System for collecting daily maintenance data of mold

Abstract

The invention provides a system for collecting daily maintenance data of a mold, an intelligent mold counting unit is bound with a hardware module and reports the production frequency of the mold in real time, and the step of formulating mold maintenance specifications further comprises the step of carrying out maintenance reminding when the mold reaches the specified frequency; when a maintainer maintains the mold, the mold identification code is scanned by using the mobile phone terminal, the identification analysis system installed on the mobile phone terminal analyzes the mold identification code, all data of the module of the mold can be called out and displayed on a mobile phone screen, and then the maintainer submits maintenance content by using the mobile phone terminal according to specified maintenance specifications; correspondingly, when a maintainer maintains the mold, the mold identification code is scanned by using the mobile phone terminal, the mold identification code is analyzed by using an identification analysis system installed on the mobile phone terminal, all data of the module of the mold can be called out and displayed on a mobile phone screen, and then the maintainer submits maintenance content by using the mobile phone terminal according to a specified maintenance specification; and at the same time, the maintenance content is sent to the database for storage corresponding to the real-time moduli, and the maintenance content is updated into the database.

Description

Technical Field

[0001] The present invention belongs to the technical field of mold maintenance, and particularly relates to a system for collecting daily mold maintenance data. Background Art

[0002] The purpose of mold maintenance is to ensure the normal production of molds, reduce failures and quality problems, and extend the service life of molds.

[0003] The existing mold maintenance cannot be used for data interconnection between manufacturing plants and upstream and downstream manufacturers; and within the enterprise, due to the lack of big data and database support, it is not conducive to data collaboration within the enterprise and is not conducive to communication between mold designers, maintenance personnel, injection production personnel, and injection scheduling personnel; therefore, the present invention proposes a system for collecting daily mold maintenance data to solve the above problems. Summary of the Invention

[0004] The present invention provides a system for collecting daily mold maintenance data, aiming to solve the problems raised in the background art.

[0005] The present invention is implemented as follows. A system for collecting daily mold maintenance data includes a collection system and maintenance categories;

[0006] The maintenance categories include a mold basic data module, and the mold basic data module includes cooling system data, hot runner system data, forming part system data, slider mechanism data, and guiding and positioning system data;

[0007] The collection system includes a hardware module, a software module, and a database. The hardware module includes a mold acquisition unit, a mobile phone terminal, and a mold identification code. The mold acquisition unit is used to collect data of each of the maintenance categories. The mobile phone terminal is used to fill in and submit the mold maintenance content and repair content. The mold identification code is used for the mobile phone terminal to scan and obtain mold module information. The software module includes an identification parsing system and a PC terminal. The identification parsing system is used to parse the mold identification code. The PC terminal is used to formulate mold maintenance specifications and fill in mold basic information. Among them, the formulation of the mold maintenance specifications includes the formulation of a maintenance specification module, a maintenance requirement module, a maintenance data reporting module, and a mold cycle statistics module. The database is used to store the mold basic information.

[0008] Preferably, it further includes a mold intelligent counting unit, and the mold intelligent counting unit is bound to the hardware module and reports the production times of the mold in real time.

[0009] Preferably, the PC terminal has the permissions of adding, deleting, modifying, and querying for the formulation of the mold maintenance specifications.

[0010] Preferably, the mold maintenance specifications display the mold maintenance specifications on the mobile phone terminal.

[0011] Preferably, the maintenance requirement module gives a maintenance reminder after the mold production reaches a certain number of times, and puts forward maintenance requirements for the problems that occur in the mold.

[0012] Preferably, the cooling system data includes various data such as checking the water circuit, checking the O-ring, replacing the O-ring, and checking and dredging the water pipeline.

[0013] Preferably, the hot runner system data includes various data such as cleaning carbon deposits in the hot runner and checking the valve needle of the hot runner.

[0014] Preferably, the formed part system data includes various data such as checking the mold mating position, checking the mold forming position, checking the cavity pillow position and the breaking and inserting positions, checking the surface, and checking the texture.

[0015] Preferably, the slider mechanism data includes various data such as checking the forming part of the slider mechanism and checking the combination of the slider and the shovel base of the slider mechanism.

[0016] Compared with the prior art, the beneficial effects of the present invention are:

[0017] The collection system further includes a mold intelligent counting unit. The mold intelligent counting unit is bound to the hardware module and reports the production times of the mold in real time. Formulating the mold maintenance specification also includes giving a maintenance reminder when the mold reaches the specified number of times; when the mold reaches the specified number of mold production times specified in the formulated mold maintenance specification, the mold intelligent counting unit gives a maintenance reminder to the mold; when the maintenance personnel perform maintenance on the mold, they scan the mold identification code with the mobile phone terminal. The identification parsing system installed on the mobile phone terminal parses the mold identification code, and will display all the data of this module of the mold on the mobile phone screen. Then the maintenance personnel submit the maintenance content with the mobile phone terminal according to the specified maintenance specification; correspondingly, when the maintenance personnel repair the mold, they scan the mold identification code with the mobile phone terminal. The identification parsing system installed on the mobile phone terminal parses the mold identification code, and will display all the data of this module of the mold on the mobile phone screen. Then the maintenance personnel submit the repair content with the mobile phone terminal according to the specified maintenance specification; at the same time, the maintenance content corresponding to the real-time mold times is sent to the database for storage, and the maintenance content is updated into the database; This system has two technical routes. One is based on the identification parsing system, which can be used for data interconnection between manufacturing manufacturers and upstream and downstream manufacturers; the other is simply used for data collaboration within the enterprise, for data communication between mold designers, maintenance personnel, injection molding production personnel, and injection molding scheduling personnel. Brief Description of the Drawings

[0018] Figure 1 It is the logic block diagram of the system for collecting daily maintenance data of molds of the present invention. Detailed Embodiments

[0019] The technical solution of the present invention will be clearly and completely described below in conjunction with the accompanying drawings. Obviously, the described embodiments are some, but not all, of the embodiments of the present invention.

[0020] Generally, the components of the embodiments of the present invention described and shown in the accompanying drawings herein can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the present invention.

[0021] All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the scope of protection of the present invention.

[0022] Please refer to Figure 1 , the present invention provides a technical solution: a system for collecting daily maintenance data of molds, including a collection system and maintenance categories; the maintenance categories include a mold basic data module, and the mold basic data module includes cooling system data, hot runner system data, forming part system data, slider mechanism data, and guiding and positioning system data; the collection system includes a hardware module, a software module, and a database. The hardware module includes a mold acquisition unit, a mobile phone terminal, and a mold identification code. The mold acquisition unit is used to collect data of various maintenance categories. The mobile phone terminal is used to fill in and submit the maintenance content and repair content of the mold. The mold identification code is used for the mobile phone terminal to scan to obtain information of each module of the mold. The software module includes an identification parsing system and a PC terminal. The identification parsing system is used to parse the mold identification code. The PC terminal is used to formulate mold maintenance specifications and fill in mold basic information. Among them, the formulation of mold maintenance specifications includes the formulation of a maintenance specification module, a maintenance requirement module, a maintenance data filling module, and a mold cycle statistics module. The database is used to store mold basic information.

[0023] Further, it further includes a mold intelligent counting unit, and the mold intelligent counting unit is bound to the hardware module and reports the production times of the mold in real time.

[0024] Further, the PC terminal has the permissions of adding, deleting, modifying, and querying for the formulation of mold maintenance specifications.

[0025] Further, the mold maintenance specifications display the maintenance specifications of the mold on the mobile phone terminal.

[0026] Further, the maintenance requirement module gives a maintenance reminder after the mold production reaches the specified times and puts forward maintenance requirements for the problems occurring in the mold.

[0027] Further, the cooling system data includes data on checking the water circuit, checking the O-ring, replacing the O-ring, and checking and dredging the water pipeline.

[0028] Furthermore, the hot runner system data includes various data on hot runner carbon deposit cleaning and hot runner valve pin inspection.

[0029] Furthermore, the molded part system data includes various data on checking the mold mating position, checking the mold forming position, checking the cavity pillow position for abutting and piercing positions, checking the surface, and checking the texture.

[0030] Furthermore, the slider mechanism data includes various data on checking the forming part of the slider mechanism and checking the combination of the slider and the lifter base of the slider mechanism.

[0031] In this embodiment, first, the mold maintenance specifications are formulated on the PC side. The mold maintenance specifications specifically specify the maintenance categories, as shown in Table 1:

[0032]

[0033]

[0034] After the mold maintenance specifications are formulated on the PC side, the PC side has the permissions to add, delete, modify, and query the formulated mold maintenance specifications. Then, the mobile phone side is used to connect to the mold maintenance specifications formulated on the PC side, and the maintenance categories are displayed on the mobile phone side;

[0035] Among them, the collection system further includes a mold intelligent counting unit. The mold intelligent counting unit is bound to the hardware module and reports the production times of the mold in real time. Formulating the mold maintenance specifications also includes a maintenance reminder when the mold reaches the specified times; when the mold reaches the production times of the mold specified in the formulated mold maintenance specifications, the mold intelligent counting unit gives a maintenance reminder to the mold;

[0036] When the maintenance personnel perform maintenance on the mold, they use the mobile phone side to scan the mold identification code. The identification resolution system installed on the mobile phone side resolves the mold identification code, and all the data of this module of the mold will be retrieved and displayed on the mobile phone screen. Then, the maintenance personnel submit the maintenance content using the mobile phone side according to the specified maintenance specifications; correspondingly, when the maintenance personnel repair the mold, they use the mobile phone side to scan the mold identification code. The identification resolution system installed on the mobile phone side resolves the mold identification code, and all the data of this module of the mold will be retrieved and displayed on the mobile phone screen. Then, the maintenance personnel submit the repair content using the mobile phone side according to the specified maintenance specifications; at the same time, the maintenance content corresponding to the real-time mold times is sent to the database for storage, and the maintenance content is updated in the database.

[0037] This system has two technical routes. One is based on the identification resolution system and can be used for data interconnection between manufacturing manufacturers and upstream and downstream manufacturers; the other is solely for data collaboration within the enterprise and is used for data communication between mold designers, maintenance personnel, injection production personnel, and injection scheduling personnel.

[0038] Working principle and usage process of the present invention: After formulating the mold maintenance specification on the PC side, the PC side has the permissions of adding, deleting, modifying, and querying for the formulation of the mold maintenance specification. Then, the mobile phone side is used to connect to the mold maintenance specification formulated on the PC side, and the maintenance categories are displayed on the mobile phone side. Among them, the collection system further includes a mold intelligent counting unit, which binds to the hardware module and reports the production times of the mold in real time. The formulation of the mold maintenance specification also includes a maintenance reminder when the mold reaches the specified number of times. When the mold reaches the specified mold production times in the formulated mold maintenance specification, the mold intelligent counting unit gives a maintenance reminder for the mold. When the maintenance personnel perform maintenance on the mold, they use the mobile phone side to scan the mold identification code. The identification parsing system installed on the mobile phone side parses the mold identification code and will display all the data of this module of the mold on the mobile phone screen. Then, the maintenance personnel submit the maintenance content using the mobile phone side according to the specified maintenance specification. Correspondingly, when the maintenance personnel perform repairs on the mold, they use the mobile phone side to scan the mold identification code. The identification parsing system installed on the mobile phone side parses the mold identification code and will display all the data of this module of the mold on the mobile phone screen. Then, the maintenance personnel submit the repair content using the mobile phone side according to the specified maintenance specification. At the same time, the maintenance content corresponding to the real-time mold times is sent to the database for storage, and the maintenance content is updated in the database.

[0039] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, and improvements made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A system for collecting daily maintenance data of a mold, characterized in that: It includes a collection system and maintenance categories; The maintenance categories include a mold basic data module, and the mold basic data module includes cooling system data, hot runner system data, forming part system data, slider mechanism data, and guiding and positioning system data; The collection system includes a hardware module, a software module, and a database. The hardware module includes a mold acquisition unit, a mobile phone terminal, and a mold identification code. The mold acquisition unit is used to collect data of each of the maintenance categories. The mobile phone terminal is used to fill in and submit the maintenance content and repair content of the mold. The mold identification code is used for the mobile phone terminal to scan and obtain information of each module of the mold. The software module includes an identification resolution system and a PC terminal. The identification resolution system is used to resolve the mold identification code. The PC terminal is used to formulate mold maintenance specifications and fill in mold basic information. Among them, the formulation of the mold maintenance specifications includes the formulation of a maintenance specification module, a maintenance requirement module, a maintenance data filling module, and a mold cycle statistics module. The database is used to store the mold basic information.

2. The daily maintenance data collection system for molds according to claim 1, wherein: It further includes a mold intelligent counting unit, and the mold intelligent counting unit is bound to the hardware module and reports the production times of the mold in real time.

3. The daily maintenance data collection system for molds according to claim 1, wherein: The PC terminal has the permissions of adding, deleting, modifying, and querying for the formulation of the mold maintenance specifications.

4. The daily maintenance data collection system for a mold according to claim 3, characterized in that: The mold maintenance specifications display the mold maintenance specifications on the mobile phone terminal.

5. The daily maintenance data collection system for a mold according to claim 1, wherein: The maintenance requirement module gives a maintenance reminder after the mold production reaches the specified number of times and puts forward maintenance requirements for the problems that occur to the mold.

6. The daily maintenance data collection system for a mold according to claim 1, wherein: The cooling system data includes data on checking the water circuit, checking the O-ring, replacing the O-ring, and checking and dredging the water pipeline.

7. The daily maintenance data collection system for a mold according to claim 1, wherein: The hot runner system data includes data on cleaning the carbon deposit in the hot runner and checking the valve needle of the hot runner.

8. The daily maintenance data collection system for molds according to claim 1, wherein: The forming part system data includes data on checking the mold mating position, checking the mold forming position, checking the cavity pillow position and the break-through and insertion positions, checking the surface, and checking the texture.

9. The daily maintenance data collection system for a mold according to claim 1, characterized in that: The slider mechanism data includes data on checking the forming part of the slider mechanism and checking the combination of the slider and the spade base of the slider mechanism.

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