Automatic waste collecting and recycling device of plastic product punching machine tool
The automated waste collection system for plastic molding machines addresses inefficiencies and safety hazards by using a motorized waste handling mechanism to streamline waste removal and recycling, improving operational safety and reducing labor costs.
Patent Information
- Application Number
- CN202510443834.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-10
- Publication Date
- 2025-07-15
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The waste collection method of traditional plastic product stamping machine tools relies on manual cleaning, which is inefficient, increases labor costs and poses safety risks, and the random stacking of waste is not conducive to recycling.
An automatic waste collection and recycling device for stamping machines for plastic products is designed, including a stamping table, an upper mold mechanism, a lower mold mechanism and a waste treatment component. The waste treatment components driven by cylinders and motors are used to realize the automatic collection and treatment of waste, and the smooth discharge of waste and the precise ejection of products are achieved through pushing parts and ejecting parts.
It reduces the frequency of manually cleaning waste, reduces safety risks, standardizes the waste collection process, improves production efficiency, reduces labor costs, and realizes effective recycling of waste.
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Figure CN120307541A_ABST
Abstract
Description
Technical Field
[0001] The present invention mainly relates to the technical field of plastic product processing, and particularly relates to an automatic collection and recycling device for waste materials of a plastic product stamping machine tool. Background Art
[0002] A stamping machine tool, also known as a stamping press or a press, is a device used for pressure processing of materials. Its working principle generally involves driving the opening and closing of the upper die and the lower die by the machine tool under the action of stamping power, and then cutting, punching, stretching and other shaping operations are performed on the raw materials between them to form stamped parts.
[0003] Traditional waste material collection methods mostly rely on manual cleaning, which not only has low efficiency, but also increases labor costs. Moreover, safety accidents are likely to occur due to improper operation during manual cleaning. In addition, the random stacking of waste materials is not conducive to subsequent recycling and utilization, and it is difficult to meet the requirements of modern production for high efficiency and environmental protection. Summary of the Invention
[0004] The present invention mainly provides an automatic collection and recycling device for waste materials of a plastic product stamping machine tool to solve the technical problems mentioned in the above background art.
[0005] The technical solution adopted by the present invention to solve the above technical problems is as follows:
[0006] The automatic collection and recycling device for waste materials of a plastic product stamping machine tool includes a stamping table. Connecting columns are connected to multiple top corners of the upper surface of the stamping table. The tops of the multiple connecting columns are connected to a support plate. An upper die mechanism is connected to the plate body of the support plate, and a lower die mechanism is provided at the bottom end of the upper die mechanism;
[0007] The lower die mechanism includes a lower die connected to the upper surface of the stamping table. A waste material hopper is inserted at the bottom end of the lower die, and a waste material processing component is connected inside the waste material hopper;
[0008] The waste material processing component includes a rotating rod inside the waste material hopper, and a pushing member and an ejecting member connected to the outer surface of the rotating rod.
[0009] Further, the upper die mechanism includes a cylinder connected to the upper surface of the support plate, and an upper die connected to the output end of the cylinder. The upper die is located directly vertically above the lower die.
[0010] Further, a sliding groove is provided at the bottom end of the lower die. The groove body of the sliding groove is used for the waste material hopper to slide, and one end of the waste material hopper is provided with an opening.
[0011] Further, the outer surfaces of both ends of the rotating rod are connected with rotating shaft seats through bearings, and the rotating shaft seats are connected to the inner surface of the groove body of the sliding groove.
[0012] Furthermore, the lower mold is provided with a pushing hole and an ejecting hole. The position of the pushing hole corresponds to the position of the pushing member, and the position of the ejecting hole corresponds to the position of the ejecting member.
[0013] Furthermore, the pushing member includes a rotating cylinder connected to the outer part of the rotating rod. A guiding groove is provided on the outer part of the cylinder of the rotating cylinder. The top end of the rotating cylinder is connected with a translation block through the guiding groove, and a slag pushing plate is connected to the block of the translation block.
[0014] Furthermore, the upper surface of the translation block is slidably connected to the top end of the sliding groove, and a through hole for the rotating rod to penetrate is provided on the plate body of the slag pushing plate.
[0015] Furthermore, the ejecting member includes a cam connected to the outer part of the rotating rod. A guiding groove arranged along the edge of the wheel body is provided on one side surface of the cam. A lifting block is slidably connected in the groove body of the guiding groove, and an ejecting pin is connected to the upper surface of the lifting block. The ejecting pin is inserted into the hole body of the ejecting hole.
[0016] Furthermore, one end of the rotating rod extends to the outside and is connected with a worm gear, and a worm is meshed and connected to the top end of the worm gear.
[0017] Furthermore, both ends of the rod body of the worm are connected to the outer surface of the lower mold through bearing seats, and a motor is connected to one side surface of the bearing seat. The output shaft of the motor is connected to the rod body of the worm.
[0018] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0019] Firstly, the present invention does not require manual frequent cleaning of waste accumulations and taking products, reducing the work burden of operators and improving the working environment.
[0020] Secondly, the present invention reduces the chance of manual contact with stamping equipment and waste, reducing the occurrence probability of safety accidents and ensuring the personal safety of operators.
[0021] Thirdly, the present invention is conducive to waste recycling. The standardized waste collection process facilitates subsequent waste recycling and utilization, meets environmental protection requirements, reduces production costs, and realizes the effective utilization of resources.
[0022] The following will explain and illustrate the present invention in detail in combination with the drawings and specific embodiments. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 is a schematic structural diagram of the present invention;
[0024] Figure 2 is a front view of the present invention;
[0025] Figure 3 A cross-sectional view of the present invention;
[0026] Figure 4 A schematic structural view of the lower mold of the present invention;
[0027] Figure 5 A schematic structural view of the waste hopper of the present invention;
[0028] Figure 6 A schematic structural view of the cam of the present invention.
[0029] In the figure: 10, stamping table; 20, connecting column; 30, support plate; 40, upper die mechanism; 41, cylinder; 42, upper die; 50, lower die mechanism; 51, lower die; 511, sliding groove; 512, pushing hole; 513, ejecting hole; 52, waste hopper; 521, opening; 53, waste treatment component; 531, rotating rod; 5311, rotating shaft seat; 532, pushing member; 5321, rotating cylinder; 5322, guiding groove; 5323, translating block; 5324, slag pushing plate; 533, ejecting member; 5331, cam; 5332, guiding groove; 5333, lifting block; 5334, ejecting pin; 534, worm gear; 535, worm; 536, motor. Detailed implementation manners
[0030] To facilitate the understanding of the present invention, the present invention will be described more comprehensively below with reference to the relevant drawings. Several embodiments of the present invention are given in the drawings. However, the present invention can be implemented in different forms and is not limited to the embodiments described in the text. On the contrary, these embodiments are provided to make the disclosure of the present invention more thorough and comprehensive.
[0031] It should be noted that when an element is referred to as being "fixedly provided on" another element, it can be directly on the other element or there can be an intermediate element. When an element is considered to be "connected" to another element, it can be directly connected to the other element or there may be an intermediate element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are only for the purpose of illustration.
[0032] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the technical field to which the present invention belongs. The terms used in the specification of the present invention herein are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more of the related listed items.
[0033] The embodiment of the present application provides an automatic waste collection and recycling device for a plastic product stamping machine tool. The schematic diagram of the automatic waste collection and recycling device for the plastic product stamping machine tool is asFigure 1-6 As shown in the figure. The automatic waste collection and recycling device for plastic product stamping machine tools includes a stamping table 10. Connecting columns 20 are connected to multiple top corners of the upper surface of the stamping table 10. The top ends of the multiple connecting columns 20 are connected to a support plate 30. An upper die mechanism 40 is connected to the plate body of the support plate 30. A lower die mechanism 50 is provided at the bottom end of the upper die mechanism 40;
[0034] The lower die mechanism 50 includes a lower die 51 connected to the upper surface of the stamping table 10. A waste hopper 52 is inserted at the bottom end of the lower die 51. A waste treatment component 53 is connected inside the waste hopper 52;
[0035] The waste treatment component 53 includes a rotating rod 531 inside the waste hopper 52, and a pushing member 532 and an ejecting member 533 connected to the outside of the rotating rod 531.
[0036] It should be noted that in this embodiment, the stamping table 10 serves as the basic support part of the entire device, providing an installation plane for other components. One end of the connecting column 20 is fixed at multiple top corners of the upper surface of the stamping table 10, and the other end is connected to the support plate 30, building a stable three-dimensional structure. The upper die mechanism 40 is installed on the support plate 30 and can move downward during operation to stamp plastic products placed on the lower die mechanism 50. The lower die mechanism 50 is fixed to the stamping table 10 and is used to carry plastic products to be stamped. After stamping, the waste will fall into the waste hopper 52 inserted at the bottom end of the lower die 51. The waste treatment component 53 in the waste hopper 52 preliminarily sorts the waste for subsequent recycling.
[0037] Optionally, please refer to the appendix Figure 2 and 3 The upper die mechanism 40 includes a cylinder 41 connected to the upper surface of the support plate 30, and an upper die 42 connected to the output end of the cylinder 41. The upper die 42 is located directly above the lower die 51 vertically.
[0038] In this embodiment, the cylinder 41 is fixed to the upper surface of the support plate 30, and its output end is connected to the upper die 42. When the cylinder 41 is started, according to the preset program, the output shaft makes an extending or retracting movement, driving the upper die 42 to make a reciprocating movement in the vertical direction. When the upper die 42 moves downward, it cooperates with the lower die 51 to perform stamping processing on the plastic products therebetween.
[0039] Optionally, please refer to the appendix Figure 3 and 5 The bottom end of the lower die 51 is provided with a sliding groove 511. The groove body of the sliding groove 511 is used for the waste hopper 52 to slide. One end of the waste hopper 52 is provided with an opening 521.
[0040] In this embodiment, a sliding groove 511 is provided at the bottom end of the lower die 51, and the waste hopper 52 can slide along the sliding groove 511. During the stamping process, the generated waste will fall into the waste hopper 52 through the lower die 51. When the waste hopper 52 is full or needs to be cleaned, the operator can pull out the waste hopper 52 along the sliding groove 511. The opening 521 at one end of the waste hopper 52 facilitates the collection of waste and subsequent cleaning. The cooperative design of the sliding groove 511 and the waste hopper 52 greatly simplifies the installation, disassembly, and cleaning processes of the waste hopper 52, reduces the labor intensity of the operator, and significantly improves the convenience of waste collection and treatment.
[0041] Optionally, please refer to the appendix Figure 3 and 4 , the outer surfaces of both ends of the rotating rod 531 are connected with rotating shaft seats 5311 through bearings, and the rotating shaft seats 5311 are connected to the inner surface of the groove body of the sliding groove 511.
[0042] In this embodiment, the outer surfaces of both ends of the rotating rod 531 are connected to the rotating shaft seats 5311 through bearings, and the rotating shaft seats 5311 are fixed on the inner surface of the sliding groove 511. This connection method allows the rotating rod 531 to stably rotate around its own axis within the sliding groove 511, providing rotational support for the pusher 532 and the ejector 533 to ensure their normal operation. The cooperation between the rotating shaft seats 5311 and the bearings effectively guarantees the stability and smoothness of the rotation of the rotating rod 531, reduces the jamming and wear during the rotation process, and further ensures the stable operation of the waste treatment component 53 and improves the waste treatment efficiency.
[0043] Optionally, please refer to the appendix Figure 1 , the lower die 51 is provided with a pushing hole 512 and an ejecting hole 513, the position of the pushing hole 512 corresponds to the position of the pusher 532, and the position of the ejecting hole 513 corresponds to the position of the ejector 533.
[0044] In this embodiment, the lower die 51 is provided with a pushing hole 512 and an ejecting hole 513, which respectively correspond to the positions of the pusher 532 and the ejector 533. When the pusher 532 moves driven by the rotating rod 531, the slag pushing plate 5324 moves to below the pushing hole 512 to prevent waste from accumulating at the bottom of the pushing hole 512. After stamping is completed, the ejector 533 drives the ejecting pin 5334 to eject the processed plastic product through the ejecting hole 513, facilitating the operator to take it. The cooperative design of the pushing hole 512 and the ejecting hole 513 with the waste treatment component 53 accurately completes the actions of preventing waste accumulation and ejecting the product, avoids waste blocking the pushing hole 512, and improves the convenience of production operation.
[0045] Optionally, please refer to the appendix Figure 3, the pusher 532 includes a rotating cylinder 5321 connected to the outer part of the rod body of the rotating rod 531. A guiding groove 5322 is provided on the outer surface of the cylinder body of the rotating cylinder 5321. The top end of the rotating cylinder 5321 is connected with a translation block 5323 through the guiding groove 5322. A slag pushing plate 5324 is connected to the block body of the translation block 5323.
[0046] In this embodiment, when the rotating rod 531 rotates, it drives the rotating cylinder 5321 connected to the outer part of its rod body to rotate synchronously. The guiding groove 5322 on the outer surface of the cylinder body of the rotating cylinder 5321 guides the translation block 5323 to move in the horizontal direction, and the translation block 5323 then drives the slag pushing plate 5324 to move. The slag pushing plate 5324 moves to the lower part of the pushing hole 512 to prevent waste materials from accumulating at the bottom end of the pushing hole 512. Through the coordinated work of the rotating cylinder 5321, the guiding groove 5322, the translation block 5323 and the slag pushing plate 5324, the circular motion of the rotating rod 531 is converted into the linear motion of the slag pushing plate 5324, effectively preventing waste materials from accumulating at the bottom end of the pushing hole 512 and ensuring the smoothness of waste material collection.
[0047] Optionally, please refer to the appendix Figure 3 , the upper surface of the translation block 5323 is slidably connected to the top end of the sliding groove 511. A through hole for the rotating rod 531 to penetrate is provided on the plate body of the slag pushing plate 5324.
[0048] In this embodiment, the upper surface of the translation block 5323 is slidably connected to the top end of the sliding groove 511, providing a stable sliding track for the translation block 5323 and restricting its movement direction. A through hole for the rotating rod 531 to penetrate is provided on the plate body of the slag pushing plate 5324, so that the slag pushing plate 5324 will not be blocked by the rotating rod 531 during translation and can smoothly move to the lower part of the pushing hole 512. The design of the sliding track and the through hole on the flat slag pushing plate 5324 ensures the stability and smoothness of the translation movement of the slag pushing plate 5324, reduces the deviation and jamming during the movement process, and improves the reliability of the function of preventing waste material accumulation.
[0049] Optionally, please refer to the appendix Figure 3 and 4 , the ejector 533 includes a cam 5331 connected to the outer part of the rod body of the rotating rod 531. A guiding groove 5332 is provided on one side surface of the cam 5331 along the edge of the wheel body. A lifting block 5333 is slidably connected in the groove body of the guiding groove 5332. A top pin 5334 is connected to the upper surface of the lifting block 5333, and the top pin 5334 is inserted into the hole body of the ejecting hole 513.
[0050] In this embodiment, when the rotating rod 531 rotates, it drives the cam 5331 connected to the outer surface of its rod body to rotate. The guiding groove 5332 on one side surface of the cam 5331 guides the lifting block 5333 to move up and down in the vertical direction, and the lifting block 5333 then drives the ejector pin 5334 to move up and down. When the ejector pin 5334 moves upward, the waste material in the lower mold 51 is ejected through the ejection hole 513 and falls into the waste hopper 52. Through the coordinated operation of the cam 5331, the guiding groove 5332, the lifting block 5333 and the ejector pin 5334, the circular motion of the rotating rod 531 is converted into the up and down motion of the ejector pin 5334, accurately ejecting the waste material in the lower mold 51 to ensure the comprehensiveness of waste material collection.
[0051] Optionally, please refer to the appendix Figure 3 and 4 One end of the rotating rod 531 extends to the outside and is connected with a worm gear 534, and the top end of the worm gear 534 is meshed and connected with a worm 535.
[0052] In this embodiment, one end of the rotating rod 531 extends to the outside and is connected with a worm gear 534, and the top end of the worm gear 534 meshes with the worm 535. When the worm 535 rotates, through the meshing transmission of the worm gear and worm, it drives the rotating rod 531 to rotate. The worm gear and worm mechanism has a large transmission ratio, which can accurately control the rotation speed of the rotating rod 531. At the same time, its self-locking function can prevent the rotating rod 531 from rotating by itself due to external force after the driving stops, ensuring the stability of the waste material processing component 53.
[0053] Optionally, please refer to the appendix Figure 4 Both ends of the rod body of the worm 535 are connected to the outer surface of the lower mold 51 through bearing seats, and one side surface of the bearing seat is connected with a motor 536, and the output shaft of the motor 536 is connected to the rod body of the worm 535.
[0054] In this embodiment, the motor 536 is fixed on the bearing seat, and its output shaft is connected to the rod body of the worm 535. After the motor 536 is started, the output shaft drives the worm 535 to rotate, providing power for the waste material processing component 53, so that the rotating rod 531 and the pushing member 532 and the ejecting member 533 connected thereto start to work. The motor 536, as a stable power source, realizes the automatic operation of the waste material processing component 53, reduces manual intervention, improves production efficiency and reduces labor costs.
[0055] The specific operation method of the present invention is as follows:
[0056] The cylinder 41 is started, and the output end of the cylinder 41 pushes the upper mold 42 downward to punch the plastic product between the upper mold 42 and the lower mold 51. During the punching process, the waste material falls into the waste hopper 52 through the push hole 512 of the lower mold 51 under the force of gravity and the push of the upper mold 42. After the punching is completed, the cylinder 41 drives the upper mold 42 to reset upward.
[0057] The motor 536 is started, and the motor 536 drives the worm 535 to rotate, and the worm 535 drives the rotating rod 531 to rotate through the worm gear 534. The rotating rod 531 drives the cam 5331 of the ejector 533 to rotate, and the cam 5331 drives the lifting block 5333 to drive the ejector pin 5334 through the guide groove 5332 to eject the processed plastic product in the lower mold 51 through the ejection hole 513, so that the operator can take it out conveniently. At the same time, the rotating rod 531 drives the rotating cylinder 5321 of the pusher 532 through the guide groove 5322 to drive the translation block 5323 to drive the slag pusher plate 5324 to move to the bottom of the push hole 512 to prevent waste from accumulating at the bottom of the push hole 512.
[0058] When the waste hopper 52 is full or needs to be cleaned, the operator can draw out the waste hopper 52 along the sliding slot 511 for processing.
[0059] The above is an exemplary description of the present invention in combination with the accompanying drawings. It is obvious that the specific implementation of the present invention is not limited to the above-mentioned method. As long as such non-substantial improvements are made by adopting the method concept and technical solution of the present invention, or the concept and technical solution of the present invention are directly applied to other occasions without improvement, they are all within the protection scope of the present invention.
Claims
1. An automatic waste collection and recycling device for a plastic product stamping machine tool, including a stamping table (10), characterized in that, At multiple top corners of the upper surface of the stamping table (10), connecting columns (20) are connected. At the tops of the multiple connecting columns (20), a support plate (30) is connected. An upper die mechanism (40) is connected to the plate body of the support plate (30). At the bottom end of the upper die mechanism (40), a lower die mechanism (50) is provided. The lower die mechanism (50) includes a lower die (51) connected to the upper surface of the stamping table (10). A waste hopper (52) is inserted at the bottom end of the lower die (51). A waste treatment component (53) is connected inside the waste hopper (52). The waste treatment component (53) includes a rotating rod (531) inside the waste hopper (52), and a pushing member (532) and an ejecting member (533) connected to the outer part of the rotating rod (531).
2. The automatic waste collection and recycling device for plastic product stamping machine tools according to claim 1, wherein, The upper die mechanism (40) includes a cylinder (41) connected to the upper surface of the support plate (30), and an upper die (42) connected to the output end of the cylinder (41). The upper die (42) is located directly above the lower die (51) vertically.
3. The automatic waste collection and recycling device for plastic product stamping machine tools according to claim 1, wherein, A sliding groove (511) is provided at the bottom end of the lower die (51). The groove body of the sliding groove (511) is used for the waste hopper (52) to slide. An opening (521) is provided at one end of the waste hopper (52).
4. The automatic waste collection and recycling device for plastic product stamping machine tools according to claim 1, wherein, The outer surfaces at both ends of the rotating rod (531) are connected with rotating shaft seats (5311) through bearings. The rotating shaft seats (5311) are connected to the inner surface of the groove body of the sliding groove (511).
5. The automatic waste collection and recycling device for plastic product stamping machine tools according to claim 1, characterized in that, A pushing hole (512) and an ejecting hole (513) are provided on the lower die (51). The position of the pushing hole (512) corresponds to the position of the pushing member (532). The position of the ejecting hole (513) corresponds to the position of the ejecting member (533).
6. The automatic waste collection and recycling device for plastic product stamping machine tools according to claim 1, characterized in that, The pushing member (532) includes a rotating cylinder (5321) connected to the outer part of the rod body of the rotating rod (531). A guiding groove (5322) is provided on the outer cylinder body of the rotating cylinder (5321). The top end of the rotating cylinder (5321) is connected with a translation block (5323) through the guiding groove (5322). A slag pushing plate (5324) is connected to the block body of the translation block (5323).
7. The automatic waste collection and recycling device for plastic product stamping machine tools according to claim 6, characterized in that, The upper surface of the translation block (5323) is slidably connected to the top end of the sliding groove (511). A through hole for the rotating rod (531) to penetrate is provided on the plate body of the slag pushing plate (5324).
8. The automatic waste collection and recycling device for plastic product stamping machine tools according to claim 1, characterized in that, The ejecting member (533) includes a cam (5331) connected to the outer part of the rod body of the rotating rod (531). A guiding groove (5332) is provided on one side surface of the cam (5331) along the edge of the wheel body. A lifting block (5333) is slidably connected in the groove body of the guiding groove (5332). An ejecting needle (5334) is connected to the upper surface of the lifting block (5333). The ejecting needle (5334) is inserted into the hole body of the ejecting hole (513).
9. The automatic waste collection and recycling device for plastic product stamping machines according to claim 1, characterized in that, One end of the rotating rod (531) extends to the outside and is connected with a worm gear (534). A worm (535) is meshed and connected to the top end of the worm gear (534).
10. The automatic waste collection and recycling device for plastic product stamping machine tools according to claim 9, characterized in that, Both ends of the rod body of the worm (535) are connected to the outer surface of the lower mold (51) through bearing seats. One side surface of the bearing seat is connected with a motor (536), and the output shaft of the motor (536) is connected to the rod body of the worm (535).