Probiotic solid granules and processing method thereof

Abstract

The invention relates to the field of probiotic solid processing, in particular to probiotic solid granules and a processing method thereof. The probiotic solid granules and the processing method thereof have the beneficial effects that in the production and processing process of the probiotic solid granules, the dried probiotic solid granules can be conveniently shunted and dredged, so that the shunted granules can sequentially flow into sectional packaging bags. According to the technical scheme, the probiotic solid granule processing device comprises a base and a right-angle frame slidably connected to the front side of the base, a concave frame is slidably connected to the front side of the right-angle frame, a butt joint box is fixedly connected to the rear side of the concave frame, and the bottom of the butt joint box is in a shovel shape; a plurality of partition pieces are fixedly connected into the butt-joint box, the upper half portion of the butt-joint box is a closed pipe opening, and the lower half portion of the butt-joint box is open so that the interior of the butt-joint box can be visible.

Description

Technical Field

[0001] The present invention relates to the field of solid processing of probiotics, and more specifically to a probiotic solid granule and its processing method. Background Art

[0002] With the continuous improvement of people's health awareness, probiotic solid granules, as health products for regulating intestinal flora and enhancing human immunity, have an increasing market demand. In the production and processing process of probiotic solid granules, the diversion and packaging of dried granules are extremely critical links, directly affecting the production efficiency and quality of products. At present, in the diversion and dredging of probiotic solid granule particles, traditional diversion equipment often has problems with poor diversion effect and is not suitable for diverting and dredging dried probiotic solid granule particles during the production and processing of probiotic solid granules, so that the diverted particles can flow into segmented packaging bags in sequence. Summary of the Invention

[0003] The purpose of the present invention is to provide a probiotic solid granule and its processing method, and the beneficial effect is that during the production and processing of probiotic solid granules, it is convenient to divert and dredge the dried probiotic solid granule particles, which helps the diverted particles to flow into segmented packaging bags in sequence.

[0004] The purpose of the present invention is achieved through the following technical solutions: A processing device for probiotic solid granules includes a base and a right-angle frame slidably connected to the front side of the base. The front side of the right-angle frame is slidably connected with a concave frame. The rear side of the concave frame is fixedly connected with a docking box. The bottom of the docking box is shovel-shaped, and a plurality of partition plates are fixedly connected inside the docking box. The upper half of the docking box is a closed pipe orifice, and the lower half of the docking box is open so that the inside of the docking box is visible. On the left and right sides of the upper side of the docking box, a positioning sliding seat is fixedly connected respectively. The lower sides of the two positioning sliding seats are slidably connected with a disassembly plate. The disassembly plate can slide into the left lower surface of the docking box and cover the open part of the lower half of the docking box through the disassembly plate. A handle is fixedly connected to the right side of the disassembly plate.

[0005] A limiting piece is fixedly connected to the left side of the bottom of the docking box. When the disassembly plate slides into the lower half of the docking box, the lower surface of the limiting piece is in sliding contact with the upper surface of the middle part of the disassembly plate.

[0006] On the upper and lower sides of the left side of the right-angle frame, a spring I is sleeved respectively. The two sides of the two springs I are fixedly connected with the upper and lower sides of the right-angle frame and the concave frame respectively. The middle part of the right side of the concave frame is fixedly connected with an arc seat. The right surface of the arc seat is a smooth arc surface. Each spring I is a compression spring.

[0007] A short rod is rotatably connected to the middle part on the right side of the right-angle frame. A cam is fixedly connected to the middle part of the short rod. The edge part of the cam is in close contact with the arc-shaped surface of the arc seat.

[0008] A sliding seat is fixedly connected to the middle part on the lower side of the right-angle frame. The upper surface of the sliding seat is in sliding contact with the outer surface of the bottom of the docking box. An insertion rod is provided on the upper side of the middle part of the right-angle frame. The insertion rod can pass through the upper side of the concave-shaped frame and the upper side of the middle part of the right-angle frame to position the concave-shaped frame.

[0009] A method for processing probiotic solid granules using the above processing device, the method comprising the following steps,

[0010] S1: The dried probiotic solid granules are connected and circulated into the docking box, and the circulated granules are shunted by the docking box and uniformly flow into the packaging bags placed on the feeding sheet in rows;

[0011] S2: When the dried probiotic solid granules are connected and circulated into the docking box, the concave-shaped frame drives the docking box to move horizontally repeatedly, so that the granules in the docking box vibrate and are shunted to flow on both sides of each partition sheet;

[0012] S3: The lifting plate is lowered, and the pressing frames on both sides are pressed against the openings on both sides of the packaging bag;

[0013] S4: The front pipe orifice of the insertion pipe is inserted into the rear side of the packaging bag, and the air extractor is driven to extract the air in the packaging bag, and the probiotic solid granules inside are compressed into the packaging bag;

[0014] S5: The lifting plate is further lowered so that the bottoms of the heating rods on both sides heat-seal both sides of the packaging bag.

[0015] The probiotic solid granules processed by the above method, the probiotic solid granules are composed of the following raw materials in parts by weight: 3.5 parts of probiotics, 18 parts of fructooligosaccharide, 12 parts of inulin, 11 parts of resistant dextrin, 25 parts of lactose, 22 parts of maltodextrin, 1.3 parts of vitamin C, 0.5 part of vitamin B group. Brief Description of the Drawings

[0016] The present invention will be further described in detail below with reference to the drawings and specific implementation methods.

[0017] Figure 1 It is a partial structural schematic diagram of the base of the present invention;

[0018] Figure 2 It is a partial structural schematic diagram of the top seat of the present invention;

[0019] Figure 3 It is a partial structural schematic diagram of the right-angle frame of the present invention;

[0020] Figure 4 It is a partial structural schematic diagram of the sliding seat of the present invention;

[0021] Figure 5 It is a partial structural schematic diagram of the docking box of the present invention;

[0022] Figure 6 It is a partial structural schematic diagram of the arc seat of the present invention;

[0023] Figure 7 It is a partial structural schematic diagram of the disassembly plate of the present invention;

[0024] Figure 8 It is a partial structural schematic diagram of the handle of the present invention;

[0025] Figure 9 It is a partial structural schematic diagram of the lifting plate of the present invention;

[0026] Figure 10 It is a partial structural schematic diagram of the electric heating rod of the present invention;

[0027] Figure 11 It is a partial structural schematic diagram of the sliding seat of the present invention;

[0028] Figure 12 It is a partial structural schematic diagram of the insertion tube of the present invention;

[0029] Figure 13 and Figure 14 Both are overall structural schematic diagrams of the present invention.

[0030] In the figure: base 101; placing rack 102; top seat 103; feeding piece 104; cushion strip 105; convex seat 106; right-angle frame 201; short rod 202; cam 203; spring I 204; sliding seat 205; inserting rod 206; docking box 301; concave-shaped frame 302; arc seat 303; clamping sliding seat 304; separating piece 305; limiting piece 306; disassembly plate 401; handle 402; lifting plate 501; electric heating rod 502; power supply 503; pressing frame 504; spring II 505; sliding seat 601; inserting tube 602; connecting pipe 603; air extractor 604. Detailed implementation manners

[0031] A processing device for probiotic solid granules includes a base 101 and a right-angle frame 201 slidably connected to the front side of the base 101. A concave frame 302 is slidably connected to the front side of the right-angle frame 201. A docking box 301 is fixedly connected to the rear side of the concave frame 302. The bottom of the docking box 301 is shovel-shaped, and a plurality of partition plates 305 are fixedly connected inside the docking box 301. The upper half of the docking box 301 is a closed pipe orifice, and the lower half of the docking box 301 is open so that the inside of the docking box 301 is visible. On the left and right sides of the upper side of the docking box 301, a clamping sliding seat 304 is fixedly connected respectively. A disassembly plate 401 is slidably connected to the lower sides of the two clamping sliding seats 304. The disassembly plate 401 can slide into the left surface of the lower part of the docking box 301 and cover the open part of the lower half of the docking box 301. A handle 402 is fixedly connected to the right side of the disassembly plate 401.

[0032] This part is based on Figures 1 - 8 and Figure 13 、 Figure 14 The embodiments described in are as follows: During the production and processing of probiotic solid granules, to facilitate the diversion and dredging of the dried probiotic solid granule particles, so as to help the diverted particles flow into the segmented packaging bags in sequence. The dried probiotic solid granule particles are docked above the docking box 301 and flow into the docking box 301. The bottom of the docking box 301 is shovel-shaped and horizontally arranged. The bottom of the docking box 301 is divided into multiple flow channels according to a plurality of partition plates 305. Then, the flowing particles are respectively flowed into each flow channel through the plurality of partition plates 305. Before the particles flow into the docking box 301, the disassembly plate 401 is manually grasped by the handle 402 on the right side of the disassembly plate 401 and slid into the lower half of the docking box 301 to block the open part. When the particles flow into the docking box 301, they collide with the particles above the plurality of partition plates 305 and then irregularly flow into any one of the flow channels on either side. When the disassembly plate 401 slides into the lower half of the docking box 301, the top of the disassembly plate 401 slides into the lower opening of the left clamping sliding seat 304 from the lower opening of the right clamping sliding seat 304 in sequence. Then, under the sliding limit of the two clamping sliding seats 304, it covers the open part of the lower half of the docking box 301. Such a setting of the movable and detachable sliding seat 304 facilitates the slow pulling out of the disassembly plate 401 when particle congestion occurs on both sides of any partition plate 305, and then manual dredging work can be carried out. Subsequently, each formed flow channel is used to flow the flowing particles into the segmented packaging bags in rows in sequence, and the flowing particles are placed in rows in the segmented packaging bags, which is convenient for the diversion and dredging of the dried probiotic solid granule particles and helps the diverted particles flow into the segmented packaging bags in sequence, further improving the efficiency compared with the prior art of successively flowing the finished particles into the segmented packaging bags.

[0033] A limiting piece 306 is fixedly connected to the left side of the bottom of the docking box 301. When the disassembly plate 401 slides into the lower half of the docking box 301, the lower surface of the limiting piece 306 is in sliding contact with the upper side surface of the middle part of the disassembly plate 401.

[0034] This part is based on Figures 1 - 8 and Figure 13 、 Figure 14 The embodiments described in: To facilitate the stability of the disassembly plate 401 after it slides into the lower half of the docking box 301, when the disassembly plate 401 slides in, the lower surface of the limiting piece 306 slides along the upper side surface of the middle part of the disassembly plate 401, and the left edge part of the disassembly plate 401 abuts against the left side of the bottom of the limiting piece 306. Furthermore, the limiting piece 306 is used to keep sliding and pressing the disassembly plate 401 and prevent the disassembly plate 401 from detaching from the lower half of the docking box 301.

[0035] A spring Ⅰ204 is sleeved on the upper and lower sides of the left side of the right-angle frame 201 respectively. The two sides of the two springs Ⅰ204 are fixedly connected to the upper and lower sides of the right-angle frame 201 and the concave frame 302 respectively. An arc seat 303 is fixedly connected to the middle part of the right side of the concave frame 302. The right side surface of the arc seat 303 is a smooth arc surface. Each spring Ⅰ204 is a compression spring.

[0036] A short rod 202 is rotatably connected to the middle part of the right side of the right-angle frame 201. A cam 203 is fixedly connected to the middle part of the short rod 202. The edge part of the cam 203 is in fitting contact with the arc surface of the arc seat 303.

[0037] This part is based on Figures 1 - 8 and Figure 13 、 Figure 14The embodiments described herein are as follows: When the finished product particles flow into the inside of the docking box 301, to facilitate the horizontal vibration of the docking box 301, so that the finished product particles during circulation can flow into the flow channels separated by each partition piece 305 under vibration respectively. During use, the output shaft of a motor is fixedly connected to one side of the short rod 202 through a coupling. The motor is fixedly installed on the right-angle frame 201 through bolts. The driving motor causes the short rod 202 to rotate. When the short rod 202 rotates, the cam 203 located in the middle of the short rod 202 rotates, and the arc-shaped surface of the arc seat 303 in contact with its edge is pushed by the characteristic of the shape of the cam 203. Then, the concave frame 302 and the docking box 301 located behind the concave frame 302 are pushed to slide on the right-angle frame 201 through the arc seat 303, so that the concave frame 302 squeezes the two spring I 204. When the spring I 204 is squeezed, a rebounding force is provided, so that the arc seat 303 always remains in contact with the edge portion of the cam 203. Under the rotation and push of the cam 203, the concave frame 302 forms a reciprocating horizontal movement track. Further, it is convenient to make the docking box 301 vibrate in the horizontal direction, so that the finished product particles during circulation can flow into the flow channels separated by each partition piece 305 under vibration respectively, improving the efficiency of the finished product particle shunt.

[0038] A sliding seat 205 is fixedly connected to the middle part of the lower side of the right-angle frame 201. The upper surface of the sliding seat 205 is in sliding contact with the outer surface of the bottom of the docking box 301. An insertion rod 206 is provided on the upper side of the middle part of the right-angle frame 201. The insertion rod 206 can pass through the upper side of the concave frame 302 and the upper side of the middle part of the right-angle frame 201 to position the concave frame 302.

[0039] This part is based on Figures 1 - 8 and Figure 13 、 Figure 14 The embodiments described herein are as follows: When the docking box 301 moves horizontally following the concave frame 302, to facilitate the sliding support of the bottom of the docking box 301, a sliding seat 205 is fixedly connected to the middle part of the lower side of the right-angle frame 201. The upper surface of the sliding seat 205 is in sliding contact with the outer surface of the bottom of the docking box 301. Then, when the docking box 301 moves horizontally, to improve stability, the sliding seat 205 in sliding contact with the lower surface of the docking box 301 supports the docking box 301, thus improving the sliding stability of the docking box 301. And when the docking box 301 does not need to move horizontally, the insertion rod 206 can pass through the upper side of the concave frame 302 and the upper side of the middle part of the right-angle frame 201 to position the concave frame 302, so that the concave frame 302 is fixedly limited on the right-angle frame 201, and the concave frame 302 can be horizontally moved again according to pulling out the insertion rod 206.

[0040] A placement rack 102 is fixedly connected to the rear side of the base 101. A material placing piece 104 is arranged on the front side of the placement rack 102. A cushion strip 105 is fixedly connected to each of the front and rear sides of the material placing piece 104. A top seat 103 is fixedly connected to the front side of the placement rack 102. A lifting plate 501 is slidably connected to the middle of the top seat 103. An electric heating rod 502 is fixedly connected to each of the front and rear sides of the lifting plate 501. The upper sides of the two electric heating rods 502 are respectively fixedly connected to two power supplies 503. The two power supplies 503 are respectively fixedly connected to the front and rear sides of the top of the lifting plate 501.

[0041] A pressing frame 504 is slidably connected to each of the front and rear sides of the lifting plate 501. A second spring 505 is sleeved on each of the left and right sides of the upper side of each pressing frame 504. The two sides of each second spring 505 are respectively fixedly connected to the corresponding pressing frame 504 and the lifting plate 501. Each second spring 505 is a tension spring. The middle of the pressing frame 504 at the rear side is a semi-circular shape arched upward.

[0042] This part is based on Figures 1 - 10 and Figure 13 、 Figure 14The embodiments described herein are as follows: When in use, the segmented packaging bag is placed on the feeding sheet 104, and the openings on both sides are placed in the front-back direction on two cushion strips 105 respectively. The movable end of a first electric push rod is fixedly connected to the front side of the right-angle frame 201 through a flange, and the fixed end of the first electric push rod is fixedly connected to the front side of the base 101 through a flange. When flowing in the finished product particles, the first electric push rod is driven to move the right-angle frame 201 on the movable end of the first electric push rod on the base 101, and the flow pipe openings at the bottom of the docking box 301 are respectively inserted into the bag openings of the segmented packaging bag, and the shunted finished product particles are flowed into the packaging bag. The movable end of a second electric push rod is fixedly connected to the upper side of the middle part of the lifting plate 501 through a flange, and the fixed end of the second electric push rod is fixedly connected to the top of the top seat 103 through a flange. The second electric push rod is driven to lower the lifting plate 501 on the movable end of the second electric push rod. When the lifting plate 501 descends, the pressing frames 504 on both sides press on the packaging bag on the two cushion strips 105. Further, the packaging bag is subjected to vacuum treatment to seal the finished product particles. Subsequently, the lifting plate 501 is continuously lowered so that the heating rods 502 that have been pre-heated by the two power supplies 503 press on the positions of the two openings of the packaging bag for heat fusion sealing to complete the packaging work. To facilitate maintaining the pressing on the packaging bag and thus improve the stability during vacuum packaging, when the lifting plate 501 is continuously lowered, the pressing frames 504 on both sides slide up and down on the front and rear sides of the lifting plate 501, so that the springs II 505 on each pressing frame 504 are stretched. Further, under the connection of the springs II 505, the pressing frames 504 press downward further to maintain the stable pressing on both sides of the packaging bag and prevent the displacement of the packaging bag during heat fusion sealing from affecting the flatness of the sealing.

[0043] A convex seat 106 is fixedly connected to the right side of the rear side of the placement rack 102. An air extractor 604 is fixedly connected to the convex seat 106. A connecting pipe 603 is fixedly connected and communicated with the rear side of the air extractor 604. An insertion pipe 602 is fixedly connected and communicated with the left side of the connecting pipe 603. The insertion pipe 602 is fixedly connected to the sliding seat 601. The bottom of the sliding seat 601 is slidably connected to the middle part of the rear side of the placement rack 102. The front side of the insertion pipe 602 is a conical pipe opening.

[0044] This part is based on Figures 1 - 14The embodiments described are as follows: When evacuating the packaging bag, the staff pushes the sliding seat 601, so that the front conical nozzle of the insertion tube 602 located on the sliding seat 601 is inserted into the packaging bag. The air extractor 604 is driven to provide air extraction work to the insertion tube 602 through the connecting pipe 603. The connecting pipe 603 is a rubber hose. The middle part of the rear pressing frame 504 is a semicircle arched upward, which is convenient for the rear pressing frame 504 to press the packaging bag without affecting the extraction of the insertion tube 602. After the evacuation work is completed, the insertion tube 602 can be extracted.

[0045] The method for processing probiotic solid granules using the above processing device includes the following steps.

[0046] S1: The dried probiotic solid granules are connected and circulated into the docking box 301, and the circulated granules are shunted into rows and evenly flow into the packaging bag placed on the feeding sheet 104 through the docking box 301.

[0047] S2: When the dried probiotic solid granules are connected and circulated into the docking box 301, the concave frame 302 drives the docking box 301 to move horizontally repeatedly, so that the granules in the docking box 301 vibrate and are shunted to flow on both sides of each partition sheet 305.

[0048] S3: The lifting plate 501 is lowered, and the pressing frames 504 on both sides are pressed against the two open ends of the packaging bag.

[0049] S4: The front nozzle of the insertion tube 602 is inserted into the rear side of the packaging bag, and the air extractor 604 is driven to extract the air in the packaging bag, and the internal probiotic solid granules are compressed into the packaging bag.

[0050] S5: The lifting plate 501 is further lowered so that the bottoms of the heating rods 502 on both sides heat-seal the two sides of the packaging bag.

[0051] The probiotic solid granules processed by the above method are composed of the following raw materials in parts by weight: 3.5 parts of probiotics, 18 parts of fructooligosaccharide, 12 parts of inulin, 11 parts of resistant dextrin, 25 parts of lactose, 22 parts of maltodextrin, 1.3 parts of vitamin C, and 0.5 part of vitamin B group.

Claims

1. A processing device for probiotic solid granules, comprising a base and a right-angle frame slidably connected to the front side of the base, characterized in that: A concave frame is slidably connected to the front side of the right-angle frame. A docking box is fixedly connected to the rear side of the concave frame. The bottom of the docking box is shovel-shaped, and a plurality of partition plates are fixedly connected inside the docking box. The upper half of the docking box is a closed pipe orifice, and the lower half of the docking box is open so that the inside of the docking box is visible. A clamping sliding seat is fixedly connected to each of the left and right sides on the upper side of the docking box. A disassembly plate is slidably connected to the lower sides of the two clamping sliding seats. The disassembly plate can slide into the left surface of the lower part of the docking box and cover the open part of the lower half of the docking box through the disassembly plate. A handle is fixedly connected to the right side of the disassembly plate.

2. The processing device according to claim 1, characterized in that: A limiting piece is fixedly connected to the left side of the bottom of the docking box. When the disassembly plate slides into the lower half of the docking box, the lower surface of the limiting piece is in sliding contact with the upper side surface of the middle part of the disassembly plate.

3. The processing device according to claim 1, characterized in that: A spring I is sleeved on each of the upper and lower sides on the left side of the right-angle frame. The two sides of the two springs I are fixedly connected to the upper and lower sides of the right-angle frame and the concave frame respectively. An arc seat is fixedly connected to the middle part on the right side of the concave frame. The right surface of the arc seat is a smooth arc surface. Each spring I is a compression spring.

4. The processing device according to claim 3, wherein: A short rod is rotatably connected to the middle part on the right side of the right-angle frame. A cam is fixedly connected to the middle part of the short rod. The edge part of the cam is in fitting contact with the arc surface of the arc seat.

5. The processing device according to claim 4, wherein: A sliding seat is fixedly connected to the middle part on the lower side of the right-angle frame. The upper surface of the sliding seat is in sliding contact with the outer surface of the bottom of the docking box. An insertion rod is provided on the upper side of the middle part of the right-angle frame. The insertion rod can pass through the upper side of the concave frame and the upper side of the middle part of the right-angle frame to position the concave frame.

6. The processing device according to claim 1, characterized in that: A placement rack is fixedly connected to the rear side of the base. A feeding piece is provided on the front side of the placement rack. A cushion strip is fixedly connected to each of the front and rear sides of the feeding piece. A top seat is fixedly connected to the front side of the placement rack. A lifting plate is slidably connected to the middle part of the top seat. An electric heating rod is fixedly connected to each of the front and rear sides of the lifting plate. The upper sides of the two electric heating rods are respectively fixedly connected to two power supplies. The two power supplies are respectively fixedly connected to the front and rear sides of the top of the lifting plate.

7. The processing device according to claim 6, characterized in that: A pressing frame is slidably connected to each of the front and rear sides of the lifting plate. A spring II is sleeved on each of the left and right sides on the upper side of each pressing frame. The two sides of each spring II are respectively fixedly connected to the corresponding pressing frame and the lifting plate. Each spring II is a tension spring. The middle part of the pressing frame on the rear side is a semi-circular shape arched upward.

8. The processing device according to claim 7, wherein: A convex seat is fixedly connected to the right side on the rear side of the placement rack. An air extractor is fixedly connected to the convex seat. A connecting pipe is fixedly connected and communicated to the rear side of the air extractor. An insertion pipe is fixedly connected and communicated to the left side of the connecting pipe. The insertion pipe is fixedly connected to the sliding seat. The bottom of the sliding seat is slidably connected to the middle part on the rear side of the placement rack. The front side of the insertion pipe is a tapered pipe orifice.

9. A method for processing probiotic solid granules by using the processing device according to any one of claims 1-8, characterized in that: The method includes the following steps S1: The dried probiotic solid granule is docked and circulated into the docking box, and the circulated granules are shunted into rows and evenly flow into the packaging bags placed on the feeding piece through the docking box; S2: When the dried probiotic solid granule is docked and circulated into the docking box, the concave frame drives the docking box to move horizontally repeatedly, so that the granules in the docking box vibrate and are shunted to flow on both sides of each partition plate; S3: The lifting plate is lowered, and the pressing frames on both sides are pressed on the openings on both sides of the packaging bag; S4: Insert the front nozzle of the insertion tube into the rear side of the packaging bag, drive the air extractor to extract the air inside the packaging bag, and compress the probiotic solid granule agent inside the packaging bag; S5: Further lower the lifting plate so that the bottoms of the heating rods on both sides thermally seal both sides of the packaging bag.

10. The probiotic solid granule processed by the method according to claim 9, wherein: The probiotic solid granule agent is composed of the following raw materials in parts by weight: 2 - 3.5 parts of probiotics, 15 - 18 parts of fructooligosaccharide, 6 - 12 parts of inulin, 9 - 11 parts of resistant dextrin, 23 - 25 parts of lactose, 16 - 22 parts of maltodextrin, 0.6 - 1.3 parts of vitamin C, and 0.3 - 0.5 parts of vitamin B group.

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