Folding device, rear view device and vehicle

By adopting independent flip drive assembly and folding drive assembly in the rearview mirror folder, the problem of easy damage to the common shaft is solved, achieving the effect of compact structure, reducing costs and improving reliability.

CN120308007BActive Publication Date: 2025-08-29NINGBO JINGCHENG CAR IND
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Patent Information

Application Number
CN202510797796.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-06-16
Publication Date
2025-08-29
Estimated Expiration
2045-06-16

AI Technical Summary

Technical Problem

The use of common shafts in existing rearview mirror folders causes the shaft to be easily damaged, affecting transmission accuracy and system reliability, and reducing service life.

Method used

The independent flip drive assembly and folding drive assembly are adopted to drive the flip and folding actions of the mounting plate and the housing respectively to avoid mutual influence of the transmission structure, and to protect the key engaging surfaces with frictional engagement and elastic parts to improve transmission accuracy and reliability.

Benefits of technology

The folding device is achieved with a compact structure, reducing production costs, improving system reliability and service life, simplifying the structure and facilitating the assembly of the rearview mirror.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present application relates to the technical field of rearview mirrors, and discloses a folder, a rearview device, and a vehicle, wherein the folder comprises: a main body for connecting to a vehicle body; a shell having a first end and a second end, at least a portion of the main body being passed through the first end of the shell, and the shell being rotatable relative to the main body around a first axis; a mounting plate being disposed at the second end of the shell, a flip shaft being disposed on the shell, the flip shaft being fixed to the mounting plate, the mounting plate being rotatably connected to the shell via the flip shaft, and being rotatable relative to the shell around a second axis, and the mounting plate being used to mount a rearview mirror; a flip drive assembly and a folding drive assembly being independently disposed. The folder of the present application has a compact structure, and the flip drive assembly and the folding drive assembly are independently disposed, and their layout is reasonable, thereby avoiding mutual influence between the transmission structures of the flip drive assembly and the folding drive assembly, and improving system reliability and service life.
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Description

Technical Field

[0001] The present application relates to the technical field of rearview mirrors, and in particular to a folder, a rearview device and a vehicle. Background Art

[0002] In the existing rearview mirror folding and mirror adjustment technologies, although the folder and mirror driver are integrated into one design, one actuator can complete the functions and effects of two actuators.

[0003] However, there are still problems with the structural layout and poor mechanical transmission effect. For example, the load of the tilt transmission system and the folding transmission system is carried by a common shaft. This arrangement is prone to shaft damage, affecting transmission accuracy, and thus reducing system reliability and service life. Summary of the Invention

[0004] In view of this, the present application provides a folder, a rearview device and a vehicle to solve the problem that the shaft of the existing folder using a common shaft is easily damaged, affecting the transmission accuracy and thus reducing the system reliability and service life.

[0005] In a first aspect, an embodiment of the present application provides a folder, comprising:

[0006] Main body, used for connecting with the vehicle body;

[0007] a housing having a first end and a second end, wherein at least a portion of the main body is disposed through the first end of the housing, and the housing is rotatable relative to the main body about a first axis;

[0008] a mounting plate disposed at the second end of the housing, the housing being provided with a flip shaft, the flip shaft being fixed to the mounting plate, the mounting plate being rotatably connected to the housing via the flip shaft and being rotatable relative to the housing about a second axis, the mounting plate being used to mount a rearview mirror;

[0009] A flip drive assembly and a folding drive assembly are both disposed in the housing, the flip drive assembly driving the mounting plate to rotate about the second axis via the flip shaft, and the folding drive assembly driving the housing to rotate about the first axis;

[0010] Wherein, the flipping drive assembly and the folding drive assembly are arranged independently of each other.

[0011] Beneficial Effects: A flip drive assembly and a folding drive assembly are disposed within the housing. The flip drive assembly is used to drive the flip shaft to rotate, which in turn drives the mounting plate to rotate relative to the housing along a second axis via the flip shaft. The folding drive assembly is used to drive the housing to rotate relative to the main body along a first axis, making the folder structure compact and reducing the space occupied. Furthermore, the flip drive assembly and the folding drive assembly are disposed independently of each other, and their layout is reasonable, preventing mutual interference between the transmission structures of the flip drive assembly and the folding drive assembly, thereby improving system reliability and service life. Furthermore, the mounting plate is disposed at the second end of the housing. Compared to existing folders, this can simplify the structure as much as possible, reduce production costs, and facilitate assembly of rearview mirrors without interfering with the housing.

[0012] Optionally, the flip drive assembly includes:

[0013] Flip drive member;

[0014] a flip gear connected to the flip driving member via a first gear set;

[0015] A flip limiting gear is provided on a side of the flip gear close to the main body, the flip limiting gear and the flip gear are both sleeved on the flip shaft, and the flip limiting gear and the flip shaft are limitedly slidably matched;

[0016] In which, the flip shaft is arranged at one end outside the shell and is fixed to the mounting plate, a recess is provided on the flip gear, and a protrusion adapted to the recess is provided on the flip limit gear, the inner wall of the recess and the outer wall of the protrusion are frictionally engaged, and when a torque is manually applied to the mounting plate, the protrusion is suitable for rotating relative to the recess through the flip shaft.

[0017] Beneficial Effect: The flip gear and the flip limit gear are frictionally engaged via the recessed portion and the protruding portion. When a torque is manually applied to the mounting plate, the protruding portion can separate from the recessed portion, thereby preventing damage to the joint between the flip gear and the first gear set when the mounting plate is manually moved. Furthermore, when the mounting plate is manually reset, the recessed portion can be used to position the protruding portion, facilitating the return of the mounting plate and the housing to their initial mating position.

[0018] Optionally, the flip drive assembly further includes:

[0019] a first fixing seat, arranged on a side of the flip limiting gear away from the flip gear, wherein the first fixing seat is fixed to the flip shaft;

[0020] The first elastic member is disposed between the first fixing seat and the flip-limiting gear, and the first elastic member is used to press the protruding portion into the recessed portion.

[0021] Beneficial effect: The first elastic member applies a force to the flip-limiting gear, so that the protrusion on the flip-limiting gear and the recess on the flip gear engage with each other, thereby preventing the protrusion and the recess from separating.

[0022] Optionally, the wall surface where the protrusion engages with the recessed portion is configured as an inclined surface, and when a torque is manually applied to the mounting plate, the protrusion can slide along the inclined surface so as to pass over the inclined surface.

[0023] Beneficial effects: The joint surface of the protrusion and the recess is set as an inclined surface, which facilitates the joint matching of the protrusion and the recess, and facilitates the separation of the protrusion and the recess when the mounting plate is manually moved.

[0024] Optionally, the first gear set includes:

[0025] a first flip worm, fixedly connected to the output end of the flip driving member;

[0026] a first flip transmission gear engaged with the first flip worm;

[0027] A first flip bevel gear is fixed to the center of the first flip transmission gear;

[0028] a second flip helical gear engaged with the first flip helical gear;

[0029] A second flip worm is fixed to the center of the second flip bevel gear, and the second flip worm is engaged with the flip gear;

[0030] A pair of first connecting pieces are respectively provided at both ends of the second flip worm, the first connecting pieces and the housing are fixed in position, and the first connecting pieces are rotationally matched with the second flip worm.

[0031] Beneficial effect: The driving force of the flip driving member can be transmitted to the flip gear through the first gear set, and its transmission accuracy and transmission reliability are high.

[0032] Optionally, a flip potentiometer is provided in the housing, a first flip detection gear is coaxially fixed on the flip shaft, and the flip potentiometer includes:

[0033] Flip potentiometer body;

[0034] A flip detection shaft is at least partially disposed outside the flip potentiometer body, and a second flip detection gear is coaxially fixedly connected to the end portion of the flip detection shaft disposed outside the flip potentiometer body;

[0035] Wherein, the first flip detection gear and the second flip detection gear are engaged.

[0036] Beneficial Effect: The mounting plate's tilt angle is transmitted to the first tilt detection gear via the tilt shaft, and the first and second tilt detection gears directly engage and transmit the rotation. This allows the mounting plate's circumferential angle changes to be directly fed back to the tilt potentiometer, improving the accuracy of the mounting plate's rotation angle detection.

[0037] Optionally, a connecting shaft is further provided between the shell and the mounting plate, the connecting shaft is provided corresponding to the flip shaft, and the mounting plate is rotatably connected to the shell via the flip shaft and the connecting shaft.

[0038] Beneficial effect: The flip shaft and the connecting shaft are used to cooperate to realize the rotation of the mounting plate relative to the shell along the second axis, and the flip shaft can make the flip gear, the flip limit gear, and the first elastic member coaxially arranged and used to support the first fixed seat.

[0039] Optionally, the folding drive assembly includes:

[0040] Folding drive member;

[0041] A folding gear is sleeved on the main body and connected to the folding driving member through a second gear set;

[0042] a folding limiting gear, sleeved on the main body and located below the folding gear, the folding limiting gear being adapted to slide relative to the main body;

[0043] Wherein, the folding limit gear is frictionally engaged with the folding gear, and when a torque is manually applied to the shell, the folding gear is suitable for rotating relative to the main body.

[0044] Beneficial effect: The folding gear and the folding limit gear are frictionally engaged, and damage to the joint between the folding gear and the second gear set can be avoided when the housing is manually moved.

[0045] Optionally, the folding drive assembly further includes:

[0046] a second fixing seat, fixed to the main body;

[0047] a second elastic member, disposed between the second fixing seat and the folding limiting gear;

[0048] Wherein, the folding gear and the folding limiting gear are both provided with an inclined portion for frictional engagement and matching, and the second elastic member is used to press the inclined portion on the folding limiting gear onto the corresponding inclined portion of the folding gear.

[0049] Beneficial effect: the second elastic member applies a force to the folding limit gear, so that the inclined portion on the folding limit gear engages with the folding gear, and the folding limit gear and the folding gear can be separated when the housing is manually operated to move.

[0050] Optionally, the second gear set includes:

[0051] a first folding worm, fixedly connected to the output end of the folding drive member;

[0052] a first folding transmission gear engaged with the first folding worm;

[0053] A first folding bevel gear is fixed to the center of the first folding transmission gear;

[0054] a second folding bevel gear engaged with the first folding bevel gear;

[0055] a second folding worm, fixed to the center of the second folding bevel gear, and the second folding worm is engaged with the folding gear;

[0056] A pair of second connecting pieces are respectively provided at both ends of the second folding worm, the second connecting pieces and the housing are fixed in position, and the second connecting pieces are rotationally matched with the second folding worm.

[0057] Beneficial effect: The driving force of the folding drive member can be transmitted to the folding gear through the second gear set, so that the second gear set can rotate around the folding gear, and its transmission accuracy and transmission reliability are high.

[0058] Optionally, a folding potentiometer is connected to the housing, a first folding detection gear is coaxially fixed to the main body, and the folding potentiometer includes:

[0059] Folding potentiometer body;

[0060] A folding detection shaft is at least partially disposed outside the folding potentiometer body and is rotatably coupled to the housing. The folding detection shaft is disposed outside the folding potentiometer body and is coaxially fixedly connected to a second folding detection gear on its end portion.

[0061] Wherein, the first folding detection gear and the second folding detection gear are engaged.

[0062] Beneficial effect: Through the direct meshing transmission of the first folding detection gear and the second folding detection gear, the change in the folding circumferential angle of the shell is fed back to the change in the circumferential angle of the folding potentiometer, thereby improving the detection accuracy of the shell rotation angle.

[0063] Optionally, the housing includes:

[0064] The upper cover is provided with the turning shaft inside, and the end surface is rotationally matched with the mounting plate;

[0065] A base is provided at an end of the upper cover away from the mounting plate and is fixed to the upper cover, wherein the base forms a protruding bowl-shaped bearing portion close to the surface of the vehicle body;

[0066] The bowl-shaped bearing portion forms a nested fit with the mounting end of the rearview mirror through its convex curved surface, and the center of the bowl-shaped bearing portion is set on the second axis.

[0067] Beneficial effects: the upper cover and the base cooperate to form a shell, and the mounting plate is separately connected to the upper cover, which simplifies the overall structure and facilitates the installation of the rearview mirror.

[0068] Optionally, a circuit board is fixedly disposed in the shell, the main body is passed through the circuit board, and the circuit board is communicatively connected with the folding drive assembly and the flipping drive assembly.

[0069] Beneficial effects: The circuit board is used to control the operation of the folding drive assembly and the flipping drive assembly to realize the rotation of the shell around the first axis and the rotation of the mounting plate around the second axis.

[0070] In a second aspect, an embodiment of the present application provides a rear-view device comprising the above-mentioned folder.

[0071] In a third aspect, an embodiment of the present application provides a vehicle comprising the above-mentioned rearview device. BRIEF DESCRIPTION OF THE DRAWINGS

[0072] In order to more clearly illustrate the specific implementation methods of the present application or the technical solutions in the prior art, the following is a brief introduction to the drawings required for use in the specific implementation methods or the description of the prior art. Obviously, the drawings described below are some implementation methods of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without any creative work.

[0073] Figure 1 A three-dimensional diagram of a folder according to an embodiment of the present application;

[0074] Figure 2 This is a structural diagram of the embodiment of the present application in which the housing and the mounting plate are separated;

[0075] Figure 3 A schematic diagram of the connection relationship between the flip drive assembly and the flip potentiometer according to an embodiment of the present application;

[0076] Figure 4 This is a schematic structural diagram of the first gear set according to an embodiment of the present application;

[0077] Figure 5 Schematic diagram of the connection relationship between the concave portion and the convex portion of an embodiment of the present application;

[0078] Figure 6 This is a schematic structural diagram of the second gear set according to an embodiment of the present application;

[0079] Figure 7 This is a cross-sectional view of the connection between the folding gear and the folding limit gear in the embodiment of the present application;

[0080] Figure 8 Schematic diagram of the positional relationship between the bowl-shaped carrying portion and the base in an embodiment of the present application;

[0081] Description of reference numerals:

[0082] 1. Flip shaft; 2. Circuit board; 3. Wear-resistant sheet; 4. Connecting shaft;

[0083] 100. Subject;

[0084] 200, housing; 201, upper cover; 202, base; 203, bowl-shaped bearing portion; 204, plug post; 205, flip seat; 206, connecting seat;

[0085] 300, mounting plate; 301, mounting base;

[0086] 400, flip drive assembly; 401, flip drive member; 402, flip gear;

[0087] 403, first gear set; 4031, first flip worm; 4032, first flip transmission gear; 4033, first flip bevel gear; 4034, second flip bevel gear; 4035, second flip worm; 4036, first shaft; 4037, second shaft; 4038, first connecting piece;

[0088] 404, flip limit gear; 405, recessed portion; 406, protruding portion; 407, first fixing seat; 408, first elastic member; 409, first flip detection gear;

[0089] 500, folding drive assembly; 501, folding drive member; 502, folding gear;

[0090] 503, second gear set; 5031, first folding worm; 5032, first folding transmission gear; 5033, first folding bevel gear; 5034, second folding bevel gear; 5035, second folding worm; 5036, third shaft; 5037, fourth shaft; 5038, second connecting piece;

[0091] 504, folding limit gear; 505, second fixing seat; 506, second elastic member; 507, first folding detection gear;

[0092] 600, flip potentiometer; 601, flip potentiometer body; 602, flip detection shaft; 603, second flip detection gear;

[0093] 700, folding potentiometer; 701, folding potentiometer body; 702, folding detection shaft; 703, second folding detection gear. DETAILED DESCRIPTION

[0094] To make the purpose, technical solutions, and advantages of the embodiments of the present application more clear, the technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without making creative efforts shall fall within the scope of protection of this application.

[0095] Please refer to Figures 1-8 In a first aspect, an embodiment of the present application provides a folder, including a main body 100 , a shell 200 , a mounting plate 300 , a flip drive assembly 400 and a folding drive assembly 500 .

[0096] Among them, the main body 100 is used to be connected to the vehicle body; the shell 200 has a first end and a second end, at least a part of the main body 100 is passed through the first end of the shell 200, and the shell 200 can rotate around the first axis relative to the main body 100; the mounting plate 300 is arranged at the second end of the shell 200, and a flip axis 1 is provided on the shell 200, and the flip axis 1 and the mounting plate 300 are fixed to each other. The mounting plate 300 is rotatably connected to the shell 200 through the flip axis 1, and can rotate around the second axis relative to the shell 200, and the mounting plate 300 is used to set a rearview mirror.

[0097] Specifically, the first and second axes are preferably arranged perpendicularly. The first axis serves as the folding axis of the vehicle's rearview device, while the second axis serves as the tilting axis of the rearview device. One end of the main body 100 is fixed to the vehicle body, while the other end of the main body 100 is inserted through the first end of the housing 200 and extends into the housing 200. The main body 100 is preferably a cylindrical structure, serving as a central mounting tube and having a hollow interior for routing wires.

[0098] The central axis of the main body 100 is configured as a first axis, enabling the housing 200 to rotate about the central axis of the main body 100 to complete the folding action of the rear-view device. The mounting plate 300 is rotatably connected to the housing 200 via the flip axis 1. With the central axis of the flip axis 1 serving as a second axis, the mounting plate 300 can rotate with the flip axis 1, achieving rotation of the mounting plate 300 about the central axis of the flip axis 1 to complete the flipping action of the rear-view device.

[0099] Among them, the flipping drive assembly 400 and the folding drive assembly 500 are both arranged in the shell 200, the flipping drive assembly 400 is used to drive the mounting plate 300 to rotate around the second axis, and the folding drive assembly 500 is used to drive the shell 200 to rotate around the first axis; wherein, the flipping drive assembly 400 and the folding drive assembly 500 are arranged independently of each other.

[0100] Specifically, an independently operating flip drive assembly 400 and folding drive assembly 500 are arranged in the housing 200. The flip drive assembly 400 and the folding drive assembly 500 are not mechanically coupled, and their layout is reasonable. The flip drive assembly 400 and the folding drive assembly 500 can operate independently, which is suitable for meeting the complex motion scene requirements of rearview equipment. In addition, the independent transmission of the flip drive assembly 400 and the folding drive assembly 500 avoids the accumulation of errors caused by motion interference, ensures the positioning accuracy of each degree of freedom, and does not affect the function of the other drive assembly after a single drive assembly fails. This avoids the mutual influence of the transmission structures of the flip drive assembly 400 and the folding drive assembly 500, thereby improving the reliability and service life of the system.

[0101] Optionally, refer to Figure 3 The flip driving assembly 400 includes a flip driving member 401, a flip gear 402, a first gear set 403 and a flip limiting gear 404, wherein the flip gear 402 is connected to the flip driving member 401 through the first gear set 403; the flip limiting gear 404 is arranged on the side of the flip gear 402 close to the main body 100, the flip limiting gear 404 and the flip gear 402 are both sleeved on the flip shaft 1, and the flip limiting gear 404 is limited and slidably matched with the flip shaft 1; wherein the flip shaft 1 is arranged at one end outside the shell 200 and fixed to the mounting plate 300, a recessed portion 405 is provided on the flip gear 402, and a protrusion 406 adapted to the recessed portion 405 is provided on the flip limiting gear 404, the inner wall of the recessed portion 405 and the outer wall of the protrusion 406 are frictionally engaged, and when a torque is manually applied to the mounting plate 300, the protrusion 406 is suitable for rotating relative to the recessed portion 405 through the flip shaft 1.

[0102] In this embodiment, the flip driving member 401 is fixed in the shell 200, and the flip driving member 401 is used to provide power for the movement of the mounting plate 300 relative to the shell 200. The output end of the flip driving member 401 is connected to the first gear group 403, and the first gear group 403 is connected to the flip gear 402. The flip driving member 401 transmits power to the flip gear 402 through the first gear group 403, so that the flip gear 402 can rotate around the second axis. The flip gear 402 is coaxially arranged with the flip limit gear 404 and frictionally engaged, so that the flip gear 402 can drive the flip limit gear 404 to rotate around the second axis.

[0103] In this embodiment, the recessed portion 405 on the flip gear 402 and the protruding portion 406 on the flip limiting gear 404 cooperate to form a clutch structure. The recessed portion 405 is a groove recessed into the end surface of the flip gear 402 near the flip limiting gear 404, and the protruding portion 406 is a bump protruding from the flip limiting gear 404 near the flip gear 402. The geometric shapes of the recessed portion 405 and the protruding portion 406 directly form a frictional engagement surface. The recessed portion 405 and the protruding portion 406 are respectively integrated into the flip gear 402 and the flip limiting gear 404 bodies, eliminating the need for additional axial space and making the structure within the housing 200 more compact.

[0104] The flip limiting gear 404 is in limited sliding cooperation with the flip shaft 1 , that is, the flip limiting gear 404 can slide along the extending direction of the flip shaft 1 but cannot rotate relative to the flip shaft 1 .

[0105] In a specific embodiment, the outer wall of the tilt shaft 1 is provided with a plurality of stop protrusions, and the inner wall of the tilt stop gear 404 is provided with a plurality of stop grooves adapted to the stop protrusions. Thus, the stop protrusions and stop grooves cooperate to enable the tilt stop gear 404 to slide along the tilt shaft 1 but not to rotate relative to the tilt shaft 1.

[0106] It can be understood that when the flip driving member 401 is used to drive the mounting plate 300 to move relative to the shell 200, the static friction force generated by the joint surface of the recessed portion 405 and the protruding portion 406 is greater than the load torque of the mounting plate 300, so that the flip gear 402 and the flip limit gear 404 maintain synchronous rotation. The driving force of the flip driving member 401 passes through the flip gear 402, the flip limit gear 404 and the flip shaft 1 in turn, driving the mounting plate 300 to rotate around the second axis.

[0107] In another usage mode, when an external torque is applied to the mounting plate 300, the mounting plate 300 transmits the force to the flip shaft 1. The flip shaft 1 has a tendency to drive the flip limit gear 404 to rotate under the cooperation of the limiting protrusion and the limiting groove. If the load torque exceeds the static friction torque threshold generated by the joint surface of the recessed portion 405 and the protruding portion 406, the flip shaft 1 drives the flip limit gear 404 to rotate relative to the flip gear 402, so that the protruding portion 406 can slide relative to the recessed portion 405, thereby realizing manual flip angle adjustment of the rearview device, and at the same time protecting the joint between the flip gear 402 and the first gear set 403 to avoid mechanical damage to the flip drive assembly 400.

[0108] Furthermore, a circuit board 2 is fixed in the housing 200 , and the flip driving component 401 is preferably configured as a motor or a servo motor, and the flip driving component 401 is fixed to the surface of the circuit board 2 .

[0109] Optionally, refer to Figure 5The flip drive assembly 400 also includes a first fixed seat 407, which is arranged on the side of the flip limit gear 404 away from the flip gear 402, and the first fixed seat 407 is fixed to the flip axis 1; a first elastic member 408 is arranged between the first fixed seat 407 and the flip limit gear 404, and the first elastic member 408 is used to press the protrusion 406 into the recessed portion 405.

[0110] In this embodiment, the first fixing seat 407 is fixed to the flip shaft 1, and the first fixing seat 407 moves synchronously with the flip shaft 1. A first elastic member 408 is provided between the first fixing seat 407 and the flip limiting gear 404. The first elastic member 408 is preferably a spring sleeved on the flip shaft 1. In this way, the first elastic member 408 applies a force to the flip limiting gear 404, causing the protrusion 406 on the flip limiting gear 404 to engage with the recessed portion 405 on the flip gear 402, thereby preventing the protrusion 406 and recessed portion 405 from separating.

[0111] Specifically, a flip seat 205 is fixed to the housing 200, and the flip shaft 1 is inserted into the flip seat 205. The flip seat 205 supports the flip shaft 1 so that the flip shaft 1 can rotate relative to the housing 200. A protruding mounting base 301 is provided on the mounting plate 300, and the mounting base 301 is fixed to the flip shaft 1 via bolts.

[0112] Optionally, refer to Figure 5 The wall surface where the protrusion 406 and the recessed portion 405 engage is set as an inclined surface. When a torque is manually applied to the mounting plate 300, the protrusion 406 can slide along the inclined surface so that the protrusion 406 passes over the inclined surface.

[0113] In this embodiment, the protrusion 406 is configured as a tooth-shaped structure, with its sidewalls configured as beveled surfaces. The inner wall of the recessed portion 405 is adapted to the outer wall of the protrusion 406, which also utilizes a beveled surface. Thus, the engaging surface between the protrusion 406 and the recessed portion 405 is configured as a beveled surface, facilitating engagement between the protrusion 406 and the recessed portion 405. Furthermore, when manually resetting the mounting plate 300, the recessed portion 405 can be used to position the protrusion 406, facilitating return of the mounting plate 300 and the housing 200 to their initial mating position.

[0114] Optionally, refer to Figure 4The first gear set 403 includes a first flip worm 4031, a first flip transmission gear 4032, a first flip bevel gear 4033, a second flip bevel gear 4034 and a second flip worm 4035, wherein the first flip worm 4031 is fixedly connected to the output end of the flip driving member 401; the first flip transmission gear 4032 and the first flip worm 4031 are engaged; the first flip bevel gear 4033 and the first flip transmission gear 4032 are fixed in the center; the second flip bevel gear 4034 and the first flip bevel gear 4033 are engaged; the second flip worm 4035 and the second flip bevel gear 4034 are fixed in the center, and the second flip worm 4035 and the flip gear 402 are engaged; a pair of first connecting pieces 4038 are respectively provided at both ends of the second flip worm 4035, the first connecting piece 4038 and the shell 200 are limited and fixed, and the first connecting piece 4038 rotates in cooperation with the second flip worm 4035.

[0115] In this embodiment, the first flip worm 4031 and the flip driving member 401 are fixedly connected to resist torque, and the flip driving member 401 can drive the first flip worm 4031 to rotate. The inner wall of the shell 200 is rotatably connected with the first shaft 4036 and the second shaft 4037. The first shaft 4036 is passed through the center of the first flip transmission gear 4032 and the first flip bevel gear 4033 and is fixed, so that the first flip transmission gear 4032 and the first flip bevel gear 4033 are coaxially arranged and rotate relative to the shell 200 under the drive of the first flip worm 4031.

[0116] The second shaft 4037 is passed through the center of the second flip bevel gear 4034 and the second flip worm 4035 and is fixed, so that the second flip bevel gear 4034 and the second flip worm 4035 are coaxially arranged and rotate relative to the shell 200 under the drive of the first flip bevel gear 4033. The second flip worm 4035 and the flip gear 402 are engaged to realize the transmission of the flip driving member 401 to the flip gear 402. Under this arrangement, the two ends of the second shaft 4037 are respectively rotated with the two first connecting pieces 4038.

[0117] Of course, in addition to the aforementioned arrangement in which the second shaft 4037 is inserted through the second flip bevel gear 4034 and the second flip worm 4035, the body of the second flip worm 4035 can also form the second shaft 4037, so that the second flip bevel gear 4034 is inserted through the second flip worm 4035. Furthermore, when the body of the second flip worm 4035 also forms the second shaft 4037, a pair of first connecting pieces 4038 are connected to the ends of the second shaft 4037. In this way, the pair of first connecting pieces 4038 support and limit the second flip worm 4035, and when the housing 200 rotates relative to the main body 100 about the first axis, the first gear set 403 can be driven to rotate synchronously.

[0118] Optionally, refer to Figure 3 、 Figure 4 、 Figure 5 A flip potentiometer 600 is provided in the housing 200, and a first flip detection gear 409 is coaxially fixed on the flip shaft 1. The flip potentiometer 600 includes: a flip potentiometer body 601; a flip detection shaft 602, at least partially arranged outside the flip potentiometer body 601, and the flip detection shaft 602 is arranged on the end outside the flip potentiometer body 601 and is coaxially fixedly connected to a second flip detection gear 603; wherein the first flip detection gear 409 and the second flip detection gear 603 are engaged.

[0119] In this embodiment, the first flip detection gear 409 is coaxially arranged with the flip shaft 1, that is, the first flip detection gear 409 is fixed to the outer wall of the flip shaft 1 and can rotate synchronously with the flip shaft 1. The flip potentiometer body 601 is fixed to the surface of the circuit board 2, which has a flip detection shaft 602 that can rotate relative to the flip potentiometer body 601. The second flip detection gear 603 is provided on the flip detection shaft 602, and the first flip detection gear 409 and the second flip detection gear 603 are engaged.

[0120] In this way, when the flip driving member 401 drives the flip limit gear 404 to rotate, the flip limit gear 404 is used to drive the flip shaft 1 to rotate, and then drive the first flip detection gear 409 on the flip shaft 1 to rotate; and when the torque is manually applied to the mounting plate 300, the flip shaft 1 is driven to rotate, and then the first flip detection gear 409 on the flip shaft 1 is driven to rotate.

[0121] Adopting the above-mentioned setting method, compared with the existing setting method of PCB carbon film combined with spring brush feedback position, the present application encapsulates the carbon film and the spring brush into the flip potentiometer body 601, and directly transmits the first flip detection gear 409 and the flip shaft 1, and feeds back the flip circular angle change of the mounting plate 300 through the flip shaft 1 as the circular angle change of the flip potentiometer 600, so that the signal transmission is purer, the lag or jump error of the spring brush contact is avoided, and the detection accuracy of the rotation angle of the mounting plate 300 is improved.

[0122] Optionally, refer to Figure 2 、 Figure 3 A connecting shaft 4 is further provided between the housing 200 and the mounting plate 300 . The connecting shaft 4 is provided corresponding to the flip shaft 1 . The mounting plate 300 is rotatably connected to the housing 200 through the flip shaft 1 and the connecting shaft 4 .

[0123] In this embodiment, the flip shaft 1 is inserted through the flip seat 205 and is provided with a flip gear 402, a flip limit gear 404, a first elastic member 408, and a first fixed seat 407. The housing 200 is also provided with a connecting seat 206. The connecting shaft 4 is inserted through the connecting seat 206 and the mounting plate 300. The flip shaft 1 and the connecting shaft 4 cooperate to effectively support the mounting plate 300 and enable the mounting plate 300 to rotate relative to the housing 200 along the second axis.

[0124] Optionally, refer to Figure 6 The folding drive assembly 500 includes: a folding drive member 501; a folding gear 502, which is sleeved on the main body 100 and connected to the folding drive member 501 through a second gear set 503; a folding limit gear 504, which is sleeved on the main body 100 and located below the folding gear 502, and the folding limit gear 504 is suitable for sliding relative to the main body 100; wherein the folding limit gear 504 is frictionally engaged with the folding gear 502, and when a torque is manually applied to the shell 200, the folding gear 502 is suitable for rotating relative to the main body 100.

[0125] In this embodiment, the folding drive member 501 is fixed in the shell 200, and the folding drive member 501 is used to provide power for the shell 200 to move relative to the main body 100. The output end of the folding drive member 501 is connected to the second gear group 503, and the second gear group 503 is connected to the folding gear 502. The folding drive member 501 transmits power to the folding gear 502 through the second gear group 503, so that the folding drive member 501 and the second gear group 503 can drive the shell 200 to rotate around the first axis. The folding gear 502 is coaxially arranged with the folding limit gear 504 and frictionally engaged. When the shell 200 is manually driven to rotate, the folding gear 502 is disengaged from the folding limit gear 504, so that the folding gear 502 can rotate relative to the main body 100, thereby causing the folding drive member 501, the second gear group 503, the folding gear 502 and the shell 200 to rotate synchronously around the first axis.

[0126] In this embodiment, the folding gear 502 and the folding limit gear 504 are frictionally engaged. When the manually operated shell 200 moves, the folding gear 502 and the second gear group 503 rotate synchronously around the first axis, which can avoid damage to the joint between the folding gear 502 and the second gear group 503.

[0127] Optionally, refer to Figure 6 、 Figure 7The folding drive assembly 500 also includes a second fixed seat 505 and a second elastic member 506, wherein the second fixed seat 505 and the second elastic member 506 are arranged between the second fixed seat 505 and the folding limit gear 504; wherein the folding gear 502 and the folding limit gear 504 are both provided with inclined portions for frictional engagement and matching, and the second elastic member 506 is used to press the inclined portion on the folding limit gear 504 onto the corresponding inclined portion of the folding gear 502.

[0128] In this embodiment, a second fixing seat 505 is mounted on the main body 100 and is disposed below the folding limit gear 504. The main body 100 is penetrated by the second fixing seat 505 and the second elastic member 506. The second elastic member 506 is preferably a spring, which is used to squeeze the folding limit gear 504 until it is in contact with the folding gear 502. When a torque is manually applied to the housing 200, the inclined portion of the folding gear 502 moves relative to the inclined portion of the folding limit gear 504, compressing the second elastic member 506 and enabling the folding gear 502 to rotate relative to the main body 100, thereby protecting the joint between the folding gear 502 and the second gear assembly 503.

[0129] It is understood that the ends of the folding gear 502 and the folding limit gear 504 that are close to each other are both provided with inclined portions for frictional engagement and matching. Taking the folding limit gear 504 as an example, the inclined portion is configured as a plurality of first helical teeth arranged circumferentially along the end of the folding limit gear 504, and a plurality of second helical teeth corresponding to the plurality of first helical teeth are provided at the end of the folding gear 502. When the folding drive 501 drives the housing 200 to rotate, the first helical teeth and the second helical teeth engage, limiting the relative movement of the folding limit gear 504 and the folding gear 502. The folding gear 502 is fixed relative to the main body 100, causing the folding drive 501 and the second gear set 503 to move around the folding gear 502, thereby driving the housing 200 to rotate. When the housing 200 is manually driven to rotate, the second gear set 503 engages with the folding gear 502, and the first and second helical teeth disengage, causing the second gear set 503 to drive the folding gear 502 to rotate relative to the main body 100.

[0130] Alternatively, the inclined portion is configured as a plurality of first bevel teeth arranged circumferentially along the end of the folding limit gear 504, and a plurality of mounting grooves corresponding to the plurality of first bevel teeth are provided at the end of the folding gear 502, and the inner wall of the mounting groove is configured as an inclined surface adapted to the first bevel teeth, which can also realize the clutch function.

[0131] Furthermore, a wear-resistant plate 3 is provided between the second fixed seat 505 and the inner wall of the shell 200. When the shell 200 rotates relative to the main body 100, the wear-resistant plate 3 is used to improve the service life of the shell 200. The wear-resistant plate 3 is fixed to the second fixed seat 505 or the inner wall of the shell 200.

[0132] Optionally, refer to Figure 6 The second gear group 503 includes a first folding worm 5031, a first folding transmission gear 5032, a first folding bevel gear 5033, a second folding bevel gear 5034 and a second folding worm 5035, wherein the first folding worm 5031 is fixedly connected to the output end of the folding drive member 501; the first folding transmission gear 5032 is engaged with the first folding worm 5031; the first folding bevel gear 5033 is fixed at the center of the first folding transmission gear 5032; the second folding bevel gear 5034 is engaged with the first folding bevel gear 5033; the second folding worm 5035 and the second folding bevel gear 5034 are fixed at the center, and the second folding worm 5035 is engaged with the folding gear 502; a pair of second connecting pieces 5038 are respectively arranged at both ends of the second folding worm 5035, the second connecting piece 5038 is fixed to the shell 200, and the second connecting piece 5038 rotates in cooperation with the second folding worm 5035.

[0133] In this embodiment, the first folding worm 5031 and the folding drive member 501 are fixedly connected to each other in an anti-torque manner. The folding drive member 501 can drive the first folding worm 5031 to rotate. The inner wall of the shell 200 is rotatably connected to the third shaft 5036 and the fourth shaft 5037. The third shaft 5036 is passed through the center of the first folding transmission gear 5032 and the first folding bevel gear 5033 and is fixed, so that the first folding transmission gear 5032 and the first folding bevel gear 5033 are coaxially arranged and are relatively rotated under the drive of the first folding worm 5031. The shell 200 rotates, and the fourth shaft rod 5037 is passed through the center of the second folding bevel gear 5034 and the second folding worm gear 5035 and is fixed, so that the second folding bevel gear 5034 and the second folding worm gear 5035 are coaxially arranged and rotate relative to the shell 200 under the drive of the first folding bevel gear 5033. The second folding worm gear 5035 and the folding gear 502 are engaged to realize the rotation of the second folding worm gear 5035 around the folding gear 502. Under this arrangement, the two ends of the fourth shaft rod 5037 are respectively rotated with the two second connecting pieces 5038.

[0134] Of course, in addition to the aforementioned arrangement in which the fourth shaft 5037 is inserted through the second folding bevel gear 5034 and the second folding worm 5035, the body portion of the second folding worm 5035 can also form the fourth shaft 5037, so that the second folding bevel gear 5034 is inserted through the second folding worm 5035. Furthermore, when the body portion of the second folding worm 5035 also forms the fourth shaft 5037, a pair of second connecting pieces 5038 are connected to both ends of the fourth shaft 5037. In this way, the pair of second connecting pieces 5038 support and limit the second folding worm 5035, and when the housing 200 rotates relative to the main body 100 about the first axis, the second gear set 503 can be driven to rotate synchronously.

[0135] Optionally, refer to Figure 6 A folding potentiometer 700 is arranged in the shell 200, and a first folding detection gear 507 is coaxially fixed on the main body 100. The folding potentiometer 700 includes: a folding potentiometer body 701; a folding detection shaft 702, which is at least partially arranged outside the folding potentiometer body 701 and rotates with the shell 200. The folding detection shaft 702 is arranged on the end outside the folding potentiometer body 701 and is coaxially fixedly connected to the second folding detection gear 703; wherein the first folding detection gear 507 and the second folding detection gear 703 are engaged.

[0136] In this embodiment, the first fold detection gear 507 and the fold limit gear 504 are coaxially arranged, that is, the main body 100 is inserted through the first fold detection gear 507 and is fixed to the first fold detection gear 507. The folding potentiometer 700 is fixed to the surface of the circuit board 2 and has a fold detection shaft 702 that can rotate relative to the folding potentiometer body 701. The housing 200 is fixed with a plug 204, which is inserted through one end of the fold detection shaft 702 and rotates in conjunction with the fold detection shaft 702. The fold detection shaft 702 is provided with a second fold detection gear 703, and the first fold detection gear 507 and the second fold detection gear 703 are meshed.

[0137] In this way, when the folding drive member 501 is working, the second gear group 503 and the folding gear 502 cooperate with each other, and the shell 200, the folding drive member 501 and the second gear group 503 rotate around the folding gear 502, and when the torque is manually applied to the shell 200 to rotate, the shell 200, the folding drive member 501, the second gear group 503 and the folding gear 502 rotate around the main body 100, and the rotation of the shell 200 drives the folding potentiometer 700 to rotate, and the second folding detection gear 703 of the folding potentiometer 700 is always engaged with the first folding detection gear 507, and the first folding detection gear 507 is used to support the second folding detection gear 703, and the column 204 is used to support the folding detection shaft 702, and when the shell 200 rotates, the second folding detection gear 703 follows the rotation.

[0138] The above-mentioned setting method is adopted, compared with the existing setting method of PCB carbon film combined with the spring brush feedback position, the first folding detection gear 507 and the second folding detection gear 703 are directly engaged and transmitted, and the folding circular angle change of the shell 200 is fed back to the circular angle change of the folding potentiometer 700, making the signal transmission purer, avoiding the lag or jump error of the spring brush contact, and improving the detection accuracy of the rotation angle of the shell 200.

[0139] Optionally, refer to Figure 1 、 Figure 8The shell 200 includes an upper cover 201, an internally provided flip shaft 1, and an end face thereof rotatably matched with the mounting plate 300; a base 202 is provided at one end of the upper cover 201 away from the mounting plate 300 and is fixed to the upper cover 201, and a protruding bowl-shaped bearing portion 203 is formed on the surface of the base 202 close to the vehicle body; wherein the bowl-shaped bearing portion 203 forms a nested fit with the mounting end of the rearview mirror shell through its convex curved surface, and the center of the bowl-shaped bearing portion 203 is set on the second axis.

[0140] In this embodiment, the upper cover 201 and the base 202 cooperate to form the housing 200, and the mounting plate 300 is separately connected to the upper cover 201, which simplifies the overall structure and facilitates the installation of the rearview mirror.

[0141] Optionally, refer to Figure 3 、 Figure 4 A circuit board 2 is fixedly installed in the shell 200, the main body 100 is passed through the circuit board 2, and the circuit board 2 is communicatively connected with the folding drive assembly 500 and the flipping drive assembly 400.

[0142] In this embodiment, the circuit board 2 is used to control the operation of the folding drive assembly 500 and the flipping drive assembly 400 to realize the rotation of the housing 200 around the first axis and the rotation of the mounting plate 300 around the second axis.

[0143] In a second aspect, an embodiment of the present application provides a rear-view device comprising the above-mentioned folder.

[0144] In a third aspect, an embodiment of the present application provides a vehicle comprising the above-mentioned rearview device.

[0145] Although the embodiments of the present application have been described with reference to the accompanying drawings, those skilled in the art may make various modifications and variations without departing from the spirit and scope of the present application, and such modifications and variations shall fall within the scope defined by the appended claims.

Claims

1. A folder, characterized in that: include: A main body (100) is used to connect to the vehicle body; A shell (200) having a first end and a second end, wherein at least a portion of the main body (100) is disposed through the first end of the shell (200), and the shell (200) is rotatable relative to the main body (100) around a first axis; A mounting plate (300) is provided at the second end of the housing (200); a flip shaft (1) is provided on the housing (200); the flip shaft (1) and the mounting plate (300) are fixed to each other; the mounting plate (300) is rotatably connected to the housing (200) via the flip shaft (1) and can rotate relative to the housing (200) around a second axis; and a rearview mirror is provided on the mounting plate (300); A flip drive assembly (400) and a folding drive assembly (500) are both arranged in the housing (200); the flip drive assembly (400) drives the mounting plate (300) to rotate around the second axis via the flip shaft (1); and the folding drive assembly (500) is used to drive the housing (200) to rotate around the first axis. Wherein, the flipping drive assembly (400) and the folding drive assembly (500) are independently arranged; The flip drive assembly (400) comprises: Flip driving member (401); A flip gear (402) connected to the flip driving member (401) via a first gear set (403); A flip limiting gear (404) is provided on a side of the flip gear (402) close to the main body (100), the flip limiting gear (404) and the flip gear (402) are both sleeved on the flip shaft (1), and the flip limiting gear (404) and the flip shaft (1) are limitedly slidably matched; The flip shaft (1) is arranged at one end outside the housing (200) and fixed to the mounting plate (300); a recessed portion (405) is provided on the flip gear (402); a protruding portion (406) adapted to the recessed portion (405) is provided on the flip limit gear (404); an inner wall of the recessed portion (405) and an outer wall of the protruding portion (406) are frictionally engaged; and when a torque is manually applied to the mounting plate (300), the protruding portion (406) is adapted to rotate relative to the recessed portion (405) via the flip shaft (1); The folding drive assembly (500) comprises: Folding drive member (501); A folding gear (502) is sleeved on the main body (100) and connected to the folding driving member (501) via a second gear set (503); a folding limit gear (504) sleeved on the main body (100) and located below the folding gear (502), the folding limit gear (504) being suitable for sliding relative to the main body (100); The folding limit gear (504) is frictionally engaged with the folding gear (502), and when a torque is manually applied to the housing (200), the folding gear (502) is adapted to rotate relative to the main body (100).

2. The folder according to claim 1, characterized in that: The flip drive assembly (400) further includes: A first fixed seat (407) is provided on a side of the flip limiting gear (404) away from the flip gear (402), and the first fixed seat (407) is fixed to the flip shaft (1); A first elastic member (408) is provided between the first fixing seat (407) and the flip-limiting gear (404), and the first elastic member (408) is used to press the protruding portion (406) into the recessed portion (405).

3. The folder according to claim 1, characterized in that: The wall surface where the protrusion (406) and the recess (405) meet is set as an inclined surface, and when a torque is manually applied to the mounting plate (300), the protrusion (406) can slide along the inclined surface so that the protrusion (406) passes over the inclined surface.

4. The folder according to claim 1, characterized in that The first gear set (403) comprises: A first flip worm (4031) is fixedly connected to the output end of the flip driving member (401); A first flip transmission gear (4032) is engaged with the first flip worm (4031); The first flip bevel gear (4033) and the first flip transmission gear (4032) are fixed at their centers; A second flip bevel gear (4034) is engaged with the first flip bevel gear (4033); The second flip worm (4035) is fixed to the center of the second flip bevel gear (4034), and the second flip worm (4035) is engaged with the flip gear (402); A pair of first connecting pieces (4038) are respectively provided at both ends of the second flip worm (4035); the first connecting piece (4038) and the housing (200) are fixed in position; and the first connecting piece (4038) and the second flip worm (4035) are rotationally matched.

5. The folder according to claim 1, characterized in that: A flip potentiometer (600) is provided in the housing (200), a first flip detection gear (409) is coaxially fixed on the flip shaft (1), and the flip potentiometer (600) comprises: Flip potentiometer body (601); A flip detection shaft (602) is at least partially disposed outside the flip potentiometer body (601), and a second flip detection gear (603) is coaxially fixedly connected to the end of the flip detection shaft (602) disposed outside the flip potentiometer body (601); Wherein, the first flip detection gear (409) and the second flip detection gear (603) are engaged.

6. The folder according to claim 2, characterized in that: A connecting shaft (4) is further provided between the housing (200) and the mounting plate (300), the connecting shaft (4) being provided correspondingly to the flip shaft (1), and the mounting plate (300) is rotatably connected to the housing (200) via the flip shaft (1) and the connecting shaft (4).

7. The folder according to claim 1, characterized in that: The folding drive assembly (500) further includes: A second fixing seat (505) is fixed to the main body (100); A second elastic member (506) is provided between the second fixing seat (505) and the folding limiting gear (504); The folding gear (502) and the folding limit gear (504) are both provided with an inclined portion for frictional engagement and matching, and the second elastic member (506) is used to press the inclined portion on the folding limit gear (504) onto the corresponding inclined portion of the folding gear (502).

8. The folder according to claim 1, characterized in that: The second gear set (503) includes: A first folding worm (5031) is fixedly connected to the output end of the folding driving member (501); A first folding transmission gear (5032) is engaged with the first folding worm (5031); A first folding bevel gear (5033) is fixed to the center of the first folding transmission gear (5032); a second folding bevel gear (5034) engaged with the first folding bevel gear (5033); The second folding worm (5035) is fixed to the center of the second folding bevel gear (5034), and the second folding worm (5035) is engaged with the folding gear (502); A pair of second connecting pieces (5038) are respectively provided at both ends of the second folding worm (5035); the second connecting pieces (5038) and the housing (200) are fixed in position; and the second connecting pieces (5038) and the second folding worm (5035) are rotationally matched.

9. The folder according to claim 1, characterized in that: A folding potentiometer (700) is connected to the housing (200), and a first folding detection gear (507) is coaxially fixed to the main body (100). The folding potentiometer (700) comprises: Folding potentiometer body (701); A folding detection shaft (702) is at least partially disposed outside the folding potentiometer body (701) and is rotatably coupled to the housing (200); a second folding detection gear (703) is coaxially fixedly connected to the end of the folding detection shaft (702) disposed outside the folding potentiometer body (701); Wherein, the first folding detection gear (507) and the second folding detection gear (703) are engaged.

10. The folder according to claim 6, characterized in that: The housing (200) comprises: The upper cover (201) is provided with the turning shaft (1) inside, and the end surface is rotationally matched with the mounting plate (300); A base (202) is provided at one end of the upper cover (201) away from the mounting plate (300) and is fixed to the upper cover (201), wherein the base (202) forms a protruding bowl-shaped bearing portion (203) close to the surface of the vehicle body; The bowl-shaped supporting portion (203) forms a nested fit with the mounting end of the rearview mirror through its convex curved surface, and the center of the bowl-shaped supporting portion (203) is arranged on the second axis.

11. The folder according to any one of claims 1 to 9, characterized in that: A circuit board (2) is fixedly arranged in the housing (200), the main body (100) is passed through the circuit board (2), and the circuit board (2) is communicatively connected with the folding drive assembly (500) and the flipping drive assembly (400).

12. A rearview device, characterized in that: The invention comprises the folder according to any one of claims 1 to 11.

13. A vehicle, characterized in that: Including the rearview device according to claim 12.

Citation Information

Patent Citations

  • Electric folding device for automobile outside rearview mirror

    CN105034957A

  • BR9703535A