Needle selector blade forming and detecting all-in-one machine

Abstract

The invention relates to the technical field of needle selector blade detection, in particular to a needle selector blade forming and detecting all-in-one machine which comprises a machining table, a positioning frame is fixedly connected to the front end of the upper surface of the machining table, a first telescopic rod is fixedly connected to the front surface of the positioning frame, and a positioning push plate is fixedly connected to one end, located above the positioning frame, of the first telescopic rod. A vertical plate is fixedly connected to the side, away from the first telescopic rod, of the positioning frame, a feeding frame is fixedly connected to the position, located above the positioning frame, of the front surface of the vertical plate, and a second telescopic rod is fixedly connected to the upper surface of the vertical plate. Feeding, detecting, forming and recycling of the blade are achieved preliminarily through cooperation of mechanical parts, safety supervision is conducted on the whole equipment when the mechanical parts operate normally so as to guarantee continuous and safe machining of the equipment, and supervision accuracy is further improved along with station state analysis processing.

Description

Technical Field

[0001] The present invention relates to the technical field of selector blade processing, and particularly to an integrated forming and detection machine for selector blades. Background Art

[0002] With the intelligent upgrade of textile machinery, traditional selector blade processing requires multiple devices to complete processes such as stamping and grinding, which has pain points such as low efficiency and poor precision consistency. The integrated forming and detection machine realizes full-process automation through function integration, and has been verified to have a production capacity improvement effect of up to 30% in the metal / composite material processing field; However, in the prior art, it is still impossible to conduct safety supervision on the control stability of the integrated forming and detection machine, which easily causes the integrated forming and detection machine to fail to operate continuously and stably, reduces the processing control efficiency of the integrated forming and detection machine, and at the same time, it is difficult to analyze the states of each station of the integrated forming and detection machine, resulting in an increased risk of processing interruption of the integrated forming and detection machine, which is not conducive to the management of the stations. Summary of the Invention

[0003] The purpose of the present invention is to provide an integrated forming and detection machine for selector blades to solve the above-mentioned technical defects.

[0004] The purpose of the present invention can be achieved by the following technical solutions: An integrated forming and detection machine for selector blades, including a processing table, a positioning frame is fixedly connected to the front end of the upper surface of the processing table, a first telescopic rod is fixedly connected to the front surface of the positioning frame, and a positioning push plate is fixedly connected to one end of the first telescopic rod above the positioning frame; A vertical plate is fixedly connected to the side of the positioning frame away from the first telescopic rod, a feeding frame is fixedly connected to the front surface of the vertical plate above the positioning frame, a second telescopic rod is fixedly connected to the upper surface of the vertical plate, and a lower push head is fixedly connected to the lower end of the second telescopic rod; A control panel is fixedly connected to the upper surface of the processing table on one side of the positioning frame, a turntable is rotatably connected to the center of the upper surface of the processing table, and a processing management platform, a control execution end, a processing execution end, a processing supervision end, and a warning end are arranged inside the control panel.

[0005] Preferably, workpiece templates are fixedly connected to the four corners of the upper surface of the turntable, a detection frame is fixedly connected to the upper surface of the processing table behind the control panel, a forming frame is fixedly connected to the rear end of the upper surface of the processing table, a third telescopic rod is fixedly connected to the side of the forming frame close to the turntable, a pressing plate is fixedly connected to the lower end of the third telescopic rod, and guide rods are symmetrically fixedly connected to the lower surface of the pressing plate. Among them, orientation holes are symmetrically opened inside the workpiece templates.

[0006] Preferably, a recycling rack is fixedly connected to the left side of the upper surface of the positioning rack. A guiding slide rail is fixedly connected to one side of the recycling rack. A guiding slide plate is slidably connected inside the guiding slide rail. A fourth telescopic rod is fixedly connected to the side of the guiding slide plate away from the recycling rack. The lower end of the fourth telescopic rod is fixedly connected to a moving plate, and the moving plate is slidably connected to the guiding slide plate. A pneumatic component is fixedly connected to the lower surface of the moving plate. A recycling clamp is arranged on the side of the pneumatic component close to the turntable. A lower slide plate is fixedly connected to one side of the guiding slide plate, and the lower slide plate is located below the recycling clamp.

[0007] Preferably, the processing management platform is used to retrieve the control information of the control panel and send the control information of the control panel to the control execution end for reliability control safety analysis.

[0008] The specific reliability control safety analysis process is as follows: Collect the operation period of the equipment and set it as the time threshold. Set the workstations on the processing table as the feeding workstation, the detection workstation, the forming workstation, and the recycling workstation in the order of the positioning rack, the detection rack, the forming rack, and the recycling rack. Obtain the control information of the control panel within the time threshold. The control information includes the synchronous evaluation value and the programming defect value. Among them, the synchronous evaluation value represents the number of workstations corresponding to the difference between the execution actions of the feeding workstation, the detection workstation, the forming workstation, and the recycling workstation and the corresponding execution actions of the program logic. The programming defect value represents the number of corresponding defect features of the control panel. The defect features include incorrect instruction format and undefined address. Compare and analyze the synchronous evaluation value and the programming defect value to obtain a control safety signal or a control warning signal.

[0009] Preferably, the processing execution end is used to control the feeding workstation, the detection workstation, the forming workstation, and the recycling workstation to work. Feeding workstation: Control the first telescopic rod and the second telescopic rod on the positioning rack to work, and push the blade into the lower workpiece template. Detection workstation: Physically detect the blade inside the workpiece template through the detection rack to obtain the output result of the set blade recognition model. Forming workstation: Control the third telescopic rod on the forming rack to work, and drive the pressing plate by the third telescopic rod to press and form the blade inside the lower workpiece template. Recycling workstation: Control the pneumatic component to clamp and retrieve the blade inside the workpiece template.

[0010] Preferably, a top-down feature image of the workpiece template is obtained and input into a set blade recognition model. The output result of the set blade recognition model is obtained. The output result includes the presence and absence of a blade. If the output result of the set blade recognition model is the presence of a blade, a normal signal is generated. If the output result of the set blade recognition model is the absence of a blade, an abnormal signal is generated.

[0011] Preferably, the processing supervision terminal is used to obtain the status discrimination results of each work station and perform output discrimination analysis on the status discrimination results. The specific output discrimination analysis process is as follows: Obtain the status discrimination results of the feeding station, the inspection station, the forming station, and the recycling station. The status discrimination results include stable status and abnormal status. Obtain the number corresponding to the stable status in the status discrimination results and perform comparison analysis on the number corresponding to the stable status in the status discrimination results: If the number corresponding to the stable status in the status discrimination results = 4, a processing stability signal is generated; if the number corresponding to the stable status in the status discrimination results ≠ 4, a warning signal is generated.

[0012] Preferably, the analysis process of stable status and abnormal status is as follows: Obtain the processing information of the feeding station. The processing information includes the telescopic amount of the first telescopic rod and the downward movement distance of the lower pusher, and perform discrimination processing on the processing information. If the corresponding values of the processing information are the same as the preset thresholds one by one, it is determined that the feeding station is in a stable state. If the corresponding values of the processing information do not match the preset thresholds one by one, it is determined that the feeding station is in an abnormal state; Obtain the working condition information of the inspection station. The working condition information represents the corresponding number of false alarms, or the non-generation of normal signals or abnormal signals by the inspection rack, and perform discrimination processing on the working condition information. If the working condition information is equal to zero, it is determined that the inspection station is in a stable state. If the working condition information is equal to zero, it is determined that the inspection station is in an abnormal state; Obtain the forming information of the forming station. The forming information includes the downward movement amount of the pressing plate, and perform discrimination processing on the forming information. If the forming information is equal to the preset threshold, it is determined that the forming station is in a stable state. If the forming information is not equal to the preset threshold, it is determined that the forming station is in an abnormal state; Obtain the recycling information of the recycling station. The recycling information includes the deviation value between the clamping times of the recycling clamp and the number of blades entering the inner part of the sliding plate, and perform discrimination processing on the recycling information. If the recycling information is equal to zero, it is determined that the recycling station is in a stable state. If the forming information is not equal to zero, it is determined that the recycling station is in an abnormal state.

[0013] The beneficial effects of the present invention are as follows: (1)The present invention preliminarily realizes the feeding, detection, forming, and recycling of blades through the cooperation between mechanical components, and during the normal operation of the mechanical components, conducts safety supervision on the overall equipment to ensure the continuous and safe processing of the equipment, that is, by collecting the control information of the control panel and performing reliability control and safety analysis to determine whether the control of the control panel is normal, so as to manage the faulty control panel in a timely manner to ensure the control stability and accuracy of the control panel for the equipment; (2)Meanwhile, during the equipment processing, physical detection of the blades inside the workpiece template is carried out through the detection rack to avoid the situation of blades not being loaded, so as to ensure the forming efficiency and feeding stability of the blades. At the same time, based on the premise of control safety of the control panel, safety management of the states of each station of the equipment is carried out to understand whether the states of each station are normal, so as to manage the faulty stations in a timely manner to ensure the continuous processing of the blades and help improve the processing efficiency of the equipment. Description of the Drawings

[0014] The present invention will be further described below in conjunction with the drawings; Figure 1 is the three-dimensional structure diagram of the present invention; Figure 2 is the front view of the structure of the present invention; Figure 3 is the top view of the structure of the present invention; Figure 4 is the structural schematic diagram of the shaping plate of the present invention; Figure 5 is the structural schematic diagram of the recycling clamp of the present invention; Figure 6 is the system flow block diagram of the present invention; Figure 7 is the local analysis reference diagram of the present invention Legend Explanation: 1. Processing table; 2. Positioning rack; 3. First telescopic rod; 4. Positioning push plate; 5. Vertical plate; 6. Feeding rack; 7. Second telescopic rod; 8. Lower push head; 9. Control panel; 10. Turntable; 11. Workpiece template; 12. Detection rack; 13. Forming rack; 14. Third telescopic rod; 15. Pressing plate; 16. Guide rod; 17. Recycling rack; 18. Guide slide rail; 19. Guide slide plate; 20. Fourth telescopic rod; 21. Moving plate; 22. Pneumatic component; 23. Recycling clamp; 24. Lower slide plate. Detailed Embodiments

[0015] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0016] Embodiment 1: Please refer to Figures 1 to 7 As shown in the figure, the present invention is an integrated machine for detecting the forming of a selector blade, including a processing table 1. A positioning frame 2 is fixedly connected to the front end of the upper surface of the processing table 1. A first telescopic rod 3 is fixedly connected to the front surface of the positioning frame 2. One end of the first telescopic rod 3 is located above the positioning frame 2 and fixedly connected to a positioning push plate 4; A vertical plate 5 is fixedly connected to the side of the positioning frame 2 away from the first telescopic rod 3. A feeding frame 6 is fixedly connected to the front surface of the vertical plate 5 above the positioning frame 2. A second telescopic rod 7 is fixedly connected to the upper surface of the vertical plate 5. The lower end of the second telescopic rod 7 is fixedly connected to a lower push head 8. A control panel 9 is fixedly connected to the upper surface of the processing table 1 on one side of the positioning frame 2. A turntable 10 is rotatably connected to the center of the upper surface of the processing table 1; Among them, a through groove is opened inside the positioning push plate 4; Four corners of the upper surface of the turntable 10 are fixedly connected with workpiece templates 11. A detection frame 12 is fixedly connected to the upper surface of the processing table 1 behind the control panel 9. A forming frame 13 is fixedly connected to the rear end of the upper surface of the processing table 1. A third telescopic rod 14 is fixedly connected to the side of the forming frame 13 close to the turntable 10. The lower end of the third telescopic rod 14 is fixedly connected to a pressing plate 15. Guide rods 16 are symmetrically fixedly connected to the lower surface of the pressing plate 15; Among them, orientation holes are symmetrically opened inside the workpiece templates 11; A recycling frame 17 is fixedly connected to the left side of the upper surface of the positioning frame 2. A guide rail 18 is fixedly connected to one side of the recycling frame 17. A guide slide plate 19 is slidably connected inside the guide rail 18. A fourth telescopic rod 20 is fixedly connected to the side of the guide slide plate 19 away from the recycling frame 17. The lower end of the fourth telescopic rod 20 is fixedly connected to a moving plate 21, and the moving plate 21 is slidably connected to the guide slide plate 19. A pneumatic component 22 is fixedly connected to the lower surface of the moving plate 21. A recycling clamp 23 is arranged on the side of the pneumatic component 22 close to the turntable 10. A lower slide plate 24 is fixedly connected to one side of the guide slide plate 19, and the lower slide plate 24 is located below the recycling clamp 23; In an embodiment of the present invention, the control control panel 9 generates a processing instruction and sends the processing instruction to the processing execution end. After receiving the processing instruction, the processing execution end controls the device to perform a forming process on the blade, that is, controls the first telescopic rod 3 on the positioning frame 2 to work, so that the first telescopic rod 3 pushes the positioning push plate 4 to move, so that the positioning push plate 4 drives the internal blade to move, so that the blade is pushed directly below the lower push head 8. At the same time, control the second telescopic rod 7 to work, so that the second telescopic rod 7 drives the lower push head 8 to move, and pushes the blade into the workpiece template 11 below. After pushing the blade, control the second telescopic rod 7 to reset; When the first telescopic rod 3 resets, the positioning push plate 4 returns to its initial position. At this time, the internal blade of the feeding frame 6 enters the through groove to facilitate the repeated feeding of the blade; After the blade enters the workpiece template 11, control the workpiece template 11 to rotate, and then perform a physical detection on the blade inside the workpiece template 11 through the detection frame 12 to determine whether there is a blade inside the workpiece template 11 to ensure the effective processing of the set blade; The specific physical detection process is as follows: Obtain the top-down feature image of the workpiece template 11, input the top-down feature image into the set blade recognition model, and obtain the output result of the set blade recognition model. The output result includes having a blade and not having a blade. If the output result of the set blade recognition model is having a blade, generate a normal signal. If the output result of the set blade recognition model is not having a blade, generate an abnormal signal. Send the normal signal or the abnormal signal to the warning end. After receiving the normal signal or the abnormal signal, the warning end immediately performs the preset warning operation corresponding to the normal signal or the abnormal signal to manage the device to ensure the forming efficiency and feeding stability of the blade; At the same time, control the third telescopic rod 14 on the forming frame 13 to work, so that the third telescopic rod 14 drives the lower pressing plate 15 below to move, so that the pressing plate 15 presses the blade inside the lower workpiece template 11 to form. During the pressing process, at the same time, the guide rod 16 below the pressing plate 15 is inserted into the positioning hole inside the workpiece template 11 for positioning, which helps to improve the shaping accuracy of the blade; While the third telescopic rod 14 is working, the fourth telescopic rod 20 on the recycling rack 17 is controlled to work, so that the fourth telescopic rod 20 drives the moving plate 21 below to slide downward inside the guiding slide plate 19. At the same time, the electric push rod on the guiding slide rail 18 is controlled to work, so that the electric push rod pushes the guiding slide plate 19 to slide inside the guiding slide rail 18 to realize the position adjustment of the pneumatic component 22. After adjusting the position of the pneumatic component 22, the electric turnover is controlled to work so that the pneumatic component 22 works, and the pneumatic component 22 clamps and picks up the blade inside the workpiece template 11. Then, the fourth telescopic rod 20 is controlled to reset. After resetting, the fourth telescopic rod 20 and the electric push rod are controlled to reset to realize the recycling of the blade, that is, the taken-down blade is placed inside the lower slide plate 24 for recycling.

[0017] Embodiment 2: Inside the control panel 9, there are a processing management platform, a control execution end, a processing execution end, a processing supervision end, and a warning end; The processing management platform is used to retrieve the control information of the control panel 9 and send the control information of the control panel 9 to the control execution end for reliability control safety analysis to determine whether the control of the control panel 9 is normal, so as to manage the faulty control panel 9 in a timely manner to ensure the control stability and accuracy of the control panel 9 for the equipment. The specific reliability control safety analysis process is as follows: The operation period of the equipment is collected and set as the time threshold. The workstations on the processing table 1 are set as the feeding workstation, the detection workstation, the forming workstation, and the recycling workstation in the order of the positioning rack 2, the detection rack 12, the forming rack 13, and the recycling rack 17. The control information of the control panel 9 within the time threshold is obtained, and the control information includes the synchronous evaluation value and the programming defect value; Among them, the synchronous evaluation value represents the number of workstations corresponding to the difference between the execution actions of the feeding workstation, the detection workstation, the forming workstation, and the recycling workstation and the corresponding execution actions of the program logic; The programming defect value represents the number of corresponding defect features of the control panel 9, and the defect features include incorrect instruction format, undefined address, etc.; And the synchronous evaluation value and the programming defect value are compared and analyzed: If the synchronous evaluation value is equal to zero and the programming defect value is equal to zero, a control safety signal is generated. If the synchronous evaluation value is not equal to zero and the programming defect value is not equal to zero, a control warning signal is generated. The control safety signal or the control warning signal is sent to the warning end. After receiving the control safety signal or the control warning signal, the warning end immediately performs the preset warning operation corresponding to the control safety signal or the control warning signal, so as to manage the faulty control panel 9 in a timely manner to ensure the control stability and accuracy of the control panel 9 for the equipment; On the premise of controlling safety based on the control panel 9, the processing supervision terminal is used to obtain the status discrimination results of each work station, and perform output discrimination analysis on the status discrimination results to understand whether the status of each work station is normal, so as to manage the work stations with faults in a timely manner to ensure the continuous processing of the blades and improve the processing efficiency of the equipment. The specific output discrimination analysis process is as follows: Obtain the status discrimination results of the feeding station, the inspection station, the forming station, and the recycling station. The status discrimination results include stable status and abnormal status. Obtain the number corresponding to the stable status in the status discrimination results, and perform comparison and analysis on the number corresponding to the stable status in the status discrimination results: If the number corresponding to the stable status in the status discrimination results = 4, generate a processing stability signal; If the number corresponding to the stable status in the status discrimination results ≠ 4, generate a warning signal, and send the processing stability signal or the warning signal to the warning terminal. After receiving the processing stability signal or the warning signal, the warning terminal immediately performs the preset warning operation corresponding to the processing stability signal or the warning signal, so as to manage the work stations with faults in a timely manner to ensure the continuous processing of the blades and improve the processing efficiency of the equipment; The analysis process of stable status and abnormal status is as follows: Obtain the processing information of the feeding station. The processing information includes the telescopic amount of the first telescopic rod 3, the downward movement distance of the lower pusher 8, etc., and perform discrimination processing on the processing information. If the corresponding values of the processing information are the same as the preset thresholds one by one, it is determined that the status of the feeding station is stable. If the corresponding values of the processing information do not match the preset thresholds one by one, it is determined that the status of the feeding station is abnormal; Obtain the working condition information of the inspection station. The working condition information represents the number of times of false alarms, non-generation of normal signals, or abnormal signals of the inspection rack 12, and perform discrimination processing on the working condition information. If the working condition information is equal to zero, it is determined that the status of the inspection station is stable. If the working condition information is equal to zero, it is determined that the status of the inspection station is abnormal; Obtain the forming information of the forming station. The forming information includes the downward movement amount of the pressing plate 15, and perform discrimination processing on the forming information. If the forming information is equal to the preset threshold, it is determined that the status of the forming station is stable. If the forming information is not equal to the preset threshold, it is determined that the status of the forming station is abnormal; Obtain the recycling information of the recycling station. The recycling information includes the deviation value between the clamping times of the recycling clamp 23 and the number of blades entering the inside of the sliding plate 24, and perform discrimination processing on the recycling information. If the recycling information is equal to zero, it is determined that the status of the recycling station is stable. If the forming information is not equal to zero, it is determined that the status of the recycling station is abnormal; In summary, the feeding, detection, forming, and recycling of the blade are initially achieved through the cooperation between mechanical components. When the mechanical components are operating normally, the overall equipment is subject to safety supervision to ensure continuous and safe processing of the equipment. That is, by collecting the control information of the control panel 9 and performing reliability control and safety analysis to determine whether the control of the control panel 9 is normal, so as to manage the faulty control panel 9 in a timely manner to ensure the control stability and accuracy of the control panel 9 over the equipment. Meanwhile, during the equipment processing, the physical detection of the blades inside the workpiece template 11 is carried out through the detection frame 12 to avoid the situation of blades not being fed, so as to ensure the forming efficiency and feeding stability of the blades. At the same time, on the premise of controlling safety based on the control panel 9, the safety management of the states of each station of the equipment is carried out to understand whether the states of each station are normal, so as to manage the faulty stations in a timely manner to ensure the continuous processing of the blades, which helps to improve the processing efficiency of the equipment.

[0018] The setting of the threshold value is for the convenience of comparison. Regarding the size of the threshold value, it depends on the amount of sample data and the base quantity set by those skilled in the art for each group of sample data; as long as it does not affect the proportional relationship between the parameter and the quantified value.

[0019] The above is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution and inventive concept of the present invention, making equivalent replacements or changes, shall be covered by the protection scope of the present invention.

Claims

1. A needle selector blade forming and detecting integrated machine, including a processing table, characterized in that, A positioning frame is fixedly connected to the front end of the upper surface of the processing table. A first telescopic rod is fixedly connected to the front surface of the positioning frame. One end of the first telescopic rod is fixedly connected to a positioning push plate above the positioning frame. A vertical plate is fixedly connected to the side of the positioning frame away from the first telescopic rod. A feeding frame is fixedly connected to the front surface of the vertical plate above the positioning frame. A second telescopic rod is fixedly connected to the upper surface of the vertical plate. The lower end of the second telescopic rod is fixedly connected to a downward push head. A control panel is fixedly connected to the upper surface of the processing table on one side of the positioning frame. A turntable is rotatably connected to the center of the upper surface of the processing table. Inside the control panel, there are a processing management platform, a control execution end, a processing execution end, a processing supervision end, and a warning end.

2. The integrated needle selection blade forming and detection machine according to claim 1, characterized in that, Four corners of the upper surface of the turntable are fixedly connected with workpiece templates. Orientation holes are symmetrically opened inside the workpiece templates. A detection frame is fixedly connected to the upper surface of the processing table behind the control panel. A forming frame is fixedly connected to the rear end of the upper surface of the processing table.

3. The integrated needle selection blade forming detection machine according to claim 2, characterized in that, A third telescopic rod is fixedly connected to the side of the forming frame close to the turntable. The lower end of the third telescopic rod is fixedly connected to a pressing plate. Guide rods are symmetrically fixedly connected to the lower surface of the pressing plate.

4. The integrated needle selector blade forming and detecting machine according to claim 2, wherein, A recycling frame is fixedly connected to the left side of the upper surface of the positioning frame. A guide rail is fixedly connected to one side of the recycling frame. A guide slide plate is slidably connected inside the guide rail. A fourth telescopic rod is fixedly connected to the side of the guide slide plate away from the recycling frame.

5. The one - machine for detecting the forming of the selector blade according to claim 4, characterized in that, The lower end of the fourth telescopic rod is fixedly connected to a moving plate, and the moving plate is slidably connected to the guide slide plate.

6. The integrated forming and detecting machine for selector blade according to claim 5, wherein, A pneumatic component is fixedly connected to the lower surface of the moving plate. A recycling clamp is arranged on the side of the pneumatic component close to the turntable. A downward slide plate is fixedly connected to one side of the guide slide plate, and the downward slide plate is located below the recycling clamp.

7. The integrated forming and detecting machine for the selector blade according to claim 1, wherein The processing management platform is used to retrieve the control information of the control panel and send the control information of the control panel to the control execution end for reliability control safety analysis.

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