Die

By using the heating components and the insulating components in the mold, the problem of gate fracture and blockage in brittle injection-molded products is solved, automatic separation of gates and integrity of injection-molded products is achieved, and production efficiency and appearance quality are improved.

CN120307561APending Publication Date: 2025-07-15ZHEJIANG LEAPMOTOR TECH CO LTD
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Patent Information

Application Number
CN202510586304.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-05-07
Publication Date
2025-07-15

AI Technical Summary

Technical Problem

When using latent gates in brittle injection molded products, it is easy to break in the gate area and cause clogging, affecting the normal production of molds and the integrity of products such as headlights.

Method used

The mold design is adopted, including templates, inserts, heating components and thermal insulation components. The injection molding in the horn runner is heated to the glass transition temperature through the heating component, and combined with the thermal insulation component to block heat to prevent the injection molding from breaking, realizing automatic separation of the gate.

Benefits of technology

It improves the production efficiency of the mold and the integrity of the injection molded products, avoids gate blockage, and meets the appearance requirements and the needs of automated production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to a mold. The mold comprises a mold plate, a mold core, an insert, a heating assembly and a heat insulation assembly. The heating assembly is used for heating the injection molding material in the ox horn runner; the heat insulation assembly is arranged between the heating assembly and the mold core. The injection molding material in the ox horn runner is heated through the heating assembly, so that the injection molding material is heated to the glass-transition temperature to present a high-elastic state, and the phenomenon that the injection molding material in the ox horn runner is broken to block the ox horn runner and the ox horn sprue can be prevented when the ox horn sprue is automatically separated; and the production efficiency of the mold and the integrity of a product prepared by the mold are improved. According to the mold, the heat insulation assembly is arranged between the heating assembly and the mold core, heat of the heating assembly is blocked through the heat insulation assembly, the heat of the heating assembly is prevented from being conducted to injection molding materials on the mold core, and the influence on the quality of injection molding products formed on the mold core is avoided.
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Description

Technical Field

[0001] This application relates to the field of injection molding technology, and particularly to a mold. Background Art

[0002] With the rapid development of the automotive industry, consumers' requirements for the appearance of automobiles are increasing day by day. As important components of automobiles, products such as vehicle lamps also have higher and higher requirements from consumers. In the injection molding process of products such as vehicle lamps, the design of the gate has a crucial impact on the appearance quality of products such as vehicle lamps. In response to the trend that consumers have higher and higher requirements for the appearance of products such as vehicle lamps, it is usually required that the gate is not visible in appearance to achieve a more beautiful and delicate appearance. Moreover, with the continuous improvement of the automation level in the production process of products such as vehicle lamps, consumers also have higher and higher requirements for aspects such as the production efficiency and cost control of products such as vehicle lamps, and it is usually required that the gate can be automatically separated.

[0003] Current gate types include: pin gate, side gate, bottom gate, and submarine gate. Among them, the pin gate is controlled by a hot runner valve pin and can achieve automatic gate separation. However, the pin gate is located on the outer surface of products such as vehicle lamps, visible and touchable in appearance, seriously affecting the aesthetics of products such as vehicle lamps. The side gate is usually set at the edge of products such as vehicle lamps, having the problem of partial appearance visibility, and cannot be automatically separated, requiring subsequent manual removal, which is likely to cause gate residue and interfere with the assembly of products such as vehicle lamps. The bottom gate is usually set at the bottom edge of products such as vehicle lamps, mostly invisible in appearance, but still requires post-treatment removal, cannot achieve automatic separation, and also has the risk of gate residue interfering with the assembly of products such as vehicle lamps. The submarine gate is usually located inside or in an inconspicuous position of products such as vehicle lamps, so it is almost invisible in the appearance of products such as vehicle lamps. Moreover, the submarine gate design can be used in conjunction with automated equipment to achieve automatic gate separation, helping to reduce the dependence on manual operations and improve production efficiency. Therefore, generally, the submarine gate is adopted to meet the requirements of users for the gate to be invisible in appearance and for the gate to be able to achieve automatic separation.

[0004] However, when using a submarine gate in brittle injection molded products, due to the high rigidity and brittleness of brittle injection plastics, it is easy to break in the gate area, resulting in gate blockage, affecting the normal production of the mold and the integrity of products such as vehicle lamps. Summary of the Invention

[0005] The embodiments of this application provide a mold to solve the problem that when using a submarine gate in brittle injection molded products, it is easy to break in the gate area, resulting in gate blockage, affecting the normal production of the mold and the integrity of products such as vehicle lamps.

[0006] To achieve the above object, the present application provides a mold, comprising: a template having a receiving cavity; a core disposed in the receiving cavity; an insert disposed in the receiving cavity, the insert being provided with a horn runner for guiding injection plastic to the core to form an injection molded product; a heating assembly disposed on the template for heating the injection plastic in the horn runner; and a heat insulation assembly disposed between the heating assembly and the core.

[0007] In some embodiments, the insert includes a horn insert, and the horn runner is disposed in the horn insert; the heat insulation assembly includes: a heat insulation insert at least partially disposed above the horn insert, and a horn gate is provided in the heat insulation insert and communicated with the horn runner.

[0008] In some embodiments, the heat insulation assembly further includes: a heat insulation plate at least partially covering the heating assembly.

[0009] In some embodiments, the heating assembly includes: a heat conducting member correspondingly disposed below the horn runner; and a heating element having one end connected to the heat conducting member and the other end for connecting to a temperature control assembly.

[0010] In some embodiments, the heat conducting member includes a side surface and opposite first and second surfaces, the first surface is located on the side of the second surface close to the horn runner, and the side surface is connected between the first surface and the second surface; the heat insulation plate is disposed on the second surface and / or on the side surface.

[0011] In some embodiments, the mold further includes: a first temperature sensing member having one end connected to the horn insert to sense the temperature of the horn insert and the other end for connecting to a temperature control assembly.

[0012] In some embodiments, the horn insert includes a first insert block and a second insert block spliced with each other; the first temperature sensing member includes: a first sub-temperature sensing member and a second sub-temperature sensing member, the first sub-temperature sensing member is connected between the first insert block and the temperature control assembly, and the second sub-temperature sensing member is connected between the second insert block and the temperature control assembly.

[0013] In some embodiments, the mold further includes: a second temperature sensing member having one end connected to the core to sense the temperature of the core and the other end for connecting to a temperature control assembly.

[0014] In some embodiments, the mold further includes: a heat exchange assembly at least partially disposed in the core.

[0015] In some embodiments, the heat exchange assembly includes: a liquid inlet pipe, a liquid outlet pipe and a heat exchange pipe, the liquid inlet pipe and the liquid outlet pipe are disposed outside the core, the heat exchange pipe is disposed in the core, one end of the heat exchange pipe is communicated with the liquid inlet pipe, and the other end of the heat exchange pipe is communicated with the liquid outlet pipe.

[0016] The mold of the present application includes a heating component, which heats the injection molding material in the horn runner so that the injection molding material is heated to the glass transition temperature to present a highly elastic state. When the horn gate is automatically separated, it can prevent the injection molding material in the horn runner from breaking and blocking the horn runner and the horn gate, thereby improving the production efficiency of the mold and the integrity of the product formed by mold preparation.

[0017] The mold of the present application is provided with a heat insulation component between the heating component and the mold core, which uses the heat insulation component to block the heat of the heating component and prevent the heat of the heating component from being conducted to the injection molding material on the mold core, so as to avoid affecting the quality of the injection molded product formed on the mold core. Description of the Drawings

[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings required for the description of the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present application. For those skilled in the art, other drawings can be obtained based on these drawings without creative efforts.

[0019] In order to more fully understand the present application and its beneficial effects, the following description will be made in conjunction with the drawings, in which the same reference numerals represent the same parts in the following description.

[0020] Figure 1 is a schematic structural diagram of the mold provided by the embodiment of the present application;

[0021] Figure 2 is a sectional view of the mold provided by the embodiment of the present application;

[0022] Figure 3 is a top view of the mold provided by the embodiment of the present application;

[0023] Figure 4 is a schematic structural diagram of the template provided by the embodiment of the present application;

[0024] Figure 5 is a schematic structural diagram of the insert, heating component, heat insulation plate and first temperature sensing component provided by the embodiment of the present application;

[0025] Figure 6 is a schematic structural diagram of the horn insert and the runner ejector insert provided by the embodiment of the present application;

[0026] Figure 7 is a schematic structural diagram of the heat insulation insert, horn insert, heating component and first temperature sensing component provided by the embodiment of the present application;

[0027] Figure 8 is Figure 7 sectional view of;

[0028] Figure 9 is a cross-sectional view of a heating component, a first heat insulation plate, and a second heat insulation plate provided by an embodiment of the present application;

[0029] Figure 10 is a schematic structural diagram of a mold core, a heat exchange component, and a second temperature sensing component provided by an embodiment of the present application Figure 1 ;

[0030] Figure 11 is a schematic structural diagram of a heat exchange component provided by an embodiment of the present application.

[0031] Description of reference numerals:

[0032] 100, injection molded product; 1, template; 2, insert; 3, heating component; 4, heat insulation component; 5, first temperature sensing component; 6, mold core; 7, second temperature sensing component; 8, heat exchange component; 9, runner ejector pin; 10, product ejector pin; 11, accommodation cavity; 111, first accommodation cavity; 112, second accommodation cavity; 113, third accommodation cavity; 201, horn runner; 202, sub-runner; 203, horn gate; 21, horn insert; 22, runner ejector pin insert; 211, first insert block; 212, second insert block; 2111, first fastener; 2121, second fastener; 221, third fastener; 31, heat conducting member; 32, heating element; 311, first surface; 312, second surface; 313, first side surface; 314, second side surface; 315, third side surface; 316, fourth side surface; 401, heat insulation plate; 402, heat insulation insert; 4021, fourth fastener; 41, first heat insulation plate; 411, fifth fastener; 42, second heat insulation plate; 421, sixth fastener; 43, third heat insulation plate; 431, seventh fastener; 44, fourth heat insulation plate; 441, eighth fastener; 45, fifth heat insulation plate; 451, ninth fastener; 51, first sub-temperature sensing component; 52, second sub-temperature sensing component; 81, liquid inlet pipe; 82, liquid outlet pipe; 83, heat exchange pipe; M, first direction; N, second direction; P, third direction. Detailed implementation manners

[0033] Next, the technical solutions in the embodiments of the present application will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative efforts shall fall within the protection scope of the present application.

[0034] Please refer to Figure 1, an embodiment of the present application provides a mold. The mold has a first direction M, a second direction N, and a third direction P that intersect pairwise. In this embodiment, the first direction M, the second direction N, and the third direction P are perpendicular to each other. The fact that the first direction M, the second direction N, and the third direction P are perpendicular to each other can be understood as the included angles between any two of the first direction M, the second direction N, and the third direction P being 80° to 90°, which is not limited herein.

[0035] Please refer to Figures 1 - 4 , the mold includes a template 1. The template 1 is usually made of high-strength steel, such as P20, H13, etc., to ensure the wear resistance and durability of the mold. The template 1 has a receiving cavity 11. Specifically, the receiving cavity 11 includes a first receiving cavity 111, a second receiving cavity 112, and a third receiving cavity 113 arranged along the first direction M, and the first receiving cavity 111 communicates between the second receiving cavity 112 and the third receiving cavity 113.

[0036] Please refer to together Figures 1 - 3 and Figures 5 - 8 , the mold further includes an insert 2, and the insert 2 is arranged in the receiving cavity 11. The insert 2 is usually made of high-strength steel, such as P20, H13, etc., to ensure the wear resistance and durability of the mold. A horn runner 201 is provided in the insert 2. The horn runner 201 is used to guide the injection molding material to the mold core 6 to form an injection molded product. Specifically, the insert 2 includes a horn insert 21 and a runner thimble insert 22. The horn runner 201 is arranged in the horn insert 21, and a sub-runner 202 is provided in the runner thimble insert 22. The horn runner 201 communicates with the sub-runner 202, and the sub-runner 202 is used to communicate with the injection head. Among them, the horn insert 21 is arranged in the first receiving cavity 111, and the runner thimble insert 22 is arranged in the second receiving cavity 112. Please refer to together Figure 3 、 Figures 6 - 8The horn insert 21 includes a first insert block 211 and a second insert block 212 that are spliced together. The first insert block 211 and the second insert block 212 are arranged along the second direction N. The horn runner 201 is formed by splicing the first insert block 211 and the second insert block 212. In this embodiment, the first insert block 211 is fixed in the first receiving cavity 111 of the template 1 through a first fastener 2111, the second insert block 212 is fixed in the first receiving cavity 111 of the template 1 through a second fastener 2121, and the runner ejector insert 22 is fixed in the second receiving cavity 112 of the template 1 through a third fastener 221. In this embodiment, the first fastener 2111, the second fastener 2121, and the third fastener 221 all extend along the third direction P. Among them, both the horn insert 21 and the runner ejector insert 22 can be made of 1.2343 ESR steel (also known as H11 ESR steel). 1.2343 ESR steel has high wear resistance and can withstand the friction and wear caused by the flow of brittle injection plastics. It has excellent toughness and can reduce the risk of cracking or breaking of the insert 2 during use. In this embodiment, the specific heat of the steel of the horn insert 21 is 460 J / kg - °C, so the horn insert 21 can be quickly heated. In other embodiments, the horn insert 21 can use steel with other specific heats, and the present application does not limit this.

[0037] Please refer to Figure 2 The mold further includes a runner ejector pin 9 and a product ejector pin 10. The runner ejector pin 9 can slide relative to the runner ejector insert 22 to eject the injection waste in the sub - runner 202 and the horn runner 201. The product ejector pin 10 can slide relative to the mold core 6 to eject the injection product 100 on the mold core 6. The injection product 100 and the injection waste are separated at the horn gate 203. Since the brittle injection plastic has high rigidity and brittleness, it is prone to breakage, resulting in gate blockage, which affects the normal production of the mold and the integrity of products such as vehicle lamps.

[0038] Please refer to together Figure 2 、 Figure 7 and Figure 8 The mold further includes a heating assembly 3. The heating assembly 3 is arranged in the receiving cavity 11. The heating assembly 3 is correspondingly arranged with the horn insert 21 and is used to heat the injection plastic in the horn runner 201. By heating the injection plastic in the horn runner 201 through the heating assembly 3, the injection plastic (for example, polymethyl methacrylate, abbreviated as PMMA) in the horn runner 201 is heated to the glass transition temperature (for example, the glass transition temperature of PMMA is 107 °C) to present a high - elastic state. When the horn gate 203 is automatically separated, it can prevent the injection plastic in the horn runner 201 from breaking and blocking the horn runner 201 and the horn gate 203, thereby improving the production efficiency of the mold and the integrity of the products formed by the mold preparation.

[0039] Please refer to togetherFigure 2 , Figures 7 - 9 , the heating component 3 is correspondingly arranged below the horn insert 21. Among them, the heating component 3 includes: a heat conducting member 31 and a heating member 32. The heat conducting member 31 is correspondingly arranged below the horn runner 201; one end of the heating member 32 is connected to the heat conducting member 31, and the other end of the heating member 32 is used for connecting to the temperature control component. In this embodiment, the heating member 32 extends along the third direction P, and one end thereof extends into the heat conducting member 31 from the second surface 312 of the heat conducting member 31, so that the heat released by the heating member 32 can be efficiently conducted to the heat conducting member 31. Among them, the heating member 32 can be a heating wire made of high nickel alloy. The temperature control component can be a temperature control box, and the heat release of the heating wire is controlled through the temperature control box to prevent the temperature of the horn insert 21 from being too high, which may cause the temperature of other components of the mold to be abnormal and affect the normal production of the mold. The heat conducting member 31 is used to increase the contact area between the heating member 32 and the horn insert 21, and further can quickly and efficiently conduct the heat released by the heating member 32 to the horn insert 21.

[0040] Please refer to Figure 7 , both the first fastener 2111 and the second fastener 2121 pass through the heat conducting member 31 to be connected to the template 1. That is, the first fastener 2111 is not only used to fix the first insert block 211 and the template 1, but also used to fix the heat conducting member 31 and the template 1; the second fastener 2121 is not only used to fix the second insert block 212 and the template 1, but also used to fix the heat conducting member 31 and the template 1.

[0041] Please refer to Figure 2 , Figure 5 , Figure 8 and Figure 9 , the heat conducting member 31 includes a side surface and relatively arranged first surface 311 and second surface 312. The first surface 311 is located on the side of the second surface 312 close to the horn runner 201, and the side surface is connected between the first surface 311 and the second surface 312. Specifically, the first surface 311 and the second surface 312 are the upper surface and the lower surface of the heat conducting member 31 in the third direction P, and the side surface includes a first side surface 313 and a second side surface 314 of the heat conducting member 31 in the first direction M and a third side surface 315 and a fourth side surface 316 of the heat conducting member 31 in the second direction N.

[0042] Please refer to Figure 2 , Figure 5 , Figure 8 and Figure 9 , the mold further includes a heat insulation component 4, and the heat insulation component 4 is arranged between the heating component 3 and the mold core 6. By arranging the heat insulation component 4 between the heating component 3 and the mold core 6, the heat insulation component 4 is used to block the heat of the heating component 3 to prevent the heat of the heating component 3 from being conducted to the injection molding material on the mold core 6 and avoid affecting the quality of the injection molded product formed on the mold core 6.

[0043] Please refer to Figure 2 、 Figure 5 、 Figure 8 and Figure 9 , the heat insulation component 4 includes a heat insulation insert 402. The heat insulation insert 402 is at least partially disposed above the horn insert 21. A horn gate 203 is provided in the heat insulation insert 402, and the horn gate 203 communicates with the horn runner 201. Among them, the heat insulation insert 402 is fixed to the horn insert 21 by a fourth fastener 4021. The fourth fastener 4021 extends along the third direction P. By at least partially disposing the heat insulation insert 402 above the horn insert 21, the heat on the horn insert 21 can be prevented from conducting upward, avoiding the heat of the horn insert 21 from affecting the molding of the injection molding material in other parts. Among them, the material of the heat insulation insert 402 can be titanium alloy (the thermal conductivity of titanium alloy is 7.955 W / m·k). Titanium alloy has excellent strength-to-weight ratio, can provide sufficient structural strength while maintaining light weight, and titanium alloy has low thermal conductivity. Therefore, the low thermal conductivity of titanium alloy can be used to effectively reduce heat transfer and provide good heat insulation effect.

[0044] Please refer to Figure 2 、 Figure 5 、 Figure 8 and Figure 9 , the heat insulation component 4 further includes: a heat insulation plate 401. The heat insulation plate 401 at least partially covers the heating component 3. Specifically, the heat insulation plate 401 is disposed on the second surface 312 and / or on the side surface. The heat insulation plate 401 can be composed of glass fiber and a composite material with high heat resistance. By the heat insulation plate 401, the heat of the heating component 3 is prevented from being conducted to the runner ejector pin insert 22 or the mold core 6 adjacent to the horn insert 21, thereby avoiding the heat of the heating component 3 from affecting the molding of the injection molding material in other parts.

[0045] Please refer to Figure 8 and Figure 9, the heat insulation plate 401 in this embodiment includes: a first heat insulation plate 41, a second heat insulation plate 42, a third heat insulation plate 43, a fourth heat insulation plate 44, and a fifth heat insulation plate 45. The first heat insulation plate 41, the second heat insulation plate 42, the third heat insulation plate 43, the fourth heat insulation plate 44, and the fifth heat insulation plate 45 are respectively disposed on the first side surface 313, the second side surface 314, the third side surface 315, the fourth side surface 316, and the second surface 312. Among them, the first heat insulation plate 41 is fixedly connected to the mold core 6 through a fifth fastener 411, the second heat insulation plate 42 is fixedly connected to the runner ejector pin insert 22 through a sixth fastener 421, the third heat insulation plate 43 is fixedly connected to the template 1 through a seventh fastener 431, the fourth heat insulation plate 44 is fixedly connected to the template 1 through an eighth fastener 441, and the fifth heat insulation plate 45 is fixedly connected to the template 1 through a ninth fastener 451. Among them, the fifth fastener 411 and the sixth fastener 421 extend along the first direction M, the seventh fastener 431 and the eighth fastener 441 extend along the second direction N, and the ninth fastener 451 extends along the third direction P.

[0046] By providing the heat insulation plates 401 on both the side surface and the second surface 312 of the heat conducting member 31, it is possible to preferably prevent the heat of the heating assembly 3 from being conducted to the runner ejector pin insert 22 or the mold core 6 adjacent to the horn insert 21, thereby avoiding the heat of the heating assembly 3 from affecting the injection molding of other parts.

[0047] Please refer to Figure 5 , Figure 7 and Figure 9, in the first direction M, one end of the heat insulation insert 402 away from the runner thimble insert 22 covers the first heat insulation plate 41, and the edge of the end of the heat insulation insert 402 away from the runner thimble insert 22 is flush with the edge of the end of the first heat insulation plate 41 away from the runner thimble insert 22. In the first direction M, one end of the heat insulation insert 402 close to the runner thimble insert 22 covers the second heat insulation plate 42, and the edge of the end of the heat insulation insert 402 close to the runner thimble insert 22 is flush with the edge of the end of the second heat insulation plate 42 close to the runner thimble insert 22. In the second direction N, one end of the heat insulation insert 402 away from the second insert block 212 covers the third heat insulation plate 43, and the edge of the end of the heat insulation insert 402 away from the second insert block 212 is flush with the edge of the end of the third heat insulation plate 43 away from the second insert block 212. In the second direction N, one end of the heat insulation insert 402 away from the first insert block 211 covers the fourth heat insulation plate 44, and the edge of the end of the heat insulation insert 402 away from the first insert block 211 is flush with the edge of the end of the fourth heat insulation plate 44 away from the first insert block 211. In the third direction P, the fifth heat insulation plate 45 is arranged below the first heat insulation plate 41, the second heat insulation plate 42, the third heat insulation plate 43, and the fourth heat insulation plate 44. The two outer edges of the fifth heat insulation plate 45 in the first direction M are flush with the two outer edges of the heat insulation insert 402 in the first direction M, and the two outer edges of the fifth heat insulation plate 45 in the second direction N are flush with the two outer edges of the heat insulation insert 402 in the second direction N. In summary, a receiving cavity can be formed by the mutual cooperation of the first heat insulation plate 41, the second heat insulation plate 42, the third heat insulation plate 43, the fourth heat insulation plate 44, the fifth heat insulation plate 45, and the heat insulation insert 402. The heat conducting member 31 is located in the receiving cavity, which can improve the heat insulation effect on the heat conducting member 31.

[0048] Please refer to Figure 5 and Figure 7 , the mold further includes: a first temperature sensing member 5. One end of the first temperature sensing member 5 is connected to the horn insert 21 to sense the temperature of the horn insert 21, and the other end of the first temperature sensing member 5 is used to connect to the temperature control component. In this embodiment, the first temperature sensing member 5 includes: a first sub-temperature sensing member 51 and a second sub-temperature sensing member 52. The first sub-temperature sensing member 51 is connected between the first insert block 211 and the temperature control component, and the second sub-temperature sensing member 52 is connected between the second insert block 212 and the temperature control component. The temperature of the first insert block 211 is sensed by the first sub-temperature sensing member 51, and then the heating component 3 is adjusted by the temperature control component to control the temperature of the horn insert 21 within the target range, so as to avoid the temperature of the horn insert 21 being too high, which may cause the temperature of other components of the mold to be abnormal and affect the normal production of the mold. The temperature of the second insert block 212 is sensed by the second sub-temperature sensing member 52, and then the heating component 3 is adjusted by the temperature control component to control the temperature of the horn insert 21 within the target range, so as to avoid the temperature of the horn insert 21 being too high, which may cause the temperature of other components of the mold to be abnormal and affect the normal production of the mold.

[0049] Please also refer to Figure 2 、 Figures 10 - 11 The mold further includes a mold core 6. The mold core 6 is disposed in the accommodating cavity 11 and on a side of the horn insert 21 away from the runner thimble insert 22. Specifically, the mold core 6 is disposed in the third accommodating cavity 113.

[0050] Please also refer to Figure 2 、 Figures 10 - 11 The mold further includes a second temperature sensing element 7. One end of the second temperature sensing element 7 is connected to the mold core 6 to sense the temperature of the mold core 6, and the other end of the second temperature sensing element 7 is used to connect to a temperature control component. In some embodiments, the temperature of the mold core 6 can be sensed by the second temperature sensing element 7, and then the heating component 3 can be adjusted through the temperature control component to control the temperature of the horn insert 21 within a target range, avoiding abnormal temperatures of other components of the mold caused by too high a temperature of the horn insert 21 and preventing it from affecting the normal production of the mold.

[0051] Please also refer to Figure 2 、 Figures 10 - 11 The mold further includes a heat exchange component 8. The heat exchange component 8 is at least partially disposed in the mold core 6. The heat exchange component 8 includes an inlet pipe 81, an outlet pipe 82, and a heat exchange pipe 83. The inlet pipe 81 and the outlet pipe 82 are disposed outside the mold core 6, and the heat exchange pipe 83 is disposed inside the mold core 6. One end of the heat exchange pipe 83 communicates with the inlet pipe 81, and the other end of the heat exchange pipe 83 communicates with the outlet pipe 82. When the temperature of the mold core 6 is on the high side, a coolant (such as water) enters the heat exchange pipe 83 through the inlet pipe 81. The coolant in the heat exchange pipe 83 exchanges heat with the mold core 6 to cool the mold core 6, and the coolant after heat exchange is recycled through the outlet pipe 82.

[0052] In the description of the present application, the terms "first" and "second" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include one or more features. In the description of the present application, "a plurality" means two or more, unless otherwise specifically defined.

[0053] In the above embodiments, the descriptions of the respective embodiments have their own focuses. For parts not detailed in a certain embodiment, reference can be made to the relevant descriptions of other embodiments. Among the embodiments, embodiments, and related technical features of the present application, they can be combined and replaced with each other without conflict.

[0054] The above are only the preferred embodiments of the present application, and do not impose any formal restrictions on the present application. However, any simple modifications, equivalent changes, and decorations made to the above embodiments based on the technical essence of the present application without departing from the content of the technical solution of the present application still fall within the scope of the technical solution of the present application.

Claims

1. A mold, characterized in that, Comprising: A template (1) having a receiving cavity (11); A core (6) disposed within the receiving cavity (11); An insert (2) disposed within the receiving cavity (11), the insert (2) having a horn runner (201) therein for guiding injection molding material to the core (6) to form an injection molded product; A heating assembly (3) disposed on the template (1) for heating the injection molding material in the horn runner (201); And A heat insulation assembly (4) disposed between the heating assembly (3) and the core (6).

2. The mold according to claim 1, characterized in that, The insert (2) includes a horn insert (21), and the horn runner (201) is disposed within the horn insert (21); The heat insulation assembly (4) includes: A heat insulation insert (402) at least partially disposed above the horn insert (21), the heat insulation insert (402) having a horn gate (203) therein that communicates with the horn runner (201).

3. The mold according to claim 1, characterized in that, The heat insulation assembly (4) further includes: A heat insulation plate (401) at least partially covering the heating assembly (3).

4. The mold according to claim 3, characterized in that, The heating assembly (3) includes: A heat conducting member (31) correspondingly disposed below the horn runner (201); and A heating element (32) having one end connected to the heat conducting member (31) and the other end for connection to a temperature control assembly.

5. The mold according to claim 4, characterized in that, The heat conducting member (31) includes a side surface and opposite first (311) and second (312) surfaces, the first surface (311) being on the side of the second surface (312) closer to the horn runner (201), and the side surface connecting between the first surface (311) and the second surface (312); The heat insulation plate (401) is disposed on the second surface (312) and / or on the side surface.

6. The mold according to claim 2, wherein The mold further includes: A first temperature sensing member (5) having one end connected to the horn insert (21) to sense the temperature of the horn insert (21) and the other end for connection to a temperature control assembly.

7. The mold according to claim 6, wherein The horn insert (21) includes a first insert block (211) and a second insert block (212) spliced together; The first temperature sensing member (5) includes: a first sub-temperature sensing member (51) and a second sub-temperature sensing member (52), the first sub-temperature sensing member (51) being connected between the first insert block (211) and the temperature control assembly, and the second sub-temperature sensing member (52) being connected between the second insert block (212) and the temperature control assembly.

8. The mold according to claim 1, characterized in that, The mold further includes: A second temperature sensing member (7) having one end connected to the core (6) to sense the temperature of the core (6) and the other end for connection to a temperature control assembly.

9. The mold according to claim 1, characterized in that, The mold further includes: A heat exchange assembly (8) at least partially disposed within the core (6).

10. The mold according to claim 9, characterized in that, The heat exchange assembly (8) includes: a liquid inlet pipe (81), a liquid outlet pipe (82), and a heat exchange pipe (83). The liquid inlet pipe (81) and the liquid outlet pipe (82) are arranged outside the mold core (6), and the heat exchange pipe (83) is arranged inside the mold core (6). One end of the heat exchange pipe (83) is communicated with the liquid inlet pipe (81), and the other end of the heat exchange pipe (83) is communicated with the liquid outlet pipe (82).