Industrial waste continuous carrying and stacking device and working method thereof
Through the combined design of the breaking unit and the leveling unit, the problem of uneven surface of the woven bag is solved, the stability and efficiency of palletization are improved, and the safety and stability between the woven bags are ensured.
Patent Information
- Application Number
- CN202510841402.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-23
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2045-06-23
AI Technical Summary
When palletizing a woven bag containing strip-like particulate waste, the surface of the woven bag is uneven, resulting in unstable woven bags, affecting the stability and efficiency of the palletization.
The combination of breaking unit and leveling unit is adopted. The strip-like particles on the surface of the woven bag are pinched and broken through the main breaking plate and the secondary breaking plate. The inclined surface of the woven bag is leveled in combination with the three-axis handling mechanism and leveling parts to ensure that the surface of the woven bag is flat.
It improves the stability and efficiency of palletization, avoids the collapse of woven bags, and ensures the safety and stability between woven bags.
Smart Images

Figure CN120348714A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of industrial waste treatment, and more specifically, it relates to an industrial waste continuous handling and stacking device and its working method. Background Art
[0002] Industrial waste (industrial waste) refers to solid, liquid or gaseous waste generated during industrial production, including by-products, residues, waste slag, waste liquid, waste gas, etc.; if these wastes are not properly treated, they may cause environmental pollution, but through reasonable recycling and resource utilization, they can be turned into treasures; among them, solid industrial waste is also divided into metal waste, non-metal waste and inorganic waste.
[0003] In real life, after non-metal waste is recycled, it usually needs to go through a series of processing to facilitate better secondary utilization, such as sorting and classification, crushing, extrusion, etc. After processing, the non-metal waste can be in the form of fragments, strip-shaped particles, or square blocks; finally, it is neatly stacked by a stacking mechanism.
[0004] Currently, fragmented non-metal waste is collected in ton bags, square non-metal waste is compressed and packed by an extruder, and strip-shaped particulate non-metal waste is encapsulated in woven bags. During the encapsulation process, the staff will lift the woven bag and then shake it to leave space at the entrance of the woven bag for subsequent sealing.
[0005] However, when stacking woven bags containing strip-shaped particulate waste, it is found that regardless of whether the strip-shaped particulate waste in the woven bag is evenly distributed in advance, the woven bag will always deform during the process of being grabbed and transported by the manipulator, resulting in uneven distribution of the strip-shaped particulate waste in the woven bag, which in turn affects the stability and neatness of stacking.
[0006] At the same time, since the strip-shaped particulate non-metal waste is formed by high-temperature extrusion, the hardness of the strip-shaped particulate waste is relatively high. During the stacking process, the strip-shaped particulate waste on the surface of the woven bag will lift the surface of the woven bag, making the surface of the woven bag uneven. As a result, when stacking subsequent layers, the upper woven bag will be unstable, leading to the collapse of the overall woven bag, which is not conducive to the safety of stacking and also reduces the stacking efficiency; for this reason, an industrial waste continuous handling and stacking device and its working method are proposed to improve the existing problems. Summary of the Invention
[0007] Aiming at the deficiencies of the existing technology, the purpose of the present invention is to provide an industrial waste continuous handling and stacking device and its working method.
[0008] To achieve the above object, the present invention provides the following technical solution: An industrial waste continuous handling and palletizing device, including a palletizing unit, a breaking unit is arranged below the palletizing unit, and a leveling unit is also arranged at one end of the palletizing unit; The breaking unit includes main slide rails symmetrically arranged on both sides of the palletizing unit in the axial direction, main sliders sliding on the main slide rails, lifting cylinders arranged on the tops of the main sliders, lifting plates arranged at the telescopic ends of the lifting cylinders, main breaking plates arranged between the lifting plates, secondary breaking plates arranged on one side of the main breaking plates, rotating members arranged at both ends of the secondary breaking plates, secondary sliders arranged at the ends of the rotating members away from the secondary breaking plates, and secondary slide rails arranged on the sides of the secondary sliders away from the rotating members; The leveling unit includes a three-axis handling mechanism, a long plate arranged below the three-axis handling mechanism, a driving cylinder arranged on the top of the long plate, a driving shaft rotatably connected to the telescopic end of the driving cylinder, a semi-toothed column arranged on the driving shaft, a semi-gear meshing and driving with the semi-toothed column, a movable plate arranged on one side of the semi-gear, rollers rotatably connected to the bottom of the movable plate, and leveling members arranged on one side of the rollers.
[0009] The present invention is further arranged as: The palletizing unit includes a bracket, Y-axis horizontal electric linear guide rails symmetrically arranged on the top of the bracket in the radial direction, an X-axis horizontal electric linear guide rail arranged between the Y-axis horizontal electric linear guide rails, a vertical electric linear guide rail arranged on one side of the X-axis horizontal electric linear guide rail, and a clamping member arranged on the side of the vertical electric linear guide rail away from the X-axis horizontal electric linear guide rail; The clamping member includes a clamping cylinder, and clamping plates symmetrically arranged at the clamping ends of the clamping cylinder; The clamping plates are L-shaped and are distributed oppositely, and vibrators are arranged on the side walls of the clamping plates.
[0010] The present invention is further arranged as: The main breaking plate and the secondary breaking plate are equal in structural size and are distributed oppositely. The top of the main breaking plate is provided with an inclined surface, and both ends of the main breaking plate are connected to the side walls of the corresponding lifting plates.
[0011] The present invention is further arranged as: The rotating member includes a support block, a rotating motor arranged on one side of the support block, and a rotating shaft arranged at the output end of the rotating motor; The output end of the rotating motor penetrates through the side wall of the support block and is connected to the rotating shaft. The end of the rotating shaft away from the rotating motor is connected to the corresponding end of the secondary breaking plate. An arc-shaped groove is also opened on the side wall of the support block, and a movable pin slides in the arc-shaped groove. The end of the movable pin away from the arc-shaped groove is connected to the corresponding end of the secondary breaking plate.
[0012] The present invention is further arranged as: The side of the secondary slider away from the secondary slide rail is connected to the side wall of the corresponding support block. The secondary slider can be slidably connected to the secondary slide rail, and the secondary slide rail is inclinedly distributed.
[0013] The present invention is further configured that: the long board is in an inverted L shape, a guiding rod is arranged on the side wall in the vertical direction of the long board, guiding blocks are symmetrically sleeved on the guiding rod, one end of one of the guiding blocks is connected to one end of the semi-gear, and the semi-gear can be sleeved on the guiding rod; the movable board is in an L shape, and one side of each of the guiding blocks can be connected to the side wall in the vertical direction of the movable board.
[0014] The present invention is further configured that: a micro slide rail is further arranged at the bottom in the horizontal direction of the movable board, a micro slider slides on the micro slide rail, and one side of the micro slider away from the micro slide rail is connected to the leveling member.
[0015] The present invention is further configured that: the leveling member includes a fixing plate, adjusting motors uniformly arranged at the bottom of the fixing plate, cams arranged at the output ends of the adjusting motors, connecting rods rotatably connected to the ends of the cams away from the adjusting motors, first brackets rotatably connected to the ends of the connecting rods away from the cams, second brackets rotatably connected to the ends of the first brackets away from the connecting rods, and a leveling plate arranged between the second brackets.
[0016] The present invention is further configured that: the end of the connecting rod away from the cam is rotatably connected to the inner wall of the middle part of the first bracket, the end of the first bracket away from the second bracket is rotatably connected to the bottom of the fixing plate, and the end of the second bracket away from the first bracket is rotatably connected to the top of the leveling plate.
[0017] A working method of an industrial waste continuous handling and stacking device, using the industrial waste continuous handling and stacking device as described above, includes the following steps: S1. When stacking the woven bags filled with strip-shaped particulate waste, the stacking unit is started, the woven bags conveyed below the stacking unit are grabbed, and then placed on the stacking rack. S2. When the placement of the woven bags on the first layer of the stacking rack is completed, the main slider is started, and it drives the main breaking plate to slide along the opening direction of the main slide rail; during this process, the lifting air cylinder is started, driving the lifting plate and the main breaking plate to descend, so that the main breaking plate fits the surface of the woven bag. S3. When the main breaking plate encounters the raised strip-shaped particulate waste during the sliding process, at this time the main slider stops sliding, the secondary slider is started, driving the secondary breaking plate to slide along the opening direction of the secondary slide rail and gradually approaching the main breaking plate, so that the raised strip-shaped particulate waste between the main breaking plate and the secondary breaking plate is clamped and broken, achieving the purpose of preliminary breaking; immediately afterwards, the rotating member is started, driving the secondary breaking plate to rotate around one side of the secondary breaking plate, and at the same time breaking some of the unclamped raised strip-shaped particulate waste, achieving the purpose of secondary breaking. S4. When the subsequent woven bags are placed in an interleaved manner, the middle part of the woven bag is distributed in an inclined and falling state at this time, and some strip-shaped particulate waste materials bulge again. The three-axis handling mechanism is activated to displace the long board above the corresponding woven bag. At this time, the rollers are attached to the bottom of the inclined surface of the woven bag. S5. During the operation process of S4, the driving cylinder is activated, its telescopic end extends, and it pushes the driving shaft to rotate, causing the semi-tooth column to rotate synchronously, so that the semi-gear also rotates accordingly. During the rotation of the semi-gear, it also drives the movable plate to rotate at an angle, causing the rollers to roll along the inclined surface. And because the rollers are attached to the bottom of the inclined surface of the woven bag, during the process of the movable plate rotating at an angle, it will also move upward along the inclined surface of the woven bag, thus achieving the purpose of leveling while conforming to various inclined surfaces. During this process, the leveling member is activated to knead and level the strip-shaped particulate waste materials bulging on the inclined surface of the woven bag.
[0018] In summary, the present application includes at least one of the following beneficial technical effects: (1) Through the design of the breaking unit, the surface of the woven bag containing strip-shaped particulate waste materials can be clamped and broken, so that the strip-shaped particulate waste materials in the woven bag no longer bulge the woven bag, avoiding the problem that the strip-shaped particulate waste materials on the surface of the woven bag will lift the surface of the woven bag, making the surface of the woven bag uneven, so that when stacking and palletizing later, the upper woven bag will be unstable, and then leading to the collapse of the overall woven bag. Thus, the efficiency of palletizing is improved, and the stability of palletizing is ensured.
[0019] (2) Through the design of the leveling unit, the strip-shaped particulate waste materials bulging again on the inclined surface of the woven bag can be kneaded and leveled, so that during the subsequent process of interleaving and swinging the woven bags, the surface flatness of the woven bag is always maintained, and again avoiding the problem that the strip-shaped particulate waste materials on the surface of the woven bag will lift the surface of the woven bag, making the surface of the woven bag uneven, so that when stacking and palletizing later, the upper woven bag will be unstable, and then leading to the collapse of the overall woven bag. It also avoids the problem that during the process of interleaving and palletizing the woven bags, the contact area between the inclined surfaces of the woven bags decreases, resulting in uneven distribution of the extrusion force exerted by the upper woven bag on the lower woven bag. Thus, the safety and stability of palletizing between the woven bags are ensured. Description of the Drawings
[0020] Figure 1 It is a schematic diagram of the overall structure of the industrial waste continuous handling and palletizing device of the present invention.
[0021] Figure 2 It is a schematic diagram of the overall structure of the palletizing unit in the present invention.
[0022] Figure 3This is a schematic diagram of the overall structure of the clamping member in the present invention.
[0023] Figure 4 This is a schematic diagram of the overall structure of the breaking unit in the present invention.
[0024] Figure 5 For Figure 4 The enlarged view of part A in
[0025] Figure 6 This is a schematic diagram of the overall structure of the leveling unit in the present invention.
[0026] Figure 7 This is an isometric structure diagram of the leveling unit in the present invention.
[0027] Figure 8 This is a schematic diagram of the overall structure of the movable plate in the present invention.
[0028] Figure 9 This is an exploded view of the leveling member in the present invention.
[0029] Explanation of reference numerals: 1, palletizing unit; 11, bracket; 12, Y-axis horizontal electric linear guide rail; 13, X-axis horizontal electric linear guide rail; 14, vertical electric linear guide rail; 15, clamping member; 151, clamping cylinder; 152, clamping plate; 153, vibrator; 2, breaking unit; 21, main slide rail; 22, main slider; 23, lifting cylinder; 24, lifting plate; 25, main breaking plate; 251, inclined surface; 26, secondary breaking plate; 27, rotating member; 271, support block; 272, rotating motor; 273, rotating shaft; 274, arc groove; 275, movable pin; 28, secondary slider; 29, secondary slide rail; 3, leveling unit; 31, three-axis handling mechanism; 32, long plate; 321, guide rod; 322, guide block; 33, driving cylinder; 34, driving shaft; 35, semi-toothed column; 36, semi-gear; 37, movable plate; 371, micro slide rail; 372, micro slider; 38, roller; 39, leveling member; 391, fixing plate; 392, adjusting motor; 393, cam; 394, connecting rod; 395, first bracket; 396, second bracket; 397, leveling plate. Detailed implementation manners
[0030] It should be noted that unless otherwise specified, all technical and scientific terms used in this application have the same meaning as commonly understood by those of ordinary skill in the technical field to which this application belongs.
[0031] Please refer to Figures 1 - 9 , the present invention provides the following technical solutions: Example 1, refer to Figures 1 - 9, An industrial waste continuous handling and palletizing device, including a palletizing unit 1. A breaking unit 2 is arranged below the palletizing unit 1, and a leveling unit 3 is also arranged at one end of the palletizing unit 1.
[0032] Among them, the function of the breaking unit 2 is to clamp and break the surface of the woven bag containing strip-shaped particulate waste, so that the strip-shaped particulate waste in the woven bag no longer bulges the woven bag, avoiding the problem that the strip-shaped particulate waste on the surface of the woven bag will lift the surface of the woven bag, making the surface of the woven bag uneven. As a result, when stacking and palletizing later, the upper woven bag will be unstable, which may lead to the collapse of the overall woven bag; thus improving the palletizing efficiency and ensuring the stability of palletizing.
[0033] The function of the leveling unit 3 is to knead and level the strip-shaped particulate waste that bulges again on the inclined surface of the woven bag, so that during the subsequent process of alternately swinging the woven bag, the surface flatness of the woven bag is always maintained, and again avoiding the problem that the strip-shaped particulate waste on the surface of the woven bag will lift the surface of the woven bag, making the surface of the woven bag uneven. As a result, when stacking and palletizing later, the upper woven bag will be unstable, which may lead to the collapse of the overall woven bag; also avoiding the problem that during the process of alternately palletizing woven bags, the contact area between the inclined surfaces of the woven bags decreases, resulting in uneven distribution of the extrusion force exerted by the upper woven bag on the lower woven bag; thus ensuring the safety and stability of palletizing between woven bags.
[0034] Refer to Figures 1 - 3 , Specifically, the palletizing unit 1 includes a bracket 11, Y-axis horizontal electric linear guides 12 symmetrically arranged in the radial N direction on the top of the bracket 11, an X-axis horizontal electric linear guide 13 arranged between the Y-axis horizontal electric linear guides 12, a vertical electric linear guide 14 arranged on one side of the X-axis horizontal electric linear guide 13, and a clamping member 15 arranged on the side of the vertical electric linear guide 14 away from the X-axis horizontal electric linear guide 13; the clamping member 15 includes a clamping cylinder 151 and clamping plates 152 symmetrically arranged at the clamping ends of the clamping cylinder 151; the clamping plates 152 are L-shaped and distributed relatively, and vibrators 153 are arranged on the side walls of the clamping plates 152.
[0035] Among them, through the design of the Y-axis horizontal electric linear guide rail 12, the X-axis horizontal electric linear guide rail 13, and the vertical electric linear guide rail 14, the clamping member 15 can be driven to displace in three axial directions, enabling the clamping member 15 to perform continuous handling and palletizing; during this process, the clamping cylinder 151 is activated to drive the two clamping plates 152 closer, horizontally clamping the woven bag containing the strip-shaped particulate waste from the bottom of the woven bag, so that the woven bag is located above the two clamping plates 152. Subsequently, during the displacement process, the vibrator 153 is activated, and the strip-shaped particulate waste in the woven bag is preliminarily evenly distributed through the vibration force, avoiding the problem that the woven bag always deforms during the handling by the manipulator, resulting in uneven distribution of the strip-shaped particulate waste in the woven bag, thus ensuring the stability and neatness of the handling.
[0036] Refer to Figures 4 - 5 , specifically, the breaking unit 2 includes main slide rails 21 symmetrically arranged on both sides of the palletizing unit 1 in the axial M direction, main sliders 22 sliding on the main slide rails 21, lifting cylinders 23 arranged on the tops of the main sliders 22, lifting plates 24 arranged at the telescopic ends of the lifting cylinders 23, main breaking plates 25 arranged between the lifting plates 24, secondary breaking plates 26 arranged on one side of the main breaking plates 25, rotating members 27 arranged at both ends of the secondary breaking plates 26, secondary sliders 28 arranged at the ends of the rotating members 27 away from the secondary breaking plates 26, and secondary slide rails 29 arranged on the sides of the secondary sliders 28 away from the rotating members 27.
[0037] Among them, when the placement of the woven bags on the first layer of the pallet rack is completed, the main slider 22 is activated to drive the main breaking plate 25 to slide along the opening direction of the main slide rail 21; during this process, the lifting cylinder 23 is activated to drive the lifting plate 24 and the main breaking plate 25 to descend, so that the main breaking plate 25 fits against the surface of the woven bag.
[0038] When the main breaking plate 25 slides and encounters the protruding strip-shaped particulate waste, at this time, the main slider 22 stops sliding, and the secondary slider 28 is activated to drive the secondary breaking plate 26 to slide along the opening direction of the secondary slide rail 29 and gradually approach the main breaking plate 25, so that the protruding strip-shaped particulate waste between the main breaking plate 25 and the secondary breaking plate 26 is clamped and broken, achieving the purpose of preliminary breaking; immediately afterwards, the rotating member 27 is activated to drive the secondary breaking plate 26 to rotate around one side of the secondary breaking plate 26, and at the same time, part of the unclamped protruding strip-shaped particulate waste is broken, achieving the purpose of secondary breaking; so that the strip-shaped particulate waste in the woven bag no longer protrudes from the woven bag, avoiding the problem that the strip-shaped particulate waste on the surface of the woven bag will lift the surface of the woven bag, making the surface of the woven bag uneven, so that when stacking and palletizing later, the upper woven bag will be unstable, and then leading to the collapse of the overall woven bag; thus improving the efficiency of palletizing and further ensuring the stability of palletizing.
[0039] Refer to Figures 6 - 9 , specifically, the leveling unit 3 includes a three-axis handling mechanism 31, a long board 32 disposed below the three-axis handling mechanism 31, a driving cylinder 33 disposed on the top of the long board 32, a driving shaft 34 rotatably connected to the telescopic end of the driving cylinder 33, a semi-tooth column 35 disposed on the driving shaft 34, a semi-gear 36 meshing and driving with the semi-tooth column 35, a movable plate 37 disposed on one side of the semi-gear 36, a roller 38 rotatably connected to the bottom of the movable plate 37, and a leveling member 39 disposed on one side of the roller 38.
[0040] Among them, when the subsequent woven bags are placed alternately, the middle of the woven bag is inclined and falls, and some strip-shaped particulate waste bulges again. The three-axis handling mechanism 31 is activated to displace the long board 32 above the corresponding woven bag. At this time, the roller 38 fits against the bottom of the inclined surface of the woven bag; during this working process, the driving cylinder 33 is activated, and its telescopic end extends to push the driving shaft 34 to rotate, so that the semi-tooth column 35 rotates synchronously, and thus the semi-gear 36 also rotates accordingly. During the rotation of the semi-gear 36, it also drives the movable plate 37 to rotate at an angle, so that the roller 38 rolls along the inclined surface. And because the roller 38 fits against the bottom of the inclined surface of the woven bag, during the process of the movable plate 37 rotating at an angle, it also rises and displaces along the inclined surface of the woven bag, thus achieving the purpose of leveling by fitting various inclined surfaces; during this process, the leveling member 39 is activated to knead and level the strip-shaped particulate waste bulging on the inclined surface of the woven bag; so that during the subsequent process of alternately swinging the woven bags, the surface flatness of the woven bag is always maintained, and again it is avoided that the strip-shaped particulate waste on the surface of the woven bag will lift the surface of the woven bag, making the surface of the woven bag uneven, so that during the subsequent stacking and palletizing, the upper woven bag will be unstable, and then the problem of the collapse of the overall woven bag is caused; it also avoids the problem that during the process of alternately stacking the woven bags, the contact area between the inclined surfaces of the woven bags is reduced, resulting in uneven distribution of the extrusion pressure exerted by the upper woven bag on the lower woven bag; thus ensuring the safety and stability of the stacking of the woven bags.
[0041] It should be noted that the movement modes and working principles of the three-axis handling mechanism 31, the Y-axis horizontal electric linear guide 12, the X-axis horizontal electric linear guide 13, and the vertical electric linear guide 14 are the same, and will not be explained in detail here.
[0042] Refer to Figures 1 - 5 , further, the structural sizes of the main breaking plate 25 and the secondary breaking plate 26 are equal and are distributed relatively. An inclined surface 251 is provided at the top of the main breaking plate 25, and both ends of the main breaking plate 25 are connected to the side walls of the corresponding lifting plates 24.
[0043] Among them, through the design of the inclined surface 251, when the strip-shaped particulate waste between the main breaking plate 25 and the secondary breaking plate 26 is broken, the woven bag at the breaking point will bulge at this time, and the broken strip-shaped particulate waste is located within the bulging woven bag range. At the same time, the broken strip-shaped particulate waste is also located between the two inclined surfaces 251, so that the broken strip-shaped particulate waste is not squeezed into powder, but retains the original strip-shaped particulate form to the greatest extent, which is beneficial to subsequent incineration.
[0044] Refer to Figures 1 - 5 , further, the rotating member 27 includes a support block 271, a rotating motor 272 arranged on one side of the support block 271, and a rotating shaft 273 arranged at the output end of the rotating motor 272; the output end of the rotating motor 272 penetrates the side wall of the support block 271 and is connected to the rotating shaft 273. One end of the rotating shaft 273 away from the rotating motor 272 is connected to the corresponding end of the secondary breaking plate 26. An arc-shaped groove 274 is also opened on the side wall of the support block 271, and a movable pin 275 slides in the arc-shaped groove 274. One end of the movable pin 275 away from the arc-shaped groove 274 is connected to the corresponding end of the secondary breaking plate 26.
[0045] Refer to Figures 1 - 5 , still further, the secondary slider 28 is connected to the side wall of the corresponding support block 271 on the side away from the secondary slide rail 29. The secondary slider 28 can be slidably connected to the secondary slide rail 29, and the secondary slide rail 29 is inclinedly distributed.
[0046] Among them, when the main breaking plate 25 slides and encounters the bulging strip-shaped particulate waste, the main slider 22 stops sliding at this time, and the secondary slider 28 starts, driving the secondary breaking plate 26 to slide obliquely along the opening direction of the secondary slide rail 29 and gradually approaching the main breaking plate 25, so that the bulging strip-shaped particulate waste between the main breaking plate 25 and the secondary breaking plate 26 is pinched off, achieving the purpose of preliminary breaking; immediately afterwards, the rotating motor 272 starts, driving the secondary breaking plate 26 to rotate through the rotating shaft 273, so that the secondary breaking plate 26 rotates around the rotating shaft 273. At this time, the bulging strip-shaped particulate waste between the main breaking plate 25 and the secondary breaking plate 26 rotates synchronously and is broken, achieving the purpose of secondary breaking; during this process, the movable pin 275 will slide along the arc-shaped groove 274, thus achieving the purpose of guiding; so that the strip-shaped particulate waste in the woven bag no longer bulges the woven bag, avoiding the strip-shaped particulate waste on the surface of the woven bag from lifting the surface of the woven bag, making the surface of the woven bag uneven, so that when stacking and palletizing later, the upper woven bag will be unstable, which will lead to the collapse of the overall woven bag; thereby improving the efficiency of palletizing and ensuring the stability of palletizing.
[0047] Embodiment 2. Although the technical solution of Embodiment 1 solves the problem in the prior art that since the non-metallic waste of strip-shaped particles is formed by high-temperature extrusion, the hardness of the strip-shaped particle waste is relatively high. During the palletizing process, the strip-shaped particle waste on the surface of the woven bag will lift the surface of the woven bag, making the surface of the woven bag uneven. As a result, when stacking and palletizing later, the upper woven bag will be unstable, leading to the collapse of the overall woven bag. However, it still does not solve the problem that during the interlaced palletizing of woven bags, the contact area between the inclined surfaces of the woven bags decreases, resulting in uneven distribution of the extrusion force exerted by the upper woven bag on the lower woven bag. For this reason, the following solution is now proposed: Refer to Figures 6 - 9 , further, the long plate 32 is in an inverted L shape, and a guide rod 321 is provided on the side wall in the vertical direction of the long plate 32. Guide blocks 322 are symmetrically sleeved on the guide rod 321. One end of one of the guide blocks 322 is connected to one end of the semi-gear 36, and the semi-gear 36 can be sleeved on the guide rod 321; the movable plate 37 is in an L shape, and one side of each of the guide blocks 322 can be connected to the side wall in the vertical direction of the movable plate 37.
[0048] Refer to Figures 6 - 9 , further, a micro slide rail 371 is further provided at the bottom of the movable plate 37 in the horizontal direction, and a micro slider 372 slides on the micro slide rail 371. One side of the micro slider 372 away from the micro slide rail 371 is connected to the leveling member 39.
[0049] Among them, the driving cylinder 33 is activated, and its telescopic end extends to push the driving shaft 34 to rotate, causing the semi-tooth column 35 to rotate synchronously, and thus the semi-gear 36 also rotates accordingly. During the rotation of the semi-gear 36, it also drives the movable plate 37 to rotate at an angle through two guide blocks 322, causing the roller 38 to roll along the inclined plane. And because the roller 38 is attached to the bottom of the inclined surface of the woven bag, during the angular rotation of the movable plate 37, it will also move upward along the inclined surface of the woven bag. During this process, the movable plate 37 will also drive the two guide blocks 322 and the semi-gear 36 to move upward synchronously on the guide rod 321, thus achieving the purpose of leveling while conforming to various inclined surfaces; during this process, the leveling member 39 is activated to knead and level the strip-shaped particulate waste protruding from the inclined surface of the woven bag; so that during the subsequent process of alternately swinging the woven bag, the surface flatness of the woven bag is always maintained, and again it is avoided that the strip-shaped particulate waste on the surface of the woven bag will lift the surface of the woven bag, making the surface of the woven bag uneven, so that during the subsequent stacking and palletizing, the upper woven bag will be unstable, which may lead to the collapse of the overall woven bag; it also avoids the problem that during the process of alternately stacking the woven bags, the contact area between the inclined surfaces of the woven bags is reduced, resulting in uneven distribution of the extrusion force exerted by the upper woven bag on the lower woven bag; thus ensuring the safety and stability of the stacking of the woven bags.
[0050] By activating the micro-slider 372, it drives the leveling member 39 to slide on the micro-slide rail 371, thus achieving the purpose of adjusting the leveling radius of the leveling member 39.
[0051] Refer to Figures 6 - 9 , furthermore, the leveling member 39 includes a fixing plate 391, adjusting motors 392 uniformly arranged at the bottom of the fixing plate 391, cams 393 arranged at the output ends of the adjusting motors 392, connecting rods 394 rotatably connected to one end of the cams 393 away from the adjusting motors 392, first brackets 395 rotatably connected to one end of the connecting rods 394 away from the cams 393, second brackets 396 rotatably connected to one end of the first brackets 395 away from the connecting rods 394, and a leveling plate 397 arranged between the second brackets 396.
[0052] Refer to Figures 6 - 9 , further, one end of the connecting rod 394 away from the cam 393 is rotatably connected to the inner wall of the middle part of the first bracket 395, one end of the first bracket 395 away from the second bracket 396 is rotatably connected to the bottom of the fixing plate 391, and one end of the second bracket 396 away from the first bracket 395 is rotatably connected to the top of the leveling plate 397.
[0053] Among them, the adjusting motor 392 starts, drives the cam 393 to rotate, causes the cam 393 to push the connecting rod 394, thereby enabling the connecting rod 394 to push the first bracket 395 to rotate again, so that the angle of the second bracket 396 can be changed, and drives the corresponding angle of the leveling plate 397 to rise or fall; the three adjusting motors 392 start repeatedly in this way, so as to achieve the purpose of kneading and leveling the strip-shaped particulate waste on the inclined surface of the woven bag by the leveling plate 397; during the subsequent process of alternately swinging the woven bag, the surface flatness of the woven bag is always maintained, and again it is avoided that the strip-shaped particulate waste on the surface of the woven bag will lift the surface of the woven bag, making the surface of the woven bag uneven, so that during subsequent stacking and palletizing, the upper woven bag will be unstable, which will lead to the collapse of the overall woven bag; it also avoids the problem that during the process of alternately stacking the woven bags, the contact area between the inclined surfaces of the woven bags is reduced, resulting in uneven distribution of the extrusion pressure exerted by the upper woven bag on the lower woven bag; thus ensuring the safety and stability of the stacking of the woven bags.
[0054] Embodiment 3, a working method of an industrial waste continuous handling and stacking device, using the industrial waste continuous handling and stacking device as described above, includes the following steps: S1. When stacking the woven bags filled with strip-shaped particulate waste, the stacking unit 1 starts, grabs the woven bags conveyed below the stacking unit 1, and then places them on the stacking rack.
[0055] S2. When the placement of the woven bags on the first layer of the stacking rack is completed, the main slider 22 starts, drives the main breaking plate 25 to slide along the opening direction of the main slide rail 21; during this process, the lifting cylinder 23 starts, drives the lifting plate 24 and the main breaking plate 25 to descend, so that the main breaking plate 25 fits the surface of the woven bag.
[0056] S3. When the main breaking plate 25 encounters the raised strip-shaped particulate waste during the sliding process, at this time the main slider 22 stops sliding, the secondary slider 28 starts, drives the secondary breaking plate 26 to slide along the opening direction of the secondary slide rail 29, and gradually approaches the main breaking plate 25, so that the strip-shaped particulate waste protruding between the main breaking plate 25 and the secondary breaking plate 26 is pinched off, achieving the purpose of preliminary breaking; immediately afterwards, the rotating member 27 starts, drives the secondary breaking plate 26 to rotate around one side of the secondary breaking plate 26, and at the same time breaks some of the raised strip-shaped particulate waste that has not been pinched off, achieving the purpose of secondary breaking.
[0057] S4. When the subsequent woven bags are alternately placed, at this time the middle part of the woven bag is distributed in an inclined and falling manner, and some strip-shaped particulate waste bulges again. The three-axis handling mechanism 31 starts, displaces the long plate 32 above the corresponding woven bag, and at this time the roller 38 fits the bottom of the inclined surface of the woven bag.
[0058] S5. During the operation of S4, the driving cylinder 33 is activated, and its telescopic end extends to push the driving shaft 34 to rotate, causing the semi-tooth column 35 to rotate synchronously, and thus the semi-gear 36 also rotates accordingly. During the rotation of the semi-gear 36, it also drives the movable plate 37 to rotate at an angle, causing the roller 38 to roll along the inclined plane. And since the roller 38 is in contact with the bottom of the inclined surface of the woven bag, during the angular rotation of the movable plate 37, it also moves upward along the inclined surface of the woven bag, thereby achieving the purpose of leveling while conforming to various inclined surfaces; during this process, the leveling member 39 is activated to knead and level the strip-shaped particulate waste protruding from the inclined surface of the woven bag.
[0059] Obviously, the above-described embodiments are only a part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present invention.
Claims
1. An industrial waste continuous handling and stacking device, characterized in that: Including, a palletizing unit (1), a breaking unit (2) is arranged below the palletizing unit (1), and a leveling unit (3) is also arranged at one end of the palletizing unit (1); The breaking unit (2) includes main slide rails (21) symmetrically arranged on both sides of the palletizing unit (1) in the axial direction, main sliders (22) sliding on the main slide rails (21), lifting cylinders (23) arranged on the tops of the main sliders (22), lifting plates (24) arranged at the telescopic ends of the lifting cylinders (23), main breaking plates (25) arranged between the lifting plates (24), secondary breaking plates (26) arranged on one side of the main breaking plates (25), rotating parts (27) arranged at both ends of the secondary breaking plates (26), secondary sliders (28) arranged at the ends of the rotating parts (27) far from the secondary breaking plates (26), and secondary slide rails (29) arranged on the sides of the secondary sliders (28) far from the rotating parts (27); The leveling unit (3) includes a three-axis handling mechanism (31), a long plate (32) arranged below the three-axis handling mechanism (31), a driving cylinder (33) arranged on the top of the long plate (32), a driving shaft (34) rotatably connected to the telescopic end of the driving cylinder (33), a semi-toothed column (35) arranged on the driving shaft (34), a semi-gear (36) meshing and driving with the semi-toothed column (35), a movable plate (37) arranged on one side of the semi-gear (36), rollers (38) rotatably connected to the bottom of the movable plate (37), and a leveling part (39) arranged on one side of the rollers (38).
2. The continuous handling and palletizing device for industrial waste according to claim 1, wherein: The palletizing unit (1) includes a bracket (11), Y-axis horizontal electric linear guide rails (12) symmetrically arranged on the top of the bracket (11) in the radial direction, an X-axis horizontal electric linear guide rail (13) arranged between the Y-axis horizontal electric linear guide rails (12), a vertical electric linear guide rail (14) arranged on one side of the X-axis horizontal electric linear guide rail (13), and a clamping part (15) arranged on the side of the vertical electric linear guide rail (14) far from the X-axis horizontal electric linear guide rail (13); The clamping part (15) includes a clamping cylinder (151), and clamping plates (152) symmetrically arranged at the clamping ends of the clamping cylinder (151); the clamping plates (152) are L-shaped and are distributed oppositely, and vibrators (153) are arranged on the side walls of the clamping plates (152).
3. The continuous handling and stacking device for industrial waste according to claim 1, wherein: The main breaking plates (25) and the secondary breaking plates (26) are equal in structural size and are distributed oppositely. The top of the main breaking plate (25) is provided with an inclined surface (251), and both ends of the main breaking plate (25) are connected to the side walls of the corresponding lifting plates (24).
4. The continuous handling and palletizing device for industrial waste according to claim 3, characterized in that: The rotating part (27) includes a support block (271), a rotating motor (272) arranged on one side of the support block (271), and a rotating shaft (273) arranged at the output end of the rotating motor (272); The output end of the rotating motor (272) penetrates through the side wall of the support block (271) and is connected to the rotating shaft (273). One end of the rotating shaft (273) away from the rotating motor (272) is connected to the corresponding end of the secondary breaking plate (26). An arc-shaped groove (274) is also formed on the side wall of the support block (271). An active pin (275) slides in the arc-shaped groove (274). One end of the active pin (275) away from the arc-shaped groove (274) is connected to the corresponding end of the secondary breaking plate (26).
5. The continuous handling and palletizing device for industrial waste according to claim 4, characterized in that: One side of the secondary slider (28) away from the secondary slide rail (29) is connected to the side wall of the corresponding support block (271). The secondary slider (28) can be slidably connected to the secondary slide rail (29), and the secondary slide rail (29) is inclinedly distributed.
6. The continuous handling and stacking device for industrial waste according to claim 1, wherein: The long plate (32) is in an inverted L shape. A guide rod (321) is provided on the side wall in the vertical direction of the long plate (32). Guide blocks (322) are symmetrically sleeved on the guide rod (321). One end of one of the guide blocks (322) is connected to one end of the semi-gear (36). The semi-gear (36) can be sleeved on the guide rod (321). The movable plate (37) is in an L shape. One side of each of the guide blocks (322) can be connected to the side wall in the vertical direction of the movable plate (37).
7. The continuous industrial waste handling and stacking device according to claim 6, characterized in that: A micro slide rail (371) is further provided at the bottom in the horizontal direction of the movable plate (37). A micro slider (372) slides on the micro slide rail (371). One side of the micro slider (372) away from the micro slide rail (371) is connected to the leveling member (39).
8. The continuous handling and palletizing device for industrial waste according to claim 7, characterized in that: The leveling member (39) includes a fixed plate (391), adjusting motors (392) uniformly arranged at the bottom of the fixed plate (391), cams (393) provided at the output ends of the adjusting motors (392), connecting rods (394) rotatably connected to one end of the cams (393) away from the adjusting motors (392), first brackets (395) rotatably connected to one end of the connecting rods (394) away from the cams (393), second brackets (396) rotatably connected to one end of the first brackets (395) away from the connecting rods (394), and a leveling plate (397) provided between the second brackets (396).
9. The continuous industrial waste handling and stacking device according to claim 8, wherein: One end of the connecting rod (394) away from the cam (393) is rotatably connected to the inner wall of the middle part of the first bracket (395). One end of the first bracket (395) away from the second bracket (396) is rotatably connected to the bottom of the fixed plate (391). One end of the second bracket (396) away from the first bracket (395) is rotatably connected to the top of the leveling plate (397).
10. A working method of an industrial waste continuous handling and palletizing device, using the industrial waste continuous handling and palletizing device according to any one of claims 1-9, characterized in that, Including the following steps: S1. When stacking the woven bags filled with strip-shaped particulate waste, the stacking unit (1) is started to grab the woven bags transported below the stacking unit (1) and then place them on the stacking rack. S2. After the woven bags on the first layer of the palletizing rack are placed, the main slider (22) starts and drives the main breaking plate (25) to slide along the opening direction of the main slide rail (21). During this process, the lifting cylinder (23) starts and drives the lifting plate (24) and the main breaking plate (25) to descend, so that the main breaking plate (25) fits against the surface of the woven bag. S3. When the main breaking plate (25) encounters the raised strip-shaped particulate waste during sliding, the main slider (22) stops sliding at this time, and the secondary slider (28) starts and drives the secondary breaking plate (26) to slide along the opening direction of the secondary slide rail (29) and gradually approaches the main breaking plate (25), so that the raised strip-shaped particulate waste between the main breaking plate (25) and the secondary breaking plate (26) is pinched off, achieving the purpose of preliminary breaking. Immediately afterwards, the rotating member (27) starts and drives the secondary breaking plate (26) to rotate around one side of the secondary breaking plate (26), and at the same time breaks some of the unpinched raised strip-shaped particulate waste, achieving the purpose of secondary breaking. S4. When the subsequent woven bags are placed in an interleaved manner, the middle part of the woven bag is distributed in an inclined downward state at this time, and some strip-shaped particulate waste bulges again. The three-axis handling mechanism (31) starts and displaces the long plate (32) above the corresponding woven bag. At this time, the roller (38) fits against the bottom of the inclined surface of the woven bag. S5. During the operation of S4, the driving cylinder (33) starts, its telescopic end extends, and pushes the driving shaft (34) to rotate, so that the semi-tooth column (35) rotates synchronously, and thus the semi-gear (36) also rotates accordingly. During the rotation of the semi-gear (36), it also drives the movable plate (37) to rotate at an angle, so that the roller (38) rolls along the inclined surface. And because the roller (38) fits against the bottom of the inclined surface of the woven bag, during the rotation of the movable plate (37) at an angle, it also rises and displaces along the inclined surface of the woven bag, thus achieving the purpose of leveling while fitting various inclined surfaces. During this process, the leveling member (39) starts and kneads and levels the strip-shaped particulate waste protruding from the inclined surface of the woven bag.
Citation Information
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