Surface decarburization system and process based on agricultural transmission shaft with high torsional rigidity

By designing an oil film cleaning conveying mechanism, the oil film isolation problem in the agricultural transmission shaft decarbonization system is solved, uniform decarbonization and sewage collection of the transmission shaft surface are achieved, loosening of the conveyor belt and improving decarbonization efficiency and safety.

CN120325609APending Publication Date: 2025-07-18S&J DRIVE SHAFT (HANGZHOU) CO LTD

Patent Information

Application Number
CN202510691545.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-05-27
Publication Date
2025-07-18

AI Technical Summary

Technical Problem

The existing agricultural drive shaft decarbonization system does not have an oil film removal component, which causes the oil film to isolate the surface of the drive shaft from the decarbonization gas, resulting in uneven reactions and local undecarbonization.

Method used

Design an oil film cleaning and conveying mechanism, including motors, transmission rollers, gear pumps and atomization spray heads, spray oil film cleaning liquid on the surface of the transmission shaft through the conveyor belt to remove the oil film and collect waste water.

Benefits of technology

The oil film on the surface of the transmission shaft is effectively removed, the decarbonization effect is improved, the risks of pollution and loose and damage of the conveyor belt are reduced, and the tension state of the conveyor belt is ensured.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention belongs to the field of surface decarburization of agricultural transmission shafts, and particularly relates to a surface decarburization system and process based on a high-torsional-rigidity agricultural transmission shaft. The position, close to the right side, of the top end of the base is fixedly connected with the bottom end of a decarbonization device, and an oil film cleaning and conveying mechanism is arranged above the base. The oil film cleaning and conveying mechanism comprises a motor, the motor is arranged on the left side of the rear end of the base and fixedly connected with the base, and the front end of the motor penetrates through the base and is fixedly connected with the rear end of a first transmission roller; through the design of the oil film cleaning and conveying mechanism, the function of removing the oil film on the surface of the transmission shaft is achieved, and the problems that an existing device is not provided with an assembly capable of removing the oil film on the surface of the agricultural transmission shaft before decarburization, and when the oil film exists on the surface of the agricultural transmission shaft and the decarburization operation is directly carried out are solved. And the oil film can isolate the surface of the transmission shaft from decarburization gas, so that the problem of local non-decarburization phenomenon caused by non-uniform reaction is solved, and the decarburization effect is improved.
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Description

Technical Field

[0001] The present invention relates to the field of surface decarburization of agricultural drive shafts, specifically a surface decarburization system and process for agricultural drive shafts with high torsional stiffness. Background Art

[0002] An agricultural drive shaft is an important power transmission component in agricultural machinery, mainly used to connect a tractor and agricultural implements (such as a rotary tiller, a seeder, a harvester, etc.), and efficiently and stably transmit the power of the engine to the working device. It is characterized by being made of high-strength steel, having good torsional resistance and wear resistance, and usually being equipped with a telescopic protective sleeve on the outer layer to prevent dust and debris from entering. The agricultural drive shaft is flexibly designed to adapt to different working angles and terrains, and some models are also equipped with a safety clutch that automatically disconnects during overload to protect the equipment. It significantly improves the operation efficiency and reliability of agricultural machinery and is an indispensable key component in modern farm tillage.

[0003] The existing surface decarburization system and process for agricultural drive shafts with high torsional stiffness can specifically refer to the decarburization furnace with the publication number CN214840859U, which includes an upper furnace body, a middle section, and a lower cone body connected from top to bottom. The upper part of the upper furnace body is provided with a feed inlet, the lower part of the lower cone body is provided with a discharge outlet, a support column is installed in the middle section, a turntable is rotatably installed on the upper part of the support column, a furnace mountain is installed on the upper side of the turntable, a motor is connected to a drive shaft, and a gear is installed at the front end of the drive shaft, and the gear is located below the turntable. The decarburization furnace of the present utility model can perform decarburization of materials more efficiently, with low energy consumption, high efficiency, and convenient operation;

[0004] The above-mentioned device is not provided with a component for removing the oil film on the surface of the agricultural drive shaft before decarburization. When there is an oil film on the surface of the agricultural drive shaft and decarburization operation is directly carried out, the oil film will isolate the surface of the drive shaft from the decarburization gas, resulting in uneven reaction and local non-decarburization phenomenon. Therefore, a surface decarburization system and process for agricultural drive shafts with high torsional stiffness are proposed for the above problems. Summary of the Invention

[0005] In order to solve the problem that the existing device is not provided with a component for removing the oil film on the surface of the agricultural drive shaft before decarburization. When there is an oil film on the surface of the agricultural drive shaft and decarburization operation is directly carried out, the oil film will isolate the surface of the drive shaft from the decarburization gas, resulting in uneven reaction and local non-decarburization phenomenon, the present invention proposes a surface decarburization system and process for agricultural drive shafts with high torsional stiffness.

[0006] The technical solution adopted by the present invention to solve its technical problems is: The surface decarburization system and process for agricultural drive shafts with high torsional stiffness of the present invention includes a base; the bottom end of the decarburization device is fixedly connected to the top end of the base near the right side position, and an oil film cleaning and conveying mechanism is arranged above the base;

[0007] The oil film cleaning and conveying mechanism includes a motor, which is arranged on the left side at the rear end of the base, and the motor is fixedly connected to the base. The front end of the motor passes through the base and is fixedly connected to the rear end of the first transmission roller. The front end of the first transmission roller is fixedly connected to the rear end of the first rotating rod. The front end of the first rotating rod passes through the base and is fixedly connected to the rear end of the second transmission disc. The front end of the second transmission disc is fixedly connected to the rear end of the first limiting rod near the upper position. The outer side of the first limiting rod is sleeved with the bottom end of the transmission plate, and the first limiting rod is rotationally connected to the transmission plate.

[0008] Preferably, the top end of the transmission plate is sleeved on the outer side of the second limiting rod, and the transmission plate is rotationally connected to the second limiting rod. The front end of the second limiting rod is fixedly connected to the rear end of the first transmission disc. The front end of the first transmission disc is fixedly connected to the rear end of the second rotating rod. The front end of the second rotating rod passes through the rear end of the outer body of the gear pump and reaches the inside of the outer body of the gear pump and is fixedly connected to the rear end of the first gear. And the second rotating rod is rotationally connected to the outer body of the gear pump. The front end of the first gear is fixedly connected to the rear end of the first rotating block. The outer side of the first rotating block is sleeved with the outer body of the gear pump, and the first rotating block is rotationally connected to the outer body of the gear pump.

[0009] Preferably, the first gear is meshed with the second gear. The front and rear ends of the second gear are also fixedly connected with second rotating blocks. The outer sides of the second rotating blocks are sleeved with the outer body of the gear pump, and the second rotating blocks are rotationally connected to the outer body of the gear pump.

[0010] Preferably, the top end of the outer body of the gear pump is fixedly connected to one end of the first connecting pipe. The other end of the first connecting pipe passes through the top end of the collection cover and reaches the inside of the collection cover and is fixedly connected to the top end of the atomizing nozzle. The left and right sides of the bottom end of the collection cover are fixedly connected to the top end of the base. The bottom end of the outer body of the gear pump is fixedly connected to the top end of the second connecting pipe. The right side end of the second connecting pipe is fixedly connected to the side end of the water storage tank. The rear end of the water storage tank is fixedly connected to the front end of the collection cover.

[0011] Preferably, the outer side of the second rotating rod is fixedly connected to the inner wall of the fixed disk. A plurality of first guiding rods are sleeved inside the fixed disk, and the fixed disk is slidably connected to the first guiding rods. The front end of the first guiding rod is fixedly connected to the rear end of the friction sealing block. The outer side of the first guiding rod is sleeved with a first return spring. The front end of the first return spring is fixedly connected to the rear end of the friction sealing block. The rear end of the first return spring is fixedly connected to the front end of the fixed disk. The inside of the friction sealing block is fixedly connected to the outer side of the rubber sealing block. The inner wall of the rubber sealing block is sleeved on the outer side of the second rotating rod. The front end of the friction sealing block abuts against the rear end of the sealing sleeve. The front end of the sealing sleeve is fixedly connected to the rear end of the outer body of the gear pump. The sealing sleeve is sleeved on the outer side of the second rotating rod, and the sealing sleeve is rotationally connected to the second rotating rod.

[0012] Preferably, the bottom end of the collection hood is fixedly connected to the top end of the collection pipe near the middle position, the bottom end of the collection pipe is fixedly connected to the top end of the collection box, the rear end of the collection box is fixedly connected to the base, and the front end of the collection pipe is flange-connected to the flange plate.

[0013] Preferably, four groups of grooves are formed at the rear end of the flange plate. The inside of the grooves is fixedly connected to the third guide rod. A moving clamping block is sleeved outside the third guide rod, and the third guide rod is slidably connected to the moving clamping block. A third return spring is sleeved outside the third guide rod. One end of the third return spring is fixedly connected to the groove, and the other end of the third return spring is fixedly connected to the moving clamping block. The inside of the moving clamping block clamps the outside of the insertion plate, and the moving clamping block is slidably connected to the insertion plate. The front end of the insertion plate is slidably connected to the moving clamping block. The rear end of the insertion plate is fixedly connected to the front end of the connecting rod. The rear end of the connecting rod is fixedly connected to the front end of the filter plate. One end of the conveyor belt is sleeved outside the first driving roller, and the first driving roller is drivingly connected to the conveyor belt. The other end of the conveyor belt is sleeved outside the second driving wheel, and the conveyor belt is drivingly connected to the second driving wheel. The same third rotating rods are fixedly connected to the left and right sides of the second driving wheel. A sleeve block is sleeved outside the third rotating rod, and the third rotating rod is rotatably connected to the sleeve block.

[0014] Preferably, second guide rods are also fixedly connected to the upper and lower ends inside the front and rear ends on the right side of the base. Sliding blocks are also fixedly connected to the upper and lower ends of the sleeve block.

[0015] Preferably, the sliding block is sleeved outside the second guide rod, and the sliding block is slidably connected to the second guide rod. The left end of the sleeve block is fixedly connected to the right end of the second return spring. The left end of the second return spring is fixedly connected to the base.

[0016] Preferably, based on the surface decarburization process of the high torsional stiffness agricultural transmission shaft, this process includes the following steps:

[0017] S1: Start the motor to drive the first driving roller and the conveyor belt to rotate. The conveyor belt drives the second driving wheel and the third rotating rod to rotate. The third rotating rod rotates along the inside of the sleeve block. At the same time, the first driving roller rotates to drive the first rotating rod and the second driving disc to rotate. When the second driving disc rotates, it drives the first limiting rod and the transmission plate to rotate simultaneously. The transmission plate drives the first driving disc to rotate through the second limiting rod.

[0018] S2: The first driving disc rotates to drive the second rotating rod and the first gear to rotate. The first gear rotates and simultaneously drives the second gear inside the main body of the gear pump to rotate. Thus, the oil film cleaning liquid in the water storage tank is pumped into the main body of the gear pump through the second connecting pipe.

[0019] S3: The outer main body of the gear pump is conveyed into the atomizing nozzle through the first connecting pipe, so as to spray the surface of the transmission shaft to remove the oil film, and then the transmission shaft is conveyed into the decarburizing device through the conveyor belt for decarburization;

[0020] S4: The collecting cover can collect the waste water and convey it into the collecting box through the collecting pipe. When the waste water passes through the collecting pipe, it will be filtered by the filter disc and then flow into the collecting box;

[0021] S5: The thrust of the second return spring always exerts a thrust on the sleeve block and the third rotating rod to the right. When the conveyor belt is loose, the second return spring will push the sleeve block and the third rotating rod to move to the right, and at the same time drive the slider to move along the outside of the second guide rod, so as to ensure that the conveyor belt is always in a taut state.

[0022] The beneficial effects of the present invention are as follows:

[0023] 1. Through the structural design of the oil film cleaning and conveying mechanism of the present invention, the function of removing the oil film on the surface of the transmission shaft is realized, and the problem that the existing device does not have a component that can remove the oil film on the surface of the agricultural transmission shaft before decarburization is solved. When there is an oil film on the surface of the agricultural transmission shaft and direct decarburization operation is carried out, the oil film will isolate the surface of the transmission shaft from the decarburizing gas, resulting in uneven reaction and local non-decarburization phenomenon, improving the decarburization effect;

[0024] 2. Through the structural design of the oil film cleaning and conveying mechanism of the present invention, the function of collecting and filtering sewage is realized, and the problem that if there is no component for collecting sewage, after spraying the surface of the transmission shaft, the sewage will flow down the device to the ground, which will pollute the working area and pose a safety hazard at the same time is solved, reducing the pollution;

[0025] 3. Through the structural design of the oil film cleaning and conveying mechanism of the present invention, the function of automatically tensioning the conveyor belt is realized, and the problem that if there is no component for automatically adjusting the tension of the conveyor belt, after long-term use, when the conveyor belt is extremely easy to loosen and cannot be tightened, the device main body cannot automatically tighten the conveyor belt again, and when continuing to use, it is extremely easy to cause damage to the conveyor belt is solved, avoiding the loosening of the conveyor belt. Description of the Drawings

[0026] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained according to these drawings.

[0027] Figure 1 The first three-dimensional structure diagram of the present invention;

[0028] Figure 2 The second three-dimensional structure diagram of the present invention;

[0029] Figure 3 The structure diagram of the first oil film cleaning and conveying component of the present invention;

[0030] Figure 4 The structure diagram of the second oil film cleaning and conveying component of the present invention;

[0031] Figure 5 The structure diagram of the third oil film cleaning and conveying component of the present invention;

[0032] Figure 6 The structure diagram of the fourth oil film cleaning and conveying component of the present invention;

[0033] Figure 7 The structure diagram of the fifth oil film cleaning and conveying component of the present invention;

[0034] Figure 8 The structure diagram of the sixth oil film cleaning and conveying component of the present invention;

[0035] Figure 9 The structure diagram of the seventh oil film cleaning and conveying component of the present invention;

[0036] Figure 10 For the present invention Figure 1 The enlarged structure diagram at position A in;

[0037] Figure 11 For the present invention Figure 2 The enlarged structure diagram at position B in;

[0038] Figure 12 For the present invention Figure 3 The enlarged structure diagram at position C in;

[0039] Figure 13 For the present invention Figure 3 The enlarged structure diagram at position D in;

[0040] Figure 14 For the present invention Figure 5 The enlarged structure diagram at position E in;

[0041] Figure 15 For the present invention Figure 9 The enlarged structure diagram at position F in.

[0042] In the figure: 1, base; 10, motor; 11, first drive roller; 12, first rotating rod; 13, first limiting rod; 14, drive plate; 15, second limiting rod; 16, first drive disc; 17, second rotating rod; 18, outer body of gear pump; 19, first gear; 20, first rotating block; 21, second gear; 22, second rotating block; 23, fixed disc; 24, first guide rod; 25, friction seal block; 26, rubber seal block; 27, seal sleeve; 28, first return spring; 29, first connecting pipe; 30, collection hood; 31, atomizing nozzle; 32, second connecting pipe; 33, water storage tank; 34, conveyor belt; 35, second drive wheel; 36, third rotating rod; 37, sleeve block; 38, slider; 39, second guide rod; 40, second return spring; 41, decarburization device; 42, collection pipe; 43, flange; 44, collection box; 45, groove; 46, third guide rod; 47, moving clamping block; 48, third return spring; 49, insertion disc; 50, connecting rod; 51, filter disc; 52, second drive disc. Detailed implementation mode

[0043] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0044] Embodiment 1

[0045] Please refer to Figures 1 - 15 As shown in the figure, based on the surface decarburization system and process of the agricultural drive shaft with high torsional stiffness, it includes a base 1; the bottom end of the decarburization device 41 is fixedly connected to the top end of the base 1 near the right side, and an oil film cleaning and conveying mechanism is arranged above the base 1;

[0046] The oil film cleaning and conveying mechanism includes a motor 10, the motor 10 is arranged on the left side at the rear end of the base 1, and the motor 10 is fixedly connected to the base 1. The front end of the motor 10 passes through the base 1 and is fixedly connected to the rear end of the first drive roller 11. The front end of the first drive roller 11 is fixedly connected to the rear end of the first rotating rod 12. The front end of the first rotating rod 12 passes through the base 1 and is fixedly connected to the rear end of the second drive disc 52. The front end of the second drive disc 52 is fixedly connected to the rear end of the first limiting rod 13 near the upper position. The outer side of the first limiting rod 13 is sleeved with the bottom end of the drive plate 14, and the first limiting rod 13 is rotatably connected to the drive plate 14. The inner wall of the drive plate 14 is circularly designed;

[0047] Furthermore, the top end of the transmission plate 14 is sleeved outside the second limiting rod 15, and the transmission plate 14 is rotatably connected to the second limiting rod 15. The front end of the second limiting rod 15 is fixedly connected to the rear end of the first transmission disc 16. The front end of the first transmission disc 16 is fixedly connected to the rear end of the second rotating rod 17. The second rotating rod 17 is designed as a circular rod. The front end of the second rotating rod 17 passes through the rear end of the outer body 18 of the gear pump and reaches the inside of the outer body 18 of the gear pump, and is fixedly connected to the rear end of the first gear 19. And the second rotating rod 17 is rotatably connected to the outer body 18 of the gear pump. The front end of the first gear 19 is fixedly connected to the rear end of the first rotating block 20. The outer side of the first rotating block 20 is sleeved with the outer body 18 of the gear pump, and the first rotating block 20 is rotatably connected to the outer body 18 of the gear pump;

[0048] Furthermore, the first gear 19 is meshed with the second gear 21. The front and rear ends of the second gear 21 are also fixedly connected with second rotating blocks 22. The outer sides of the second rotating blocks 22 are sleeved with the outer body 18 of the gear pump, and the second rotating blocks 22 are rotatably connected to the outer body 18 of the gear pump. The second rotating blocks 22 are designed as circles;

[0049] Furthermore, the top end of the outer body 18 of the gear pump is fixedly connected to one end of the first connecting pipe 29. The other end of the first connecting pipe 29 passes through the top end of the collecting cover 30 and reaches the inside of the collecting cover 30, and is fixedly connected to the top end of the atomizing nozzle 31. The left and right sides of the bottom end of the collecting cover 30 are fixedly connected to the top end of the base 1. The bottom end of the outer body 18 of the gear pump is fixedly connected to the top end of the second connecting pipe 32. The right side end of the second connecting pipe 32 is fixedly connected to the side end of the water storage tank 33. The rear end of the water storage tank 33 is fixedly connected to the front end of the collecting cover 30;

[0050] Furthermore, the outer side of the second rotating rod 17 is fixedly connected to the inner wall of the fixed disc 23. A plurality of first guiding rods 24 are sleeved inside the fixed disc 23, and the fixed disc 23 is slidably connected to the first guiding rods 24. The first guiding rods 24 are designed as operating rods. The front end of the first guiding rod 24 is fixedly connected to the rear end of the friction sealing block 25. The outer side of the first guiding rod 24 is sleeved with a first return spring 28. The front end of the first return spring 28 is fixedly connected to the rear end of the friction sealing block 25. The rear end of the first return spring 28 is fixedly connected to the front end of the fixed disc 23. The inside of the friction sealing block 25 is fixedly connected to the outer side of the rubber sealing block 26. The inner wall of the rubber sealing block 26 is sleeved outside the second rotating rod 17. The front end of the friction sealing block 25 abuts against the rear end of the sealing sleeve 27. The front end of the sealing sleeve 27 is fixedly connected to the rear end of the outer body 18 of the gear pump. The sealing sleeve 27 is sleeved outside the second rotating rod 17, and the sealing sleeve 27 is rotatably connected to the second rotating rod 17;

[0051] Furthermore, the bottom end of the collecting cover 30 near the middle position is fixedly connected to the top end of the collecting pipe 42. The bottom end of the collecting pipe 42 is fixedly connected to the top end of the collecting box 44. The rear end of the collecting box 44 is fixedly connected to the base 1. The front end of the collecting pipe 42 is flange-connected to the flange plate 43;

[0052] Further, four groups of grooves 45 are formed at the rear end of the flange 43. The inside of the groove 45 is fixedly connected to the third guide rod 46. A moving clamping block 47 is sleeved outside the third guide rod 46, and the third guide rod 46 is slidably connected to the moving clamping block 47. One end of the moving clamping block 47 is designed as an inclined surface. A third return spring 48 is sleeved outside the third guide rod 46. One end of the third return spring 48 is fixedly connected to the groove 45, and the other end of the third return spring 48 is fixedly connected to the moving clamping block 47. The inside of the moving clamping block 47 clamps the outside of the insertion plate 49. The front end of the insertion plate 49 is designed as an arc, and the moving clamping block 47 is slidably connected to the insertion plate 49. The front end of the insertion plate 49 is slidably connected to the moving clamping block 47. The rear end of the insertion plate 49 is fixedly connected to the front end of the connecting rod 50. The rear end of the connecting rod 50 is fixedly connected to the front end of the filter plate 51. One end of a conveyor belt 34 is sleeved outside the first transmission roller 11, and the first transmission roller 11 is drivingly connected to the conveyor belt 34. The other end of the conveyor belt 34 is sleeved outside the second transmission wheel 35, and the conveyor belt 34 is drivingly connected to the second transmission wheel 35. The third rotating rods 36 are also fixedly connected to the left and right sides of the second transmission wheel 35. A sleeve block 37 is sleeved outside the third rotating rod 36, and the third rotating rod 36 is rotatably connected to the sleeve block 37;

[0053] During operation, first place the transmission shaft above the left side of the conveyor belt 34, and then start the motor 10. When the motor 10 starts, it drives the first drive roller 11 and the first rotating rod 12 to rotate simultaneously. When the first rotating rod 12 rotates, it drives the second transmission disc 52 and the first limiting rod 13 to rotate synchronously. When the first limiting rod 13 rotates, it drives the transmission plate 14 to rotate simultaneously, and the transmission plate 14 rotates along the outside of the first limiting rod 13. At the same time, the top of the transmission plate 14 rotates along the outside of the second limiting rod 15, and simultaneously drives the first transmission disc 16 to rotate. When the first transmission disc 16 rotates, it drives the second rotating rod 17 to rotate inside the outer body 18 of the gear pump. At the same time, the second rotating rod 17 drives the first gear 19 and the first rotating block 20 to rotate synchronously, and the first rotating block 20 rotates inside the outer body 18 of the gear pump. When the first gear 19 rotates, it simultaneously drives the second gear 21 and the second rotating block 22 to rotate, and the second rotating block 22 rotates inside the outer body 18 of the gear pump. When the first gear 19 and the second gear 21 rotate simultaneously, the oil film cleaning liquid in the water storage tank 33 will be pumped into the inner part of the outer body 18 of the gear pump through the second connecting pipe 32. Then, the outer body 18 of the gear pump is transported to the atomizing nozzle 31 at the upper position inside the collecting hood 30 through the first connecting pipe 29, and is sprayed onto the surface of the transmission shaft through the atomizing nozzle 31. At the same time, when the first drive roller 11 rotates, it will drive the conveyor belt 34 to rotate, and the conveyor belt 34 rotates and simultaneously rotates along the outside of the second drive wheel 35. At the same time, the rotation of the second drive wheel 35 will drive the third rotating rod 36 to rotate inside the sleeve block 37. At the same time, the transmission shaft on the conveyor belt 34 moves uniformly to the right side of the base 1 until it moves into the decarburizing device 41 for decarburizing treatment. At the same time, the oil film cleaning liquid sprayed by the atomizing nozzle 31 will drip to the bottom end inside the collecting hood 30, and then is transported to the inside of the collecting pipe 42 through the collecting hood 30, and then is transported to the inside of the collecting box 44 through the collecting pipe 42. And the oil film cleaning liquid will be filtered by the filter disc 51 during the process of being transported to the inside of the collecting box 44 through the collecting pipe 42. When it is necessary to clean and remove the filter disc 51 for later replacement, remove the bolts connecting the collecting pipe 42 and the flange 43, and then pull the flange 43 outwards, driving the connecting rod 50 and the filter disc 51 to move outwards along the inside of the collecting pipe 42 until they are completely separated. Then hold the connecting rod 50 and pull it outwards. When the pulling force is too large, it will drive the insertion disc 49 to move outwards along the inside of the moving clamp block 47 until it is completely separated. When installation is required, only need to insert the insertion disc 49 into the inside of the moving clamp block 47. The front end of the insertion disc 49 is arc-shaped, and the moving clamp block 47 is inclined. Therefore, during the insertion process of the insertion disc 49, it will squeeze the moving clamp block 47 to move outwards, and at the same time, the moving clamp block 47 moves along the outside of the third guide rod 46 inside the groove 45, and simultaneously pulls the third return spring 48 to extend.Stop when the insertion disk 49 is completely in contact with the flange 43. At this time, the pulling force generated by the third return spring 48 will squeeze the insertion disk 49 for fixation.

[0054] Embodiment 2

[0055] Please refer to Figure 1 、 Figure 2 、 Figure 3 、 Figure 11 and Figure 13 As shown in, ,

[0054] , ,

[0055] , Figure 1 , Figure 2 , Figure 3 , Figure 11 , Figure 13 , as another implementation mode of the present invention, the upper and lower ends of the front and rear ends inside the right side of the base 1 are also fixedly connected with second guide rods 39. The upper and lower ends of the sleeve block 37 are also fixedly connected with sliders 38. The inner wall of the slider 38 is circularly designed.

[0056] Furthermore, the slider 38 is sleeved outside the second guide rod 39, and the slider 38 is slidably connected with the second guide rod 39. The second guide rod 39 is circularly rod-shaped. The left side of the sleeve block 37 is fixedly connected with the right side of the second return spring 40, and the left side of the second return spring 40 is fixedly connected with the base 1.

[0057] Furthermore, based on the surface decarburization process of the high anti-torsion stiffness agricultural transmission shaft, this process includes the following steps:

[0058] S1: Start the motor 10 to drive the first transmission roller 11 and the conveyor belt 34 to rotate. The conveyor belt 34 drives the second transmission wheel 35 and the third rotating rod 36 to rotate. The third rotating rod 36 rotates along the inside of the sleeve block 37. At the same time, the first transmission roller 11 rotates to drive the first rotating rod 12 and the second transmission disk 52 to rotate. When the second transmission disk 52 rotates, it drives the first limiting rod 13 and the transmission plate 14 to rotate simultaneously, and the transmission plate 14 drives the first transmission disk 16 to rotate through the second limiting rod 15.

[0059] S2: The first transmission disk 16 rotates to drive the second rotating rod 17 and the first gear 19 to rotate. The first gear 19 rotates and simultaneously drives the second gear 21 inside the outer main body 18 of the gear pump to rotate, so as to pump the oil film cleaning liquid in the water storage tank 33 into the outer main body 18 of the gear pump through the second connecting pipe 32.

[0060] S3: The outer main body 18 of the gear pump is transported to the inside of the atomizing nozzle 31 through the first connecting pipe 29, so as to spray the surface of the transmission shaft to remove the oil film, and then the transmission shaft is transported to the inside of the decarburization device 41 through the conveyor belt 34 for decarburization.

[0061] S4: The collection hood 30 can collect the waste water and transport it to the inside of the collection box 44 through the collection pipe 42. When the waste water passes through the collection pipe 42, it will be filtered by the filter disk 51 and then flow into the collection box 44.

[0062] S5: The thrust of the second return spring 40 itself always applies a thrust to the sleeve block 37 and the third rotating rod 36 to the right. When the conveyor belt 34 is loose, the second return spring 40 will push the sleeve block 37 and the third rotating rod 36 to move to the right, and at the same time drive the slider 38 to move along the outside of the second guide rod 39, so as to ensure that the conveyor belt 34 is always in a taut state;

[0063] During operation, when the conveyor belt 34 is taut, the second return spring 40 is in a tightened state. When the conveyor belt 34 is loose, the second return spring 40 automatically rebounds and extends, and pushes the sleeve block 37 to move. When the sleeve block 37 moves, it drives the third rotating rod 36 to move at the same time, and the movement of the third rotating rod 36 drives the second transmission wheel 35 to move synchronously, so as to tighten the conveyor belt 34 again. At the same time, when the sleeve block 37 moves, it drives the slider 38 to move along the outside of the second guide rod 39.

[0064] The above shows and describes the basic principle, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. The above embodiments and the descriptions in the specification only illustrate the principle of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed.

Claims

1. Surface decarburization system for agricultural transmission shaft with high torsional stiffness, comprising a base (1); characterized in that: The top of the base (1) is fixedly connected to the bottom end of the decarbonization device (41) near the right side. An oil film cleaning and conveying mechanism is arranged above the base (1). The oil film cleaning and conveying mechanism includes a motor (10). The motor (10) is arranged on the left side at the rear end of the base (1), and the motor (10) is fixedly connected to the base (1). The front end of the motor (10) passes through the base (1) and is fixedly connected to the rear end of the first transmission roller (11). The front end of the first transmission roller (11) is fixedly connected to the rear end of the first rotating rod (12). The front end of the first rotating rod (12) passes through the base (1) and is fixedly connected to the rear end of the second transmission disc (52). The front end of the second transmission disc (52) is fixedly connected to the rear end of the first limiting rod (13) near the upper position. The outer side of the first limiting rod (13) is sleeved with the bottom end of the transmission plate (14), and the first limiting rod (13) is rotationally connected to the transmission plate (14).

2. The surface decarburization system for an agricultural drive shaft with high torsional stiffness according to claim 1, characterized in that: The top end of the transmission plate (14) is sleeved on the outer side of the second limiting rod (15), and the transmission plate (14) is rotationally connected to the second limiting rod (15). The front end of the second limiting rod (15) is fixedly connected to the rear end of the first transmission disc (16). The front end of the first transmission disc (16) is fixedly connected to the rear end of the second rotating rod (17). The front end of the second rotating rod (17) passes through the rear end of the outer body of the gear pump (18) and reaches the inside of the outer body of the gear pump (18) and is fixedly connected to the rear end of the first gear (19). And the second rotating rod (17) is rotationally connected to the outer body of the gear pump (18). The front end of the first gear (19) is fixedly connected to the rear end of the first rotating block (20). The outer side of the first rotating block (20) is sleeved with the outer body of the gear pump (18), and the first rotating block (20) is rotationally connected to the outer body of the gear pump (18).

3. The surface decarburization system for an agricultural transmission shaft with high torsional stiffness according to claim 2, characterized in that: The first gear (19) is meshed with the second gear (21). The front and rear ends of the second gear (21) are also fixedly connected with second rotating blocks (22). The outer sides of the second rotating blocks (22) are sleeved with the outer body of the gear pump (18), and the second rotating blocks (22) are rotationally connected to the outer body of the gear pump (18).

4. The surface decarburization system and process of the agricultural transmission shaft based on high torsional stiffness according to claim 3, characterized in that: The top end of the outer body of the gear pump (18) is fixedly connected to one end of the first connecting pipe (29). The other end of the first connecting pipe (29) passes through the top end of the collection cover (30) and reaches the inside of the collection cover (30) and is fixedly connected to the top end of the atomizing nozzle (31). The left and right sides of the bottom end of the collection cover (30) are fixedly connected to the top end of the base (1). The bottom end of the outer body of the gear pump (18) is fixedly connected to the top end of the second connecting pipe (32). The right side end of the second connecting pipe (32) is fixedly connected to the side end of the water storage tank (33). The rear end of the water storage tank (33) is fixedly connected to the front end of the collection cover (30).

5. The surface decarburization system for an agricultural transmission shaft with high torsional stiffness according to claim 4, characterized in that: The outer side of the second rotating rod (17) is fixedly connected to the inner wall of the fixed disk (23). A plurality of first guide rods (24) are sleeved inside the fixed disk (23), and the fixed disk (23) is slidably connected to the first guide rods (24). The front end of the first guide rod (24) is fixedly connected to the rear end of the friction seal block (25). A first return spring (28) is sleeved outside the first guide rod (24). The front end of the first return spring (28) is fixedly connected to the rear end of the friction seal block (25), and the rear end of the first return spring (28) is fixedly connected to the front end of the fixed disk (23). The inside of the friction seal block (25) is fixedly connected to the outside of the rubber seal block (26). The inner wall of the rubber seal block (26) is sleeved outside the second rotating rod (17). The front end of the friction seal block (25) abuts against the rear end of the seal sleeve (27). The front end of the seal sleeve (27) is fixedly connected to the rear end of the outer body (18) of the gear pump. The seal sleeve (27) is sleeved outside the second rotating rod (17), and the seal sleeve (27) is rotatably connected to the second rotating rod (17).

6. The surface decarburization system for an agricultural transmission shaft with high torsional stiffness according to claim 5, characterized in that: The bottom end of the collection hood (30) near the middle position is fixedly connected to the top end of the collection pipe (42). The bottom end of the collection pipe (42) is fixedly connected to the top end of the collection box (44). The rear end of the collection box (44) is fixedly connected to the base (1). The front end of the collection pipe (42) is flange-connected to the flange plate (43).

7. The surface decarburization system and process for an agricultural transmission shaft with high torsional stiffness according to claim 6, characterized in that: Four grooves (45) are opened at the rear end of the flange plate (43). The inside of the grooves (45) is fixedly connected to the third guide rods (46). A moving clamping block (47) is sleeved outside the third guide rods (46), and the third guide rods (46) are slidably connected to the moving clamping block (47). A third return spring (48) is sleeved outside the third guide rods (46). One end of the third return spring (48) is fixedly connected to the groove (45), and the other end of the third return spring (48) is fixedly connected to the moving clamping block (47). The inside of the moving clamping block (47) clamps the outside of the insertion disk (49), and the moving clamping block (47) is slidably connected to the insertion disk (49). The front end of the insertion disk (49) is slidably connected to the moving clamping block (47). The rear end of the insertion disk (49) is fixedly connected to the front end of the connecting rod (50). The rear end of the connecting rod (50) is fixedly connected to the front end of the filter disk (51). One end of a conveyor belt (34) is sleeved outside the first driving roller (11), and the first driving roller (11) is drivingly connected to the conveyor belt (34). The other end of the conveyor belt (34) is sleeved outside the second driving wheel (35), and the conveyor belt (34) is drivingly connected to the second driving wheel (35). The third rotating rods (36) are also fixedly connected to the left and right sides of the second driving wheel (35). A sleeve block (37) is sleeved outside the third rotating rods (36), and the third rotating rods (36) are rotatably connected to the sleeve block (37).

8. The surface decarburization system for an agricultural transmission shaft with high torsional stiffness according to claim 7, characterized in that: At the upper and lower ends inside the front and rear ends of the right side of the base (1), second guide rods (39) are also fixedly connected. At the upper and lower ends of the sleeve block (37), sliding blocks (38) are also fixedly connected.

9. The surface decarburization system for an agricultural drive shaft with high torsional stiffness according to claim 8, characterized in that: The sliding blocks (38) are sleeved outside the second guide rods (39), and the sliding blocks (38) are slidably connected to the second guide rods (39). The left side end of the sleeve block (37) is fixedly connected to the right side end of the second return spring (40), and the left side end of the second return spring (40) is fixedly connected to the base (1).

10. The surface decarburization process for the agricultural transmission shaft with high torsional stiffness is applicable to the surface decarburization system for the agricultural transmission shaft with high torsional stiffness as described in any one of claims 1-9, and is characterized in that: This process includes the following steps: S1: Start the motor (10) to drive the first driving roller (11) and the conveyor belt (34) to rotate. The conveyor belt (34) drives the second driving wheel (35) and the third rotating rod (36) to rotate. The third rotating rod (36) rotates along the inside of the sleeve block (37). At the same time, the first driving roller (11) rotates to drive the first rotating rod (12) and the second driving disc (52) to rotate. When the second driving disc (52) rotates, it drives the first limiting rod (13) and the transmission plate (14) to rotate simultaneously. The transmission plate (14) drives the first driving disc (16) to rotate through the second limiting rod (15). S2: The first driving disc (16) rotates to drive the second rotating rod (17) and the first gear (19) to rotate. When the first gear (19) rotates, it drives the second gear (21) inside the outer body of the gear pump (18) to rotate. Thus, the oil film cleaning liquid in the water storage tank (33) is pumped into the outer body of the gear pump (18) through the second connecting pipe (32). S3: The outer body of the gear pump (18) is transported to the inside of the atomizing nozzle (31) through the first connecting pipe (29), so as to spray the surface of the transmission shaft to remove the oil film. Then, the transmission shaft is transported into the decarburizing device (41) through the conveyor belt (34) for decarburization. S4: The collecting cover (30) can collect the waste water and transport it to the inside of the collecting box (44) through the collecting pipe (42). When the waste water passes through the collecting pipe (42), it will be filtered by the filter disc (51) and then flow into the collecting box (44). S5: The thrust of the second return spring (40) itself always applies a thrust to the sleeve block (37) and the third rotating rod (36) to the right. If the conveyor belt (34) is loose, the second return spring (40) will push the sleeve block (37) and the third rotating rod (36) to move to the right, and at the same time drive the sliding block (38) to move along the outside of the second guide rod (39), so as to ensure that the conveyor belt (34) is always in a taut state.

Citation Information

Patent Citations

  • Decarburization furnace

    CN214840859U

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