Waste gas treatment device for chemical reaction kettle
By designing the waste gas treatment device for chemical reactors, using spray components, gas-liquid separation parts and cleaning mechanisms, the problem of incomplete treatment of toxic substances in chemical waste gas is solved, and the complete treatment of waste gas and efficient adsorption of filter plates is achieved.
Patent Information
- Application Number
- CN202510569181.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-30
- Publication Date
- 2025-07-25
AI Technical Summary
Existing chemical waste gas treatment equipment cannot effectively treat toxic substances that are soluble in water and insoluble in water, resulting in problems of environmental pollution and incomplete treatment.
A waste gas treatment device for chemical reactors is designed, including a housing mechanism, a first filter mechanism, a gas-liquid separation part and a cleaning mechanism. The water-soluble substance is sprayed through the spraying component, and the gas-liquid separation part is separated from the water gas. The third filter mechanism adsorbs an insoluble substance, and the filter plate is alternately cleaned through the cleaning mechanism to improve the adsorption efficiency.
The complete treatment of chemical waste gas is achieved, the adsorption capacity of toxic substances soluble in water and insoluble in water is improved, the waste gas is ensured dry state, and the adsorption efficiency of the filter plate and the simplicity of the operation of the equipment is enhanced.
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Figure CN120361689A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of waste gas treatment, and particularly relates to a waste gas treatment device for a chemical reaction kettle. Background Art
[0002] Chemical waste gas refers to the toxic and harmful gases discharged from chemical plants during chemical production. Chemical waste gas often contains many types of pollutants, with complex physical and chemical properties and different toxicities, seriously polluting the environment and affecting human health.
[0003] There are many toxic substances in chemical waste gas, but they can be roughly divided into water-soluble toxic substances and water-insoluble toxic substances. Therefore, waste gas treatment can also be carried out according to this aspect; however, existing waste gas treatment equipment discharges waste gas after treating the water-soluble toxic substances, or only adsorbs and treats the toxic gases, resulting in incomplete waste gas treatment and causing environmental pollution to varying degrees.
[0004] Therefore, a waste gas treatment device for a chemical reaction kettle is needed. This device can first treat the water-soluble toxic substances in the gas to complete the first step of waste gas treatment; it can separate water and gas from the waste gas after water treatment to ensure that the waste gas is in a dry state when treating the water-insoluble toxic substances in the waste gas, which is beneficial to improving the adsorption capacity of the water-insoluble toxic substances and completing the second step of waste gas treatment; it can further adsorb the water-insoluble toxic substances and clean the filter plate, which is beneficial to improving the adsorption efficiency of the filter plate. At the same time, the filter plate can be disassembled and replaced, with simple and convenient operation, further improving the waste gas treatment efficiency. Summary of the Invention
[0005] In view of the above technical problems, the present invention provides a waste gas treatment device for a chemical reaction kettle to solve the above problems.
[0006] The technical solution adopted by the present invention is: a waste gas treatment device for a chemical reaction kettle, including a housing mechanism arranged on the ground, a first filtering mechanism arranged in the housing mechanism, a second filtering mechanism provided with two gas-liquid separation parts, a cleaning mechanism arranged on the housing mechanism, and four third filtering mechanisms arranged on the housing mechanism; The housing mechanism includes: an outer shell, rectangular blocks, and a U-shaped frame; the outer shell is fixedly installed in a predetermined area; there are two rectangular blocks, and the two rectangular blocks are fixedly installed on the front side of the outer shell; the U-shaped frame is fixedly installed on the front side of the outer shell; The described cleaning mechanism includes: a lead screw slider group, a motor II, a vertical frame, a scraping frame, and a push rod; there are two lead screw slider groups, and the frames of the two lead screw slider groups are fixedly installed on both sides of the outer shell; the motor II is fixedly installed at the rear of the outer shell, and its motor shaft is connected to the lead screws in the two lead screw slider groups through a synchronous belt; there are two vertical frames, and the two vertical frames are fixedly installed on the inner sides of the sliders in the corresponding lead screw slider groups; one side of the scraping frame is slidably installed in the vertical groove on the side of the vertical frame, a horizontal groove is provided in the middle position of the scraping frame, scraping plates are fixedly installed on the upper and lower sides of the horizontal groove, and a clamping rod is fixedly installed on the outer side of the scraping frame; the push rod is slidably installed in the round hole on the side of the vertical frame.
[0007] Preferably, the lead screw slider group includes a frame, a lead screw, a motor, and a slider. The frame is fixedly installed on the side of the outer shell, the lead screw is rotatably installed in the frame, the motor is fixedly installed on the frame, its motor shaft is fixedly connected to one end of the lead screw, the slider is slidably installed in the frame, and the threaded hole on the slider is in threaded cooperation with the lead screw.
[0008] Preferably, a spring is installed at the rear of the push rod, and the other end of the spring is connected to the plate on the side of the vertical frame.
[0009] Preferably, the cleaning mechanism further includes: a gear III, a gear IV, a gear V, a gear VI, a gear set I, a gear set II, an electric cylinder, a cross plate, and a cleaning mechanism housing mechanism cleaning mechanism; the shafts of the gear III and the gear V are respectively rotatably installed in the upper and lower round holes of a rectangular block; the shafts of the gear IV and the gear VI are respectively rotatably installed in the upper and lower round holes of another rectangular block; the gear set I is rotatably installed in the upper round hole of the front side plate of the outer shell, and the shafts of the two gears in the gear set I are respectively connected to the shafts of the gear III and the gear IV through a synchronous belt; the gear set II is rotatably installed in the lower round hole of the front side plate of the outer shell, and the shafts of the two gears in the gear set II are respectively connected to the shafts of the gear V and the gear VI through a synchronous belt; the cylinder body part of the electric cylinder is fixedly installed on the U-shaped frame, and the piston rod end of the electric cylinder is fixedly connected to the cross plate; the cleaning mechanism housing mechanism cleaning mechanism is fixedly installed on the cross plate, its motor shaft is fixedly connected to a gear, and this gear is intermittently meshed with the gear set I and the gear set II respectively.
[0010] Preferably, two limiting blocks are fixedly installed on the cross plate, clamping holes are provided on the limiting blocks, and the clamping holes are intermittently clamped with the clamping rods on the outer sides of the corresponding scraping frames.
[0011] Preferably, the first filtering mechanism includes: a lower shell, an air inlet pipe, a cover plate, and a spraying component; the lower shell is fixedly installed at the lower position inside the outer shell, the lower end surface of the lower shell is an inclined surface, and a water outlet is provided at the outer end of the inclined surface; the air inlet pipe is fixedly installed on both sides of the lower shell; the cover plate is fixedly installed on the upper end of the lower shell, and two ventilation holes are provided on the cover plate; the spraying component is fixedly installed on the lower end surface of the cover plate, the side water inlet of the spraying component is connected to an external water source through a pipe, and a plurality of spray heads are fixedly installed on the spraying component.
[0012] Preferably, the second filtering mechanism includes: a support frame, a large gear, a motor I, a small gear I, a small gear II, and two gas-liquid separation parts; the support frame is fixedly installed on the upper end surface of the cover plate; the shaft of the large gear is rotatably installed in the circular hole on the support frame; the motor I is fixedly installed on the support frame, and its motor shaft is fixedly connected to a gear, and this gear meshes with the cover plate; there are two small gears I, and the shafts of the two small gears I are respectively rotatably installed in the two circular holes on the T-shaped plate on the support frame, and the two small gears I mesh with the large gear; there are two small gears II, and the shafts of the two small gears II are respectively rotatably installed in the circular holes on the two L-shaped plates on the support frame; the two gas-liquid separation parts are fixedly installed on the upper end surface of the cover plate.
[0013] Preferably, the gas-liquid separation part includes: an outer cylinder, a filter box, an inner cylinder, a spiral plate, a fan, a round rod, a hollow rod, a funnel box, and a water receiving box; the outer cylinder is fixedly installed on the upper end surface of the cover plate through a rod; the filter box is fixedly installed inside the housing; the inner cylinder is rotatably installed in the corresponding outer cylinder, and a circle of gear teeth is fixedly installed on the periphery of the inner cylinder, and this circle of gear teeth meshes with the corresponding small gear II, and the upper end of the inner cylinder is rotatably connected to the filter box; the spiral plate is fixedly installed inside the inner cylinder; the fan is rotatably installed at a lower position inside the filter box, and a bevel gear is fixedly installed on the fan; the round rod is rotatably installed in the circular hole on the filter box, and a bevel gear is fixedly installed at the inner end of the round rod, and this bevel gear meshes with the bevel gear on the fan, and the outer end of the round rod is connected to the shafts of the corresponding small gear II and small gear I through a synchronous belt; the funnel box is fixedly installed at the lower end of the inner cylinder, an air inlet hole is provided at the lower end of the funnel box, a cylinder wall is provided around the air inlet hole, and a downward flow hole is opened inside the cylinder wall of the funnel box; the upper end of the hollow rod is fixedly installed at the lower air inlet hole of the funnel box, and the lower end of the hollow rod passes through the corresponding ventilation hole on the cover plate and is rotatably connected to this ventilation hole; the water receiving box is fixedly installed on the upper end surface of the cover plate through a rod, the water receiving box is rotatably connected to the lower end of the funnel box, a drainage pipe is fixedly installed on the side of the water receiving box, and the lower end of the downward flow hole inside the cylinder wall of the funnel box is located above the water receiving box.
[0014] Preferably, the four third filtering mechanisms include: a clamping frame, a rack, a filter plate, and a clamping bracket; the clamping frames in the four third filtering mechanisms are clamped in the corresponding grooves at the upper end of the housing, the clamping frames are aligned with the horizontal grooves on the corresponding scraping brackets, and the four third filtering mechanisms are divided into two groups, upper and lower. The two clamping frames in the upper group of the two third filtering mechanisms are respectively slidably installed at the upper positions of the two filter boxes, and the two clamping frames in the lower group of the two third filtering mechanisms are respectively slidably installed at the lower positions of the two filter boxes; the racks in the four third filtering mechanisms are fixedly installed on the sides of the four clamping frames, and the four racks are respectively meshed with the corresponding Gear III, Gear IV, 708, and Gear VI; the filter plate is slidably clamped on the inner wall of the clamping frame; the clamping bracket is slidably installed in the groove on the inner wall of the clamping frame, and the lower end of the clamping bracket is intermittently clamped with the clamping groove on the clamping frame.
[0015] The beneficial effects of the present invention compared with the prior art are as follows: 1. In the present invention, water is sprayed outwards through the nozzles on the spraying assembly. Since multiple nozzles on the spraying assembly spray water outwards simultaneously, the toxic substances that can dissolve in water in the lower housing are fully mixed with water to form waste water, and flow out from the water outlet at the lower end of the lower housing, ensuring that the toxic substances that can dissolve in water in the waste gas are completely absorbed by water and then discharged, realizing the first-step treatment of the waste gas.
[0016] 2. In the present invention, the rotation of the small gear I drives the corresponding round rod to rotate, the round rod drives the fan to rotate, and the fan assists the gas in the inner cylinder to move upwards, realizing the separation of water and gas, which is beneficial for further treating the waste gas. At the same time, when adsorbing the dried gas again, the adsorption efficiency of the toxic substances that are insoluble in water in the gas can be further improved.
[0017] 3. In the present invention, the lead screw slider group drives the corresponding vertical frame to move, the vertical frame drives the scraping bracket to move, and the two scraping plates on the scraping bracket scrape off the impurities on the upper and lower sides of the filter plate on the lower clamping frame aligned with its horizontal groove; it is beneficial to improve the adsorption efficiency of the filter plate; in this way, the toxic gas in the waste gas is alternately adsorbed, ensuring the treatment effect of the waste gas. At the same time, the filter plate is alternately cleaned, further ensuring the adsorption effect of the filter plate. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic structural diagram of the first angle of the overall part of the present invention.
[0019] Figure 2 It is a schematic structural diagram of the second angle of the overall part of the present invention.
[0020] Figure 3 It is a schematic structural diagram of the internal part of the overall part of the present invention.
[0021] Figure 4 It is a schematic diagram of the housing mechanism of the present invention.
[0022] Figure 5 Schematic diagram of the first filtering mechanism of the present invention.
[0023] Figure 6 Schematic diagram of the internal structure of the first filtering mechanism of the present invention.
[0024] Figure 7 Schematic diagram of the second filtering mechanism of the present invention.
[0025] Figure 8 Partial front structure schematic diagram of the second filtering mechanism of the present invention.
[0026] Figure 9 For the present invention Figure 8 Schematic diagram of the sectional structure along B-B.
[0027] Figure 10 Schematic diagram of the assembly structure of the housing mechanism, cleaning mechanism and third filtering mechanism of the present invention.
[0028] Figure 11 Schematic diagram of the assembly structure of the cleaning mechanism and the third filtering mechanism of the present invention.
[0029] Figure 12 Schematic diagram of the cleaning mechanism of the present invention.
[0030] Figure 13 Schematic diagram of the third filtering mechanism of the present invention.
[0031] Reference numerals in the drawings: 1 - housing mechanism; 2 - first filtering mechanism; 3 - second filtering mechanism; 4 - cleaning mechanism; 5 - third filtering mechanism; 101 - outer shell; 102 - rectangular block; 103 - U-shaped frame; 201 - lower shell; 202 - intake pipe; 203 - cover plate; 204 - spraying assembly; 301 - support frame; 302 - large gear; 303 - motor I; 304 - small gear I; 305 - small gear II; 306 - outer cylinder; 307 - filter box; 308 - inner cylinder; 309 - spiral plate; 310 - fan; 311 - round rod; 312 - hollow rod; 313 - funnel box; 314 - water receiving box; 401 - lead screw slider group; 402 - motor II; 403 - vertical frame; 404 - scraping frame; 405 - ejector rod; 406 - gear III; 407 - gear IV; 408 - gear V; 409 - gear VI; 410 - gear group I; 411 - gear group II; 412 - electric cylinder; 413 - cross plate; 501 - clamping frame; 502 - rack; 503 - filter plate; 504 - clamping frame. Detailed implementation manners
[0032] The technical solution of the present invention will be further specifically described below through embodiments in conjunction with the accompanying drawings. In the following description, many specific details are set forth in order to fully understand the present invention. However, the present invention can be implemented in many other ways different from those described herein. Those skilled in the art can make similar improvements without departing from the connotation of the present invention. Therefore, the present invention is not limited by the specific embodiments disclosed below.
[0033] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", "inlet", "outlet", "front", "rear", etc. is based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship in which the product of the invention is usually placed during use. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present invention.
[0034] As Figures 1-13 shown, an exhaust gas treatment device for a chemical reaction kettle includes a housing mechanism 1 provided on the ground, a first filtration mechanism 2 provided in the housing mechanism 1, a second filtration mechanism 3 provided with two gas-liquid separation parts, a cleaning mechanism 4 provided on the housing mechanism 1, and four third filtration mechanisms 5 provided on the housing mechanism 1.
[0035] As Figure 4 shown, the housing mechanism 1 includes: an outer shell 101, a rectangular block 102, and a U-shaped frame 103; the outer shell 101 is fixedly installed in a predetermined area; there are two rectangular blocks 102, and the two rectangular blocks 102 are fixedly installed on the front side of the outer shell 101; the U-shaped frame 103 is fixedly installed on the front side of the outer shell 101.
[0036] As Figure 12As shown in the figure, the cleaning mechanism 4 includes: a lead screw slider group 401, a motor II 402, a vertical frame 403, a scraping frame 404, and a push rod 405; there are two lead screw slider groups 401, and the frames of the two lead screw slider groups 401 are fixedly installed on both sides of the housing 101; the motor II 402 is fixedly installed at the rear of the housing 101, and its motor shaft is connected to the lead screws in the two lead screw slider groups 401 through a synchronous belt; there are two vertical frames 403, and the two vertical frames 403 are fixedly installed on the inner sides of the sliders in the corresponding lead screw slider groups 401; one side of the scraping frame 404 is slidably installed in the vertical groove on the side of the vertical frame 403. A horizontal groove is provided in the middle of the scraping frame 404, and scraping plates are fixedly installed on both the upper and lower sides of the horizontal groove. A clamping rod is fixedly installed on the outside of the scraping frame 404; the push rod 405 is slidably installed in the round hole on the side of the vertical frame 403; specifically, when scraping the impurities on the filter plate 503, the lead screw slider group 401 works, the lead screw slider group 401 drives the corresponding vertical frame 403 to move, the vertical frame 403 drives the scraping frame 404 to move, and the two scraping plates on the scraping frame 404 scrape off the impurities on both the upper and lower sides of the filter plate 503 on the clamping frame 501 aligned with its horizontal groove.
[0037] As Figure 12 shown in the figure, the lead screw slider group 401 includes a frame, a lead screw, a motor, and a slider. The frame is fixedly installed on the side of the housing 101, the lead screw is rotatably installed in the frame, the motor is fixedly installed on the frame, its motor shaft is fixedly connected to one end of the lead screw, the slider is slidably installed in the frame, and the threaded hole on the slider is in threaded cooperation with the lead screw.
[0038] As Figure 12 shown in the figure, a spring is installed at the rear of the push rod 405, and the other end of the spring is connected to the plate on the side of the vertical frame 403.
[0039] As Figure 12As shown, the cleaning mechanism 4 further includes: Gear III 406, Gear IV 407, Gear V 408, Gear VI 409, Gear Set I 410, Gear Set II 411, electric cylinder 412, cross plate 413 and the housing mechanism 1 of the cleaning mechanism 4; The shafts of Gear III 406 and Gear V 408 are respectively rotatably installed in the upper and lower circular holes of a rectangular block 102; The shafts of Gear IV 407 and Gear VI 409 are respectively rotatably installed in the upper and lower circular holes of another rectangular block 102; Gear Set I 410 is rotatably installed in the upper circular hole of the front side plate of the outer housing 101, and the shafts of the two gears in Gear Set I 410 are respectively connected to the shafts of Gear III 406 and Gear IV 407 through synchronous belts; Specifically, when Gear Set I 410 rotates, it drives Gear III 406 and Gear IV 407 to rotate in opposite directions simultaneously; Gear Set II 411 is rotatably installed in the lower circular hole of the front side plate of the outer housing 101, and the shafts of the two gears in Gear Set II 411 are respectively connected to the shafts of Gear V 408 and Gear VI 409 through synchronous belts; Specifically, when Gear Set II 411 rotates, it drives Gear V 408 and Gear VI 409 to rotate in opposite directions simultaneously; The cylinder part of the electric cylinder 412 is fixedly installed on the U-shaped frame 103, and the piston rod end of the electric cylinder 412 is fixedly connected to the cross plate 413; The housing mechanism 1 of the cleaning mechanism 4 is fixedly installed on the cross plate 413, and its motor shaft is fixedly connected to a gear, and this gear meshes with Gear Set I 410 and Gear Set II 411 intermittently; Specifically, when Gear Set I 410 needs to rotate, the electric cylinder 412 works, the electric cylinder 412 pushes the cross plate 413 to move upward, the cross plate 413 drives the housing mechanism 1 of the cleaning mechanism 4 to move upward, and the housing mechanism 1 of the cleaning mechanism 4 drives the gear on its shaft to mesh with Gear Set I 410. At this time, the housing mechanism 1 of the cleaning mechanism 4 starts, drives Gear Set I 410 to rotate, Gear Set I 410 drives Gear III 406 and Gear IV 407 to rotate in opposite directions simultaneously, and Gear III 406 and Gear IV 407 drive the two upper racks 502 corresponding to them to move outward simultaneously. The two upper racks 502 drive the two upper card frames 501 to move outward simultaneously, and the two upper card frames 501 drive the filter plate 503 thereon to move outward, so that the upper filter plate 503 completely moves out of the outer housing 101. At the same time, when the cross plate 413 moves upward, the card holes on the limit blocks on the cross plate 413 drive the scraping frame 404 to move upward, so that the horizontal groove on the scraping frame 404 is aligned with the upper filter plate 503, facilitating the scraping of impurities on the two upper filter plates 503. When the scraping frame 404 moves upward to a suitable position, the ejector rod 405 pushes the scraping frame 404 into the vertical frame 403, making the scraping frame 404 unable to move; When the gear set II 411 needs to rotate, the electric cylinder 412 works. The electric cylinder 412 pulls the cross plate 413 downward. The cross plate 413 drives the cleaning mechanism 4 and the housing mechanism 1 and the cleaning mechanism 4 downward. The cleaning mechanism 4 and the housing mechanism 1 and the cleaning mechanism 4 drive the gears on its shaft to mesh with the gear set II 411. At this time, the cleaning mechanism 4 and the housing mechanism 1 and the cleaning mechanism 4 start, driving the gear set II 411 to rotate. The gear set II 411 drives the gear V 408 and the gear VI 409 to rotate in the opposite direction simultaneously. The gear V 408 and the gear VI 409 drive the two corresponding lower racks 502 to move outward simultaneously. The two lower racks 502 drive the two lower card frames 501 to move outward simultaneously. The two lower card frames 501 drive the filter plate 503 thereon to move outward, so that the lower filter plate 503 completely moves out of the housing 101. At the same time, when the cross plate 413 moves downward, the card holes on the limit blocks on the cross plate 413 drive the scraping frame 404 downward, so that the horizontal groove on the scraping frame 404 is aligned with the lower filter plate 503; it is convenient to scrape the impurities on the two lower filter plates 503. When the scraping frame 404 moves downward to a suitable position, the ejector rod 405 pushes the scraping frame 404 into the vertical frame 403, making the scraping frame 404 unable to move.
[0040] As Figure 12 shown, two limiting blocks are fixedly installed on the cross plate 413. The limiting blocks are provided with card holes, and the card holes are intermittently engaged with the clamping rods on the outer sides of the corresponding scraping frames 404.
[0041] As Figure 5 、 Figure 6 shown, the first filtering mechanism 2 includes: a lower shell 201, an air inlet pipe 202, a cover plate 203 and a spraying assembly 204; the lower shell 201 is fixedly installed at a lower position inside the housing 101. The lower end surface of the lower shell 201 is an inclined surface, and a water outlet is provided at the outer end of the inclined surface; the air inlet pipe 202 is fixedly installed on both sides of the lower shell 201, and the air inlet pipe 202 sends waste gas from the outside into the lower shell 201; the cover plate 203 is fixedly installed on the upper end of the lower shell 201, and two ventilation holes are provided on the cover plate 203; the spraying assembly 204 is fixedly installed on the lower end surface of the cover plate 203. The side water inlet of the spraying assembly 204 is connected to an external water source through a pipe, and a plurality of spray heads are fixedly installed on the spraying assembly 204; when the external waste gas enters the lower shell 201 from the air inlet pipe 202, the intelligent electric control makes the spray heads on the spraying assembly 204 spray water outward. Since a plurality of spray heads on the spraying assembly 204 spray water outward simultaneously, the toxic substances that can dissolve in water in the lower shell 201 are fully mixed with water to form waste water, and flow out from the water outlet at the lower end of the lower shell 201.
[0042] As Figures 7-9As shown in the figure, the second filtering mechanism 3 includes: a support frame 301, a large gear 302, a motor I 303, a small gear I 304, a small gear II 305, and two gas-liquid separation parts; the support frame 301 is fixedly installed on the upper end surface of the cover plate 203; the shaft of the large gear 302 is rotatably installed in the circular hole on the support frame 301; the motor I 303 is fixedly installed on the support frame 301, and its motor shaft is fixedly connected to a gear, and this gear meshes with the cover plate 203; specifically, when the motor I 303 is started, it drives the large gear 302 to rotate; there are two small gears I 304, and the shafts of the two small gears I 304 are respectively rotatably installed in the two circular holes on the T-shaped plate on the support frame 301, and the two small gears I 304 mesh with the large gear 302; there are two small gears II 305, and the shafts of the two small gears II 305 are respectively rotatably installed in the circular holes on the two L-shaped plates on the support frame 301; the two gas-liquid separation parts are fixedly installed on the upper end surface of the cover plate 203; specifically, when the large gear 302 rotates, it drives the two small gears I 304 to rotate.
[0043] As Figures 7-9As shown in the figure, the gas-liquid separation part includes: an outer cylinder 306, a filter box 307, an inner cylinder 308, a spiral plate 309, a fan 310, a round rod 311, a hollow rod 312, a funnel box 313 and a water receiving box 314; the outer cylinder 306 is fixedly installed on the upper end surface of the cover plate 203 through a rod; the filter box 307 is fixedly installed inside the housing 101; the inner cylinder 308 is rotatably installed in the corresponding outer cylinder 306, and a circle of gear teeth is fixedly installed on the periphery of the inner cylinder 308, and this circle of gear teeth meshes with the corresponding pinion II 305, and the upper end of the inner cylinder 308 is rotatably connected to the filter box 307; specifically, the pinion II 305 rotates to drive the corresponding inner cylinder 308 to rotate; the spiral plate 309 is fixedly installed inside the inner cylinder 308; the fan 310 is rotatably installed at a lower position inside the filter box 307, and a bevel gear is fixedly installed on the fan 310; the round rod 311 is rotatably installed in the round hole on the filter box 307, and a bevel gear is fixedly installed at the inner end of the round rod 311, and this bevel gear meshes with the bevel gear on the fan 310. Specifically, when the round rod 311 rotates, it drives the fan 310 to rotate, and the outer end of the round rod 311 is connected to the shafts of the corresponding pinion II 305 and pinion I 304 through a synchronous belt; specifically, when the pinion I 304 rotates, it drives the corresponding pinion II 305 to rotate, and further drives the corresponding round rod 311 to rotate; the funnel box 313 is fixedly installed at the lower end of the inner cylinder 308, an air inlet hole is provided at the lower end of the funnel box 313, a cylinder wall is provided around the air inlet hole, and a downward flow hole is opened inside the cylinder wall of the funnel box 313; the upper end of the hollow rod 312 is fixedly installed at the lower air inlet hole of the funnel box 313, and the lower end of the hollow rod 312 passes through the corresponding ventilation hole on the cover plate 203 and is rotatably connected to the ventilation hole; the water receiving box 314 is fixedly installed on the upper end surface of the cover plate 203 through a rod, the water receiving box 314 is rotatably connected to the lower end of the funnel box 313, a drainage pipe is fixedly installed on the side of the water receiving box 314, and the lower end of the downward flow hole inside the cylinder wall of the funnel box 313 is located above the water receiving box 314, that is, the waste liquid flowing out of the downward flow hole inside the cylinder wall of the funnel box 313 can completely enter the water receiving box 314 and flow out of the device through the drainage pipe on the side of the water receiving box 314;Specifically, after filtering out the harmful substances soluble in water inside the lower shell 201, the internal gas enters the corresponding hollow rod 312 through the ventilation holes on the cover plate 203 and then enters the inner cylinder 308. At this time, the motor I 303 starts, driving the large gear 302 to rotate. The large gear 302 drives the two small gears I 304 to rotate, and the two small gears I 304 drive the two inner cylinders 308 to rotate respectively. The two inner cylinders 308 drive the spiral plates 309 inside them to rotate. At this time, the gas introduced from the lower end of the inner cylinder 308 will be separated from water and gas under the rotation of the spiral plate 309. The separated wastewater flows out into the water receiving box 314 through the downward flow holes inside the barrel wall of the funnel box 313 and flows out of the device through the drainage pipe on the side of the water receiving box 314. At the same time, the small gear I 304 rotates to drive the corresponding round rod 311 to rotate, and the round rod 311 drives the fan 310 to rotate. The fan 310 assists the gas inside the inner cylinder 308 to move upward, realizing the separation of water and gas, further treating the waste gas. At the same time, when adsorbing the dried gas again, the adsorption efficiency of the toxic substances insoluble in water in the gas can be further improved.
[0044] As Figure 13 shown, the four third filtering mechanisms 5 include: a clamping frame 501, a rack 502, a filter plate 503, and a clamping frame 504. The clamping frames 501 in the four third filtering mechanisms 5 are clamped in the corresponding grooves at the upper end of the outer shell 101. The clamping frames 501 are aligned with the horizontal grooves on the corresponding scraping frames 404. And the four third filtering mechanisms 5 are respectively divided into upper and lower groups. The two clamping frames 501 in the upper group of the two third filtering mechanisms 5 are respectively slidably installed at the upper positions of the two filter boxes 307, and the two clamping frames 501 in the lower group of the two third filtering mechanisms 5 are respectively slidably installed at the lower positions of the two filter boxes 307. The racks 502 in the four third filtering mechanisms 5 are fixedly installed on the sides of the four clamping frames 501, and the four racks 502 are correspondingly meshed with the corresponding gear III 406, gear IV 407, 708, and gear VI 409. The filter plate 503 is slidably clamped on the inner wall of the clamping frame 501, and the filter plate 503 is used for adsorbing the toxic gas insoluble in water in the gas. The clamping frame 504 is slidably installed in the groove on the inner wall of the clamping frame 501, and the lower end of the clamping frame 504 is intermittently clamped with the clamping groove on the clamping frame 501.
[0045] Working principle: When treating the substances soluble in water in the waste gas, after the external waste gas enters the lower shell 201 from the air inlet pipe 202, the intelligent electric control spray component 204 sprays water outward through the nozzles. Since multiple nozzles on the spray component 204 spray water outward at the same time, the toxic substances soluble in water inside the lower shell 201 are fully mixed with water to form wastewater, which flows out from the water outlet at the lower end of the lower shell 201. When performing water-vapor separation, after filtering out harmful substances dissolved in water inside the lower shell 201, the internal gas enters the corresponding hollow rod 312 through the ventilation holes on the cover plate 203 and then enters the inner cylinder 308. At this time, the motor I 303 starts, driving the large gear 302 to rotate. The large gear 302 drives the two small gears I 304 to rotate. The two small gears I 304 drive the two inner cylinders 308 to rotate respectively. The two inner cylinders 308 drive the spiral plates 309 inside them to rotate. At this time, the gas introduced from the lower end of the inner cylinder 308 will be subjected to water-vapor separation under the rotation of the spiral plate 309. The separated waste water flows out to the water receiving box 314 through the downward flow holes inside the barrel wall of the funnel box 313 and flows out of the device through the drainage pipe on the side of the water receiving box 314. At the same time, the rotation of the small gear I 304 drives the corresponding round rod 311 to rotate, and the round rod 311 drives the fan 310 to rotate. The fan 310 assists the gas inside the inner cylinder 308 to move upward, realizing the separation of water and gas, which is beneficial to further treating the waste gas. At the same time, when adsorbing the dried gas again, it can further improve the adsorption efficiency of the water-insoluble toxic substances in the gas; After the dried waste gas is introduced into the corresponding filter box 307, first, the two upper filter plates 503 inside the outer shell 101 adsorb the toxic substances in the waste gas. At this time, the two lower filter plates 503 inside the outer shell 101 are located outside the outer shell 101. When it is necessary to clean the two upper filter plates 503, first, the cleaning mechanism 4 of the housing mechanism 1 starts, driving the gear on its shaft to rotate, and then driving the gear set II 411 to rotate. The gear set II 411 drives the gear V 408 and the gear VI 409 to rotate in opposite directions at the same time. The gear V 408 and the gear VI 409 drive the two lower racks 502 to move inward at the same time, and then drive the two lower casses 501 to move inward at the same time, and then drive the two lower filter plates 503 to move inward at the same time, so that the two lower filter plates 503 are completely moved to the lower positions of the two filter boxes 307 to perform the adsorption work of the toxic substances in the waste gas; When removing the two upper filter plates 503 from the housing 101 for cleaning, the electric cylinder 412 operates. The electric cylinder 412 pushes the cross plate 413 upward. The cross plate 413 drives the cleaning mechanism 4 and the housing mechanism 1 to move upward. The cleaning mechanism 4 and the housing mechanism 1 drive the gear on its shaft to engage with the gear set I 410. At this time, the cleaning mechanism 4 and the housing mechanism 1 start, driving the gear set I 410 to rotate. The gear set I 410 drives the gear III 406 and the gear IV 407 to rotate in opposite directions simultaneously. The gear III 406 and the gear IV 407 drive the two corresponding upper racks 502 to move outward simultaneously. The two upper racks 502 drive the two upper clamping frames 501 to move outward simultaneously. The two upper clamping frames 501 drive the filter plates 503 thereon to move outward, causing the upper filter plates 503 to be completely removed from the housing 101. At the same time, when the cross plate 413 moves upward, the card holes on the limit blocks on the cross plate 413 drive the scraping frame 404 to move upward, aligning the horizontal groove on the scraping frame 404 with the upper filter plate 503. When the scraping frame 404 moves upward to a suitable position, the ejector rod 405 pushes the scraping frame 404 into the vertical frame 403, preventing the scraping frame 404 from moving; Then, the lead screw slider group 401 operates. The lead screw slider group 401 drives the corresponding vertical frame 403 to move. The vertical frame 403 drives the scraping frame 404 to move. The two scraping plates on the scraping frame 404 scrape off the impurities on the upper and lower sides of the filter plate 503 on the upper clamping frame 501 aligned with its horizontal groove; this is beneficial to improving the adsorption efficiency of the filter plate 503; When removing the two lower filter plates 503 from the housing 101 for cleaning, first, the cleaning mechanism 4 and the housing mechanism 1 start, driving the gear on its shaft to rotate, and then driving the gear set I 410 to rotate. The gear set I 410 drives the gear III 406 and the gear IV 407 to rotate in opposite directions simultaneously. The gear III 406 and the gear IV 407 respectively drive the two upper racks 502 to move inward simultaneously, and then drive the two upper clamping frames 501 to move inward simultaneously, and then drive the two upper filter plates 503 to move inward simultaneously, causing the two upper filter plates 503 to be completely moved to the upper positions of the two filter boxes 307 for adsorbing the toxic substances in the waste gas; When the following two filter plates 503 are removed from the housing 101 for cleaning, the electric cylinder 412 operates. The electric cylinder 412 pulls the cross plate 413 downward. The cross plate 413 drives the cleaning mechanism 4 and the housing mechanism 1 downward. The cleaning mechanism 4 and the housing mechanism 1 drive the gear on its shaft to engage with the gear set II 411. At this time, the cleaning mechanism 4 and the housing mechanism 1 start, driving the gear set II 411 to rotate. The gear set II 411 drives the gear V 408 and the gear VI 409 to rotate in opposite directions simultaneously. The gear V 408 and the gear VI 409 drive the corresponding two racks 502 below them to move outward simultaneously. The two racks 502 below drive the two card frames 501 below them to move outward simultaneously. The two card frames 501 above drive the filter plates 503 on them to move outward, so that the lower filter plates 503 are completely removed from the housing 101. At the same time, when the cross plate 413 moves downward, the card holes on the limit blocks on the cross plate 413 drive the scraping frame 404 downward, so that the horizontal groove on the scraping frame 404 is aligned with the lower filter plate 503; when the scraping frame 404 moves downward to a suitable position, the ejector rod 405 pushes the scraping frame 404 into the vertical frame 403, making the scraping frame 404 unable to move; Then, the lead screw slider group 401 operates. The lead screw slider group 401 drives the corresponding vertical frame 403 to move. The vertical frame 403 drives the scraping frame 404 to move. The two scraping plates on the scraping frame 404 scrape off the impurities on the upper and lower sides of the filter plate 503 on the lower card frame 501 aligned with its horizontal groove; this is beneficial to improving the adsorption efficiency of the filter plate 503; thus alternately adsorbing the toxic gases in the waste gas to ensure the treatment effect of the waste gas. At the same time, the filter plate 503 is alternately cleaned to further ensure the adsorption effect of the filter plate 503; The filter plate 503 can be replaced. When replacing, manually push the card rack 504 upward so that the lower end of the card rack 504 disengages from the card slot on the card frame 501. Then, manually remove the old filter plate 503 and replace it with a new filter plate 503. Then, manually push the card rack 504 downward again so that the lower end of the card rack 504 is reinstalled in the groove on the card frame 501, realizing the replacement of the filter plate 503. The operation is simple, improving the equipment utilization rate and further improving the waste gas treatment efficiency.
[0046] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirits of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An exhaust gas treatment device for a chemical reaction kettle, characterized in that, It includes a housing mechanism (1) arranged on the ground, a first filtering mechanism (2) arranged inside the housing mechanism (1), a second filtering mechanism (3) provided with two gas-liquid separation parts, a cleaning mechanism (4) arranged on the housing mechanism (1), and four third filtering mechanisms (5) arranged on the housing mechanism (1); The housing mechanism (1) includes: an outer shell (101), a rectangular block (102) and a U-shaped frame (103); the outer shell (101) is fixedly installed in a predetermined area; there are two rectangular blocks (102), and the two rectangular blocks (102) are fixedly installed on the front side of the outer shell (101); the U-shaped frame (103) is fixedly installed on the front side of the outer shell (101); The cleaning mechanism (4) includes: a lead screw slider group (401), a motor II (402), a vertical frame (403), a scraping frame (404) and a push rod (405); there are two lead screw slider groups (401), and the frames of the two lead screw slider groups (401) are fixedly installed on both sides of the outer shell (101); the motor II (402) is fixedly installed on the rear side of the outer shell (101), and its motor shaft is connected to the lead screws in the two lead screw slider groups (401) through a synchronous belt; there are two vertical frames (403), and the two vertical frames (403) are fixedly installed on the inner sides of the sliders in the corresponding lead screw slider groups (401); one side of the scraping frame (404) is slidably installed in the vertical groove on the side of the vertical frame (403), a horizontal groove is provided in the middle position of the scraping frame (404), scrapers are fixedly installed on the upper and lower sides of the horizontal groove, and a clamping rod is fixedly installed on the outer side of the scraping frame (404); the push rod (405) is slidably installed in the circular hole on the side of the vertical frame (403).
2. The waste gas treatment device for a chemical reaction kettle according to claim 1, wherein The lead screw slider group (401) includes a frame, a lead screw, a motor and a slider. The frame is fixedly installed on the side of the outer shell (101), the lead screw is rotatably installed in the frame, the motor is fixedly installed on the frame, its motor shaft is fixedly connected to one end of the lead screw, the slider is slidably installed in the frame, and the threaded hole on the slider is in threaded cooperation with the lead screw.
3. The waste gas treatment device for a chemical reaction kettle according to claim 1, characterized in that, A spring is installed on the rear side of the push rod (405), and the other end of the spring is connected to the plate on the side of the vertical frame (403).
4. The exhaust gas treatment device for a chemical reaction kettle according to claim 1, wherein, The described cleaning mechanism (4) further includes: Gear III (406), Gear IV (407), Gear V (408), Gear VI (409), Gear Set I (410), Gear Set II (411), electric cylinder (412), cross plate (413) and the cleaning mechanism (4) housing mechanism (1) cleaning mechanism (4); The shafts of Gear III (406) and Gear V (408) are respectively rotatably installed in the upper and lower circular holes of a rectangular block (102); The shafts of Gear IV (407) and Gear VI (409) are respectively rotatably installed in the upper and lower circular holes of another rectangular block (102); Gear Set I (410) is rotatably installed in the upper circular hole of the front side plate of the outer shell (101), and the shafts of the two gears in Gear Set I (410) are respectively connected to the shafts of Gear III (406) and Gear IV (407) through synchronous belts; Gear Set II (411) is rotatably installed in the lower circular hole of the front side plate of the outer shell (101), and the shafts of the two gears in Gear Set II (411) are respectively connected to the shafts of Gear V (408) and Gear VI (409) through synchronous belts; The cylinder part of the electric cylinder (412) is fixedly installed on the U-shaped frame (103), and the piston rod end of the electric cylinder (412) is fixedly connected to the cross plate (413); The cleaning mechanism (4) housing mechanism (1) cleaning mechanism (4) is fixedly installed on the cross plate (413), and its motor shaft is fixedly connected to a gear, and this gear meshes intermittently with Gear Set I (410) and Gear Set II (411) respectively.
5. The waste gas treatment device for a chemical reaction kettle according to claim 4, characterized in that, Two limiting blocks are fixedly installed on the described cross plate (413), and the limiting blocks are provided with clamping holes, and the clamping holes are intermittently clamped with the clamping rods on the outer sides of the corresponding scraping frames (404).
6. The waste gas treatment device for a chemical reaction kettle according to claim 1, wherein, The described first filtering mechanism (2) includes: lower shell (201), intake pipe (202), cover plate (203) and spraying assembly (204); The described lower shell (201) is fixedly installed at a lower position inside the outer shell (101), the lower end surface of the lower shell (201) is an inclined surface, and a water outlet is provided at the outer end of the inclined surface; The intake pipe (202) is fixedly installed on both sides of the lower shell (201); The cover plate (203) is fixedly installed on the upper end of the lower shell (201), and two ventilation holes are provided on the cover plate (203); The spraying assembly (204) is fixedly installed on the lower end surface of the cover plate (203), the side water inlet of the spraying assembly (204) is connected to an external water source through a pipe, and a plurality of spray heads are fixedly installed on the spraying assembly (204).
7. The waste gas treatment device for a chemical reaction kettle according to claim 1, characterized in that, The described second filtering mechanism (3) includes: a support frame (301), a large gear (302), a motor I (303), a small gear I (304), a small gear II (305), and two gas-liquid separation parts; the support frame (301) is fixedly installed on the upper end surface of the cover plate (203); the shaft of the large gear (302) is rotatably installed in the circular hole on the support frame (301); the motor I (303) is fixedly installed on the support frame (301), and its motor shaft is fixedly connected to a gear, and this gear meshes with the cover plate (203); there are two small gears I (304), and the shafts of the two small gears I (304) are respectively rotatably installed in the two circular holes on the T-shaped plate on the support frame (301), and the two small gears I (304) mesh with the large gear (302); there are two small gears II (305), and the shafts of the two small gears II (305) are respectively rotatably installed in the circular holes on the two L-shaped plates on the support frame (301); the two gas-liquid separation parts are fixedly installed on the upper end surface of the cover plate (203).
8. The waste gas treatment device for a chemical reaction kettle according to claim 7, characterized in that, The described gas-liquid separation part includes: an outer cylinder (306), a filter box (307), an inner cylinder (308), a spiral plate (309), a fan (310), a round rod (311), a hollow rod (312), a funnel box (313), and a water receiving box (314); the outer cylinder (306) is fixedly installed on the upper end surface of the cover plate (203) through a rod; the filter box (307) is fixedly installed inside the housing (101); the inner cylinder (308) is rotatably installed inside the corresponding outer cylinder (306), and a ring of teeth is fixedly installed on the periphery of the inner cylinder (308), and this ring of teeth meshes with the corresponding small gear II (305), and the upper end of the inner cylinder (308) is rotatably connected to the filter box (307); the spiral plate (309) is fixedly installed inside the inner cylinder (308); the fan (310) is rotatably installed at a lower position inside the filter box (307), and a bevel gear is fixedly installed on the fan (310); the round rod (311) is rotatably installed in the circular hole on the filter box (307), and a bevel gear is fixedly installed at the inner end of the round rod (311), and this bevel gear meshes with the bevel gear on the fan (310), and the outer end of the round rod (311) is connected to the shafts of the corresponding small gear II (305) and small gear I (304) through a synchronous belt; the funnel box (313) is fixedly installed at the lower end of the inner cylinder (308), an air inlet hole is provided at the lower end of the funnel box (313), a cylinder wall is provided around the air inlet hole, and a downward flow hole is opened inside the cylinder wall of the funnel box (313); the upper end of the hollow rod (312) is fixedly installed at the lower air inlet hole of the funnel box (313), and the lower end of the hollow rod (312) passes through the corresponding ventilation hole on the cover plate (203) and is rotatably connected to this ventilation hole; the water receiving box (314) is fixedly installed on the upper end surface of the cover plate (203) through a rod, the water receiving box (314) is rotatably connected to the lower end of the funnel box (313), a drainage pipe is fixedly installed on the side of the water receiving box (314), and the lower end of the downward flow hole inside the cylinder wall of the funnel box (313) is located above the water receiving box (314).
9. The waste gas treatment device for a chemical reaction kettle according to claim 1, characterized in that, The four third filtering mechanisms (5) include: a clamping frame (501), a rack (502), a filter plate (503), and a clamping frame (504); the clamping frames (501) in the four third filtering mechanisms (5) are clamped in the corresponding grooves at the upper end of the outer shell (101), the clamping frames (501) are aligned with the horizontal grooves on the corresponding scraping frames (404), and the four third filtering mechanisms (5) are respectively divided into upper and lower groups. The two clamping frames (501) in the upper group of the two third filtering mechanisms (5) are respectively slidably installed at the upper positions of the two filter boxes (307), and the two clamping frames (501) in the lower group of the two third filtering mechanisms (5) are respectively slidably installed at the lower positions of the two filter boxes (307); the racks (502) in the four third filtering mechanisms (5) are fixedly installed on the sides of the four clamping frames (501), and the four racks (502) are correspondingly meshed with the corresponding gear III (406), gear IV (407), 708, and gear VI (409); the filter plate (503) is slidably clamped on the inner wall of the clamping frame (501); the clamping frame (504) is slidably installed in the groove on the inner wall of the clamping frame (501), and the lower end of the clamping frame (504) is intermittently clamped with the card slot on the clamping frame (501).