Intelligent suspension conveying system for gearbox accessories
Through the design of dual drive devices and support roller guide strips, the problem of traditional suspension conveyor systems being unable to flexibly adjust the angle and unstable power supply is solved, and the multi-angle stable conveying and efficient transportation of transmission accessories is achieved.
Patent Information
- Application Number
- CN202510716974.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-30
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2045-05-30
AI Technical Summary
The traditional suspension conveyor system has a single structure, and it is impossible to flexibly adjust the angle of suspension accessories. It has high friction, resulting in low conveying efficiency, serious wear of equipment, and unstable power supply affecting normal operation.
The dual drive device is used to control the rotation and stationary state of the lifting wheel, combined with the support roller and guide bar to reduce friction, and the dual power supply column and conductive plate design ensure stable power supply, realizing multi-angle conveying and stable transportation.
Multi-angle conveying and stable transportation of suspension accessories is realized, conveying efficiency and system reliability are improved, energy consumption and equipment wear are reduced, and power supply stability is ensured.
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Figure CN120328071A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of suspension conveying, and particularly to an intelligent suspension conveying system for transmission accessories. Background Art
[0002] In the production and processing of transmission accessories, suspension conveying systems are widely used in the transportation, assembly, warehousing, and other links of accessories. Traditional suspension conveying systems often have a single structure and limited functions, making it difficult to meet the diverse and personalized production requirements.
[0003] For example, the suspension components of some traditional suspension conveying systems can only perform simple linear movements and cannot flexibly adjust the angles of the suspended accessories according to actual needs, which is inadequate in some scenarios where accessories need to be processed or displayed at multiple angles. Additionally, during the operation of traditional systems, due to the large friction between the sliders and the tracks, not only will the conveying efficiency be reduced, but also the wear and energy consumption of the equipment will increase, shortening the service life of the equipment. At the same time, the traditional power supply method may be unstable, easily leading to malfunctions of the driving device and affecting the normal operation of the entire conveying system.
[0004] Therefore, the present invention provides an intelligent suspension conveying system for transmission accessories to solve the above problems. Summary of the Invention
[0005] Aiming at the above-mentioned technical deficiencies, the purpose of the present invention is to provide an intelligent suspension conveying system for transmission accessories, which can achieve multi-angle or stable conveying of accessories through a dual-driving device, and uses support rollers, guide bars, and a special power supply structure to ensure the efficient and precise operation of the intelligent suspension conveying system for transmission accessories.
[0006] To solve the above technical problems, the present invention adopts the following technical solutions: The present invention provides an intelligent suspension conveying system for transmission accessories, including: A track, the inside of which is provided with a conveying channel with an open bottom; A slider, which is slidably installed inside the conveying channel; A hoisting wheel, which is installed on the top of the slider and can rotate on the slider. A suspension rod is installed on the hoisting wheel, and the lower end of the suspension rod extends through the slider to the outside of the track; Among them, a driving gear is installed on the hoisting wheel, and a driving rack meshing with the driving gear is installed on the side wall of the conveying channel. The hoisting wheel is rotatably connected to the slider. When the slider moves inside the conveying channel, the hoisting wheel has at least two states. The first state is that the hoisting wheel rotates relative to the slider, and the second state is that the hoisting wheel is stationary relative to the slider.
[0007] Preferably, a first driving device for driving the slider to move inside the conveying channel is provided inside the slider, and a second driving device for driving the driving gear to rotate is installed inside the hoisting wheel.
[0008] Preferably, the first driving device includes a first motor fixed inside the slider. A pushing gear is fixed to the output shaft of the first motor. The pushing gear is meshed and connected with a pushing rack installed on the track. The second driving device is a second motor fixed inside the hoisting wheel, and the output end of the second motor is connected to the driving gear.
[0009] Preferably, power supply columns are installed on both side walls of the conveying channel. The power supply columns are cylindrical. Grooves adapted to the power supply columns are provided on the slider. Conductive sheets that fit the power supply columns are installed inside the grooves, and the conductive sheets are electrically connected to the first motor.
[0010] Preferably, an arc-shaped groove is provided at one side of the hoisting wheel. The arc-shaped groove fits the power supply column. A contact that contacts the power supply column is provided inside the arc-shaped groove, and the contact is electrically connected to the second motor through a wire.
[0011] Preferably, a plurality of support rollers are rotatably installed on both side walls of the conveying channel, and a horizontal plane adapted to the support rollers is provided at the bottom of the slider.
[0012] Preferably, guide grooves are provided on both side walls of the slider, and guide bars adapted to the guide grooves are provided on the side walls of the conveying channel.
[0013] Preferably, the number of the power supply columns is two, and the two power supply columns are respectively arranged on both side walls of the conveying channel. The number of the conductive sheets is two, and the two conductive sheets are respectively installed on both sides of the slider.
[0014] Preferably, the shape of the contact is annular and is provided inside the arc-shaped groove. The number of the contacts is two. The two contacts are two annular bodies with different diameters and are arranged at both ends of the arc-shaped groove.
[0015] Preferably, the power supply columns are fixed to the side walls of the conveying channel through a plurality of fixing pins.
[0016] The beneficial effects of the present invention are as follows: The hoisting wheel has two states: self-rotation and rest, and the movement state of the suspension rod can be customized according to actual needs. The self-rotation state can be used to adjust the angle of the suspended object to meet different production, processing or display requirements; the rest state can stably convey the object and ensure the stability of the accessories during the conveying process.
[0017] The support rollers on both sides of the conveying channel are adapted to the horizontal plane at the bottom of the slider. When the slider moves, the rolling of the support rollers can effectively reduce the friction between the slider and the track, reduce energy consumption, and improve the operating efficiency of the conveying system.
[0018] The guide grooves on both sides of the slider cooperate with the guide bars on the side walls of the conveying channel, which can limit the moving direction of the slider, ensure that the slider moves along a predetermined path, prevent deviation, improve the accuracy and reliability of the conveying system, and reduce the damage of accessories or equipment failures caused by the deviation of the slider.
[0019] The design of double power supply columns and double conductive sheets provides a stable power supply for the first motor, avoiding affecting the normal movement of the slider due to a power supply failure on one side. At the same time, the annular contact design on the lifting wheel ensures that during the rotation of the lifting wheel, it can always supply stable power to the second motor and maintain the normal rotation of the lifting wheel.
[0020] The first driving device and the second driving device control the movements of the slider and the lifting wheel respectively, increasing the functionality of the conveying system. The first driving device ensures the movement of the slider on the track and realizes the conveying function of the articles; the second driving device can control the rotation of the lifting wheel to meet different production requirements. Description of the Drawings
[0021] Figure 1 It is a three-dimensional view of the track, the slider and the lifting wheel.
[0022] Figure 2 It is a cross-sectional view of the track.
[0023] Figure 3 It is the main connection view of the track, the slider and the lifting wheel.
[0024] Figure 4 It is a three-dimensional view of the slider and the lifting wheel.
[0025] Figure 5 It is a three-dimensional view of the lifting wheel.
[0026] Figure 6 It is Figure 1 The enlarged view of part A in
[0027] Figure 7 It is a three-dimensional view of the track.
[0028] In the figure: 1. Track, 2. Slider, 3. Lifting wheel, 31. Contact, 4. Suspension rod, 5. Driving gear, 6. Driving rack, 7. Power supply column, 8. First motor, 9. Second motor, 10. Pushing gear, 11. Pushing rack, 12. Guide bar. Detailed Embodiment
[0029] The following uses specific embodiments to illustrate the present invention, but it is not a limitation to the invention.
[0030] Example 1 In this embodiment, an intelligent suspension conveying system for transmission accessories is provided, including a track 1, a slider 2, and a hoisting wheel 3.
[0031] The inside of the track 1 is provided with a conveying channel with an open bottom; the slider 2 is slidably installed inside the conveying channel; the hoisting wheel 3 is installed on the top of the slider 2 and can rotate on the slider 2. A suspension rod 4 is installed on the hoisting wheel 3, and the lower end of the suspension rod 4 passes through the slider 2 and extends outside the track 1. The suspension rod 4 is used to suspend accessories and can move within the conveying channel. During the movement, the suspension rod 4 can be customized according to actual needs, either rotating or not rotating, and only sliding within the conveying channel.
[0032] A driving gear 5 is installed on the hoisting wheel 3, and a driving rack 6 meshing with the driving gear 5 is installed on the side wall of the conveying channel. The hoisting wheel 3 is rotatably connected to the slider 2. When the slider 2 moves inside the conveying channel, the hoisting wheel 3 has at least two states. The first state is that the hoisting wheel 3 rotates relative to the slider 2, and the second state is that the hoisting wheel 3 is stationary relative to the slider 2. The track 1 provides a path for the movement of the slider 2 and the hoisting wheel 3. The sliding of the slider 2 can achieve the position movement of the suspended object, and the different states of the hoisting wheel 3 can meet different conveying requirements. For example, rotation can be used to adjust the angle of the suspended object, and stillness can be used for stable conveying.
[0033] A plurality of support rollers are rotatably installed on both side walls of the conveying channel. The bottom of the slider 2 is provided with a horizontal plane adapted to the support rollers. When the slider 2 moves in the conveying channel, the support rollers roll under the bottom of the slider 2, reducing the friction between the slider 2 and the track 1. The support rollers play a role in supporting the slider 2, and at the same time reduce the friction when the slider 2 moves, improving the operation efficiency and stability of the conveying system.
[0034] Guide grooves are provided on both side walls of the slider 2, and guide bars 12 adapted to the guide grooves are provided on the side walls of the conveying channel. When the slider 2 moves in the conveying channel, the guide bars 12 slide in the guide grooves, restricting the moving direction of the slider 2. Ensure that the slider 2 moves along a predetermined path in the conveying channel, prevent the slider 2 from deviating, and improve the accuracy and reliability of the conveying system.
[0035] Example 2 As Figures 1 - 7 shown, on the basis of Example 1, this embodiment provides a driving method for the first driving device, which is specifically as follows: Inside the slider 2, there is a first driving device for driving the slider 2 to move inside the conveying channel. Inside the hoisting wheel 3, there is a second driving device for driving the driving gear 5 to rotate. The first driving device inside the slider 2 drives the slider 2 to move inside the conveying channel, and the second driving device inside the hoisting wheel 3 drives the driving gear 5 to rotate, thereby causing the hoisting wheel 3 to rotate or remain stationary relative to the slider 2. The first driving device ensures the movement of the slider 2 on the track 1 and realizes the conveying function of the article; the second driving device can control the rotation of the hoisting wheel 3, increasing the flexibility and functionality of the conveying system.
[0036] The first driving device includes a first motor 8 fixed inside the slider 2. A pushing gear 10 is fixed to the output shaft of the first motor 8. The pushing gear 10 is meshed and connected with a pushing rack 11 installed on the track 1. The second driving device is a second motor 9 fixed inside the hoisting wheel 3. The output end of the second motor 9 is connected to the driving gear 5. When the first motor 8 rotates, the slider 2 moves inside the conveying channel through the gear-rack transmission. The second motor 9 is fixed inside the hoisting wheel 3, and its output end is connected to the driving gear 5. When the second motor 9 rotates, it drives the driving gear 5 to rotate, thereby causing the hoisting wheel 3 to rotate. Through the cooperation of the motor, gears, and rack, electrical energy is converted into mechanical energy to realize the movement of the slider 2 and the hoisting wheel 3, providing power for the conveying system.
[0037] Power supply columns 7 are installed on both side walls of the conveying channel. The power supply columns 7 are cylindrical. Grooves adapted to the power supply columns 7 are formed on the slider 2. Conductive sheets that fit the power supply columns 7 are installed inside the grooves. The conductive sheets are electrically connected to the first motor 8. When the slider 2 moves inside the conveying channel, the conductive sheets always fit the power supply columns 7, providing power for the first motor 8. The power supply columns 7 and the conductive sheets constitute a power supply system, providing continuous power for the first driving device to ensure the normal movement of the slider 2.
[0038] An arc-shaped groove is provided at one side of the hoisting wheel 3. The arc-shaped groove fits the power supply column 7. A contact 31 that contacts the power supply column 7 is provided inside the arc-shaped groove. The contact 31 is electrically connected to the second motor 9 through a wire. The arc-shaped groove on the side of the hoisting wheel 3 fits the power supply column 7. The contact 31 inside the groove contacts the power supply column 7, and the contact 31 is electrically connected to the second motor 9 through a wire. When the hoisting wheel 3 moves with the slider 2, the contact 31 remains in contact with the power supply column 7, providing power for the second motor 9. Providing power for the second driving device to ensure the normal realization of the rotation function of the hoisting wheel 3.
[0039] Embodiment III As Figures 1 - 7 shown, on the basis of Embodiment I and Embodiment II, this embodiment provides an installation method for the power supply column 7, which is specifically as follows: There are two power supply columns 7, and the two power supply columns 7 are respectively arranged on the two side walls of the conveying channel. There are two conductive sheets, and the two conductive sheets are respectively installed on both sides of the slider 2. Such a setting can ensure that during the movement of the slider 2, there is always a stable power supply to the first motor 8, increasing the stability and reliability of the power supply, and avoiding affecting the normal movement of the slider 2 due to a power supply failure on one side.
[0040] The shape of the contact 31 is annular and is arranged inside the arc-shaped groove, and the number of contacts 31 is two. The two contacts 31 are two annular bodies with different diameters and are arranged at both ends of the arc-shaped groove, which can ensure that during the rotation of the hoisting wheel 3, the contact 31 always maintains good contact with the power supply column 7, stably supplies power to the second motor 9, and ensures that the second motor 9 can continuously obtain power in different states of the hoisting wheel 3, maintaining the normal rotation of the hoisting wheel 3.
[0041] The power supply column 7 is fixed on the side wall of the conveying channel through multiple fixing pins, ensuring the stable position of the power supply column 7 during the operation of the conveying system, preventing the power supply column 7 from being displaced due to the movement of the slider 2 or other external forces, and ensuring the stability and reliability of the power supply system.
[0042] Working principle: The intelligent suspension conveying system for transmission gearbox accessories mainly consists of a track 1, a slider 2, a hoisting wheel 3, a driving device, a power supply system and other parts.
[0043] The first motor 8 in the first driving device inside the slider 2 rotates, driving the pushing gear 10 on the output shaft to rotate. Since the pushing gear 10 is meshed and connected with the pushing rack 11 installed on the track 1, the gear-rack transmission makes the slider 2 move in the conveying channel. The supporting rollers on both sides of the conveying channel roll under the bottom of the slider 2, reducing the friction between the slider 2 and the track 1. At the same time, the guiding strip 12 slides in the guiding groove, restricting the moving direction of the slider 2 and ensuring that the slider 2 moves along a predetermined path.
[0044] The second motor 9 in the second driving device inside the hoisting wheel 3 rotates, driving the driving gear 5 to rotate. Since the driving gear 5 is meshed with the driving rack 6 on the side wall of the conveying channel, when the second motor 9 works, the hoisting wheel 3 rotates relative to the slider 2; when the second motor 9 stops working, the hoisting wheel 3 is stationary relative to the slider 2. By controlling the working state of the second motor 9, the switching between the two states of rotation and stillness of the hoisting wheel 3 can be realized, thereby adjusting the movement state of the suspension rod 4.
[0045] Cylindrical power supply columns 7 are installed on the side walls on both sides of the conveying channel. Conductive sheets that fit with the power supply columns 7 are installed in the grooves on the slider 2, and the conductive sheets are electrically connected to the first motor 8. When the slider 2 moves in the conveying channel, the conductive sheets are always in contact with the power supply columns 7 to provide power for the first motor 8. The arc-shaped groove on the side of the hoisting wheel 3 fits with the power supply column 7, and the annular contact 31 in the groove contacts the power supply column 7. The contact 31 is electrically connected to the second motor 9 through a wire. When the hoisting wheel 3 moves with the slider 2, the contact 31 remains in contact with the power supply column 7 to provide power for the second motor 9. The design of the double power supply columns 7 and double conductive sheets and the design of the annular contact 31 ensure the power supply stability of the entire conveying system.
[0046] Finally, it should be noted that the above embodiments are only used to illustrate rather than limit the technical solutions of the present invention. Although the present invention has been described in detail with reference to the above embodiments, those skilled in the art should understand that the present invention can still be modified or equivalently replaced. Any modification or partial replacement without departing from the spirit and scope of the present invention shall be covered by the scope of the claims of the present invention.
Claims
1. Intelligent suspension conveying system for gearbox accessories, characterized in that, Comprising: An orbit (1) with a conveying channel having an open bottom inside the orbit (1); A slider (2) slidably installed inside the conveying channel; A hoisting wheel (3) installed on the top of the slider (2) and capable of rotating on the slider (2). A suspension rod (4) is installed on the hoisting wheel (3), and the lower end of the suspension rod (4) extends outside the orbit (1) through the slider (2); Wherein, a driving gear (5) is installed on the hoisting wheel (3), and a driving rack (6) meshing with the driving gear (5) is installed on the side wall of the conveying channel. The hoisting wheel (3) is rotatably connected to the slider (2). When the slider (2) moves inside the conveying channel, the hoisting wheel (3) has at least two states. The first state is that the hoisting wheel (3) rotates relative to the slider (2), and the second state is that the hoisting wheel (3) is stationary relative to the slider (2).
2. The intelligent suspension conveying system for transmission accessories according to claim 1, wherein A first driving device for driving the slider (2) to move inside the conveying channel is provided inside the slider (2), and a second driving device for driving the driving gear (5) to rotate is installed inside the hoisting wheel (3).
3. The intelligent suspension conveying system for transmission accessories according to claim 2, wherein The first driving device includes a first motor (8) fixed inside the slider (2). A pushing gear (10) is fixed to the output shaft of the first motor (8). The pushing gear (10) is meshed and connected with a pushing rack (11) installed on the orbit (1). The second driving device is a second motor (9) fixed inside the hoisting wheel (3), and the output end of the second motor (9) is connected to the driving gear (5).
4. The intelligent suspension conveying system for transmission accessories according to claim 3, wherein Power supply columns (7) are installed on both side walls of the conveying channel. The power supply columns (7) are cylindrical. Grooves adapted to the power supply columns (7) are formed on the slider (2). Conductive sheets fitting with the power supply columns (7) are installed inside the grooves, and the conductive sheets are electrically connected to the first motor (8).
5. The intelligent suspension conveying system for transmission accessories according to claim 4, characterized in that, An arc-shaped groove is provided at one side of the hoisting wheel (3). The arc-shaped groove fits with the power supply column (7). A contact (31) contacting the power supply column (7) is provided inside the arc-shaped groove, and the contact (31) is electrically connected to the second motor (9) through a wire.
6. The intelligent suspension conveying system for transmission accessories according to claim 1, wherein, A plurality of support rollers are rotatably installed on both side walls of the conveying channel, and a horizontal plane adapted to the support rollers is provided at the bottom of the slider (2).
7. The intelligent suspension conveying system for transmission accessories according to claim 6, wherein, Guide grooves are provided on both side walls of the slider (2), and guide bars (12) adapted to the guide grooves are provided on the side walls of the conveying channel.
8. The intelligent suspension conveying system for transmission accessories according to claim 4, wherein, The number of the power supply columns (7) is two, and the two power supply columns (7) are respectively arranged on both side walls of the conveying channel. The number of the conductive sheets is two, and the two conductive sheets are respectively installed on both sides of the slider (2).
9. The intelligent suspension conveying system for transmission accessories according to claim 5, characterized in that, The shape of the contact (31) is annular and is provided inside the arc-shaped groove. The number of the contacts (31) is two. The two contacts (31) are two annular bodies with different diameters and are arranged at both ends of the arc-shaped groove.
10. The intelligent suspension conveying system for gearbox accessories according to claim 4, characterized in that, The power supply columns (7) are fixed to the side walls of the conveying channel through a plurality of fixing pins.
Citation Information
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