Texture processing equipment for plane plate and processing method of texture processing equipment

Abstract

The invention relates to the technical field of plate processing, and discloses a texture processing device for a plane plate and a processing method thereof.The texture processing device comprises a texture processing machine and a plate conveyor arranged at the bottom of the texture processing machine, the plate conveyor comprises a conveying mechanism and a moving machine, and the moving machine is provided with a mounting device used for mounting the plane plate; the texture processing machine comprises an imprint film provided with reverse textures; and the active stress application mechanism can change the stress application magnitude in time, the active stress application mechanism directly makes contact with the imprinting film, and the active stress application mechanism is used for pressing the reverse textures arranged on the imprinting film to the plane plate, so that the forward textures are generated on the surface of the plane plate. A pressure roller in the prior art is replaced by the driving stress application mechanism, the driving stress application mechanism generates stress application by means of the power assembly of the driving stress application mechanism, the power assembly can adjust the stress application at any time, and the technical problem of the pressure roller is solved.

Description

Technical Field

[0001] The present invention relates to the technical field of sheet processing, and particularly relates to a texture processing device and a processing method for flat sheets. Background Art

[0002] In order to endow flat base materials in industries such as furniture, flooring, building materials, hardware, and stone, especially ceramic flat base materials such as rock slabs, large slabs, and ceramic tiles, with a natural texture effect and a three-dimensional sense, texture processing is performed on the flat base materials. Common texture processing methods include digital printing and embossing.

[0003] For digital printing, the prior art CN109823071A discloses a method for printing concave-convex feel textures with high simulation degree, including the following steps: Step A: Generating a flat pattern with texture on printing software; Step B: Printing multiple layers of UV ink at positions with the texture on the surface of the flat base material to be processed through a digital printing device; Step C: Curing the UV ink through an ultraviolet lamp to form a texture layer, and a height difference is formed between the texture layer and the surface of the flat base material; Step D: Printing the flat pattern on the surface of the flat base material and the texture layer through a digital printing device. However, the amount of digital printing ink used is large and the cost is very high.

[0004] For embossing, there are currently two embossing methods. One is to replicate the reverse texture on the embossing roller, and the embossing roller rolls on the flat base material to generate the forward texture. During the embossing process, the base material may remain in the reverse texture of the embossing roller. Whether it is cleaning the embossing roller or replacing the new embossing roller due to wear of the reverse texture, the production cost increases. The other is to replicate the reverse texture on the embossing film, and the pressure roller is a smooth roller. The pressure roller presses against the embossing film, and the embossing film squeezes the surface of the flat base material to form the forward texture on the flat base material. This embossing method uses the weight of the embossing roller itself to generate the embossing power. This method requires a very heavy pressure roller, the production cost is high, and the magnitude of the embossing force cannot be adjusted at any time to meet different embossing effect requirements.

[0005] There are already some existing technologies that can perform texture processing on flat plates. For example, the patent publication number is CN118991230A. Its main technical means is that through an intelligent system, the pressure film wheel is controlled to start rotating clockwise at a constant speed when the workpiece reaches directly below it, and the film winding roller winds the film synchronously. After the tail of the workpiece completely passes through the film stripping system, the pressure film wheel stops rotating. After two seconds, the pressure film wheel rotates counterclockwise at a constant speed and returns to the starting position. When the next workpiece comes, the above actions are repeated. After analysis, the disadvantages of this technical solution are as follows: During the transmission of the flat substrate, solid impurities are extremely likely to adhere to its surface. When the flat plate moves under the imprinting film, the solid impurities will lift the imprinting film, resulting in a gap between the imprinting film and the surface of the plate. Then, when the pressure component presses the imprinting film towards this area of the plate, this area cannot contact the imprinting film, so a complete texture cannot be formed on the plate, resulting in a very high failure rate of texture processing for flat plates. Based on this, the present invention provides a texture processing device and processing method for flat plates with a simple and ingenious structure that can automatically scrape and block solid impurities on the surface of the plate. Summary of the Invention

[0006] The purpose of the present invention is to provide a texture processing device and processing method for flat plates in view of the deficiencies of the prior art, so as to solve the technical problems that the pressure roller is very heavy and cannot adjust the imprinting force at any time to meet different requirements for imprinting effects, and the solid impurities on the surface of the flat plate cannot be automatically scraped and blocked before imprinting.

[0007] The purpose of the present invention can be achieved through the following technical solutions: A texture processing device for flat plates includes a texture processing machine and a plate conveyor disposed at its bottom. The plate conveyor includes a conveying mechanism and a moving mechanism, and an installation member for installing a flat plate is disposed on the moving mechanism; the texture processing machine includes: An imprinting film with reverse texture provided thereon; and An active force - adding mechanism that can timely change the magnitude of the applied force. The active force - adding mechanism is in direct contact with the imprinting film and is used to press the reverse texture provided on the imprinting film towards the flat plate, so that a positive texture is generated on the surface of the flat plate.

[0008] Preferably, the active force - adding mechanism includes a pressure component, the output end of which is in contact with the imprinting film. The pressure component transmits the applied force generated by the active force - adding mechanism to the imprinting film, and the imprinting film presses against the plate to form a texture on the plate.

[0009] Preferably, the active boosting mechanism further includes a power assembly, which is connected to the pressure assembly and provides the boosting force to the pressure assembly. The power assembly is one or a combination of electric, pneumatic, and hydraulic types, and can be telescopically adjusted to achieve adjustment of the boosting force size, and can also be adaptively adjusted according to the different thicknesses of the plates.

[0010] Preferably, the pressure assembly is M scrapers, where M is a positive integer greater than or equal to 1; there are several connection positions at the connection between the pressure assembly and the power assembly.

[0011] Preferably, the pressure assembly is N rollers, where N is a positive integer greater than or equal to 1; there are several connection positions at the connection between the pressure assembly and the power assembly.

[0012] Preferably, the texture processing machine further includes pay-off and take-up reels. Two pay-off and take-up reels are provided. One pay-off and take-up reel fixes one end of the embossing film, and the other pay-off and take-up reel fixes the other end of the embossing film.

[0013] Preferably, the active boosting mechanism further includes a fixing assembly, which slidably fixes the active boosting mechanism on the conveying mechanism; the fixing assembly is connected to the power assembly.

[0014] Preferably, the texture processing machine further includes a scraping and blocking assembly, which is located above the mounting member and is connected to the active boosting mechanism; the embossing film contacts the scraping and blocking assembly before contacting the output end of the active boosting mechanism, and the scraping and blocking assembly presses the embossing film on the surface of the flat plate to scrape off the solid impurities on the surface of the flat plate, and then the embossing film moves to the output end of the active boosting mechanism for texture embossing.

[0015] Preferably, the mounting end of the pressure assembly is fixed on a sliding member. The sliding member is sleeved outside the positioning member, and the two are slidably matched. The positioning member is fixed on the base of the conveying mechanism. The active boosting mechanism further includes a height-adjusting assembly, which is installed on the base of the conveying mechanism, and its output end is connected to the sliding member, and its input end contacts the flat plate installed on the mounting member; the flat plate conveyed by the moving mechanism first contacts the input end of the height-adjusting assembly, then contacts the scraping and blocking assembly, and then contacts the output end of the active boosting mechanism.

[0016] A method for processing the texture of a flat plate, which is applied to a texture processing device for a flat plate as described above. The method includes the following steps: Step S1: Start the conveying mechanism to output the moving mechanism from its discharge end and drive the moving mechanism to move towards the feeding end of the conveying mechanism, so that the mounting member on the moving mechanism moves synchronously; Step S2: Start two winding and unwinding rollers, so that the winding and unwinding roller near the discharge end of the conveying mechanism unwinds the embossing film, and the embossing film passes under the scraping and blocking assembly and then under the output end of the active boosting mechanism in sequence, and finally the winding and unwinding roller near the feeding end of the conveying mechanism winds up the embossing film; Step S3: Install the flat plate through the mounting member. When the flat plate moves under the texture processing machine, the flat plate first contacts the scraping and blocking assembly. The scraping and blocking assembly presses the embossing film onto the surface of the flat plate, and at the same time, the scraping and blocking assembly can block the solid impurities on the surface of the flat plate; Step S4: Subsequently, the flat plate moves under the active boosting mechanism. The output end of the active boosting mechanism can press the reverse texture provided on the embossing film onto the flat plate, so that a positive texture is generated on the surface of the flat plate; Step S5: The flat plate moves to the feeding end of the conveying mechanism, and the flat plate installed on the mounting member is disassembled; Step S6: The conveying mechanism drives the moving mechanism that has moved to the feeding end of the conveying mechanism and the mounting member after disassembling the flat plate above it to move to the discharge end of the conveying mechanism.

[0017] Advantages of the present invention: (1) In the present invention, the active boosting mechanism is used to apply force to the embossing film, squeeze the embossing film towards the flat plate, so as to form a positive texture on the flat plate with the reverse texture on the embossing film. The active boosting mechanism replaces the very heavy and passively boosting pressure roller. The pressure roller in the prior art provides force to the embossing film by using its own gravity. However, the pressure roller may be worn and needs to be replaced, which is a waste of resources. Moreover, the pressure roller cannot adjust the applied force at any time. However, the active boosting mechanism in this application generates force by means of the power component of the active boosting mechanism, and the power component can adjust the applied force at any time, solving the technical problems existing in the pressure roller.

[0018] (2) In the present invention, a flat plate is installed through a mounting member, and a conveying mechanism drives a moving mechanism to transport the flat plate. Meanwhile, a winding and unwinding wheel near the discharge end of the conveying mechanism unwinds an embossing film. The unwound embossing film passes under a scraping and blocking assembly and then contacts the output end of an active boosting mechanism. The output end of the active boosting mechanism can press the reverse texture provided on the embossing film against the flat plate, causing a positive texture to be generated on the surface of the flat plate, so as to complete the processing of the surface texture of the flat plate. When the flat plate moves under the texture processing machine, the flat plate first contacts the scraping and blocking assembly. The scraping and blocking assembly presses the embossing film against the surface of the flat plate, and the scraping and blocking assembly can block the solid impurities on the surface of the flat plate to prevent them from entering between the embossing film and the surface of the flat plate, and can automatically scrape and block the solid impurities on the surface of the flat plate before embossing, thus avoiding the problem that when the active boosting mechanism directly presses the embossing mold against the flat plate for texture processing, the solid impurities lift the embossing film, resulting in a gap between the embossing film and the surface of the plate, and thus avoiding the problem of discontinuous texture generation. (3) In the present invention, the flat plate on the moving mechanism will first contact the input end of the height adjustment component. According to the specific thickness of the flat plate, the output end of the height adjustment component can control the sliding member to lift to an appropriate height, then the pressure component can lift to an appropriate height, so that the height of the embossing film at the embossing position can be adjusted adaptively, that is, the height of the embossing film at the embossing position can be adjusted adaptively according to the thickness of the flat plate, ensuring that the embossing height of the embossing film can be adjusted adaptively for flat plates of different thicknesses, and improving the applicability of the equipment. (4) In the present invention, when the thickness of the flat plate in contact with the input end of the height adjustment component increases, the output end of the height adjustment component drives the sliding member to rise, and at the same time drives the distance adjustment rod to extend through the transmission component, then the rotating wheel can push the rotating plate to rotate, so that the scraping and blocking member moves in the direction close to the discharge end of the conveying mechanism, and it can be realized that for flat plates with a large thickness, the distance between the scraping and blocking member and the output end of the pressure component is adaptively increased. The setting of the elastic member can ensure that the scraping and blocking member always presses the embossing film against the surface of the flat plate, thereby advancing the scraping time for the flat plate and ensuring that the solid impurities on the surface of the flat plate with a large thickness can also be scraped and blocked. Description of the Drawings

[0019] The present invention will be further described below with reference to the accompanying drawings.

[0020] Figure 1 is the overall structural schematic diagram of the present invention; Figure 2 is the structural schematic diagram of the winding and unwinding wheel in the present invention; Figure 3 is the structural schematic diagram of the lifting seat in the present invention; Figure 4 is in the present invention Figure 2 partial enlarged structural schematic diagram of part A; Figure 5 It is a schematic structural diagram of the embossing film in the present invention; Figure 6 It is a schematic structural diagram of the transfer plate in the present invention; Figure 7 It is a schematic structural diagram of the distance adjusting component in the present invention; Figure 8 It is a schematic structural diagram of the transmission component in the present invention.

[0021] In the figure: 1, conveying mechanism; 2, moving mechanism; 3, mounting member; 4, embossing film; 5, winding and unwinding wheel; 6, lifting seat; 7, pressure component; 701, mounting plate; 702, inclined plate; 703, first scraping plate; 704, second scraping plate; 8, limiting member; 9, scraping and blocking component; 901, scraping and blocking member; 902, elastic member; 903, air supply pipe; 904, nozzle; 10, transfer plate; 11, fixing plate; 12, positioning member; 13, sliding member; 14, height adjusting component; 1401, abutting rod; 1402, inclined surface; 1403, lifting block; 1404, top plate; 1405, elastic telescopic member; 1406, connecting rod; 15, distance adjusting component; 1501, distance adjusting rod; 1502, fixing block; 1503, runner; 16, transmission component; 1601, lifting wedge block; 1602, translation wedge block; 1603, transmission rod; 1604, slider; 1605, mounting rod; 17, connecting member. Specific embodiments

[0022] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention. Embodiment 1

[0023] Please refer to Figures 1-3 As shown, the present invention is a texture processing device for flat plates, which includes a texture processing machine and a plate conveyor arranged at the bottom thereof. The plate conveyor includes a conveying mechanism 1 and a moving mechanism 2. The conveying mechanism 1 is used to drive the moving mechanism 2 to convey flat plates, and a mounting member 3 for mounting flat plates is arranged on the moving mechanism 2.

[0024] The texture processing machine includes: An embossing film 4, on which reverse textures are provided, and both ends of the embossing film 4 are respectively fixed to two winding and unwinding wheels 5. The two winding and unwinding wheels 5 are driven to rotate by an external drive source, and both winding and unwinding wheels 5 are rotatably mounted on a lifting seat 6, and the lifting seat 6 is slidably mounted on the base of the conveying mechanism 1.

[0025] An active force - adding mechanism is installed on the base of the conveying mechanism 1. The active force - adding mechanism can timely change the magnitude of the applied force, and its output end is in contact with the embossing film 4, and is used to press the reverse texture set on the embossing film 4 against the flat plate material, so that a positive texture is generated on the surface of the flat plate material.

[0026] The active force - adding mechanism further includes a power component. One end of the power component is connected to the pressure component 7, and the power component provides an applied force to the pressure component 7; the other end of the power component is installed on the base of the conveying mechanism 1. The power component is one or a combination of electric, pneumatic, and hydraulic types. The power component can be telescopically adjusted to realize the adjustment of the magnitude of the applied force, and can also be adaptively adjusted according to the different thicknesses of the plate materials.

[0027] In specific implementation, the power component can be an electric push rod, a pneumatic push rod, a hydraulic push rod, etc., which are power components capable of realizing the telescopic function.

[0028] The pressure component 7 is M scrapers, where M is a positive integer greater than or equal to 1; there are several connection positions at the connection between the pressure component 7 and the power component.

[0029] In specific implementation, the pressure component 7 is 1 scraper, 2 scrapers, 3 scrapers, 4 scrapers, etc.

[0030] When the pressure component 7 is 1 scraper, the power component can be 1 electric push rod, and one end of the electric push rod is fixed at the middle position of the 1 scraper, so as to generate a relatively uniform applied force when the scraper contacts the embossing film. Or the power component can be 2 electric push rods, and one end of each electric push rod is fixed at the end of the 1 scraper, so as to generate a relatively uniform applied force when the scraper contacts the embossing film. Or the power component can be 3 electric push rods, where one end of each of the 2 electric push rods is fixed at the end of the 1 scraper, and one end of the 3rd electric push rod is fixed at the middle position of the 1 scraper, so as to generate a relatively uniform applied force when the scraper contacts the embossing film.

[0031] When the pressure component 7 is 2 scrapers, the power component can be 2 electric push rods, and one end of each electric push rod is fixed at the middle position of 1 scraper, so as to generate a relatively uniform applied force when the scraper contacts the embossing film. Or the power component can be 4 electric push rods, 2 electric push rods are connected to 1 scraper, and one end of each electric push rod is fixed at the end of the 1 scraper, so as to generate a relatively uniform applied force when the scraper contacts the embossing film. Or the power component can be 6 electric push rods, 3 electric push rods are connected to 1 scraper, where one end of each of the 2 electric push rods is fixed at the end of the 1 scraper, and one end of the 3rd electric push rod is fixed at the middle position of the 1 scraper, and the other 3 electric push rods are connected to the other 1 scraper with the same connection method, so as to generate a relatively uniform applied force when the scraper contacts the embossing film.

[0032] The above electric push rod can be replaced by a pneumatic push rod, a hydraulic push rod, etc.

[0033] The pressure assembly 7 can select M scrapers that contact the embossing die 4. The force generated by the active force applying mechanism is transmitted to the embossing film 4 through the scrapers, and the embossing film 4 presses against the plate to form a texture on the plate.

[0034] Such as Figures 1-5 As shown, as a preferred embodiment of the present invention, the pressure assembly 7 is N rollers, where N is a positive integer greater than or equal to 1; there are several connection positions at the connection between the pressure assembly 7 and the power assembly.

[0035] At this time, compared with the weight of the pressure roller in the prior art, the weight of the roller can be ignored.

[0036] When the pressure assembly 7 is 1 roller, the power assembly can be 2 electric push rods. One end of each electric push rod is fixed to the end of 1 roller, so as to generate a uniform force as much as possible when the roller contacts the embossing film.

[0037] When the pressure assembly 7 is 2 scrapers, the power assembly can be 4 electric push rods. 2 electric push rods are connected to 1 scraper, and one end of each electric push rod is fixed to the end of 1 scraper, so as to generate a uniform force as much as possible when the scraper contacts the embossing film.

[0038] The above electric push rod can be replaced by a pneumatic push rod, a hydraulic push rod, etc.

[0039] In actual application of this embodiment, the pressure assembly 7 can select N rollers that contact the embossing die 4. The force generated by the active force applying mechanism is transmitted to the embossing film 4 through the rollers, and the embossing film 4 presses against the plate to form a texture on the plate.

[0040] It should be noted that the conveying mechanism 1, the moving mechanism 2, the power assembly, the external drive source, and the winding and unwinding wheel 5 are all connected to an external controller. The above components are all prior art, and this application has not improved them. Therefore, it is not necessary to disclose their specific mechanical structures and circuit structures, which does not affect the integrity of this application. Embodiment Two

[0041] On the basis of Embodiment One, the invention of this application is further elaborated as follows The texture processing machine further includes: A scraping and blocking assembly 9, which is located above the mounting member 3 and is connected to the active force applying mechanism; before the embossing film 4 contacts the output end of the active force applying mechanism, it first contacts the scraping and blocking assembly 9, and the scraping and blocking assembly 9 presses the embossing film 4 against the surface of the flat plate to scrape the solid impurities on the surface of the flat plate, and then the embossing film 4 moves to the output end of the active force applying mechanism for texture embossing.

[0042] In one case of this embodiment, the fixing component is the lifting seat 6; the conveying mechanism 1 includes structures such as a motor, conveying wheels, and a slide rail. The base of the conveying mechanism 1 is the mounting seat fixed on the ground; the moving mechanism 2 can be selected as Figure 1 the conveyor belt structure shown; the mounting member 3 can be selected as Figure 1 the mounting soft block shown, which is used to limit the mounting position of the flat plate so that the flat plate can be positioned and smoothly conveyed on the moving mechanism 2; the external drive source can be a motor assembly, or a gear assembly or a pulley assembly driven by a motor, as long as it can make the two winding and unwinding wheels 5 rotate in the same direction, which will not be elaborated here; the number of winding and unwinding wheels 5 is two, and the winding and unwinding wheel 5 close to the discharge end of the conveying mechanism 1 unwinds the embossing film 4, and the winding and unwinding wheel 5 close to the feeding end of the conveying mechanism 1 winds up the embossing film 4. After passing through the scraping and blocking assembly 9, the unwound embossing film 4 contacts the output end of the active boosting mechanism and is finally wound up by the winding and unwinding wheel 5 close to the feeding end of the conveying mechanism 1; the discharge end of the conveying mechanism 1 is the starting point of the moving path of the moving mechanism 2, and the feeding end of the conveying mechanism 1 is the end point of the moving path of the moving mechanism 2. The direction in which the flat plate installed by the mounting member 3 is transported by the moving mechanism 2 is from the discharge end of the conveying mechanism 1 to the feeding end of the conveying mechanism 1; the lifting seat 6 is installed on the base of the conveying mechanism 1 through the connecting member 17, and the connecting member 17 is a telescopic structure, and the telescopic structure is a structure formed by nesting multi-stage pipe fittings. In practical applications, a gear and rack or an electric telescopic rod structure can also be used, which will not be specifically limited in this embodiment.

[0043] It should be noted that the conveying mechanism 1, the moving mechanism 2, the mounting member 3, the external drive source, the winding and unwinding wheels 5, the lifting seat 6, and the connecting member 17 are all connected to an external controller. The above components are all prior arts, and this application does not improve them. Therefore, it is not necessary to disclose their specific mechanical structures and circuit structures, which does not affect the integrity of this application.

[0044] In actual application of this embodiment, a flat plate is installed through the mounting member 3, and the conveying mechanism 1 drives the moving mechanism 2 to transport the flat plate. At the same time, the winding and unwinding wheel 5 near the discharge end of the conveying mechanism 1 unwinds the embossing film 4. The unwound embossing film 4 passes under the scraping and blocking assembly 9 and then contacts the output end of the active boosting mechanism. The output end of the active boosting mechanism can press the reverse texture provided on the embossing film 4 against the flat plate, so that a positive texture is generated on the surface of the flat plate to complete the processing of the texture on the surface of the flat plate. When the flat plate moves under the texture processing machine, the flat plate first contacts the scraping and blocking assembly 9. The scraping and blocking assembly 9 presses the embossing film 4 on the surface of the flat plate, and the scraping and blocking assembly 9 can block the solid impurities on the surface of the flat plate to prevent them from entering between the surface of the embossing film 4 and the flat plate, and can automatically scrape and block the solid impurities on the surface of the flat plate before embossing, thereby avoiding the problem that when the active boosting mechanism directly presses the embossing mold 4 against the flat plate for texture processing, the solid impurities lift the embossing film 4, resulting in a gap between the embossing film 4 and the surface of the plate, and thus avoiding the problem of inconsistent texture generation.

[0045] As Figures 1-3 shown, as a preferred embodiment of the present invention, The pressure assembly 7, whose output end contacts the embossing film 4, is used to press the reverse texture provided on the embossing film against the flat plate, and its mounting end is fixed on the sliding member 13. The sliding member 13 is sleeved outside the positioning member 12, and the two are slidably matched. The positioning member 12 is fixed on the base of the conveying mechanism 1.

[0046] The active boosting mechanism further includes: The height adjustment assembly 14, which is installed on the base of the conveying mechanism 1, and its output end is connected to the sliding member 13, and its input end contacts the flat plate installed on the mounting member 3. The flat plate conveyed by the moving mechanism 2 first contacts the input end of the height adjustment assembly 14, then contacts the scraping and blocking assembly 9, and then contacts the output end of the active boosting mechanism.

[0047] In a case of this embodiment, the output end of the pressure assembly 7 is the output end of the active boosting mechanism; the power assembly is the height adjustment assembly 14; As Figure 2 shown, the sliding member 13 is a sliding ring, and the positioning member 12 is a fixed shaft. Of course, the positioning member 12 can also be a fixedly installed block, and similarly, the sliding member 13 can be a sliding block that can be slidably installed outside the block, and no specific limitation is made here.

[0048] In actual application of this embodiment, the flat plate on the moving mechanism 2 will first contact the input end of the height adjustment component 14. According to the specific thickness of the flat plate, the output end of the height adjustment component 14 can control the lifting of the sliding member 13 to an appropriate height, so that the pressure component 7 can be lifted to an appropriate height, enabling the height of the imprinting film 4 at the imprinting position to be adjusted adaptively. That is, the height of the imprinting film 4 at the imprinting position can be adjusted adaptively according to the thickness of the flat plate, ensuring that the imprinting height of the imprinting film 4 can be adjusted adaptively for flat plates with different thicknesses, improving the applicability of the equipment. When the flat plate on the moving mechanism 2 moves below the pressure component 7, the output end of the pressure component 7 presses the reverse texture provided on the imprinting film against the flat plate, causing a positive texture to be generated on the surface of the flat plate, thereby completing the processing of the surface texture of the flat plate.

[0049] As Figures 1-4 shown, as a preferred embodiment of the present invention, the pressure component 7 includes: A mounting plate 701, which is fixed on the sliding member 13, and two symmetrically arranged inclined plates 702 are respectively fixed on both sides thereof. The two inclined plates 702 are located between the two winding and unwinding wheels 5, and the distance between the bottoms of the two inclined plates 702 is greater than the distance between their tops; and A first scraping plate 703, which is fixed to the bottom of the inclined plate 702 closest to the discharge end of the conveying mechanism 1. A second scraping plate 704 is fixed to the bottom of the inclined plate 702 closest to the feeding end of the conveying mechanism 1. The first scraping plate 703 and the second scraping plate 704 are respectively connected to the two inclined plates 702 through two springs. The length of the first scraping plate 703 and the length of the second scraping plate 704 are both greater than the width of the imprinting film 4, and both ends of the first scraping plate 703 and both ends of the second scraping plate 704 are in contact with both sides of the imprinting film 4.

[0050] In a case of this embodiment, the output ends of the pressure component 7 are the first scraping plate 703 and the second scraping plate 704, and the spring constant of the spring connected to the first scraping plate 703 is less than the spring constant of the spring connected to the second scraping plate 704.

[0051] In actual application of this embodiment, after passing through the scraper assembly 9, the flat plate first contacts the first scraper 703, and then contacts the second scraper 704. The first scraper 703 and the second scraper 704 sequentially emboss the texture on the embossing film 4 onto the flat plate; since the stiffness coefficient of the spring connected to the first scraper 703 is smaller than the stiffness coefficient of the spring connected to the second scraper 704, according to Hooke's law, the larger the stiffness coefficient, the greater the elastic force under the same deformation. Therefore, when the same area on the flat plate passes through the first scraper 703 and the second scraper 704 in sequence, the first scraper 70 3 is less than the stamping force applied by the second scraper 704, the first scraper 703 can realize pre-stamping of the flat plate, and the two stampings can ensure that the texture on the surface of the flat plate is clear and complete, thereby improving the texture processing effect of the flat plate; the length of the first scraper 703 and the length of the second scraper 704 are both greater than the width of the stamping film 4, and both ends of the first scraper 703 and the two ends of the second scraper 704 are in contact with both sides of the stamping film 4, thereby ensuring that each area on the stamping film 4 can be completely stamped, thereby ensuring the integrity of the texture processing.

[0052] like Figures 2-8 As shown, as a preferred embodiment of the present invention, the height adjustment component 14 includes: The bottom of the interference rod 1401 is fixed with an inclined surface 1402, and the distance between the top of the inclined surface 1402 and the discharge end of the conveying mechanism 1 is smaller than the distance between the bottom of the inclined surface 1402 and the discharge end of the conveying mechanism 1. The bottom of the interference rod 1401 contacts the flat plate installed on the mounting member 3, and the interference rod 1401 is located between the scraper assembly 9 and the discharge end of the conveying mechanism 1; and The bottom of the lifting block 1403 is fixedly connected to the top of the resistance rod 1401, and the top of the lifting block 1403 is connected to the top plate 1404 through an elastic telescopic member 1405. The top plate 1404 is fixed on the base of the conveying mechanism 1. A connecting rod 1406 is fixed on the lifting block 1403, and the connecting rod 1406 is connected to the sliding member 13.

[0053] In one case of this embodiment, the output end of the height adjustment component 14 is the connecting rod 1406, and the input end of the height adjustment component 14 is the bottom of the abutment rod 1401; the elastic telescopic part 1405 is a structure formed by nesting multiple stages of pipe fittings with built-in springs. In actual application, a gear rack or electric telescopic rod structure can also be adopted, which is not specifically limited in this embodiment.

[0054] In actual application of this embodiment, the flat plate conveyed by the moving mechanism 2 first contacts the inclined surface 1402 and can push the bottom of the contact rod 1401 to rise, so as to control the height of the contact rod 1401 according to the specific thickness of the flat plate. When the contact rod 1401 rises, it drives the lifting block 1403 to rise synchronously. At this time, the elastic telescopic member 1405 contracts, and the lifting block 1403 drives the sliding member 13 to rise through the connecting rod 1406. In this way, the height of the sliding member 13 is adaptively adjusted according to the thickness of the flat plate, so as to adaptively adjust the height of the output end of the pressure assembly 7.

[0055] As Figures 1-3 shown, as a preferred embodiment of the present invention, the scraping and blocking assembly 9 is located on one side of the pressure assembly 7 close to the discharge end of the conveying mechanism 1, and a limiting member 8 is provided on one side of the pressure assembly 7 close to the feeding end of the conveying mechanism 1. The limiting member 8 is connected to the sliding member 13 and presses the imprinting film 4 on the surface of the flat plate.

[0056] In one case of this embodiment, the limiting member 8 includes a limiting rod and a rubber block. The bottom of the limiting rod contacts the imprinting film 4, the top of the limiting rod is connected to the fixing plate 11 through the rubber block, and the fixing plate 11 is connected to the sliding member 13.

[0057] In actual application of this embodiment, after the imprinting film 4 contacts the output end of the pressure assembly 7, it contacts the limiting member 8, which can guide the path of the imprinting film 4 to ensure that the imprinting film 4 will not be skewed or loose, thereby ensuring the accuracy of texture processing.

[0058] As Figures 2-5 shown, as a preferred embodiment of the present invention, the scraping and blocking assembly 9 includes: A scraping and blocking member 901, which is located on one side of the pressure assembly 7 close to the discharge end of the conveying mechanism 1, and its bottom presses the imprinting film 4 on the surface of the flat plate; and An elastic member 902, which is installed on the top of the scraping and blocking member 901 and is connected to the bottom of the rotating plate 10. The top of the rotating plate 10 is rotatably installed on the sliding member 13. A distance adjusting assembly 15 is provided on the sliding member 13, and the output end of the distance adjusting assembly 15 is connected to the rotating plate 10; when the thickness of the flat plate contacted by the input end of the height adjusting assembly 14 increases, the output end of the height adjusting assembly 14 drives the sliding member 13 to rise, and drives the rotating plate 10 to rotate through the distance adjusting assembly 15, so that the scraping and blocking member 901 moves towards the direction close to the discharge end of the conveying mechanism 1, and the scraping and blocking member 901 presses the imprinting film 4 on the surface of the flat plate.

[0059] In one case of this embodiment, the scraping and blocking assembly 9 further includes an air supply pipe 903 arranged through the scraping and blocking member 901. One end of the air supply pipe 903 is connected to the air tank through a corrugated pipe, and the other end is provided with a nozzle 904, and the nozzle 904 faces the gap between the imprinting film 4 and the surface of the flat plate.

[0060] Among them, the elastic member 902 can be selected as the silica gel column shown in Figure 3 , and other elastic components such as springs and elastic sheets can also be selected for replacement, which are not specifically limited in this embodiment; a pressure pump is provided at the air outlet of the air box, and the pressure pump is connected to an external controller. The pressure pump is a prior art and this application does not improve it. Therefore, it is not necessary to disclose its specific mechanical structure and circuit structure, which does not affect the integrity of this application.

[0061] In the actual application of this embodiment, the scraping member 901 presses the imprinting film 4 on the surface of the flat plate, which can prevent the solid impurities on the surface of the flat plate from entering the gap between the imprinting film 4 and the flat plate. At the same time, the air supply pipe 903 conveys gas and sprays it through the nozzle 904 into the gap between the imprinting film 4 and the surface of the flat plate, as shown in Figure 5 , which can blow off the solid impurities blocked by the scraping member 901 and avoid the accumulation of impurities on the imprinting film 4, thereby improving the texture processing effect.

[0062] As shown in Figures 2-8 , as a preferred embodiment of the present invention, the distance adjustment assembly 15 includes a distance adjustment rod 1501. The distance adjustment rod 1501 is a telescopic structure, and its installation end is fixed to the sliding member 13 through a fixed block 1502. A runner 1503 is rotatably installed at its movable end, and the runner 1503 contacts the surface of the rotating plate 10 close to the sliding member 13. The movable end of the distance adjustment rod 1501 is connected to the output end of the transmission assembly 16, and the input end of the transmission assembly 16 is connected to the output end of the height adjustment assembly 14.

[0063] In one case of this embodiment, the telescopic structure is a structure formed by nesting multi-stage pipe fittings. In actual application, a gear-rack or electric telescopic rod structure can also be used, which is not specifically limited in this embodiment; the output end of the distance adjustment assembly 15 is the runner 1503.

[0064] In the actual application of this embodiment, when the thickness of the flat plate contacted by the input end of the height adjustment assembly 14 increases, the output end of the height adjustment assembly 14 drives the sliding member 13 to rise, and at the same time drives the distance adjustment rod 1501 to extend through the transmission assembly 16. Then the runner 1503 can push the rotating plate 10 to rotate, so that the scraping member 901 moves in the direction close to the discharge end of the conveying mechanism 1, which can adaptively increase the distance between the scraping member 901 and the output end of the pressure assembly 7 for flat plates with large thickness. The setting of the elastic member 902 can ensure that the scraping member 901 always presses the imprinting film 4 on the surface of the flat plate, thereby advancing the scraping time for the flat plate and ensuring that the solid impurities on the surface of the flat plate with large thickness can also be scraped off.

[0065] As shown in Figures 2-8As shown, as a preferred embodiment of the present invention, the transmission assembly 16 includes: A lifting wedge block 1601, which is slidably mounted on the positioning member 12 through a slider 1604, and the lifting wedge block 1601 is connected to the output end of the height adjustment assembly 14; and A translation wedge block 1602, which is in sliding fit with the lifting wedge block 1601, the translation wedge block 1602 is mounted on the positioning member 12 through a mounting rod 1605, and the mounting rod 1605 is a telescopic structure. The translation wedge block 1602 is connected to the movable end of the distance adjustment rod 1501 through a transmission rod 1603, and the lifting wedge block 1601 is located between the positioning member 12 and the translation wedge block 1602; when the thickness of the flat plate contacted by the input end of the height adjustment assembly 14 increases, the height adjustment assembly 14 drives the lifting wedge block 1601 to rise, then the translation wedge block 1602 translates, and drives the movable end of the distance adjustment rod 1501 to extend through the transmission rod 1603, then the rotating plate 10 rotates, so that the scraping and blocking member 901 moves towards the discharging end of the conveying mechanism 1, and the scraping and blocking member 901 always presses the imprinting film 4 on the surface of the flat plate.

[0066] Among them, taking the direction shown in Figure 7 as an example, the right end of the lifting wedge block 1601 is inclined, and the bottom of the right end of the lifting wedge block 1601 is the end far from the positioning member 12. The left end of the translation wedge block 1602 is inclined and is in sliding fit with the right end of the lifting wedge block 1601, and the bottom of the left end of the translation wedge block 1602 is the end far from the positioning member 12.

[0067] In one case of this embodiment, the input end of the transmission assembly 16 is the lifting wedge block 1601, and the output end of the transmission assembly 16 is the transmission rod 1603; the telescopic structure is a structure formed by nesting multi-stage pipe fittings. In actual application, a structure of a gear and rack or an electric telescopic rod can also be used, and this embodiment does not make specific limitations here.

[0068] Please refer to Figures 1-8 shown, the present invention is a method for processing the texture of a flat plate, and the method is applied to a texture processing device for a flat plate as described in the above embodiment. The method includes the following steps: Step S1: Start the conveying mechanism 1, so that its discharging end outputs the moving mechanism 2, and drive the moving mechanism 2 to move towards the feeding end of the conveying mechanism 1, then the mounting member 3 on the moving mechanism 2 moves synchronously; Step S2: Start the two winding and unwinding wheels 5, so that the winding and unwinding wheel 5 near the discharging end of the conveying mechanism 1 unwinds the imprinting film 4, and the imprinting film 4 passes under the scraping and blocking assembly 9 and the output end of the active boosting mechanism in sequence, and finally the winding and unwinding wheel 5 near the feeding end of the conveying mechanism 1 winds the imprinting film 4; Step S3: Install the flat sheet through the installation part 3. When the flat sheet moves below the texture processing machine, the flat sheet first contacts the scraping and blocking assembly 9. The scraping and blocking assembly 9 presses the imprinting film 4 on the surface of the flat sheet, and at the same time, the scraping and blocking assembly 9 can block the solid impurities on the surface of the flat sheet; Step S4: Subsequently, the flat sheet moves below the active force adding mechanism. The output end of the active force adding mechanism can press the reverse texture set on the imprinting film 4 against the flat sheet, so that a positive texture is generated on the surface of the flat sheet; Step S5: The flat sheet moves to the feeding end of the conveying mechanism 1, and the flat sheet installed on the installation part 3 is disassembled; Step S6: The conveying mechanism 1 drives the moving mechanism 2 that has moved to the feeding end of the conveying mechanism 1 and the installation part 3 above it after disassembling the flat sheet to move to the discharging end of the conveying mechanism 1.

[0069] The working principle of the present invention: In the above embodiments of the present invention, a texture processing device for a flat sheet and its processing method are provided. The flat sheet is installed through the installation part 3, and the conveying mechanism 1 drives the moving mechanism 2 to transport the flat sheet. At the same time, the winding and unwinding wheel 5 near the discharging end of the conveying mechanism 1 unwinds the imprinting film 4. The unwound imprinting film 4 passes below the scraping and blocking assembly 9 and then contacts the output end of the active force adding mechanism. The output end of the active force adding mechanism can press the reverse texture set on the imprinting film 4 against the flat sheet, so that a positive texture is generated on the surface of the flat sheet to complete the processing of the texture on the surface of the flat sheet; when the flat sheet moves below the texture processing machine, the flat sheet first contacts the scraping and blocking assembly 9. The scraping and blocking assembly 9 presses the imprinting film 4 on the surface of the flat sheet, and the scraping and blocking assembly 9 can block the solid impurities on the surface of the flat sheet to prevent them from entering between the surface of the imprinting film 4 and the flat sheet, and can automatically scrape and block the solid impurities on the surface of the flat sheet before imprinting, thereby avoiding the problem that when the active force adding mechanism directly presses the imprinting mold 4 against the flat sheet for texture processing, the solid impurities lift the imprinting film 4, resulting in a gap between the imprinting film 4 and the surface of the sheet, and thus avoiding the problem of inconsistent generated texture.

[0070] The above has described a detailed description of an embodiment of the present invention, but the content described is only the preferred embodiment of the present invention and cannot be considered as used to limit the scope of implementation of the present invention. All equivalent changes and improvements made according to the scope of the application of the present invention should still fall within the scope covered by the patent of the present invention.

Claims

1. A texture processing device for flat plates, which comprises a texture processing machine and a plate conveyor arranged at the bottom thereof. The plate conveyor comprises a conveying mechanism (1) and a moving mechanism (2), and an installation member (3) for installing a flat plate is arranged on the moving mechanism (2); it is characterized in that, The texture processing machine includes: An embossing film (4) provided with reverse textures thereon; and An active force applying mechanism that can timely change the magnitude of the applied force. The active force applying mechanism directly contacts the embossing film (4), and is used to press the reverse textures provided on the embossing film (4) against a flat plate, so as to generate positive textures on the surface of the flat plate.

2. The texture processing device for a planar sheet according to claim 1, wherein, The active force applying mechanism includes a pressure component (7) whose output end contacts the embossing film (4). The pressure component (7) transmits the applied force generated by the active force applying mechanism to the embossing film (4), and the embossing film (4) presses against the plate to form textures on the plate.

3. The texture processing device for a flat plate according to claim 2, wherein The active force applying mechanism further includes a power component that connects to the pressure component (7) and provides the applied force to the pressure component (7). The power component is one or a combination of electric, pneumatic, and hydraulic types. The power component can be telescopically adjusted to achieve adjustment of the magnitude of the applied force, and can be adaptively adjusted according to the different thicknesses of the plates.

4. The texture processing device for a flat plate according to claim 3, wherein The pressure component (7) is M scrapers, where M is a positive integer greater than or equal to 1; there are several connection positions at the connection between the pressure component (7) and the power component.

5. The texture processing device for a flat plate according to claim 3, characterized in that, The pressure component (7) is N rollers, where N is a positive integer greater than or equal to 1; there are several connection positions at the connection between the pressure component (7) and the power component.

6. A texture processing device for a flat plate according to any one of claims 1-5, characterized in that, The texture processing machine further includes pay-off and take-up rollers (5). Two pay-off and take-up rollers (5) are provided. One pay-off and take-up roller (5) fixes one end of the embossing film (4), and the other pay-off and take-up roller (5) fixes the other end of the embossing film (4).

7. The texture processing device for a flat plate according to claim 6, characterized in that, The active force applying mechanism further includes a fixing component that slidably fixes the active force applying mechanism on the conveying mechanism (1); the fixing component connects to the power component.

8. A texture processing device for a flat plate according to any one of claims 4-5, characterized in that, The texture processing machine further includes a scraping and blocking component (9) that is located above the mounting member (3) and connects to the active force applying mechanism. Before the embossing film (4) contacts the output end of the active force applying mechanism, it first contacts the scraping and blocking component (9), and the scraping and blocking component (9) presses the embossing film (4) against the surface of the flat plate to scrape and block solid impurities on the surface of the flat plate. Subsequently, the embossing film (4) moves to the output end of the active force applying mechanism for texture embossing.

9. The texture processing device for a flat plate according to claim 8, characterized in that The mounting end of the pressure component (7) is fixed on a sliding member (13). The sliding member (13) is sleeved outside a positioning member (12), and the two are in sliding fit. The positioning member (12) is fixed on the base of the conveying mechanism (1). The active force applying mechanism further includes a height adjustment component (14) that is mounted on the base of the conveying mechanism (1), and its output end connects to the sliding member (13), and its input end contacts the flat plate mounted on the mounting member (3). The flat plate conveyed by the moving mechanism (2) first contacts the input end of the height adjustment component (14), then contacts the scraping and blocking component (9), and subsequently contacts the output end of the active force applying mechanism.

10. A method for processing the texture of a flat plate material, characterized in that, The method is applied to a texture processing device for a flat plate as described in claim 1, and the method includes the following steps: Step S1: Start the conveying mechanism (1) to output the moving mechanism (2) from its discharging end, and drive the moving mechanism (2) to move towards the feeding end of the conveying mechanism (1), so that the mounting member (3) on the moving mechanism (2) moves synchronously; Step S2: Start the two winding and unwinding wheels (5) so that the winding and unwinding wheel (5) near the discharging end of the conveying mechanism (1) unwinds the embossing film (4), and the embossing film (4) passes under the scraping and blocking assembly (9) and then under the output end of the active boosting mechanism in sequence, and finally the winding and unwinding wheel (5) near the feeding end of the conveying mechanism (1) winds up the embossing film (4); Step S3: Mount the flat plate through the mounting member (3). When the flat plate moves under the texture processing machine, the flat plate first contacts the scraping and blocking assembly (9), and the scraping and blocking assembly (9) presses the embossing film (4) onto the surface of the flat plate. At the same time, the scraping and blocking assembly (9) can block the solid impurities on the surface of the flat plate; Step S4: Subsequently, the flat plate moves under the active boosting mechanism, and the output end of the active boosting mechanism can press the reverse texture provided on the embossing film (4) onto the flat plate, so that a positive texture is generated on the surface of the flat plate; Step S5: The flat plate moves to the feeding end of the conveying mechanism (1), and disassemble the flat plate mounted on the mounting member (3); Step S6: The conveying mechanism (1) drives the moving mechanism (2) that has moved to the feeding end of the conveying mechanism (1) and the mounting member (3) above it after disassembling the flat plate to move to the discharging end of the conveying mechanism (1).

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