Forming pretreatment device of polyurethane resin pultrusion plate for wind power blade
The polyurethane resin pultrusion apparatus addresses non-uniform resin impregnation in wind turbine blades by using a movable and angle-adjustable dispersion plate to ensure uniform fiber dispersion and spacing, improving mechanical performance through enhanced resin impregnation.
Patent Information
- Application Number
- CN202510576675.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-06
- Publication Date
- 2025-07-15
AI Technical Summary
The existing molding pretreatment device for pultruding plates with polyurethane resin in wind power blades has problems of uneven glue impregnation during fiber harness dispersion and glue impregnation operations, resulting in pores or poor interface bonding inside the board, affecting the mechanical properties.
A pretreatment device including a dispersion plate, an angle adjustment mechanism, a driving assembly and a moving mechanism is designed to achieve uniform dispersion of the fiber wire harness through grooves and guide rollers on the dispersion plate, and to ensure uniform immersion of the fiber wire harness in the glue-immersion groove through angle adjustment and movement state control.
It improves the uniformity of the fiber wire harness, solves the problem of poor pores and interface bonding caused by uneven glue impregnation, and improves the mechanical properties of the plate.
Smart Images

Figure CN120307677A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of forming pretreatment of polyurethane resin pultruded plates, and specifically to a forming pretreatment device for polyurethane resin pultruded plates used in wind turbine blades. Background Technique
[0002] As a key component of a wind turbine generator set, in order to meet the design requirements of large size, light weight and high strength, polyurethane resin-based composite materials have gradually become important materials for wind turbine blade manufacturing due to their excellent mechanical properties, fatigue resistance and forming efficiency. Among them, polyurethane pultruded plates are widely used in load-bearing structures such as blade main beams and webs due to their high fiber content, dimensional stability and continuous forming advantages.
[0003] The forming pretreatment operation of pultruded plates is mainly to disperse and impregnate fiber bundles. At present, for the wire bundle dispersion operation and impregnation operation of the forming pretreatment device for polyurethane resin pultruded plates used in wind turbine blades, generally, the fiber bundles are dispersed and immersed into an impregnation tank filled with polyurethane resin through dispersion holes in a fixed dispersion plate. However, in this fixed impregnation method, the impregnation cannot achieve high uniformity. The viscosity of polyurethane resin is relatively high, and it is difficult to fully infiltrate fiber reinforcing materials (such as glass fiber and carbon fiber) in the pultrusion process, resulting in pores or poor interfacial bonding inside the plate, which affects the mechanical properties. Summary of the Invention
[0004] The purpose of the present invention is to provide a forming pretreatment device for polyurethane resin pultruded plates used in wind turbine blades to solve the problems raised in the background technique.
[0005] To achieve the above purpose, the present invention provides the following technical solution: A forming pretreatment device for polyurethane resin pultruded plates used in wind turbine blades, including a chassis. An impregnation tank is fixedly installed on the upper side of the chassis. A moving mechanism is fixedly connected to the outside of the impregnation tank. A driving component is fixedly connected to the side of the moving mechanism close to the center of the impregnation tank. Uniformly distributed angle adjustment mechanisms are fixedly connected to the side of the driving component close to the center of the impregnation tank. A dispersion plate is fixedly installed between the opposite angle adjustment mechanisms. A guiding roller is rotatably connected to the inside of the impregnation tank; Uniformly distributed grooves are provided on the dispersion plate, and the grooves are used for dispersing fiber bundles; An external fiber bundle is led out from an external yarn rack, guided into the impregnation tank through the upper side of a set of guiding rollers, then the fiber bundle is uniformly dispersed and passed through the grooves on the dispersion plate, and finally led out of the impregnation tank through the upper side of another set of guiding rollers and connected to an external pultruded plate forming die; The angle adjustment mechanism includes a bottom plate, a fixed block, a rotating ring, a fixed ring, a locking rod, and a rotating member. One side of the driving assembly close to the center of the dipping tank is fixedly connected with the bottom plate. One side of the bottom plate away from the driving assembly is fixedly connected with the fixed block. One side of the fixed block close to the dispersion plate is fixedly connected with the fixed ring. The inner sides of the fixed block and the fixed ring are rotatably connected with the rotating member. The outer side of the rotating member is fixedly connected with the rotating ring. The fixed block is threadedly connected with the locking rod, and the locking rod is used to lock the rotating member. The rotating member is fixedly connected with the dispersion plate, and angle scale lines are provided on the rotating ring.
[0006] Further, the rotating member includes a rotating disk, an operating rod, a mounting block, and a connecting shaft. The inner sides of the fixed block and the fixed ring are rotatably connected with the rotating disk. The outer side of the rotating disk is fixedly connected with the rotating ring. One side of the rotating disk away from the driving assembly is fixedly connected with the mounting block. The outer side of the rotating disk is fixedly connected with the operating rod. One side of the mounting block away from the driving assembly is fixedly connected with the connecting shaft, and the locking rod is used to lock the rotating disk.
[0007] When it is necessary to adjust the direction of the grooves on the dispersion plate to change the angle at which the fiber wire bundle passes through the dispersion plate in the face of different situations, the staff rotates the locking rod to separate the locking rod from the rotating disk. After unlocking the rotating disk, by pushing the operating rod, the rotation angle of the rotating disk and the mounting block can be accurately controlled according to the angle scale lines on the rotating ring. The dispersion plate is driven to rotate synchronously through the connecting shaft. When the angle adjustment is completed, the rotating disk is locked again by the locking rod, thereby realizing the fixation of the dispersion plate.
[0008] Further, the moving mechanism includes a connecting plate, a first moving member, and a second moving member. The outer side of the dipping tank is fixedly connected with the connecting plate, and the first moving member and the second moving member are fixedly connected to the upper side of the connecting plate.
[0009] Further, the first moving member includes a first support plate, a track bottom plate, a first guide rail, a telescopic cylinder, a moving plate, rollers, and a fixed mounting block. Two groups of first support plates are fixedly connected to the upper side of the connecting plate. A track bottom plate is fixedly connected between the two groups of first support plates. Two groups of first guide rails are fixedly connected to the track bottom plate. A telescopic cylinder is fixedly connected to one of the first support plates. The outer side of the first guide rail is slidably connected with the moving plate. The output end of the telescopic cylinder is fixedly connected with the moving plate. A chute is provided on the moving plate, and rollers are slidably connected in the chute. The side of the roller away from the moving plate is fixedly connected with the fixed mounting block.
[0010] Start the telescopic cylinder 1, which drives the moving plate to move left and right along the guide rail 1, so that the moving plate drives the moving guide rail to move left and right synchronously through the roller and the fixed mounting block, and then drives the driving component, angle adjustment mechanism and dispersion plate inside the dipping tank to move left and right synchronously, so that the fiber bundle moves left and right within a certain range in the dipping tank, thereby improving the uniformity of its dipping; Furthermore, the movable part 2 includes a support plate 2, a telescopic cylinder 2, a sliding block 1, a sliding block 2, a moving guide rail, a guide rail 2, and a connecting frame. The upper side of the connecting plate is fixedly connected to the support plate 2 and the telescopic cylinder 2, the support plate 2 is fixedly connected to the guide rail 2, the outer side of the guide rail 2 is slidably connected to the sliding block 1, the side of the sliding block 1 away from the guide rail 2 is fixedly connected to the sliding block 2, the inner side of the sliding block 2 is slidably connected to the moving guide rail, the output end of the telescopic cylinder 2 is fixedly connected to the sliding block 1, the moving guide rail is fixedly connected to the fixed mounting block, the moving guide rail is fixedly connected to the guide rail 2, and the guide rail 2 is fixedly connected to the connecting frame through a rectangular block.
[0011] Start the telescopic cylinder 2, which drives the sliding block 1 and the sliding block 2 to move up and down along the guide rail 2, so that the sliding block 2 drives the moving guide rail to move up and down synchronously. The moving guide rail drives the driving component, the angle adjustment mechanism and the dispersion plate inside the dipping tank to move up and down synchronously through the guide rail 2, thereby driving the fiber bundle to move up and down within a certain range in the dipping tank, thereby improving the uniformity of its dipping; At the same time, the telescopic cylinder 2 and the telescopic cylinder 1 are started, the slide groove on the moving plate, the roller slides in the slide groove, and the moving guide rail slides inside the sliding block 2, so as to drive the moving guide rail to perform circular reciprocating motion, thereby driving the driving component, angle adjustment mechanism, and dispersion plate inside the dipping tank to perform circular synchronous reciprocating motion, so that the fiber bundle performs circular reciprocating motion of a certain amplitude in the dipping tank, thereby improving the uniformity of its dipping; Furthermore, the driving assembly includes a motor, a belt, a pulley, a bidirectional screw 1, a bidirectional screw 2, a moving block, and a protective shell. The motor is fixedly connected to the upper side of the connecting frame, the protective shell is fixedly connected to the lower inner side of the connecting frame, and the bidirectional screw 1 and the bidirectional screw 2 are rotatably connected to the inner side of the protective shell.
[0012] Furthermore, the bidirectional screw rod 1 and the bidirectional screw rod 2 are each provided with two opposite threaded sections, the outer sides of the threaded sections are threadedly connected with a moving block, the protective shell is provided with a groove corresponding to the moving block, and the moving block is fixedly connected to the base plate.
[0013] Furthermore, the upper sides of the bidirectional screw rod 1 and the bidirectional screw rod 2 are fixedly connected with pulleys, a belt is transmission-connected between the two groups of pulleys, and one group of pulleys is fixedly connected to the output end of the motor.
[0014] When it is necessary to adjust the spacing between the fiber bundles at various positions in the grooves of the dispersion plate, by starting the motor, the motor drives a set of pulleys to rotate. The pulleys drive another set of pulleys to rotate synchronously through the transmission of the belt, and then drive the first double screw and the second double screw to rotate synchronously. Since there are two opposite thread segments on both the first double screw and the second double screw, when the first double screw and the second double screw rotate, the corresponding moving blocks are driven to approach the middle of the motor. When the motor is controlled to rotate in the reverse direction, the outer sides of the corresponding moving blocks are dispersed. Since the moving blocks are fixedly connected to the dispersion plate through the angle adjustment mechanism, the dispersion plate can move synchronously with it, thereby achieving the purpose of automatically adjusting the spacing between the fiber bundles; Further, the fiber bundles pass through a set of the guide rollers and penetrate into the inner side of the dipping tank, are dispersed through the grooves on the dispersion plate, and finally pass out through another set of the guide rollers.
[0015] Compared with the prior art, the present invention provides a forming pretreatment device for polyurethane resin pultruded plates for wind turbine blades, having the following beneficial effects: 1. By designing an open dispersion groove on the dispersion plate, the present invention changes the traditional way of using dispersion through holes on the dispersion plate, making it easier to thread the fiber bundles, facilitating subsequent adjustment of the fiber bundles, and at the same time, according to different situations, the orientation of the dispersion grooves on the dispersion plate can be changed to meet different requirements, greatly improving the threading efficiency of the fiber bundles.
[0016] 2. Through the setting of the angle adjustment mechanism, the orientation of the dispersion grooves of the dispersion plate can be accurately controlled according to the angle scale lines on the rotating ring to meet different requirements. At the same time, through the setting of the driving component, the spacing between the fiber bundles can be automatically regulated.
[0017] 3. Through the cooperation of the dispersion plate, the angle adjustment mechanism, the driving component, and the moving mechanism, the present invention achieves the purpose that the fiber bundles in the dipping tank have three motion states. The up-and-down motion, left-and-right motion, and circular reciprocating motion can be freely selected according to requirements. At the same time, through the motion of the fiber bundles, the uniformity of the fiber bundles dipped in glue is improved, solving the problem that the glue cannot reach a high degree of uniformity, the viscosity of the polyurethane resin is relatively high, it is difficult to fully infiltrate the fiber reinforcing material in the pultrusion process, resulting in pores or poor interfacial bonding in the plate, and affecting the mechanical properties. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 is a three-dimensional structural schematic diagram of the present invention; Figure 2 is a three-dimensional structural schematic diagram of the present invention from another angle; Figure 3 Schematic exploded three-dimensional structure diagram of the angle adjustment mechanism of the present invention; Figure 4 Schematic exploded three-dimensional structure diagram of the angle adjustment mechanism of the present invention from another angle; Figure 5 Schematic three-dimensional structure diagram of the moving mechanism of the present invention; Figure 6 For the present invention Figure 5 Enlarged schematic diagram at position A in the present invention; Figure 7 Schematic three-dimensional structure diagram of the moving mechanism of the present invention from another angle; Figure 8 For the present invention Figure 7 Enlarged schematic diagram at position B in the present invention; Figure 9 Schematic three-dimensional structure diagram of the driving component of the present invention; Figure 10 Schematic three-dimensional structure diagram of the dispersion plate of the present invention.
[0019] In the figure: 1, chassis; 2, dipping tank; 3, guide roller; 4, dispersion plate; 5, angle adjustment mechanism; 51, bottom plate; 52, fixed block; 53, rotating ring; 54, bearing; 55, locking rod; 56, rotating disc; 57, operating rod; 58, mounting block; 59, connecting shaft; 6, driving component; 61, motor; 62, belt; 63, belt pulley; 64, first bidirectional screw; 65, second bidirectional screw; 66, moving block; 67, protective shell; 7, moving mechanism; 71, connecting plate; 72, first moving part; 721, first support plate; 722, track bottom plate; 723, first guide rail; 724, first telescopic cylinder; 725, moving plate; 726, roller; 727, fixed mounting block; 73, second moving part; 731, second support plate; 732, second telescopic cylinder; 733, first sliding block; 734, second sliding block; 735, moving guide rail; 736, second guide rail; 736, connecting frame. Detailed implementation manners
[0020] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention. Embodiment
[0021] Please refer to Figures 1 - 10, a forming pretreatment device for polyurethane resin pultruded plates for wind turbine blades, including a chassis 1. A dipping tank 2 is fixedly installed on the upper side of the chassis 1. A moving mechanism 7 is fixedly connected to the outside of the dipping tank 2. A driving component 6 is fixedly connected to the side of the moving mechanism 7 close to the center of the dipping tank 2. A uniformly distributed angle adjustment mechanism 5 is fixedly connected to the side of the driving component 6 close to the center of the dipping tank 2. A dispersion plate 4 is fixedly installed between opposite angle adjustment mechanisms 5. A guiding roller 3 is rotatably connected to the inside of the dipping tank 2; The dispersion plate 4 is provided with uniformly distributed grooves for dispersing fiber bundles; Pull out the external fiber bundle from an external yarn frame, introduce it into the dipping tank 2 through the upper side of a set of guiding rollers 3, then uniformly disperse the fiber bundle and pass it through the grooves on the dispersion plate 4, and finally lead it out of the dipping tank 2 through the upper side of another set of guiding rollers 3 and connect it to an external pultruded plate forming die; The angle adjustment mechanism 5 includes a bottom plate 51, a fixed block 52, a rotating ring 53, a fixed ring 54, a locking rod 55, and a rotating part. A bottom plate 51 is fixedly connected to the side of the driving component 6 close to the center of the dipping tank 2. A fixed block 52 is fixedly connected to the side of the bottom plate 51 away from the driving component 6. A fixed ring 54 is fixedly connected to the side of the fixed block 52 close to the dispersion plate 4. A rotating part is rotatably connected to the inside of the fixed block 52 and the fixed ring 54. A rotating ring 53 is fixedly connected to the outside of the rotating part. A locking rod 55 is threadedly connected to the fixed block 52. The locking rod 55 is used to lock the rotating part. The rotating part is fixedly connected to the dispersion plate 4. Angle scale lines are provided on the rotating ring 53.
[0022] Further, the rotating part includes a rotating disc 56, an operating rod 57, a mounting block 58, and a connecting shaft 59. A rotating disc 56 is rotatably connected to the inside of the fixed block 52 and the fixed ring 54. A rotating ring 53 is fixedly connected to the outside of the rotating disc 56. A mounting block 58 is fixedly connected to the side of the rotating disc 56 away from the driving component 6. An operating rod 57 is fixedly connected to the outside of the rotating disc 56. A connecting shaft 59 is fixedly connected to the side of the mounting block 58 away from the driving component 6. The locking rod 55 is used to lock the rotating disc 56.
[0023] When it is necessary to adjust the direction of the grooves on the dispersion plate 4 to change the angle at which the fiber bundle passes through the dispersion plate 4 in the face of different situations, the staff rotates the locking rod 55 to separate the locking rod 55 from the rotating disc 56. After unlocking the rotating disc 56, by pushing the operating rod 57, then according to the angle scale lines on the rotating ring 53, accurately control the rotation angle of the rotating disc 56 and the mounting block 58, and drive the dispersion plate 4 to rotate synchronously through the connecting shaft 59. When the angle adjustment is completed, lock the rotating disc 56 again through the locking rod 55, thereby realizing the fixation of the dispersion plate 4.
[0024] Further, the moving mechanism 7 includes a connecting plate 71, a first moving member 72, and a second moving member 73. The outer side of the dipping tank 2 is fixedly connected with the connecting plate 71, and the upper side of the connecting plate 71 is fixedly connected with the first moving member 72 and the second moving member 73.
[0025] Further, the first moving member 72 includes a first support plate 721, a track bottom plate 722, a first guide rail 723, a first telescopic cylinder 724, a moving plate 725, a roller 726, and a fixed mounting block 727. Two groups of first support plates 721 are fixedly connected to the upper side of the connecting plate 71. A track bottom plate 722 is fixedly connected between the two groups of first support plates 721. Two groups of first guide rails 723 are fixedly connected to the track bottom plate 722. A first telescopic cylinder 724 is fixedly connected to one group of first support plates 721. The outer side of the first guide rail 723 is slidably connected with the moving plate 725. The output end of the first telescopic cylinder 724 is fixedly connected to the moving plate 725. A chute is formed in the moving plate 725, and the roller 726 is slidably connected in the chute. One side of the roller 726 away from the moving plate 725 is fixedly connected with the fixed mounting block 727.
[0026] Start the first telescopic cylinder 724. The first telescopic cylinder 724 drives the moving plate 725 to move left and right along the first guide rail 723, so that the moving plate 725 drives the moving guide rail 735 to move synchronously left and right through the roller 726 and the fixed mounting block 727, and then drives the driving assembly 6, the angle adjustment mechanism 5, and the dispersion plate 4 inside the dipping tank 2 to move synchronously left and right. Furthermore, the fiber bundle moves left and right within a certain range in the dipping tank 2, improving the uniformity of its dipping. Further, the second moving member 73 includes a second support plate 731, a second telescopic cylinder 732, a first sliding block 733, a second sliding block 734, a moving guide rail 735, a second guide rail 736, and a connecting frame 737. The upper side of the connecting plate 71 is fixedly connected with the second support plate 731 and the second telescopic cylinder 732. The second support plate 731 is fixedly connected with the second guide rail 736. The outer side of the second guide rail 736 is slidably connected with the first sliding block 733. One side of the first sliding block 733 away from the second guide rail 736 is fixedly connected with the second sliding block 734. The moving guide rail 735 is slidably connected to the inside of the second sliding block 734. The output end of the second telescopic cylinder 732 is fixedly connected to the first sliding block 733. The moving guide rail 735 is fixedly connected with the fixed mounting block 727. The second guide rail 736 is fixedly connected to the moving guide rail 735, and the second guide rail 736 is fixedly connected with the connecting frame 737 through a rectangular block.
[0027] , start the telescopic cylinder 2 732, the telescopic cylinder 2 732 drives the sliding block 1 733 and the sliding block 2 734 to move up and down along the guide rail 2 736, so that the sliding block 2 734 drives the moving guide rail 735 to move up and down synchronously, and the moving guide rail 735 drives the driving component 6, the angle adjustment mechanism 5, and the dispersion plate 4 inside the dipping tank 2 to move up and down synchronously through the guide rail 2 736, thereby driving the fiber bundle to move up and down within a certain range in the dipping tank 2, thereby improving the uniformity of its dipping; At the same time, the telescopic cylinder 2 732 and the telescopic cylinder 1 724 are started, and the slide groove on the moving plate 725 and the roller 726 slide in the slide groove, and the moving guide rail 735 slides inside the sliding block 2 734, so as to drive the moving guide rail 735 to perform a circular reciprocating motion, thereby driving the driving component 6, the angle adjustment mechanism 5, and the dispersion plate 4 inside the dipping tank 2 to perform a circular synchronous reciprocating motion, so that the fiber bundle performs a circular reciprocating motion of a certain amplitude in the dipping tank 2, thereby improving the uniformity of its dipping; Furthermore, the driving assembly 6 includes a motor 61, a belt 62, a pulley 63, a bidirectional screw 1 64, a bidirectional screw 2 65, a moving block 66, and a protective shell 67. The motor 61 is fixedly connected to the upper side of the connecting frame 737, the protective shell 67 is fixedly connected to the lower inner side of the connecting frame 737, and the bidirectional screw 1 64 and the bidirectional screw 2 65 are rotatably connected to the inner side of the protective shell 67.
[0028] Furthermore, two opposite threaded sections are provided on the bidirectional screw rod 1 64 and the bidirectional screw rod 2 65 , and the outer sides of the threaded sections are threadedly connected with a moving block 66 . A groove corresponding to the moving block 66 is provided on the protective shell 67 , and the moving block 66 is fixedly connected to the base plate 51 .
[0029] Furthermore, the upper sides of the bidirectional screw rod 1 64 and the bidirectional screw rod 2 65 are fixedly connected with pulleys 63 , a belt 62 is transmission-connected between the two sets of pulleys 63 , and one set of pulleys 63 is fixedly connected to the output end of the motor 61 .
[0030] When it is necessary to adjust the spacing between the fiber bundles at various places in the grooves of the inserted dispersion plate 4, the motor 61 is started. The motor 61 drives a set of pulleys 63 to rotate. The pulley 63 drives another set of pulleys 63 to rotate synchronously through the transmission of the belt 62, and then drives the first bidirectional screw 64 and the second bidirectional screw 65 to rotate synchronously. Since there are two sections of opposite threads on both the first bidirectional screw 64 and the second bidirectional screw 65, when the first bidirectional screw 64 and the second bidirectional screw 65 rotate, the corresponding moving blocks 66 are driven to approach the middle of the motor 61. When the motor 61 is controlled to rotate in reverse, the outer sides of the corresponding moving blocks 66 are driven to disperse. Since the moving blocks 66 are fixedly connected to the dispersion plate 4 through the angle adjustment mechanism 5, the dispersion plate 4 can move synchronously with it, thus achieving the purpose of automatically adjusting the spacing between the fiber bundles; Further, the fiber bundles pass through a set of guide rollers 3 and penetrate into the inner side of the dipping tank 2, are dispersed through the grooves on the dispersion plate 4, and finally pass through another set of guide rollers 3 and exit.
[0031] The specific usage mode and function of this embodiment: During use, first, the external fiber bundles are pulled out from the external yarn rack, introduced into the dipping tank 2 through the upper side of a set of guide rollers 3, then the fiber bundles are evenly dispersed and inserted into the grooves on the dispersion plate 4, and finally are led out of the dipping tank 2 through the upper side of another set of guide rollers 3 and connected to the external pultrusion forming die; After the fiber bundles are inserted, pour polyurethane resin into the inner side of the dipping tank 2. When pulling the fiber bundles for dipping operation, there are three motion states for uniform dipping; In the first motion state, the second telescopic cylinder 732 is started. The second telescopic cylinder 732 drives the first sliding block 733 and the second sliding block 734 to move up and down along the second guide rail 736, so that the second sliding block 734 drives the moving guide rail 735 to move up and down synchronously. The moving guide rail 735 drives the drive assembly 6, the angle adjustment mechanism 5, and the dispersion plate 4 inside the dipping tank 2 to move up and down synchronously through the second guide rail 736, and then the fiber bundles can be driven to move up and down within a certain range in the dipping tank 2, improving the uniformity of dipping; In the second motion state, the first telescopic cylinder 724 is started. The first telescopic cylinder 724 drives the moving plate 725 to move left and right along the first guide rail 723, so that the moving plate 725 drives the moving guide rail 735 to move left and right synchronously through the rollers 726 and the fixedly installed block 727, and then drives the drive assembly 6, the angle adjustment mechanism 5, and the dispersion plate 4 inside the dipping tank 2 to move left and right synchronously. Thus, the fiber bundles move left and right within a certain range in the dipping tank 2, improving the uniformity of dipping; In the third motion state, the telescopic cylinder two 732 and the telescopic cylinder one 724 are started simultaneously. Under the action of the sliding groove on the moving plate 725 and the sliding of the roller 726 in the sliding groove, as well as the sliding of the motion guide rail 735 inside the second sliding block 734, the circular reciprocating motion of the motion guide rail 735 is realized. Furthermore, the driving assembly 6, the angle adjustment mechanism 5, and the dispersion plate 4 inside the dipping tank 2 are driven to perform circular synchronous reciprocating motion, enabling the fiber wire bundle to perform circular synchronous reciprocating motion with a certain amplitude in the dipping tank 2, improving the uniformity of its dipping; An external tensioning device for the fiber wire bundle is provided to ensure that the fiber wire bundle is in a taut state during movement; When it is necessary to adjust the spacing between the fiber wire bundles at various positions in the grooves of the dispersion plate 4, the motor 61 is started. The motor 61 drives a set of belt pulleys 63 to rotate. The belt pulleys 63 drive another set of belt pulleys 63 to rotate synchronously through the transmission of the belt 62, and then drive the first bidirectional screw 64 and the second bidirectional screw 65 to rotate synchronously. Since there are two opposite thread segments on both the first bidirectional screw 64 and the second bidirectional screw 65, when the first bidirectional screw 64 and the second bidirectional screw 65 rotate, the corresponding moving blocks 66 are driven to approach the middle of the motor 61. When the motor 61 is controlled to rotate in the reverse direction, the outer sides of the corresponding moving blocks 66 are driven to disperse. Since the moving blocks 66 are fixedly connected to the dispersion plate 4 through the angle adjustment mechanism 5, the dispersion plate 4 can move synchronously with it, thus achieving the purpose of automatically adjusting the spacing between the fiber wire bundles; When it is necessary to adjust the direction of the grooves on the dispersion plate 4 to change the angle at which the fiber wire bundle passes through the dispersion plate 4 in the face of different situations, the staff rotates the locking rod 55 to separate the locking rod 55 from the rotating disk 56. After unlocking the rotating disk 56, by pushing the operating rod 57, and then according to the angle scale line on the rotating ring 53, the rotation angles of the rotating disk 56 and the mounting block 58 can be accurately controlled. The dispersion plate 4 is driven to rotate synchronously through the connecting shaft 59. When the angle adjustment is completed, the rotating disk 56 is locked again through the locking rod 55, thus realizing the fixation of the dispersion plate 4.
[0032] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. Forming pretreatment device for polyurethane resin pultruded plate for wind power blade, including chassis (1), characterized in that: On the upper side of the chassis (1), an impregnating tank (2) is fixedly installed. On the outer side of the impregnating tank (2), a moving mechanism (7) is fixedly connected. On the side of the moving mechanism (7) close to the center of the impregnating tank (2), a driving assembly (6) is fixedly connected. On the side of the driving assembly (6) close to the center of the impregnating tank (2), uniformly distributed angle adjustment mechanisms (5) are fixedly connected. Between the opposite angle adjustment mechanisms (5), a dispersion plate (4) is fixedly installed. Inside the impregnating tank (2), a guide roller (3) is rotatably connected. The dispersion plate (4) is provided with uniformly distributed grooves for dispersing fiber bundles. The angle adjustment mechanism (5) includes a bottom plate (51), a fixing block (52), a rotating ring (53), a fixing ring (54), a locking rod (55), and a rotating member. On the side of the driving assembly (6) close to the center of the impregnating tank (2), a bottom plate (51) is fixedly connected. On the side of the bottom plate (51) away from the driving assembly (6), a fixing block (52) is fixedly connected. On the side of the fixing block (52) close to the dispersion plate (4), a fixing ring (54) is fixedly connected. Inside the fixing block (52) and the fixing ring (54), a rotating member is rotatably connected. On the outer side of the rotating member, a rotating ring (53) is fixedly connected. The fixing block (52) is threadedly connected with a locking rod (55) for locking the rotating member. The rotating member is fixedly connected to the dispersion plate (4). Angle scale lines are provided on the rotating ring (53).
2. The preforming pretreatment device for the polyurethane resin pultruded plate used in wind turbine blades according to claim 1, characterized in that: The rotating member includes a rotating disk (56), an operating rod (57), a mounting block (58), and a connecting shaft (59). Inside the fixing block (52) and the fixing ring (54), a rotating disk (56) is rotatably connected. On the outer side of the rotating disk (56), a rotating ring (53) is fixedly connected. On the side of the rotating disk (56) away from the driving assembly (6), a mounting block (58) is fixedly connected. On the outer side of the rotating disk (56), an operating rod (57) is fixedly connected. On the side of the mounting block (58) away from the driving assembly (6), a connecting shaft (59) is fixedly connected. The locking rod (55) is used to lock the rotating disk (56).
3. The forming pretreatment device for the polyurethane resin pultruded plate used in a wind power blade, characterized in that: The moving mechanism (7) includes a connecting plate (71), a first moving member (72), and a second moving member (73). On the outer side of the impregnating tank (2), a connecting plate (71) is fixedly connected. On the upper side of the connecting plate (71), the first moving member (72) and the second moving member (73) are fixedly connected.
4. The pre-forming treatment device for the pultruded polyurethane resin sheet for wind turbine blades according to claim 3, wherein: The moving member 1 (72) includes a first support plate (721), an orbital base plate (722), a first guide rail (723), a first telescopic cylinder (724), a moving plate (725), rollers (726), and a fixed mounting block (727). On the upper side of the connecting plate (71), two groups of first support plates (721) are fixedly connected. Between the two groups of first support plates (721), an orbital base plate (722) is fixedly connected. On the orbital base plate (722), two groups of first guide rails (723) are fixedly connected. On one group of first support plates (721), a first telescopic cylinder (724) is fixedly connected. On the outer side of the first guide rail (723), a moving plate (725) is slidably connected. The output end of the first telescopic cylinder (724) is fixedly connected to the moving plate (725). A chute is formed on the moving plate (725), and in the chute, a roller (726) is slidably connected. On the side of the roller (726) away from the moving plate (725), a fixed mounting block (727) is fixedly connected.
5. The forming pretreatment device for the polyurethane resin pultruded plate used in a wind power blade, characterized in that: The moving member 2 (73) includes a second support plate (731), a second telescopic cylinder (732), a first sliding block (733), a second sliding block (734), a moving guide rail (735), a second guide rail (736), and a connecting frame (737). On the upper side of the connecting plate (71), a second support plate (731) and a second telescopic cylinder (732) are fixedly connected. On the second support plate (731), a second guide rail (736) is fixedly connected. On the outer side of the second guide rail (736), a first sliding block (733) is slidably connected. On the side of the first sliding block (733) away from the second guide rail (736), a second sliding block (734) is fixedly connected. On the inner side of the second sliding block (734), a moving guide rail (735) is slidably connected. The output end of the second telescopic cylinder (732) is fixedly connected to the first sliding block (733). The moving guide rail (735) is fixedly connected to the fixed mounting block (727). On the moving guide rail (735), a second guide rail (736) is fixedly connected. The second guide rail (736) is fixedly connected to the connecting frame (737) through a rectangular block.
6. The pre-forming treatment device for the pultruded polyurethane resin sheet for wind turbine blades according to claim 5, wherein: The driving assembly (6) includes a motor (61), a belt (62), a pulley (63), a first bidirectional screw (64), a second bidirectional screw (65), a moving block (66), and a protective housing (67). On the upper side of the connecting frame (737), a motor (61) is fixedly connected. Inside the lower part of the connecting frame (737), a protective housing (67) is fixedly connected. Inside the protective housing (67), the first bidirectional screw (64) and the second bidirectional screw (65) are rotatably connected.
7. The preforming pretreatment device for the polyurethane resin pultruded plate used in a wind power blade, characterized in that: Both the first bidirectional screw (64) and the second bidirectional screw (65) are provided with two opposite threaded sections. On the outer sides of the threaded sections, moving blocks (66) are threadedly connected. On the protective housing (67), slots corresponding to the moving blocks (66) are formed. The moving blocks (66) are fixedly connected to the base plate (51).
8. The forming pretreatment device for the polyurethane resin pultruded sheet used in a wind power blade, characterized in that: On the upper sides of the first double - screw (64) and the second double - screw (65), belt pulleys (63) are fixedly connected. A belt (62) is drivingly connected between the two groups of belt pulleys (63), and one group of belt pulleys (63) is fixedly connected to the output end of the motor (61).
9. The preforming pretreatment device for the polyurethane resin pultruded sheet used in wind power blades according to claim 1, wherein: The fiber wire harness passes through a group of the guide rollers (3) and penetrates into the inside of the dipping tank (2), is dispersed through the grooves on the dispersion plate (4), and finally passes out through the other group of guide rollers (3).