part 331 of which is inserted into the feeding pipe 320; wherein, a plurality of adjusting plates 321 are arranged at intervals along the circumferential direction of the inner wall of the feeding pipe 320, and are used to adjust the angle of the socket 510 on the heat dissipation tube 500 under the push of the pushing component 330, and push the heat dissipation tube 500 into the conveying mechanism 200 from the feeding pipe 320 and sleeved on the connector body.

[0038] Through the coordinated action of the movement track of the pushing component 330 and the adjusting plate 321 in the feeding pipe 320, the axial movement and circumferential angle adjustment of the heat dissipation tube 500 are simultaneously completed in a single pushing action (as Figure 8 shown), replacing the method of using a manipulator for angle adjustment in the related art, reducing the directional matching angle error from ±5° to ±1.2°, realizing the precise alignment of the socket 510 of the heat dissipation tube 500 and the connector body, and improving the assembly accuracy of the connector for the photovoltaic micro-inverter while improving the assembly efficiency.

[0039] Please refer to Figure 3 and Figure 4 As shown, a guiding groove 322 is arranged on the inner wall of the feeding pipe 320; a sliding block adapted to the guiding groove 322 is arranged on the pushing part 331; when the pushing part 331 slides along the guiding groove 322, it drives the socket 510 of the heat dissipation tube 500 to rotate until the adjusting plate 321 is aligned with the socket 510 of the heat dissipation tube 500, and the burrs on the heat dissipation tube 500 are removed.

[0040] The guiding groove 322 and the sliding block cooperate to form a mechanical limiting track. When the pushing part 331 slides, it forcibly drives the heat dissipation tube 500 to rotate, eliminating the downtime required for manual angle adjustment. At the same time, during the alignment process of the adjusting plate 321 and the socket 510 of the heat dissipation tube 500, the burrs are removed synchronously, saving the subsequent deburring process.

[0041] It should be noted that the burrs in the feeding pipe 320 need to be cleaned regularly.

[0042] Please refer to Figure 4 As shown, the guiding groove 322 includes: a straight segment 322a and an arc segment 322b; the straight segment 322a is communicated with the arc segment 322b; when the pushing part 331 slides along the arc segment 322b of the guiding groove 322, it drives the socket 510 of the heat dissipation tube 500 to rotate.

[0043] When the pushing part 331 slides along the straight line segment 322a of the guiding groove 322, it pushes the heat dissipation pipe 500 to abut against the adjusting plate 321. When sliding along the arc segment 322b of the guiding groove 322, it drives the heat dissipation pipe 500 to rotate Figure 4 in the direction shown by F in

[0044] Please refer to Figure 4 and Figure 5 . The pushing part 331 includes: a pushing head 331a, which is provided with a circular groove 331a1 along the axial direction of the feeding pipe 320; a buffer plate 331b, which is elastically connected to the circular groove 331a1 through a return spring 331c; and when the buffer plate 331b is in a natural state, the side wall of the buffer plate 331b extends out of the circular groove 331a1 and is oppositely arranged with the feeding port 323 of the feeding pipe 320. When the heat dissipation pipe 500 falls into the feeding pipe 320 from the feeding port 323, it is buffered by the side wall of the buffer plate 331b, reducing the impact of the heat dissipation pipe 500.

[0045] It should be noted that the buffer plate 331b is made of elastic rubber material, and the buffer plate 331b elastically expands and contracts through the return spring 331c to absorb the impact kinetic energy of the heat dissipation pipe 500 falling from the vibrating feeding tray 310, preventing the heat dissipation pipe 500 from deforming.

[0046] Specifically, the buffer plate 331b is frustum-shaped; and the upper bottom surface of the buffer plate 331b extends out of the circular groove 331a1, and the lower bottom surface of the buffer plate 331b extends into the circular groove 331a1.

[0047] Among them, the diameter of the upper bottom surface of the buffer plate 331b is R1; the diameter of the lower bottom surface of the buffer plate 331b is R2; the inner diameter of the heat dissipation pipe 500 is r; where R1 < r < R2, and the units of R1 and R2 are mm; when the pushing part 331 slides along the guiding groove 322, the upper bottom surface of the buffer plate 331b is inserted into the heat dissipation pipe 500, making the heat dissipation pipe 500 coaxial with the feeding pipe 320.

[0048] It should be noted that the buffer plate 331b is coaxial with the feeding pipe 320. When the buffer plate 331b is inserted into the inner hole of the heat dissipation pipe 500, the heat dissipation pipe 500 is made coaxial with the buffer plate 331b, and then the heat dissipation pipe 500 is made coaxial with the feeding pipe 320, so that the inner diameter of the feeding pipe 320 can be increased, reducing the scratches caused by the friction between the heat dissipation pipe 500 and the feeding pipe 320.

[0049] With the dimensional constraint of R1 < r < R2, when pushing the material, the upper bottom surface of the buffer plate 331b is inserted into the inner hole of the heat dissipation tube 500, and forced correction is carried out to make the heat dissipation tube 500 coaxial with the buffer plate 331b, that is, the heat dissipation tube 500 is coaxial with the feeding tube 320, improving the accuracy of the angle adjustment between the socket 510 of the heat dissipation tube and the adjustment plate 321.

[0050] Please refer to Figure 5 and Figure 6 , the pushing head 331a extends outwards to form an arc-shaped supporting plate 331d; the arc-shaped supporting plate 331d is disposed opposite to the feeding port 323 of the feeding tube 320. The arc-shaped supporting plate 331d is disposed opposite to the feeding port 323 to receive the heat dissipation tube 500 that has not completely fallen into the feeding tube 320 and prevent it from falling obliquely.

[0051] Please refer to Figure 2 and Figure 4 , the pushing assembly 330 further includes: a pushing cylinder 333; a push rod 332 connected to the piston rod of the pushing cylinder 333; the push rod 332 is rotatably connected to the pushing part 331. The pushing cylinder 333 provides a constant pushing force, and the push rod 332 is rotatably connected to the pushing part 331 to adapt to the trajectory change of the arc segment 322b of the guiding groove 322 and avoid jamming.

[0052] Please refer to Figure 2 , the conveying mechanism 200 includes: a linear driving part 210; a driving block 220 disposed on the linear driving part 210; a clamping part 230 disposed on the driving block 220 and used for clamping the connector body.

[0053] As Figure 7 shown, the linear driving part 210 drives the clamping part 230 to move, so that the clamping part 230 is opposite to the feeding tube 320, facilitating the pushing part 331 to push the heat dissipation tube 500 from the feeding tube 320 onto the clamping part 230 and sleeving it on the connector body 600.

[0054] Please refer to Figure 10 , at least one embodiment further provides an assembly process applied to the connector assembly equipment for the photovoltaic micro-inverter as described above. The assembly process includes: Step S1, assembling the connector body through the connector body assembly mechanism 100.

[0055] Step S2, after the conveying mechanism 200 takes out the assembled connector body, it is sent to the first assembly mechanism 300.

[0056] Step S3, adjusting the angle of the socket 510 on the heat dissipation tube 500 through the first assembly mechanism 300 and then sleeving it on the connector body.

[0057] In step S4, after the conveying mechanism 200 takes out the connector body sleeved with the heat dissipation pipe 500, it is sent to the second assembly mechanism 400.

[0058] In step S5, the second assembly mechanism 400 sleeves the cover on the connector body.

[0059] In step S6, the conveying mechanism 200 takes out the assembled connector body and sends it to the blanking channel to complete the assembly.

[0060] In summary, the present invention provides a connector assembly device and an assembly process for a photovoltaic micro-inverter. Among them, the connector assembly device for a photovoltaic micro-inverter includes: a connector body assembly mechanism 100 for assembling the connector body; a conveying mechanism 200 for conveying the assembled connector body; a first assembly mechanism 300 disposed on the side of the conveying mechanism 200 and used for sleeving the socket 510 on the heat dissipation pipe 500 on the connector body after adjusting the angle; a second assembly mechanism 400 disposed on the side of the conveying mechanism 200 and used for sleeving the cover on the connector body. The first assembly mechanism 300 includes: a vibrating feeding tray 310 for feeding the heat dissipation pipe 500; a feeding pipe 320 with a feeding port 323 opened at the top and communicating with the conveying rail of the vibrating feeding tray 310; a pushing component 330 whose pushing part 331 is inserted into the feeding pipe 320; wherein, a plurality of adjusting plates 321 are circumferentially spaced along the inner wall of the feeding pipe 320 and are used for adjusting the angle of the socket 510 on the heat dissipation pipe 500 under the push of the pushing component 330, pushing the heat dissipation pipe 500 from the feeding pipe 320 into the conveying mechanism 200 and sleeving it on the connector body. Through the cooperative action of the movement track of the pushing component 330 and the adjusting plates 321 in the feeding pipe 320, the axial movement and circumferential angle adjustment of the heat dissipation pipe 500 are completed simultaneously in a single pushing action, replacing the method of using a manipulator for angle adjustment in the related art, reducing the directional matching angle error from ±5° to ±1.2°, realizing the precise alignment of the socket 510 of the heat dissipation pipe 500 and the connector body, and improving the assembly efficiency and the assembly precision of the connector for the photovoltaic micro-inverter.

[0061] Inspired by the above ideal embodiments of the present invention, through the above description, relevant staff can make various changes and modifications completely within the scope not deviating from the technical idea of this invention. The technical scope of this invention is not limited to the content in the specification, and its technical scope must be determined according to the scope of the claims.

Claims

1. A connector assembly device for a photovoltaic micro-inverter, characterized in that Including: A connector body assembling mechanism (100) for assembling a connector body; A conveying mechanism (200) for conveying the assembled connector body; A first assembling mechanism (300) arranged on the side of the conveying mechanism (200) and used for sleeving the socket (510) on the heat dissipation pipe (500) onto the connector body after adjusting the angle; A second assembling mechanism (400) arranged on the side of the conveying mechanism (200) and used for sleeving a cover onto the connector body; Wherein, the first assembling mechanism (300) includes: A vibrating feeding tray (310) for feeding the heat dissipation pipe (500); A feeding pipe (320) with a feeding port (323) opened at the top and communicated with the conveying track of the vibrating feeding tray (310); A pushing component (330) whose pushing part (331) is inserted into the feeding pipe (320); Wherein, a plurality of adjusting plates (321) are arranged at intervals along the circumferential direction of the inner wall of the feeding pipe (320), and are used for adjusting the angle of the socket (510) on the heat dissipation pipe (500) under the push of the pushing component (330), pushing the heat dissipation pipe (500) from the feeding pipe (320) into the conveying mechanism (200) and sleeving it onto the connector body.

2. The connector assembling device for a photovoltaic micro-inverter according to claim 1, wherein A guiding groove (322) is arranged on the inner wall of the feeding pipe (320); A sliding block adapted to the guiding groove (322) is arranged on the pushing part (331); When the pushing part (331) slides along the guiding groove (322), it drives the socket (510) of the heat dissipation pipe (500) to rotate until the adjusting plate (321) aligns with the socket of the heat dissipation pipe (500), and removes the burrs on the heat dissipation pipe (500).

3. The connector assembling device for a photovoltaic micro-inverter according to claim 2, wherein The guiding groove (322) includes: A straight section (322a) and an arc section (322b); The straight section (322a) is communicated with the arc section (322b); When the pushing part (331) slides along the arc section (322b) of the guiding groove (322), it drives the socket (510) of the heat dissipation pipe (500) to rotate.

4. The connector assembling device for a photovoltaic micro-inverter according to claim 2, wherein The pushing part (331) includes: A pushing head (331a) with a circular groove (331a1) opened along the axial direction of the feeding pipe (320); A buffer plate (331b) elastically connected in the circular groove (331a1) through a return spring (331c); And when the buffer plate (331b) is in a natural state, the side wall of the buffer plate (331b) extends out of the circular groove (331a1) and is oppositely arranged with the feeding port (323) of the feeding pipe (320). When the heat dissipation pipe (500) falls from the feed port (323) into the feed pipe (320), it is buffered by the side wall of the buffer plate (331b) to reduce the impact of the heat dissipation pipe (500).

5. The connector assembly device for a photovoltaic micro-inverter according to claim 4, wherein the buffer plate (331b) is frustum-shaped; moreover, the upper bottom surface of the buffer plate (331b) extends out of the circular groove (331a1), and the lower bottom surface of the buffer plate (331b) extends into the circular groove (331a1).

6. The connector assembly device for a photovoltaic micro-inverter according to claim 5, wherein the diameter of the upper bottom surface of the buffer plate (331b) is R1; the diameter of the lower bottom surface of the buffer plate (331b) is R2; the inner diameter of the heat dissipation pipe (500) is r; wherein, R1 < r < R2, and the units of R1 and R2 are mm; When the pushing part (331) slides along the guiding groove (322), the upper bottom surface of the buffer plate (331b) is inserted into the heat dissipation pipe (500) to make the heat dissipation pipe (500) coaxial with the feed pipe (320).

7. The connector assembly device for a photovoltaic micro-inverter according to claim 4, wherein the pushing head (331a) extends outwards with an arc-shaped supporting plate (331d); the arc-shaped supporting plate (331d) is disposed opposite to the feed port (323) of the feed pipe (320).

8. The connector assembly device for a photovoltaic micro-inverter according to claim 1, wherein the pushing assembly (330) further comprises: a pushing cylinder (333); a push rod (332) connected to the piston rod of the pushing cylinder (333); the push rod (332) is rotatably connected to the pushing part (331).

9. The connector assembly device for a photovoltaic micro-inverter according to claim 1, wherein the conveying mechanism (200) comprises: a linear driving part (210); a driving block (220) disposed on the linear driving part (210); a clamping part (230) disposed on the driving block (220) and used for clamping the connector body.

10. An assembly process for an assembly device of a connector for a photovoltaic micro-inverter as described in claim 1, characterized in that, The assembly process comprises: assembling the connector body through the connector body assembly mechanism (100); after the conveying mechanism (200) takes out the assembled connector body, sending it to the first assembly mechanism (300); adjusting the angle of the socket (510) on the heat dissipation pipe (500) through the first assembly mechanism (300) and sleeving it on the connector body; after the conveying mechanism (200) takes out the connector body sleeved with the heat dissipation pipe (500), sending it to the second assembly mechanism (400); sleeving the cover on the connector body through the second assembly mechanism (400); the conveying mechanism (200) takes out the assembled connector body and sends it to the blanking channel to complete the assembly.

Citation Information

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