Charging and replacing integrated energy complementing station

The combined charging and swapping station addresses the complexity and space issues of existing electric vehicle charging stations by integrating a suspended exchange compartment and battery hoisting system, enabling rapid battery swapping and direct charging with improved structural simplicity and heat dissipation.

CN120308053APending Publication Date: 2025-07-15HEFEI JIEJIE XUN ELECTRIC TECH CO LTD +1
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202510375112.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-27
Publication Date
2025-07-15

AI Technical Summary

Technical Problem

The existing battery swap station has a complex structure, large space occupies, high construction cost, poor heat dissipation effect, and cannot meet the needs of fast battery swap and direct charging at the same time.

Method used

A charging and switching integrated energy replenishment station is designed, including a cabin suspended and fixed on the legs, a charger, a battery pack holder, a longitudinal and transverse frame, a battery spreader and a buffer mechanism to achieve rapid battery swap and direct charging of the battery pack.

Benefits of technology

It simplifies the structure, reduces construction costs, improves heat dissipation effect and functionality, meets the needs of fast battery swap and temporary charging, and enhances stability, reliability and safety.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN120308053A_ABST
    Figure CN120308053A_ABST
Patent Text Reader

Abstract

The invention relates to a charging and replacing integrated energy complementing station which comprises a battery replacing cabin and a battery hoisting system, the battery replacing cabin comprises a cabin body fixed in a suspended mode, a plurality of chargers are arranged on the lower side of the cabin body, the chargers are provided with charging guns, battery pack brackets corresponding to the chargers are arranged in the cabin body, the battery pack brackets comprise brackets, and bedplates are installed on the upper sides of the brackets through buffer mechanisms. A charging connector is fixed to the bedplate and connected with a charging gun box fixed to the outer side of the cabin body, the battery lifting system comprises a longitudinal moving frame, a transverse moving frame and a battery lifting tool, four fixed pulleys are installed on the transverse moving frame, the battery lifting tool comprises a butt joint frame and two sets of lifting hook assemblies, two lifting speed reducers are arranged on the butt joint frame, and the two sets of lifting hook assemblies are arranged on the two lifting speed reducers. Rope winding wheels are fixed to the two ends of an output shaft of the lifting speed reducer respectively, four lifting ring assemblies are further arranged on the butt joint frame, and the four lifting ring assemblies correspondingly bypass the four fixed pulleys through steel wire ropes respectively and are connected with the rope winding wheels. The LED lamp has the advantages of being small in occupied space, low in construction cost and good in heat dissipation effect.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present invention relates to a battery swapping station, and more particularly to a charging and swapping integrated energy replenishment station that can quickly replace the battery pack of a vehicle and directly charge the vehicle. Background Art

[0002] In the field of electric trucks, due to the large number of batteries equipped, the charging time is relatively long. In this field, the batteries are usually fixed on a support frame to form a battery pack that can be disassembled and replaced as a whole, and a battery swapping station dedicated to charging the battery pack is set up. When the battery pack on the vehicle has insufficient power, the vehicle can be driven to the battery swapping station to replace the battery pack to avoid affecting the normal use of the vehicle. However, the existing battery swapping stations have problems such as complex structure, large occupied space, high construction cost, and poor heat dissipation effect in actual application. For example, the "Electric Truck Battery Swapping Station" disclosed in the patent with publication number CN115891930A can only meet the requirement of quickly replacing the battery pack and cannot directly charge the vehicle (battery pack), with relatively single functionality, which affects the practicality. Summary of the Invention

[0003] The object of the present invention is to provide a charging and swapping integrated energy replenishment station, which has the advantages of simple structure, small occupied space, low construction cost, good heat dissipation effect, and strong functionality, and can meet the two requirements of quickly swapping batteries and directly charging at the same time.

[0004] To solve the above problems existing in the prior art, the present invention provides a charging and swapping integrated energy replenishment station, which includes a battery swapping cabin and a battery hoisting system. The battery swapping cabin includes a cabin body suspended and fixed on multiple legs. The upper half of the cabin body extends leftward with a ceiling. A support frame plate is fixed at the left end of the ceiling. A battery swapping channel is formed between the support frame plate and the cabin body. Multiple chargers are provided on the lower side of the cabin body. The chargers are equipped with charging guns. A battery pack support is provided in the cabin body corresponding to the chargers. The battery pack support includes a bracket fixed on the cabin body floor. A table board is installed on the upper side of the bracket through a buffer mechanism. A charging connector for docking the battery pack is fixed on the table board. The charging connector is connected to a charging gun box fixed on the outside of the cabin body. The battery hoisting system includes a longitudinal moving frame, a transverse moving frame and a battery sling. The longitudinal moving frame moves longitudinally along two longitudinal guide rails fixed in the cabin body and extending to the ceiling. The transverse moving frame moves transversely along two transverse guide rails fixed on the longitudinal moving frame. Four fixed pulleys are symmetrically distributed on the transverse moving frame. The battery sling includes a docking frame and two groups of hook assemblies symmetrically distributed longitudinally. Two lifting speed reducers are provided on the docking frame. The input shaft of the lifting speed reducer is connected to a lifting drive motor. The output shafts of the lifting speed reducers are respectively fixed with rope winding wheels at both ends. Four sling eye assemblies corresponding to the rope winding wheels are also provided on the docking frame. The four sling eye assemblies respectively bypass the four fixed pulleys through steel wires and are connected to the corresponding rope winding wheels. The hook assembly includes an intermediate connecting seat fixed at the bottom of the docking frame. Side connecting seats fixed at the bottom of the docking frame are respectively provided on the transverse two sides of the intermediate connecting seat. A rotating shaft is installed on the side connecting seat. A hanging claw is fixed at the lower end of the rotating shaft. A cylinder is provided between the hanging claw and the intermediate connecting seat.

[0005] Further, in the charging and swapping integrated energy replenishment station of the present invention, the buffer mechanism includes a plurality of buffer springs arranged between the table board and the bracket. A guide member is sleeved in the buffer spring and passes through the table board and the bracket correspondingly at the upper and lower ends. The battery pack support further includes four first lateral guide columns and two first longitudinal guide columns fixed on the cabin body floor. The four first lateral guide columns are symmetrically distributed on the lateral two sides and the longitudinal two sides of the bracket. The upper end of the first lateral guide column is provided with an inclined surface that is higher inside and lower outside in the transverse direction. The two first longitudinal guide columns are symmetrically distributed on the longitudinal two sides of the bracket. The upper end of the first longitudinal guide column is provided with an inclined surface that is higher inside and lower outside in the longitudinal direction.

[0006] Further, in the charging and swapping integrated energy replenishment station of the present invention, a grating sensor and two laser sensors are fixed on the inner side of the support frame plate. The battery pack support further includes four battery pack pads and two battery pack positioning columns fixed on the cabin body floor. The battery pack pads are made of composite rubber. The four battery pack pads are symmetrically distributed on the lateral two sides and the longitudinal two sides of the bracket. The two battery pack positioning columns are diagonally distributed on both sides of the bracket.

[0007] Furthermore, the present invention provides an integrated charging and replacement energy replenishment station, wherein the longitudinal movement frame is provided with four longitudinal movement rollers which are symmetrically distributed and located on the longitudinal guide rail, and the longitudinal movement frame is also provided with a longitudinal movement reducer, the input shaft of the longitudinal movement reducer is connected to the longitudinal movement drive motor, and the two ends of the output shaft of the longitudinal movement reducer are respectively connected to the two longitudinal movement rollers through the longitudinal movement transmission shaft; the transverse movement frame is provided with four transverse movement rollers which are symmetrically distributed and located on the transverse guide rail, and the transverse movement frame is also provided with a transverse movement reducer, the input shaft of the transverse movement reducer is connected to the transverse movement drive motor, and the two ends of the output shaft of the transverse movement reducer are respectively provided with driving sprockets through the transverse movement transmission shaft, and driven sprockets are respectively provided on both sides of the driving sprocket, and the longitudinal movement frame is provided with a chain with two ends fixed and corresponding to the driving sprocket, and the chain passes around the corresponding driving sprocket and driven sprocket in a "J" shape.

[0008] Furthermore, the present invention provides an integrated charging and swapping station, wherein a first proximity switch corresponding to four lifting ring assemblies is provided at the bottom of the docking frame, the lifting ring assembly includes a first guide rod passing through the docking frame, a lifting ring connected to a steel wire rope is fixed to the upper end of the first guide rod, an adjusting nut is installed at the lower end of the first guide rod, a spring seat cooperating with the first proximity switch is sleeved on the first guide rod on the upper side of the adjusting nut, and a first spring is sleeved on the first guide rod between the spring seat and the docking frame.

[0009] Furthermore, the present invention provides an integrated charging and swapping station, wherein four second transverse guide columns are fixed to the bottom of the docking frame in a symmetrical distribution, the lower ends of the second transverse guide columns are provided with an inclined surface which is lower inside and higher outside in the transverse direction, and a transverse guard plate is fixed to the inclined surface and the outer side surface of the second transverse guide column, the lower end of the middle connecting seat is provided with an inclined surface which is lower outside and higher inside in the longitudinal direction, and a longitudinal guard plate is fixed to the inclined surface and the inner side surface of the middle connecting seat, an auxiliary guard plate is fixed to the outer side of the side connecting seat, and a triangular auxiliary guard block is fixed to the outer side of the lifting claw, and the transverse guard plate, longitudinal guard plate, auxiliary guard plate and auxiliary guard block are made of nylon.

[0010] Furthermore, the present invention provides an integrated charging and swapping station, wherein a lowering-in-place detection assembly is installed on the docking frame, and the lowering-in-place detection assembly includes an L-shaped bracket fixed to the docking frame, and two second proximity switches are fixed to the vertical portion of the L-shaped bracket, and a second guide rod is installed on the horizontal portion of the L-shaped bracket through a guide sleeve, a retaining ring is provided at the lower end of the second guide rod, a second spring is provided on the second guide rod between the retaining ring and the guide sleeve, and a limiting sleeve that cooperates with the second proximity switch is fixed to the upper end of the second guide rod.

[0011] Furthermore, in an integrated charging and swapping energy replenishment station according to the present invention, two downward limit supports and two spreader positioning columns are fixed on the docking frame. The two downward limit supports are correspondingly arranged at the lateral two sides of the docking frame. A buffer pad made of rubber material is fixed at the bottom of the downward limit support. The two spreader positioning columns are arranged on the upper side of the docking frame and are diagonally distributed. A positioning cylinder cooperating with the spreader positioning column is fixed at the bottom of the transverse movement frame.

[0012] Furthermore, in an integrated charging and swapping energy replenishment station according to the present invention, a transfer member is fixed on the intermediate connection seat, and a hinge member is fixed on the lifting claw. Two ends of the air cylinder are respectively connected with the transfer member and the hinge member through pins correspondingly. An axial ring is arranged on the peripheral wall of the rotating shaft. A locking nut is installed at the upper end of the rotating shaft. A pressure plate is fixed at the top of the rotating shaft through screws. A limiting ring is arranged on the inner wall of the shaft hole of the side connection seat. Roller bearings are respectively clamped between the limiting ring and the axial ring and the locking nut.

[0013] Furthermore, in an integrated charging and swapping energy replenishment station according to the present invention, two longitudinal limiting components spaced apart in the transverse direction are respectively arranged on the longitudinal two sides of the transverse movement frame. The longitudinal limiting component includes a transfer support fixed on the transverse movement frame through bolts. A limiting roller in a horizontal state is installed on the transfer support. The limiting roller is a roller bearing. Baffles are respectively fixed on the transverse two sides of the transverse movement frame. A buffer plate made of composite rubber is fixed on the baffle.

[0014] Compared with the prior art, the integrated charging and battery swapping energy supply station of the present invention has the following advantages: By setting up a battery swapping cabin and a battery hoisting system, the battery swapping cabin is a cabin body suspended and fixed on multiple legs. A ceiling extending to the left is provided on the upper half of the cabin body, and a support frame plate is fixed at the left end of the ceiling, so as to form a battery swapping channel between the support frame plate and the cabin body. Among them, multiple chargers are provided on the lower side of the cabin body, and charging guns are provided on the chargers. A battery pack support base corresponding to the charger is provided in the cabin body. The battery pack support base is a bracket fixed on the bottom plate of the cabin body. A platform plate is installed on the upper side of the bracket through a buffer mechanism, and a charging connector for docking the battery pack is fixed on the platform plate. The charging connector is connected to a charging gun box fixed outside the cabin body. The battery hoisting system is provided with a longitudinal moving frame, a transverse moving frame and a battery hoist. Among them, the longitudinal moving frame moves longitudinally along two longitudinal guide rails fixed in the cabin body and extending to the ceiling. The transverse moving frame moves transversely along two transverse guide rails fixed on the longitudinal moving frame. Four fixed pulleys are symmetrically distributed on the transverse moving frame. The battery hoist is provided with a docking frame and two groups of hook assemblies symmetrically distributed longitudinally. Two lifting speed reducers are provided on the docking frame. The input shaft of the lifting speed reducer is connected to a lifting drive motor. Rope winding wheels are respectively fixed at both ends of the output shaft of the lifting speed reducer, and four sling assemblies corresponding to the rope winding wheels are provided on the docking frame. Among them, the four sling assemblies respectively pass around the four fixed pulleys through steel wires and are connected to the corresponding rope winding wheels. The hook assembly is provided with an intermediate connection seat fixed at the bottom of the docking frame. Side connection seats fixed at the bottom of the docking frame are respectively provided on the transverse two sides of the intermediate connection seat. A rotating shaft is installed on the side connection seat, a lifting claw is fixed at the lower end of the rotating shaft, and a cylinder is provided between the lifting claw and the intermediate connection seat. Thus, an integrated charging and battery swapping energy supply station with a simple structure, small occupied space, low construction cost, good heat dissipation effect and strong functionality is formed. In practical applications, multiple battery packs are hoisted to the battery pack support bases one by one through the battery hoisting system, and one battery pack support base is vacant. When one charging gun is inserted into the corresponding charging gun box, the battery pack at the corresponding position can be charged through the charger, the charging gun, the charging gun box and the charging connector; when the battery pack on the vehicle is out of power, the vehicle is driven to the battery swapping channel, and the discharged battery pack on the vehicle is hoisted to the vacant battery pack support base for charging through the battery hoisting system, and the fully charged battery pack is hoisted from the battery pack support base to the vehicle, so as to achieve the purpose of rapid battery swapping; when the vehicle needs temporary charging, the vehicle is driven to one side of the cabin body, and the charging gun is inserted into the vehicle charging port to directly charge the vehicle.The specific process of lifting the battery pack is as follows: First, move the battery hoist directly above the battery pack, and lower the battery hoist onto the battery pack by releasing the steel wire rope. Then, drive the corresponding lifting claws to rotate under the side beam of the support frame of the battery pack through each cylinder to hook the battery pack, thereby realizing the connection between the battery hoist and the battery pack. Next, lift the battery hoist and the battery pack by retracting the steel wire rope until the docking frame and the transverse movement frame are docked. Subsequently, move the battery pack from the charging position to the vehicle or from the vehicle to the charging position, and release the connection between the battery hoist and the battery pack. Thus, one battery lifting operation is completed. When releasing the connection between the battery hoist and the battery pack, just rotate each lifting claw to the initial position. Compared with the prior art, in the present invention, the cabin is suspended and fixed on multiple legs, and the charger is arranged under the cabin. On the one hand, the structure is simplified and the construction cost is reduced. On the other hand, the heat dissipation effect and safety reliability are improved. By arranging a charging gun on the charger and connecting the charging connector of the battery pack support to the charging gun box fixed on the outer side of the cabin, the battery pack on the battery pack support can be charged by inserting the charging gun into the charging gun box, meeting the fast battery swapping requirement. The vehicle can be directly charged by inserting the charging gun into the vehicle charging port, meeting the temporary charging requirement, and improving the functionality and practicability. By arranging a buffer mechanism between the platen and the bracket and fixing the charging connector on the platen, when the battery pack falls onto the battery pack support from top to bottom, the buffer mechanism can, on the one hand, avoid damaging the charging connector due to hard contact, and on the other hand, ensure the stable and reliable connection. In addition, in the present invention, the lifting speed reducer and the rope winding wheel originally arranged on the transverse movement frame are moved to the battery hoist, and the movable pulley originally arranged on the battery hoist is removed. On the one hand, the structural layout is optimized, and the occupied space after the battery hoist is docked with the transverse movement frame is reduced, which is beneficial to reducing the overall height and construction cost of the energy replenishment station. On the other hand, by removing the movable pulley, the path of the steel wire rope during the lifting process is shortened, and the stability of the lifting action is improved. At the same time, in the present invention, the hook assembly is provided with an intermediate connection seat, a side connection seat, a rotating shaft, a lifting claw and a cylinder. The lifting claw is directly driven to rotate by the cylinder, and compared with the prior art, transmission mechanisms such as a sliding plate, a guide hole, rollers, a guide rail and a slider are omitted, improving the stable and reliable performance.

[0015] The following further elaborates on an integrated charging and swapping energy replenishment station of the present invention in conjunction with the specific embodiments shown in the drawings. Description of the Drawings

[0016] Figure 1 is the front view of an integrated charging and swapping energy replenishment station of the present invention;

[0017] Figure 2 is the axonometric view of an integrated charging and swapping energy replenishment station of the present invention;

[0018] Figure 3 is the internal structure schematic diagram of an integrated charging and swapping energy replenishment station of the present invention;

[0019] Figure 4 is Figure 2 The partial enlarged view of position A in

[0020] Figure 5 The axonometric view of the battery pack support in the present invention;

[0021] Figure 6 The axonometric view of the battery hoisting system in the present invention;

[0022] Figure 7 The front view of the transverse movement frame and the battery sling in the present invention;

[0023] Figure 8 The left view of the transverse movement frame and the battery sling in the present invention;

[0024] Figure 9 The axonometric view of the transverse movement frame and the battery sling in the present invention;

[0025] Figure 10 The front view of the transverse movement frame in the present invention;

[0026] Figure 11 The axonometric Figure 1 ;

[0027] Figure 12 The axonometric Figure 2 ;

[0028] Figure 13 The front view of the battery sling in the present invention;

[0029] Figure 14 The axonometric Figure 1 ;

[0030] Figure 15 The axonometric Figure 2 ;

[0031] Figure 16 The front view of the hook assembly in the present invention;

[0032] Figure 17 The axonometric view of the hook assembly in the present invention;

[0033] Figure 18 is Figure 16 the view taken along the line B-B in

[0034] Figure 19 The structural schematic diagram of the lifting ring assembly in the present invention;

[0035] Figure 20 The structural schematic diagram of the lowering-in-place detection assembly in the present invention. Specific Embodiment

[0036] First of all, it should be noted that the orientation terms such as up, down, left, right, front, and back described in the present invention are only for description according to the drawings for the convenience of understanding, and do not limit the technical solution and the scope of protection claimed in the present invention.

[0037] As Figures 1 to 20 shown, a specific embodiment of an integrated charging and battery swapping energy supplement station of the present invention includes a battery swapping cabin and a battery hoisting system. The battery swapping cabin is a cabin body 2 suspended and fixed on a plurality of legs 1. A ceiling 21 extending to the left is arranged on the upper half of the cabin body 2. A support frame plate 22 is fixed at the left end of the ceiling 21, so as to form a battery swapping channel between the support frame plate 22 and the cabin body 2. Among them, a plurality of charging machines 3 are arranged on the lower side of the cabin body 2. The charging machines 3 are provided with charging guns 31. A battery pack support 4 corresponding to the charging machines 3 is arranged in the cabin body 2. The battery pack support 4 is a bracket 41 fixed on the bottom plate of the cabin body 2. A table plate 42 is installed on the upper side of the bracket 41 through a buffer mechanism. A charging connector 43 for docking the battery pack 100 is fixed on the table plate 42, and the charging connector 43 is connected to a charging gun box 44 fixed on the outside of the cabin body 2. The battery hoisting system is provided with a longitudinal moving frame 5, a transverse moving frame 6, and a battery lifting hook 7. Among them, the longitudinal moving frame 5 moves longitudinally along two longitudinal guide rails (not shown in the figure) fixed in the cabin body 2 and extending to the ceiling 21. The transverse moving frame 6 moves transversely along two transverse guide rails 51 fixed on the longitudinal moving frame 5. Four fixed pulleys 61 are symmetrically distributed on the transverse moving frame 6. The battery lifting hook 7 is provided with a docking frame 71 and two groups of hook assemblies 72 symmetrically distributed longitudinally. Two lifting speed reducers 73 are arranged on the docking frame 71. The input shaft of the lifting speed reducer 73 is connected to a lifting drive motor. Rope winding wheels 74 are respectively fixed at both ends of the output shaft of the lifting speed reducer 73. Four sling assemblies 75 corresponding to the rope winding wheels 74 are arranged on the docking frame 71. Among them, the four sling assemblies 75 respectively pass around the four fixed pulleys 61 through steel wires 76 and are connected to the corresponding rope winding wheels 74. The hook assembly 72 is provided with an intermediate connection seat 721 fixed at the bottom of the docking frame 71. Side connection seats 722 fixed at the bottom of the docking frame 71 are respectively arranged on the transverse two sides of the intermediate connection seat 721. A rotating shaft 723 is installed on the side connection seat 722. A claw 724 is fixed at the lower end of the rotating shaft 723. A cylinder 725 is arranged between the claw 724 and the intermediate connection seat 721.

[0038] Through the above settings, a charging and swapping integrated energy replenishment station with a simple structure, small occupied space, low construction cost, good heat dissipation effect, and strong functionality is formed. In practical applications, multiple battery packs 100 are hoisted one by one to the battery pack holders 4 through the battery hoisting system, and one of the battery pack holders 4 is vacant. When one of the charging guns 31 is inserted into the corresponding charging gun box 44, the battery pack 100 at the corresponding position can be charged through the charger 3, the charging gun 31, the charging gun box 44, and the charging connector 43; when the battery pack 100 on the vehicle has insufficient power, the vehicle 200 is driven to the swapping channel, and the discharged battery pack 100 on the vehicle is hoisted to the vacant battery pack holder 4 through the battery hoisting system for charging, and the fully charged battery pack 100 is hoisted from the battery pack holder to the vehicle 200, so as to achieve the purpose of rapid battery swapping; when the vehicle 200 needs temporary power replenishment, the vehicle is driven to one side of the cabin 2, and the charging gun 31 is inserted into the vehicle's charging port to directly charge the vehicle 200. The specific process of hoisting the battery pack 100 is as follows: First, the battery sling 7 is moved directly above the battery pack 100, and the battery sling 7 is lowered onto the battery pack 100 by releasing the wire rope 76. Then, each cylinder 725 drives the corresponding lifting claw 724 to rotate to the lower side of the support frame side beam of the battery pack 100 to hook the battery pack 100, thereby realizing the connection between the battery sling 7 and the battery pack 100. Then, the battery sling 7 and the battery pack 100 are lifted by retracting the wire rope 76 until the docking frame 71 is docked with the transverse movement frame 6. Subsequently, the battery pack 100 is moved from the charging position (battery pack holder) to the vehicle or from the vehicle to the charging position, and the connection between the battery sling 7 and the battery pack 100 is released. Thus, a battery pack hoisting is completed. When releasing the connection between the battery sling 7 and the battery pack 100, only need to rotate each lifting claw 724 to the initial position. Compared with the prior art, in the present invention, the cabin 2 is suspended and fixed on multiple legs 1, and the charger 3 is arranged under the cabin 2. On the one hand, the structure is simplified and the construction cost is reduced. On the other hand, the heat dissipation effect and safety reliability are improved; by arranging the charging gun 31 on the charger 3 and connecting the charging connector 43 of the battery pack holder 4 with the charging gun box 44 fixed on the outer side of the cabin 2, the battery pack 100 on the battery pack holder 4 can be charged by inserting the charging gun 31 into the charging gun box 44, meeting the rapid battery swapping requirement, and the vehicle 200 can be directly charged by inserting the charging gun 31 into the vehicle's charging port, meeting the temporary power replenishment requirement, and the functionality and practicality are improved; by arranging a buffer mechanism between the platen 42 and the bracket 41 and fixing the charging connector 43 on the platen 42, when the battery pack 100 falls onto the battery pack holder 4 from top to bottom, on the one hand, the buffer mechanism can avoid damaging the charging connector 43 due to hard contact, and on the other hand, it ensures the stable and reliable connection.In addition, in the present invention, the lifting speed reducer and the rope winding wheel originally arranged on the transverse movement frame are moved to the battery sling 7, and the movable pulley originally arranged on the battery sling 7 is removed. On the one hand, the structural layout is optimized, and the occupied space after the docking of the battery sling 7 and the transverse movement frame 6 is reduced, which is beneficial to reducing the overall height and construction cost of the energy replenishment station. On the other hand, by removing the movable pulley, the path of the steel wire rope 76 during the lifting process is shortened, and the stability of the lifting action is improved. At the same time, in the present invention, the hook assembly 72 is provided with an intermediate connecting seat 721, side connecting seats 722, a rotating shaft 723, a claw 724 and a cylinder 725. The cylinder 725 is used to directly drive the claw 724 to rotate. Compared with the prior art, transmission mechanisms such as a slide plate, a guide hole, rollers, a guide rail and a slider are omitted, and the stability and reliability are improved. To meet the demand for rapid charging, the present invention adopts a 480 kW supercharging system for the energy replenishment station, and adopts a split structure design. One rectifier cabinet and multiple single-gun DC charging terminals (chargers) are provided, and a power dynamic distribution control strategy is adopted to support charging services for multiple electric vehicles at the same time. The charging terminal is equipped with a graphical human-computer interaction system, making the charging human-computer interaction simpler and more convenient, and the charging status is clear at a glance. Among them, the rectifier cabinet is composed of a power distribution system, a charging control system, a power conversion system, a protection system, a heat dissipation system, a power output control system, etc.; the charging terminal is composed of a power distribution system, a charging control system, a metering system, a communication system, a protection system, a human-computer interaction system, a charging interface and a pumping system (the liquid-cooled terminal is configured with a pumping system), etc., and includes key components such as a charging controller, a charging module, a communication unit, an electric energy meter, a shunt, a touch screen, a card reader, an indicator light, an AC contactor, a circuit breaker, a DC contactor, a fuse, a heat dissipation fan, an access control detection module, a water immersion detection module, a humidity detection module, a smoke detection module, a switching power supply, a charging gun, and a liquid-cooled pump (the liquid-cooled terminal is configured with a pumping system).The supercharging system has the following advantages: intelligent communication interaction and power control, the output current and voltage are automatically adjusted according to the BMS systems of different types of electric vehicles, and it can be compatible with most electric vehicles on the market; multi-level safety protection mechanism, with protection functions such as input overvoltage, input undervoltage, overcurrent, leakage, short circuit, overheating, reverse connection prevention, reverse flow prevention, lightning protection, access control, water immersion, smoke, humidity, emergency shutdown, automatic charging stop when fully charged, etc.; DC50V - 1000V voltage output, supporting the charging of various new national standard electric vehicles, with strong forward-looking and compatibility; multiple charging strategies are available, with flexible charging and fast charging speed; split structure, dynamic intelligent power distribution, supporting the expansion of multiple outputs, and can be flexibly matched with fast charging terminals and liquid-cooled supercharging terminals; compatible with the charging of new and old national standard electric vehicles; the body is firm, with high mechanical strength, and is beautiful and generous, resistant to environmental corrosion; the charging pile has an IP54 protection level, meeting the normal use in outdoor environments; the rectifier cabinet and the charging terminal are equipped with status indicators, and the standby, charging, fault and other information can be indicated by the lights; the charging terminal is equipped with a 7-inch liquid crystal touch screen, visible in sunlight, with convenient operation and good interactivity; the charging terminal is equipped with an RFID card reader for identity recognition and can realize card payment; the charging terminal is equipped with an emergency stop button, and pressing the emergency stop button can immediately cut off the power output to provide emergency protection; the charging pile is equipped with an intelligent DC watt-hour meter with a 1.0-level accuracy and accurate metering. The watt-hour meter is installed at the DC output position to measure the output power; the charging terminal is equipped with a residual current operated circuit breaker with sensitive action, effectively protecting the safety of users and equipment; the rectifier cabinet is equipped with a surge protector to provide effective surge protection for the charging equipment and effectively protect the equipment safety.

[0039] As a specific implementation method, such as Figure 5As shown in the figure, the buffer mechanism of the present invention adopts the following setting method: A plurality of buffer springs 45 are arranged between the platen 42 and the bracket 41, and a guide member whose upper and lower ends respectively pass through the platen 42 and the bracket 41 is sleeved in the buffer spring 45. In this way, during the process of the battery pack 100 pressing down the platen 42, the elastic force of the buffer spring 45 can play a buffering role. In practical applications, the present invention usually makes the guide member adopt a screw structure, and hexagonal limit heads and limit nuts are respectively arranged at its upper and lower ends to achieve the purpose of anti-disengagement. As a specific implementation manner, the present invention provides the battery pack holder 4 with four first lateral guide posts 46 and two first longitudinal guide posts 47 fixed on the bottom plate of the cabin 2. Among them, the four first lateral guide posts 46 are symmetrically distributed on both the lateral sides and the longitudinal sides of the bracket 41. The upper end of the first lateral guide post 46 is provided with an inclined surface that is higher on the inner side and lower on the outer side in the transverse direction. The two first longitudinal guide posts 47 are symmetrically distributed on both longitudinal sides of the bracket 41. The upper end of the first longitudinal guide post 47 is provided with an inclined surface that is higher on the inner side and lower on the outer side in the longitudinal direction. This setting can guide the battery pack 100 in the transverse direction through the inclined surfaces at the upper ends of the four first lateral guide posts 46 and guide the battery pack 100 in the longitudinal direction through the inclined surfaces at the upper ends of the two first longitudinal guide posts 47 during the process of the battery pack 100 falling, improving the operation convenience. Among them, the transverse side beams of the support frame of the battery pack 100 cooperate with the first lateral guide posts 46, and the longitudinal side beams or the intermediate connecting beams of the support frame of the battery pack 100 cooperate with the first longitudinal guide posts 47. In practical applications, the present invention usually arranges a protective plate made of nylon on the inclined surfaces of the first lateral guide posts 46 and the first longitudinal guide posts 47 to improve the wear resistance and protection effect. As a specific implementation manner, the present invention fixes a grating sensor 23 and two laser sensors 24 inside the support frame plate 22. Among them, the grating sensor 23 is used to detect the relative X-direction position of the battery pack of the battery-changing vehicle to the energy replenishment station. The X-direction refers to the direction parallel to the traveling direction of the vehicle. The two laser sensors 24 are used to detect the angle of the battery-changing vehicle relative to the battery-changing channel and the relative Y-direction position of the center of the battery pack of the battery-changing vehicle to the center of the energy replenishment station. The Y-direction refers to the direction perpendicular to the traveling direction of the vehicle. This setting detects the vehicle through the grating sensor 23 and the laser sensors 24 and performs attitude control according to the detected parameters, improving the reliability of the battery-changing operation. As a specific implementation manner, the present invention also provides the battery pack holder 4 with four battery pack pads 48 and two battery pack positioning posts 49 fixed on the bottom plate of the cabin 2. Among them, the battery pack pads 48 are made of composite rubber. The four battery pack pads 48 are symmetrically distributed on both the lateral sides and the longitudinal sides of the bracket 41. The two battery pack positioning posts 49 are diagonally distributed on both sides of the bracket 41.During the falling process of the battery pack 100, this setting can avoid hard collisions through the four battery pack pads 48, reducing wear and noise. By inserting the two battery pack positioning posts 49 into the corresponding positioning holes provided on the battery pack 100, the purpose of accurate positioning is achieved.

[0040] As a specific implementation manner, as Figure 6 shown, the present invention makes the longitudinal movement frame 5 adopt the following longitudinal movement mechanism: Four longitudinal movement rollers 52 which are symmetrically distributed and are on the longitudinal guide rails are installed on the longitudinal movement frame 5, and a longitudinal movement reduction gear 53 is installed on the longitudinal movement frame 5. The input shaft of the longitudinal movement reduction gear 53 is connected to a longitudinal movement driving motor (not shown in the figure), and the two ends of the output shaft of the longitudinal movement reduction gear 53 are respectively connected to the two longitudinal movement rollers 52 through longitudinal movement transmission shafts 54. This setting drives the longitudinal movement rollers 52 to rotate forward and backward through the longitudinal movement driving motor and the longitudinal movement reduction gear 53, so that the longitudinal movement frame 5 can move longitudinally along the longitudinal guide rails, and has the characteristics of simple structure and convenient operation. It should be noted that the two longitudinal movement rollers 52 connected to the output shaft of the longitudinal movement reduction gear 53 should be symmetrically distributed in the transverse direction and correspondingly located on two longitudinal guide rails to ensure the stability and balance of the structure. As a specific implementation manner, as Figures 6 to 12 shown, the present invention makes the transverse movement frame 6 adopt the following transverse movement driving mechanism: Four transverse movement rollers 62 which are symmetrically distributed and are on the transverse guide rail 51 are installed on the transverse movement frame 6, and a transverse movement reduction gear 63 is installed on the transverse movement frame 6. The input shaft of the transverse movement reduction gear 63 is connected to a transverse movement driving motor (not shown in the figure). Active sprockets 65 are respectively installed at the two ends of the output shaft of the transverse movement reduction gear 63 through transverse movement transmission shafts 64. Driven sprockets 66 are respectively arranged on both sides of the active sprockets 65. Among them, a chain 55 with both ends fixed and corresponding to the active sprockets 65 is provided on the longitudinal movement frame 5, and the chain 55 bypasses the corresponding active sprockets 65 and driven sprockets 66 in a "J" shape. This setting drives the active sprockets 65 to rotate forward and backward through the transverse movement driving motor and the transverse movement reduction gear 63, and with the cooperation of the chain 55 and the driven sprockets 66, the transverse movement frame 6 can move transversely along the transverse guide rail 51. Compared with the prior art, by adopting the transverse movement driving form of sprocket and chain cooperation, and making the chain 55 bypass the active sprockets 65 and the two driven sprockets 66 in a "J" shape, the reliability of the transverse movement driving and the accuracy of the transverse movement control are improved. It should be noted that the present invention usually installs the transverse movement transmission shafts 64 on the transverse movement frame 6 by using bearings to improve the support stability, and fixes the active sprockets 65 on the transverse movement transmission shafts 64; similarly, the present invention fixes a support shaft on the transverse movement frame 6, and installs the driven sprockets 66 on the support shaft through bearings.

[0041] As an optimized solution, as Figures 13 to 15As shown in the figure, in this specific embodiment, a first proximity switch 77 corresponding to each of the four sling assemblies 75 is provided at the bottom of the docking frame 71, and the sling assembly 75 is structured as follows: a first guide rod 751 passing through the docking frame 71 is provided, a sling 752 of a wire rope 76 is fixedly connected to the upper end of the first guide rod 751, an adjusting nut 753 is installed at the lower end of the first guide rod 751, a spring seat 754 cooperating with the first proximity switch 77 is sleeved on the first guide rod 751 above the adjusting nut 753, and a first spring 755 is sleeved on the first guide rod 751 between the spring seat 754 and the docking frame 71. This setting will compress the first spring 755 to the minimum length under the action of the gravity of the battery hoist 7 under normal working conditions, and align the spring seat 754 with the first proximity switch 77; if the battery hoist 7 continues to release the wire rope 76 after falling onto the battery pack, the spring seat 754 will move downward under the elastic force of the first spring 755 and trigger a signal from the first proximity switch 77, achieving the purpose of detecting over-release of the wire rope, effectively avoiding the phenomenon of the wire rope being entangled and disordered due to over-release, ensuring the stability of the structure and the lifting action, and having the characteristics of simple structure and sensitive action. As an optimized solution, in this specific embodiment, four second transverse guide columns 78 distributed symmetrically are fixed at the bottom of the docking frame 71, an inclined surface with a lower inner side and a higher outer side in the horizontal direction is provided at the lower end of the second transverse guide column 78, and a transverse guard plate 781 is fixed on the inclined surface and the outer side surface of the second transverse guide column 78. Correspondingly, an inclined surface with a lower outer side and a higher inner side in the vertical direction is provided at the lower end of the intermediate connection seat 721, and a longitudinal guard plate 7211 is fixed on the inclined surface and the inner side surface of the intermediate connection seat 721. This setting can play a guiding and positioning role in the horizontal direction by using the four second transverse guide columns 78 and their inclined surfaces when the battery hoist 7 falls and docks with the battery pack, and reduce the sound and wear through the transverse guard plate 781; the intermediate connection seat 721 of the two groups of hook assemblies 72 and its inclined surface can play a guiding and positioning role in the vertical direction, and reduce the sound and wear through the longitudinal guard plate 7211. Among them, the side beam of the support frame of the battery pack 100 plays a horizontal limit and blocking role for the second transverse guide column 78, and the intermediate connection beam of the support frame of the battery pack 100 plays a vertical limit and blocking role for the intermediate connection seat 721 of the two groups of hook assemblies 72. Similarly, in this specific embodiment, an auxiliary guard plate 7221 is fixed on the outer side of the side connection seat 722, and a triangular auxiliary guard block 7241 is fixed on the outer side of the lifting claw 724 to enhance the guiding and protective effects. In practical applications, the present invention usually makes the transverse guard plate 781, the longitudinal guard plate 7211, the auxiliary guard plate 7221 and the auxiliary guard block 7241 made of nylon materials.

[0042] As an optimized solution, as Figures 13 to 15 and Figure 20As shown in the figure, in this specific embodiment, a descending-in-place detection component 79 is installed on the docking frame 71, and the descending-in-place detection component 79 adopts the following structure: an L-shaped bracket 791 is fixed on the docking frame 71, two second proximity switches 792 are fixed on the vertical part of the L-shaped bracket 791, a second guide rod 794 is installed on the horizontal part of the L-shaped bracket 791 through a guide sleeve 793, a retaining ring 795 is arranged at the lower end of the second guide rod 794, a second spring 796 is sleeved on the second guide rod 794 between the retaining ring 795 and the guide sleeve 793, and a limit sleeve 797 that cooperates with the second proximity switches 792 is fixed at the upper end of the second guide rod 794. When the battery hoist 7 descends and docks with the battery pack 100, the support frame of the battery pack 100 will block the second guide rod 794 and compress the second spring 796 through the retaining ring 795. When the battery hoist 7 descends in place, the limit sleeve 797 will trigger signals for both second proximity switches 792, thus achieving the purpose of in-place detection. At this time, the battery pack can be hooked by rotating the lifting claw 724; after hooking the battery pack, when the battery hoist 7 ascends and moves with the battery pack, the upper second proximity switch 792 will lose the signal due to a small distance between the docking frame 71 and the support frame of the battery pack. At this time, only the lower second proximity switch 792 has a triggered signal, indicating that the battery pack is on the battery hoist 7, playing a safety reminder role and avoiding misoperation; when the battery hoist 7 disconnects from the battery pack 100 and leaves, the second guide rod 794 and the limit sleeve 797 will automatically reset under the action of the second spring 796. In practical applications, to ensure the reliability of detection, the present invention usually sets two descending-in-place detection components 79 and distributes them on both sides of the docking frame 71. As an optimized solution, this specific embodiment also fixes two descending limit supports 711 and two hoist positioning columns 712 on the docking frame 71. Among them, the two descending limit supports 711 are correspondingly arranged at the horizontal two-side positions of the docking frame 71, and a buffer pad 713 made of rubber material is fixed at the bottom of the descending limit support 711. The two hoist positioning columns 712 are arranged on the upper side of the docking frame 71 and are diagonally distributed, and a positioning cylinder 67 that cooperates with the hoist positioning columns 712 is fixed at the bottom of the transverse movement frame 6. When the battery hoist 7 descends and docks with the battery pack 100, the buffer pad 713 will first contact the support frame of the battery pack 100 and play a buffering role; when the battery hoist 7 ascends and docks with the transverse movement frame 6, inserting the two hoist positioning columns 712 into the corresponding positioning cylinders 67 can keep the battery hoist 7 and the transverse movement frame 6 relatively fixed, improving the stability during the movement process.

[0043] As a specific embodiment, the present invention arranges the air cylinder 725 as follows: a transfer member 7212 is fixed on the intermediate connection seat 721, and a hinge member 7242 is fixed on the lifting claw 724. The two ends of the air cylinder 725 are respectively connected to the transfer member 7212 and the hinge member 7242 through pins. This arrangement improves the smoothness of the rotation movement of the lifting claw 724 by using a hinge connection for the air cylinder 725. To ensure the stability of the structure and movement, the present specific embodiment arranges the rotating shaft 723 as follows: a collar 7231 is provided on the peripheral wall of the rotating shaft 723, a locking nut 7232 is installed at the upper end of the rotating shaft 723, a pressure plate 7233 is fixed to the top of the rotating shaft 723 by screws, a limit ring 7222 is provided on the inner wall of the shaft hole of the side connection seat 722, and roller bearings 726 are respectively installed between the limit ring 7222 and the collar 7231 and the locking nut 7232. This arrangement is characterized by simple structure, convenient disassembly and assembly, and stable and reliable. In practical applications, to ensure the installation convenience and connection stability of the hook assembly 72, the present invention provides an intermediate seat mounting plate at the top of the intermediate connection seat 721, which is fixed to the bottom of the docking frame 71 by bolts, a side seat mounting plate at the top of the side connection seat 722, which is fixed to the bottom of the docking frame 71 by bolts, and a side plate extending upward and fixed to the outside of the docking frame 71 by bolts is provided on the outside of the side connection seat 722.

[0044] As a specific embodiment, to prevent the transverse movement frame 6 from disengaging from the transverse guide rail 51 during movement, the present invention respectively provides two longitudinal limiting components 68 arranged at intervals in the longitudinal direction on both longitudinal sides of the transverse movement frame 6, and the longitudinal limiting components 68 are structured as follows: a transfer support 681 is fixed on the transverse movement frame 6 by bolts, a horizontal limiting roller 682 is installed on the transfer support 681, and the limiting roller 682 uses a roller bearing. This arrangement is characterized by simple structure, low cost, and stable and reliable. During the movement of the transverse movement frame 6 along the transverse guide rail 51, each limiting roller 682 is respectively pressed against the corresponding track provided on the longitudinal movement frame 5, so as to play a limiting and guiding role without affecting the movement. In practical applications, to prevent the longitudinal movement frame 5 from disengaging from the longitudinal guide rail during movement, the present invention also provides a transverse limiting component on the longitudinal movement frame 5 with the same structure as the longitudinal limiting component 68. As a specific embodiment, to prevent the transverse movement frame 6 from exceeding the safe movement range, the present invention respectively fixes baffles 69 on both transverse sides of the transverse movement frame 6, and a buffer plate 610 made of rubber material is fixed on the baffles 69. Correspondingly, a limiting block 56 made of rubber material and cooperating with the baffles 69 and the buffer plate 610 is fixed on the longitudinal movement frame 5.

[0045] The above embodiments are only descriptions of the preferred embodiments of the present invention, and do not limit the scope of protection claimed by the present invention. Without departing from the design concept of the present invention, various deformations made by those skilled in the art according to the technical solution of the present invention should fall within the protection scope determined by the claims of the present invention.

Claims

1. A charging and swapping integrated energy replenishment station, comprising a battery swapping cabin and a battery hoisting system, characterized in that, The battery swapping cabin includes a cabin body (2) suspended and fixed on multiple legs (1). The upper half of the cabin body (2) extends leftward to form a ceiling (21). A support frame plate (22) is fixed at the left end of the ceiling (21). The space between the support frame plate (22) and the cabin body (2) is the battery swapping passage. A plurality of chargers (3) are provided on the lower side of the cabin body (2). The charger (3) is provided with a charging gun (31). A battery pack support (4) corresponding to the charger (3) is provided in the cabin body (2). The battery pack support (4) includes a bracket (41) fixed on the bottom plate of the cabin body (2). A table board (42) is installed on the upper side of the bracket (41) through a buffer mechanism. A charging connector (43) for docking the battery pack is fixed on the table board (42). The charging connector (43) is connected to a charging gun box (44) fixed on the outside of the cabin body (2). The battery lifting system includes a longitudinal moving frame (5), a transverse moving frame (6), and a battery sling (7). The longitudinal moving frame (5) moves longitudinally along two longitudinal guide rails fixed in the cabin body (2) and extending to the ceiling (21). The transverse moving frame (6) moves transversely along two transverse guide rails (51) fixed on the longitudinal moving frame (5). Four fixed pulleys (61) are symmetrically distributed on the transverse moving frame (6). The battery sling (7) includes a docking frame (71) and two groups of hook assemblies (72) symmetrically distributed longitudinally. Two lifting speed reducers (73) are provided on the docking frame (71). The input shaft of the lifting speed reducer (73) is connected to a lifting drive motor. The output shafts of the lifting speed reducers (73) are respectively fixed with rope winding wheels (74) at both ends. Four sling ring assemblies (75) corresponding to the rope winding wheels (74) are also provided on the docking frame (71). The four sling ring assemblies (75) respectively pass around the four fixed pulleys (61) through steel wires (76) and are connected to the corresponding rope winding wheels (74). The hook assembly (72) includes an intermediate connection seat (721) fixed at the bottom of the docking frame (71). Side connection seats (722) fixed at the bottom of the docking frame (71) are respectively provided on the transverse two sides of the intermediate connection seat (721). A rotating shaft (723) is installed on the side connection seat (722). A hanging claw (724) is fixed at the lower end of the rotating shaft (723). A cylinder (725) is provided between the hanging claw (724) and the intermediate connection seat (721).

2. The integrated charging and battery swapping energy supply station according to claim 1, wherein The buffer mechanism includes a plurality of buffer springs (45) arranged between the platen (42) and the bracket (41). A guide member is sleeved in the buffer spring (45), and the upper and lower ends of the guide member pass through the platen (42) and the bracket (41) correspondingly. The battery pack support (4) further includes four first lateral guide posts (46) and two first longitudinal guide posts (47) fixed on the bottom plate of the cabin body (2). The four first lateral guide posts (46) are symmetrically distributed on both the lateral sides and the longitudinal sides of the bracket (41). The upper end of the first lateral guide post (46) is provided with an inclined surface that is higher inside and lower outside in the lateral direction. The two first longitudinal guide posts (47) are symmetrically distributed on both longitudinal sides of the bracket (41). The upper end of the first longitudinal guide post (47) is provided with an inclined surface that is higher inside and lower outside in the longitudinal direction.

3. The integrated charging and battery swapping energy supply station according to claim 2, wherein A grating sensor (23) and two laser sensors (24) are fixed inside the support frame plate (22); the battery pack support (4) further includes four battery pack cushion blocks (48) and two battery pack positioning posts (49) fixed on the bottom plate of the cabin body (2). The battery pack cushion blocks (48) are made of composite rubber. The four battery pack cushion blocks (48) are symmetrically distributed on both the lateral sides and the longitudinal sides of the bracket (41). The two battery pack positioning posts (49) are diagonally distributed on both sides of the bracket (41).

4. The integrated charging and battery swapping energy replenishment station according to claim 1, characterized in that, Four longitudinal moving rollers (52) that are symmetrically distributed and are on the longitudinal guide rails are installed on the longitudinal moving frame (5). A longitudinal moving reduction gear (53) is also installed on the longitudinal moving frame (5). The input shaft of the longitudinal moving reduction gear (53) is connected to a longitudinal moving driving motor. The two ends of the output shaft of the longitudinal moving reduction gear (53) are respectively connected to two longitudinal moving rollers (52) through longitudinal moving transmission shafts (54); Four transverse moving rollers (62) that are symmetrically distributed and are on the transverse guide rail (51) are installed on the transverse moving frame (6). A transverse moving reduction gear (63) is also installed on the transverse moving frame (6). The input shaft of the transverse moving reduction gear (63) is connected to a transverse moving driving motor. Active sprockets (65) are respectively installed at the two ends of the output shaft of the transverse moving reduction gear (63) through transverse moving transmission shafts (64). Driven sprockets (66) are respectively arranged on both sides of the active sprocket (65). A chain (55) with both ends fixed and corresponding to the active sprocket (65) is arranged on the longitudinal moving frame (5). The chain (55) bypasses the corresponding active sprocket (65) and driven sprocket (66) in a zigzag shape.

5. The integrated charging and battery swapping energy replenishment station according to claim 4, wherein The bottom of the docking frame (71) is provided with first proximity switches (77) corresponding to four lifting ring assemblies (75) one by one. The lifting ring assembly (75) includes a first guide rod (751) passing through the docking frame (71). A lifting ring (752) for connecting a steel wire rope (76) is fixed at the upper end of the first guide rod (751). An adjusting nut (753) is installed at the lower end of the first guide rod (751). A spring seat (754) that cooperates with the first proximity switch (77) is sleeved on the first guide rod (751) above the adjusting nut (753). A first spring (755) is sleeved on the first guide rod (751) between the spring seat (754) and the docking frame (71).

6. The integrated charging and battery swapping energy replenishment station according to claim 5, wherein, Four second lateral guide columns (78) are symmetrically distributed and fixed at the bottom of the docking frame (71). The lower ends of the second lateral guide columns (78) are provided with inclined surfaces that are lower inside and higher outside in the transverse direction. A transverse guard plate (781) is fixed on the inclined surface and the outer side surface of the second lateral guide column (78). The lower end of the intermediate connection seat (721) is provided with an inclined surface that is lower outside and higher inside in the longitudinal direction. A longitudinal guard plate (7211) is fixed on the inclined surface and the inner side surface of the intermediate connection seat (721). An auxiliary guard plate (7221) is fixed on the outer side of the side connection seat (722). A triangular auxiliary guard block (7241) is fixed on the outer side of the lifting claw (724). The transverse guard plate (781), the longitudinal guard plate (7211), the auxiliary guard plate (7221), and the auxiliary guard block (7241) are made of nylon.

7. The integrated charging and battery swapping energy supply station according to claim 6, wherein A lowering-in-place detection component (79) is installed on the docking frame (71). The lowering-in-place detection component (79) includes an L-shaped bracket (791) fixed on the docking frame (71). Two second proximity switches (792) are fixed on the vertical part of the L-shaped bracket (791). A second guide rod (794) is installed on the horizontal part of the L-shaped bracket (791) through a guide sleeve (793). A retaining ring (795) is provided at the lower end of the second guide rod (794). A second spring (796) is sleeved on the second guide rod (794) between the retaining ring (795) and the guide sleeve (793). A limit sleeve (797) that cooperates with the second proximity switch (792) is fixed at the upper end of the second guide rod (794).

8. The integrated charging and battery swapping energy replenishment station according to claim 7, wherein, Two lowering limit supports (711) and two spreader positioning columns (712) are fixed on the docking frame (71). The two lowering limit supports (711) are correspondingly arranged at the transverse two sides of the docking frame (71). A buffer pad (713) made of rubber material is fixed at the bottom of the lowering limit support (711). The two spreader positioning columns (712) are arranged on the upper side of the docking frame (71) and are diagonally distributed. A positioning cylinder (67) that cooperates with the spreader positioning column (712) is fixed at the bottom of the transverse movement frame (6).

9. The integrated charging and battery swapping energy supply station according to claim 8, characterized in that, An adapter (7212) is fixed on the intermediate connection seat (721). A hinge member (7242) is fixed on the lifting claw (724). Two ends of the air cylinder (725) are respectively connected to the adapter (7212) and the hinge member (7242) through pin shafts correspondingly. A shaft collar (7231) is provided on the peripheral wall of the rotating shaft (723). A locking nut (7232) is installed at the upper end of the rotating shaft (723). A pressure plate (7233) is fixed at the top of the rotating shaft (723) through screws. A limit ring (7222) is provided on the inner wall of the shaft hole of the side connection seat (722). Roller bearings (726) are respectively clamped between the limit ring (7222) and the shaft collar (7231) and the locking nut (7232).

10. The integrated charging and battery swapping energy supply station according to claim 8, characterized in that, On both longitudinal sides of the transverse movement frame (6), there are respectively provided two longitudinal limiting components (68) that are spaced apart in the transverse direction. The longitudinal limiting component (68) includes an adapter support (681) fixed to the transverse movement frame (6) by bolts. An in - horizontal - state limiting roller (682) is installed on the adapter support (681), and the limiting roller (682) is a roller bearing. On both transverse sides of the transverse movement frame (6), there are respectively fixed baffles (69), and a buffer plate (610) made of composite rubber is fixed on the baffle (69).

Citation Information

Patent Citations

  • Electric truck battery swap station

    CN115891930A