Crushing device for hawthorn flavone extraction and preparation method thereof

By designing a crushing device for core removal, crushing and cleaning components, the problem of insufficient use of pulp in hawthorn crushing is solved, and high-effect meat extraction and flavonoid recovery are achieved, ensuring the stability of the crushing process and the maximum utilization of resources.

CN120361990AInactive Publication Date: 2025-07-25HEILONGJIANG RENLIANG MEDICINE CO LTD
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Patent Information

Application Number
CN202510710631.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-05-29
Publication Date
2025-07-25
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

In the prior art, hawthorn crushing devices cannot make full use of the flesh, and it is easy to cause waste of the flesh during the crushing process and cannot be cleaned by itself.

Method used

A crushing device including a core removal assembly, a crushing assembly, a cleaning assembly and a cooling assembly is designed. The core is removed by the core removal assembly, the crushing assembly breaks the flesh, and the sticky pulp is cleaned through the cleaning assembly, and the cooling assembly controls the temperature to ensure the crushing efficiency and purity.

Benefits of technology

It improves the extraction efficiency of hawthorn pulp and the recovery rate of flavonoids, reduces the residues of core and impurities infusion, ensures the integrity of the pulp and the maximum utilization of resources, and avoids waste of flesh and equipment instability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a crushing device for hawthorn flavone extraction and a preparation method thereof, and particularly relates to the technical field of hawthorn flavone extraction.The crushing device comprises a shell, a control box is fixedly installed at the front end of the shell, a kernel removing assembly is arranged on the inner surface of the shell, and a crushing assembly is arranged on the portion, below the kernel removing assembly, of the inner surface of the shell. According to the crushing device for hawthorn flavone extraction and the preparation method of the crushing device, the kernel removing assembly is arranged, so that hawthorn fruits are broken through a kernel removing clamp, the interference of fruit kernels on the subsequent treatment process can be reduced, the extraction efficiency of hawthorn pulp and the recovery rate of brass are improved, the fruit kernels can be efficiently clamped, and the quality of the hawthorn flavone is improved. In the brass extraction process, the purity of materials is improved, mixing of impurities is reduced, the extraction effect and efficiency are improved, more stable and accurate clamping force can be provided, fruit residues and loss on kernels are effectively reduced, pulp is fully utilized, and the integrity of fruits is ensured.
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Description

Technical Field

[0001] The present invention relates to the technical field of hawthorn flavonoid extraction, and particularly relates to a crushing device for hawthorn flavonoid extraction and a preparation method thereof. Background Art

[0002] Hawthorn flavonoids can promote fat digestion, increase the secretion of gastric digestive enzymes to promote digestion, and have a certain regulatory effect on gastrointestinal function. They can dilate the coronary arteries, increase coronary blood flow, and protect the myocardium from ischemia and hypoxia; they can also strengthen the heart, lower blood pressure, and anti-arrhythmia. Generally, when extracting hawthorn flavonoids, hawthorn will be sliced and dried, and then the solvent extraction method is used to extract hawthorn flavonoids.

[0003] Chinese Patent Publication No. CN116020608B discloses a hawthorn crushing device, which relates to the technical field of hawthorn crushing. It includes a fixed frame, a support plate is fixedly arranged on the fixed frame, a lifting and crushing mechanism is arranged above the support plate, and a hawthorn placement mechanism for placing hawthorn is arranged below the lifting and crushing mechanism. The lifting and crushing mechanism includes a lifting component, a crushing component, and a rotation control component. The lifting component is arranged above the support plate, the number of crushing components is at least two, the crushing components can be lifted by the lifting component, and the crushing components rotate automatically through the rotation control component during the lifting process to grind and crush the hawthorn in the hawthorn placement mechanism. This solution aims to improve the problems that the crushing effect is insufficient when hawthorn is crushed by the method of blade rotation in the prior art and it is difficult to crush hawthorn into a puree state. This solution has the advantages of better crushing effect when crushing hawthorn and can crush hawthorn into a puree state; however, the following defects still exist in the implementation process of the above patent literature:

[0004] Although the above patent can crush hawthorn during implementation, the method of removing the cores through pipelines is adopted, resulting in part of the hawthorn pulp not being fully utilized. At the same time, self-cleaning cannot be carried out during the crushing process, resulting in serious waste of pulp. Summary of the Invention

[0005] The main purpose of the present invention is to provide a crushing device for hawthorn flavonoid extraction and a preparation method thereof, which can effectively solve the problem of insufficient utilization of hawthorn pulp.

[0006] To achieve the above purpose, the technical solution adopted by the present invention is: a crushing device for hawthorn flavonoid extraction, including a housing, a control box is fixedly installed at the front end of the housing, support plates are fixedly connected symmetrically before and after at the lower end of the housing, a core-removing component is arranged on the inner surface of the housing, and a crushing component is arranged below the core-removing component on the inner surface of the housing.

[0007] Preferably, the pit-removing assembly includes a partition fixedly connected to the inner surface of the housing. There is a conveying mechanism arranged below the partition on the inner surface of the housing. An extrusion mechanism is arranged on the inner surface of the conveying mechanism. An opening and closing mechanism and a pit-removing mechanism are arranged at the lower end of the partition.

[0008] Preferably, the conveying mechanism includes two fixing plates symmetrically and fixedly connected to the front and back of the left end of the housing. A rotating rod is rotatably connected to the inner surfaces of the two fixing plates and the housing. Hard conveyor belts are symmetrically wound around the outer surfaces of the two rotating rods in the front and back. A servo motor I fixedly connected to the front end of the housing is fixedly connected to the front end of the rotating rod on the right. A number of grooves are equidistantly arranged in a ring on the outer surfaces of the two hard conveyor belts.

[0009] Preferably, the extrusion mechanism includes extrusion rods slidably connected to the inner surfaces of a number of grooves in the front and back. Return springs are sleeved on the outer surfaces of the extrusion rods. Spring telescopic rods are fixedly connected to the mutually approaching ends of the two extrusion rods on the same side. Fixed rings are fixedly connected to the mutually approaching ends of the two spring telescopic rods on the same side. The two ends of a number of the return springs are respectively fixedly connected to one end of the conveyor belt and the hemispherical blocks on the extrusion rods. An extrusion ring is fixedly connected to the inner surface of the housing. The four extrusion rings are symmetrically distributed in pairs.

[0010] Preferably, the opening and closing mechanism includes two connecting plates symmetrically and fixedly connected to the left and right of the lower end of the partition. Inclined plates are rotatably connected to the inner surfaces of the two connecting plates. A number of spring pieces are fixedly connected to the same sides of the connecting plates and the inclined plates.

[0011] Preferably, the pit-removing mechanism includes an oil tank fixedly connected to the upper end of the partition. A servo motor II is fixedly connected to the upper end of the partition. A threaded rod is fixedly connected to the output end of the left end of the servo motor II through a coupling. A push plate slidably connected to the inner surface of the oil tank is threadedly connected to the outer surface of the threaded rod. Cylinders are symmetrically and fixedly connected to the front and back of the lower end of the partition. A rectangular block is fixedly connected to the lower ends of the two cylinders. An inclined panel is fixedly connected to the front part of the lower end of the rectangular block. Cylinders are symmetrically and fixedly connected to the lower end of the rectangular block in a rectangular shape. Piston rods are slidably connected to the inner surfaces of the cylinders on the same side. A pit-removing clamp is rotatably connected to the mutually approaching ends of the piston rods on the same side. The inner surfaces of the cylinders on the same side are connected to the inner surface of the oil tank through pipelines.

[0012] Preferably, the crushing assembly includes a collection box movably installed on the lower part of the inner surface of the housing. A blanking plate is fixedly connected to the right part of the inner surface of the housing. A blocking plate is fixedly connected to the front and back of the inner surface of the housing. A crushing mechanism is arranged below the blanking plate and the blocking plate on the inner surface of the housing. A cleaning mechanism is arranged on the inner surface of the housing. A cooling mechanism is arranged on the lower left side of the inner surface of the housing.

[0013] Preferably, the crushing mechanism includes two crushing rollers rotatably connected to the inner surface of the housing. A servo motor III is fixedly connected to the rear end of the housing. A first gear is fixedly connected to the outer surface of a transmission rod connected to the output end of the servo motor III through a coupling. Second gears that mesh with each other are fixedly connected to the rear parts of the outer surfaces of the two crushing rollers. The second gear on the right is meshed with the first gear.

[0014] Preferably, the cleaning mechanism includes two cleaning rollers rotatably connected to the left and right sides of the inner surface of the housing symmetrically. Pulley groups are fixedly connected to the front parts of the outer surfaces of the two cleaning rollers and the front parts of the outer surfaces of the two crushing rollers. Scrapers are fixedly connected to the left and right sides of the inner surface of the housing symmetrically.

[0015] Preferably, the cooling mechanism includes a water tank fixedly connected to the lower part of the inner surface of the housing. Spiral rings are fixedly connected to the inner surfaces of the two crushing rollers. A first connecting pipe that is rotatably connected to the crushing roller is fixedly connected to the upper part of the inner surface of the water tank. A water pump is fixedly connected to the lower end of the first connecting pipe. A second connecting pipe that is rotatably connected to the crushing roller is fixedly connected to the upper part of the inner surface of the water tank. A plurality of heat dissipation fins are fixedly connected to the left end of the water tank.

[0016] In addition, the present invention also provides a method for using the crushing device for extracting hawthorn flavonoids, and the method includes:

[0017] S1. Feeding stage: Place the side of the hawthorn fruit into the groove inside the hard conveyor belt. During the transportation of the hard conveyor belt, the fixing operation of the position of the hawthorn fruit is realized through the cooperation of the extrusion ring and the extrusion rod.

[0018] S2. Pitting stage: When the hawthorn fruit moves to the set position, at this time, the cylinder is used to push the rectangular block downward, and the inclined plate is pushed open during the movement, so that the pitting clamp moves to the outer surface of the hawthorn fruit. Subsequently, the two piston rods move towards the middle through the hydraulic oil, so that the pitting clamp moves towards the middle. The protrusions on the pitting clamp can clamp multiple fruit cores in the hawthorn fruit. When the pitting clamp moves upward, the two inclined plates approach each other. When the pitting clamp moves to the set position during the movement, the pitting clamp opens under the action of hydraulic pressure, so that the clamped fruit cores are discharged from the inner cavity of the housing.

[0019] S3. Crushing stage: The pitted fruit will enter between the two crushing rollers through the cooperation of the feeding plate and the blocking plate under the action of gravity. The fruit is crushed by the crushing rollers. And during the crushing process, the cleaning rollers are used to clean the fruit adhered to the outer surface of the crushing rollers, and during the crushing process, the crushing rollers are cooled by water cooling.

[0020] Compared with the prior art, the present invention has the following beneficial effects:

[0021] 1. In the present invention, by providing a pit-removing component, the hawthorn fruit can be broken open by the pit-removing clamp, which can reduce the interference of the fruit pit on the subsequent processing process, thereby improving the extraction efficiency of hawthorn pulp and the recovery rate of brass. The fruit pit can be efficiently clamped, which helps to improve the purity of the material during the brass extraction process, reduce the mixing of impurities, improve the extraction effect and efficiency, can provide a more stable and precise clamping force, effectively reduce the residue and loss of the fruit on the fruit pit, make full use of the pulp, and ensure the integrity of the fruit.

[0022] 2. In the present invention, by providing a cleaning mechanism, the bristles on the cleaning roller can clean the pulp adhered to the crushing roller, and under the action of the scraper, self-cleaning of the cleaning roller can be achieved, which helps to improve the maximum utilization of resources and the efficiency of brass extraction. Through effective crushing operations, it can ensure that the hawthorn fruit fully releases the pulp, avoiding waste, and the cooperation of the cleaning mechanism ensures the clean separation of the pulp during the crushing process, reducing residues and improving the purity of subsequent extraction. The self-cleaning function not only improves the working efficiency of the equipment but also avoids the accumulation of pulp, ensuring the continuous and stable operation.

[0023] 3. In the present invention, by providing a cooling mechanism, under the water circulation mode, the heat generated during the crushing process can be effectively controlled, ensuring the temperature stability of the crushing roller, thereby avoiding the influence of too high temperature on the hawthorn fruit. Keeping the temperature within the ideal range helps to ensure the uniform crushing of the hawthorn fruit, maximize the release of the pulp, improve the crushing efficiency, helps to improve the efficiency and purity of brass extraction, reduce the material loss caused by overheating, and ultimately achieve the maximum utilization of resources and the high-efficiency and stable production process. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 is the overall structural schematic diagram of the present invention;

[0025] Figure 2 is the overall sectional structural schematic diagram of the present invention;

[0026] Figure 3 is the structural schematic diagram of the pit-removing component and the crushing component of the present invention;

[0027] Figure 4 is the structural schematic diagram of the conveying mechanism of the present invention;

[0028] Figure 5 is the sectional structural schematic diagram of the extrusion mechanism of the present invention;

[0029] Figure 6 is of the present invention Figure 5 the enlarged structural schematic diagram of part A;

[0030] Figure 7 is the sectional structural schematic diagram of the opening and closing mechanism of the present invention;

[0031] Figure 8 This is a schematic cross-sectional structure diagram of the pit-removing mechanism of the present invention;

[0032] Figure 9 This is a schematic cross-sectional structure diagram of the blanking plate and the blocking plate of the present invention;

[0033] Figure 10 This is a schematic structure diagram of the crushing mechanism of the present invention;

[0034] Figure 11 This is a schematic cross-sectional structure diagram of the cooling mechanism of the present invention.

[0035] In the figure: 1. Outer shell; 2. Control box; 3. Support plate; 4. Pit-removing assembly; 41. Partition board; 42. Conveying mechanism; 421. Fixed plate; 422. Rotating rod; 423. Servo motor 1; 424. Groove; 425. Hard conveyor belt; 43. Extrusion mechanism; 431. Extrusion rod; 432. Return spring; 433. Spring telescopic rod; 434. Fixed ring; 435. Extrusion ring; 44. Opening and closing mechanism; 441. Connecting plate; 442. Inclined plate; 443. Spring piece; 45. Pit-removing mechanism; 451. Oil tank; 452. Servo motor 2; 453. Threaded rod; 454. Push plate; 455. Cylinder; 456. Rectangular block; 457. Inclined panel; 458. Cylinder; 459. Piston rod; 4510. Pit-removing clamp; 5. Crushing assembly; 51. Collection box; 52. Crushing mechanism; 521. Crushing roller; 522. Servo motor 3; 523. Gear 1; 524. Gear 2; 53. Cleaning mechanism; 531. Cleaning roller; 532. Scraper; 533. Pulley group; 54. Cooling mechanism; 541. Water tank; 542. Spiral ring; 543. Connecting pipe 1; 544. Water pump; 545. Connecting pipe 2; 546. Heat dissipation fins; 55. Blanking plate; 56. Blocking plate. Specific embodiments

[0036] In order to make the technical means, creative features, achieved purposes and effects of the present invention easy to understand, the present invention will be further described below in conjunction with specific embodiments.

[0037] Example 1, as shown in Figure 1 and Figure 2 shown, a crushing device for extracting hawthorn flavonoids includes an outer shell 1, a control box 2 is fixedly installed at the front end of the outer shell 1, support plates 3 are symmetrically and fixedly connected to the front and rear of the lower end of the outer shell 1, a pit-removing assembly 4 is arranged on the inner surface of the outer shell 1, and a crushing assembly 5 is arranged below the pit-removing assembly 4 on the inner surface of the outer shell 1.

[0038] In the process of implementation of this embodiment, the head and tail of the hawthorn fruit are horizontally placed inside the pit-removing component 4, and then the control box 2 is operated, so that the head and tail of the hawthorn fruit are automatically fixed during the conveying process. When the hawthorn fruit moves to the set position, the pit-removing component 4 separates the fruit stones at this time, and removes multiple fruit stones inside. The pitted hawthorn is crushed by the crushing component 5.

[0039] The above-mentioned control box 2 is a mature control technology means and equipment in the prior art. In this solution, the functions that can be controlled are utilized, and its internal structure, principle and connection method will not be elaborated.

[0040] Specifically, in order to remove the pits of the hawthorn fruit, refer to Figure 3 、 Figure 4 、 Figure 5 、 Figure 6 、 Figure 7 and Figure 8 , in this embodiment, the pit-removing component 4 includes a partition 41 fixedly connected to the inner surface of the outer shell 1. Below the partition 41 on the inner surface of the outer shell 1, a conveying mechanism 42 is provided. An extrusion mechanism 43 is provided on the inner surface of the conveying mechanism 42. At the lower end of the partition 41, an opening and closing mechanism 44 and a pit-removing mechanism 45 are provided.

[0041] Furthermore, refer to Figure 3 and Figure 4 , in this embodiment, the conveying mechanism 42 includes two fixing plates 421 fixedly connected to the front and back of the left end of the outer shell 1 symmetrically. A rotating rod 422 is rotatably connected to the inner surfaces of the two fixing plates 421 and the inner surface of the outer shell 1. Hardened conveyor belts 425 are wound around the outer surfaces of the two rotating rods 422 symmetrically in the front and back. A servo motor 423 fixedly connected to the front end of the outer shell 1 is fixedly connected to the front end of the rotating rod 422. A number of grooves 424 are annularly and equidistantly formed on the outer surfaces of the two hardened conveyor belts 425.

[0042] Furthermore, refer to Figure 3 、 Figure 5 and Figure 6 , in this embodiment, the extrusion mechanism 43 includes extrusion rods 431 slidably connected to the inner surfaces of a number of grooves 424 symmetrically in the front and back. Return springs 432 are sleeved on the outer surfaces of the extrusion rods 431. The mutually approaching ends of the two extrusion rods 431 on the same side are fixedly connected with spring telescopic rods 433. The mutually approaching ends of the two spring telescopic rods 433 on the same side are fixedly connected with fixing rings 434. The two ends of a number of return springs 432 are respectively fixedly connected to one end of the hardened conveyor belt 425 and the hemispherical blocks on the extrusion rods 431. An extrusion ring 435 is fixedly connected to the inner surface of the outer shell 1, and the four extrusion rings 435 are symmetrically distributed in pairs.

[0043] During the implementation process, the head and tail of the hawthorn fruit are placed horizontally in the groove 424. Subsequently, the output end of the servo motor 1 423 drives the rotating rod 422 located on the right to rotate through a coupling. Under the action of the winding connection, the rigid conveyor belt 425 is driven to move to the right. At this time, the extrusion rod 431 can move with the rigid conveyor belt 425. When the extrusion rod 431 moves to the convex part of the extrusion ring 435, the two extrusion rods 431 inside the groove 424 will move closer to each other, causing the return spring 432 to be in a compressed state. The two fixed rings 434 can move closer to each other to fix the head and tail of the hawthorn fruit, and at the same time, under the action of the spring telescopic rod 433, hawthorn fruits of different sizes can be clamped, always keeping the hawthorn fruit in the middle position of the groove 424.

[0044] Secondly, when the two extrusion rods 431 move away from the convex part of the extrusion ring 435, at this time, under the action of the return spring 432, the two fixed rings 434 can move away from each other, and the hawthorn fruit is no longer clamped and fixed, providing an accurate position for subsequent pit removal.

[0045] Further, refer to Figure 3 and Figure 8 In this embodiment, the pit removal mechanism 45 includes an oil tank 451 fixedly connected to the upper end of the partition plate 41. A servo motor 2 452 is fixedly connected to the upper end of the partition plate 41. The left output end of the servo motor 2 452 is fixedly connected to a threaded rod 453 through a coupling. A push plate 454 that is threadedly connected to the outer surface of the threaded rod 453 and slidably connected to the inner surface of the oil tank 451. The front and rear ends of the lower end of the partition plate 41 are symmetrically and fixedly connected with cylinders 455. The lower ends of the two cylinders 455 are jointly fixedly connected with a rectangular block 456. The front part of the lower end of the rectangular block 456 is fixedly connected with an inclined panel 457. The lower end of the rectangular block 456 is fixedly connected with cylinders 458 in a rectangular symmetry. The inner surfaces of the same-side cylinders 458 are all slidably connected with piston rods 459. The mutually approaching ends of the same-side piston rods 459 are jointly rotatably connected with a pit removal clamp 4510. The inner surfaces of the same-side two cylinders 458 and the inner surface of the oil tank 451 are connected through a pipeline.

[0046] During the implementation process, when the hawthorn fruits on the rigid conveyor belt 425 move to the set position, the air cylinder 455 is activated to push the rectangular block 456 downward, and during the movement, the stone-removing clamp 4510 is driven downward. When it moves to the set height, the output end of the servo motor two 452 drives the threaded rod 453 to rotate through the coupling. Since the threaded rod 453 is threadedly connected to the push plate 454, the push plate 454 slides on the inner surface of the fuel tank 451, and the hydraulic oil in the fuel tank 451 enters the inner cavity of the cylinder 458 through the pipeline. The two piston rods 459 on the same side move closer to each other towards the middle, and then the stone-removing clamps 4510 can be pushed to move towards the middle. The stone-removing clamps 4510 break open most of the fruits, and under the action of the stone-removing clamps 4510, the fruit stones in the hawthorn are clamped. Subsequently, through the above reverse operation, the fruit stones can be picked up and released. By breaking open the hawthorn fruits with the stone-removing clamps 4510, the interference of the fruit stones on the subsequent processing process can be reduced, thereby improving the extraction efficiency of hawthorn pulp and the recovery rate of brass, enabling the fruit stones to be efficiently clamped, which helps to improve the purity of the material during the brass extraction process, reduce the mixing of impurities, improve the extraction effect and efficiency, can provide a more stable and accurate clamping force, effectively reduce the residue and loss of the fruits on the fruit stones, make full use of the pulp, and ensure the integrity of the fruits.

[0047] The above-mentioned stone-removing clamp 4510 is a mature stone-removing technical means and equipment in the prior art. In this solution, its function of removing the stones from hawthorn is utilized, and its internal structure and principle will not be elaborated further.

[0048] The pipelines connecting the two cylinders 458 on the same side to the fuel tank 451 mentioned above are flexible pipelines.

[0049] Further, referring to Figure 3 and Figure 7 In this embodiment, the opening and closing mechanism 44 includes two connecting plates 441 fixedly connected to the lower end of the partition plate 41 symmetrically left and right. The inner surfaces of the two connecting plates 441 are rotatably connected with inclined plates 442, and a number of spring pieces 443 are fixedly connected to the same side of the connecting plate 441 and the inclined plate 442.

[0050] During the implementation process, when the rectangular block 456 moves downward, the inclined panel 457 at the front part of the lower end of the rectangular block 456 will gradually come into contact with the inclined plate 442, causing the two inclined plates 442 to rotate on the inner surface of the connecting plate 441. Under the squeezing action, the lower openings of the inclined plates 442 will gradually move away from each other, causing the inclined plates 442 to open. And during this process, the spring piece 443 is in a deformed state. After the fruit core is clamped and taken, when the inclined panel 457 moves upward, the two inclined panels 457 will reset under the action of the deformation force of the spring piece 443 and move closer to each other to form a conical inclined channel. The clamped fruit core can fall backward through the inclined plate 442, excluding the inner cavity of the outer shell 1, realizing the separation of the fruit core from the pulp and avoiding the fruit core from affecting the subsequent crushing operation of the pulp.

[0051] The spring piece 443 mentioned above is a mature technical means and conventional design in the prior art, and the internal structure and materials thereof will not be elaborated in this solution.

[0052] Embodiment 2: On the basis of Embodiment 1, this embodiment adds a crushing assembly 5 for crushing the pitted hawthorn to achieve the purpose of crushing the pitted hawthorn.

[0053] Specifically, in order to crush the pitted hawthorn, referring to Figure 3 、 Figure 9 、 Figure 10 and Figure 11 , in this embodiment, the crushing assembly 5 includes a collection box 51 movably installed on the lower part of the inner surface of the outer shell 1, a feeding plate 55 fixedly connected to the right part of the inner surface of the outer shell 1, a blocking plate 56 fixedly connected to the front and rear parts of the inner surface of the outer shell 1 together, a crushing mechanism 52 arranged below the feeding plate 55 and the blocking plate 56 on the inner surface of the outer shell 1, a cleaning mechanism 53 arranged on the inner surface of the outer shell 1, and a cooling mechanism 54 arranged on the lower left side of the inner surface of the outer shell 1.

[0054] Furthermore, referring to Figure 3 and Figure 10 , in this embodiment, the crushing mechanism 52 includes two crushing rollers 521 rotatably connected to the inner surface of the outer shell 1. A servo motor three 522 is fixedly connected to the rear end of the outer shell 1. A gear one 523 is fixedly connected to the outer surface of the transmission rod connected to the output end of the servo motor three 522 through a coupling. Two gears two 524 are fixedly connected to the rear parts of the outer surfaces of the two crushing rollers 521 and mesh with each other. The gear two 524 located on the right is meshed and connected with the gear one 523.

[0055] Furthermore, referring to Figure 3 and Figure 10, in this embodiment, the cleaning mechanism 53 includes two cleaning rollers 531 rotatably connected symmetrically left and right to the inner surface of the housing 1. Pulley sets 533 are fixedly connected to the front parts of the outer surfaces of the two cleaning rollers 531 and the front parts of the outer surfaces of the two crushing rollers 521. Scrapers 532 are fixedly connected symmetrically left and right to the inner surface of the housing 1.

[0056] During the implementation process, the hard conveyor belt 425 continues to move to the right. After the pits are removed, the hawthorn fruits will fall on the blanking plate 55 under the action of gravity. Since the blanking plate 55 is inclined and cooperates with the blocking plate 56, the hawthorn fruits can smoothly fall between the two crushing rollers 521. At this time, the output end of the servo motor three 522 drives the gear one 523 on the transmission rod to rotate through a coupling. Under the meshing connection, the two gears two 524 rotate towards the middle of each other, driving the two crushing rollers 521 to perform crushing operations on the hawthorn fruits. At the same time, under the transmission of the pulley set 533, the two cleaning rollers 531 can rotate in the same direction as the crushing rollers 521, so that the bristles on the cleaning rollers 531 can clean the pulp adhered to the crushing rollers 521, and self-cleaning of the cleaning rollers 531 is achieved under the action of the scrapers 532, which helps to improve the maximum utilization of resources and the efficiency of brass extraction. Through effective crushing operations, it can ensure that the hawthorn fruits fully release the pulp, avoiding waste, and the cooperation of the cleaning mechanism ensures the clean separation of the pulp during the crushing process, reducing residues and improving the purity of subsequent extraction. The self-cleaning function not only improves the working efficiency of the equipment but also avoids the accumulation of pulp, ensuring the continuous and stable operation.

[0057] The above-mentioned pulley set 533 is composed of two pulleys and a belt in the prior art.

[0058] The above-mentioned servo motor one 423, servo motor two 452, and servo motor three 522 are all mature driving technical means and equipment in the prior art. In this solution, the output end is used to drive the coupling to rotate forward and backward, and can be locked in time after rotating a set number of turns. The internal structure, principle, and connection method will not be elaborated further.

[0059] Further, referring to Figure 3 and Figure 11 , in this embodiment, the cooling mechanism 54 includes a water tank 541 fixedly connected to the lower part of the inner surface of the housing 1. Spiral rings 542 are fixedly connected to the inner surfaces of the two crushing rollers 521. A connecting pipe one 543 rotatably connected to the crushing roller 521 is fixedly connected to the upper part of the inner surface of the water tank 541. A water pump 544 is fixedly connected to the lower end of the connecting pipe one 543. A connecting pipe two 545 rotatably connected to the crushing roller 521 is fixedly connected to the upper part of the inner surface of the water tank 541. A plurality of heat dissipation fins 546 are fixedly connected to the left end of the water tank 541.

[0060] During the implementation process, when the crushing roller 521 crushes hawthorn fruits, the water pump 544 is started at this time to pump the water in the water tank 541 through the first connecting pipe 543 into the inner cavities of the two crushing rollers 521. Under the action of the spiral ring 542, the water can evenly absorb the heat generated by the crushing rollers 521. At the same time, the water after absorbing the heat returns to the water tank 541 through the second connecting pipe 545 and conducts heat dissipation operation through the heat dissipation fins 546, effectively controlling the heat generated during the crushing process, ensuring the stable temperature of the crushing rollers 521, thus avoiding the influence of excessive temperature on hawthorn fruits, keeping the temperature within the ideal range, which helps to ensure the uniform crushing of hawthorn fruits, release the pulp to the greatest extent, improve the crushing efficiency, contribute to improving the efficiency and purity of brass extraction, reduce material losses caused by overheating, and ultimately achieve the maximization of resource utilization and the high-efficiency and stability of the production process.

[0061] The above heat dissipation fins 546 are mature heat dissipation technical means and conventional technical designs in the prior art, and the materials and principles thereof will not be elaborated in this solution.

[0062] Example 3, the present invention also provides a method for using the crushing device for extracting hawthorn flavonoids, and the method includes:

[0063] S1. Conveying stage: Place the head and tail of the hawthorn fruit horizontally in the groove 424, and then start the output end of the first servo motor 423 to drive the rotating rod 422 located on the right to rotate through the coupling. Under the action of the winding connection, drive the rigid conveyor belt 425 to move to the right. At this time, the extrusion rod 431 can move along with the rigid conveyor belt 425. When the extrusion rod 431 moves to the convex part of the extrusion ring 435, the two extrusion rods 431 inside the groove 424 will approach each other towards the middle, making the return spring 432 in a compressed state, and the two fixing rings 434 can approach each other to realize the fixing operation of the head and tail of the hawthorn fruit.

[0064] S2. Pitting stage: When the hawthorn fruit moves to the set position, at this time, the cylinder 455 is used to push the rectangular block 456 downward, and during the movement, the inclined plate 442 is pushed open, so that the pitting clamp 4510 moves to the outer surface of the hawthorn fruit. Then, the two piston rods 459 are moved towards the middle by hydraulic oil, so that the pitting clamp 4510 moves towards the middle. The convex parts on the pitting clamp 4510 can clamp multiple fruit cores in the hawthorn fruit. When the pitting clamp 4510 moves upward, the two inclined plates 442 approach each other. When the pitting clamp 4510 moves to the set position during the movement, the pitting clamp 4510 is opened under the action of hydraulic pressure, so that the clamped fruit cores are discharged from the inner cavity of the housing 1.

[0065] S3. Crushing stage: After the pits are removed, the fruits will enter between the two crushing rollers 521 under the action of gravity through the cooperation of the feeding plate 55 and the baffle plate 56. The fruits are crushed by the crushing rollers 521. During the crushing process, the fruits adhering to the outer surface of the crushing rollers 521 are cleaned by the cleaning rollers 531, and the crushing rollers 521 are cooled by water cooling during the crushing process.

[0066] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. The above embodiments and the descriptions in the specification only illustrate the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements fall within the scope of the present invention claimed. The scope of protection of the present invention is defined by the appended claims and their equivalents.

Claims

1. A crushing device for extracting hawthorn flavonoids, comprising a housing (1), characterized in that: A control box (2) is fixedly installed at the front end of the outer shell (1). Support plates (3) are symmetrically and fixedly connected to the front and rear of the lower end of the outer shell (1). A pit-removing assembly (4) is arranged on the inner surface of the outer shell (1), and a crushing assembly (5) is arranged below the pit-removing assembly (4) on the inner surface of the outer shell (1). The pit-removing assembly (4) includes a partition plate (41) fixedly connected to the inner surface of the outer shell (1). A conveying mechanism (42) is arranged below the partition plate (41) on the inner surface of the outer shell (1). An extrusion mechanism (43) is arranged on the inner surface of the conveying mechanism (42). An opening and closing mechanism (44) and a pit-removing mechanism (45) are arranged at the lower end of the partition plate (41).

2. The crushing device for extracting hawthorn flavonoids according to claim 1, characterized in that: The conveying mechanism (42) includes two fixing plates (421) symmetrically and fixedly connected to the front and rear of the left end of the outer shell (1). A rotating rod (422) is rotatably connected to the two fixing plates (421) and the inner surface of the outer shell (1). Hard conveyor belts (425) are wound around the outer surfaces of the two rotating rods (422) symmetrically in the front and rear. A servo motor I (423) fixedly connected to the front end of the outer shell (1) is fixedly connected to the front end of the rotating rod (422). A number of grooves (424) are annularly and equidistantly arranged on the outer surfaces of the two hard conveyor belts (425).

3. A crushing device for extracting hawthorn flavonoids according to claim 2, characterized in that: The extrusion mechanism (43) includes extrusion rods (431) slidably connected to the inner surfaces of a number of grooves (424) symmetrically in the front and rear. Return springs (432) are sleeved on the outer surfaces of the extrusion rods (431). The mutually approaching ends of the two extrusion rods (431) on the same side are fixedly connected with spring telescopic rods (433). The mutually approaching ends of the two spring telescopic rods (433) on the same side are fixedly connected with fixing rings (434). The two ends of the number of return springs (432) are respectively fixedly connected to one end of the hard conveyor belt (425) and the hemispherical blocks on the extrusion rods (431). An extrusion ring (435) is fixedly connected to the inner surface of the outer shell (1), and the four extrusion rings (435) are symmetrically distributed in pairs.

4. A crushing device for extracting hawthorn flavonoids according to claim 1, characterized in that: The opening and closing mechanism (44) includes two connecting plates (441) symmetrically and fixedly connected to the left and right of the lower end of the partition plate (41). Inclined plates (442) are rotatably connected to the inner surfaces of the two connecting plates (441). A number of spring pieces (443) are fixedly connected to the same side of the connecting plates (441) and the inclined plates (442).

5. A crushing device for extracting hawthorn flavonoids according to claim 1, characterized in that: The core removal mechanism (45) includes an oil tank (451) fixedly connected to the upper end of the partition plate (41). A second servo motor (452) is fixedly connected to the upper end of the partition plate (41). The left output end of the second servo motor (452) is fixedly connected to a threaded rod (453) through a coupling. A push plate (454) that is threadedly connected to the outer surface of the threaded rod (453) and slidably connected to the inner surface of the oil tank (451) is provided. Cylinders (455) are fixedly connected to the front and rear of the lower end of the partition plate (41) symmetrically. A rectangular block (456) is fixedly connected to the lower ends of the two cylinders (455). An inclined panel (457) is fixedly connected to the front part of the lower end of the rectangular block (456). Cylinders (458) are fixedly connected to the lower end of the rectangular block (456) symmetrically in a rectangular shape. The inner surfaces of the cylinders (458) on the same side are all slidably connected to piston rods (459). The ends of the piston rods (459) on the same side that are close to each other are rotatably connected to a core removal clamp (4510). The inner surfaces of the cylinders (458) on the same side and the inner surface of the oil tank (451) are connected and communicated through a pipeline.

6. The crushing device for extracting hawthorn flavonoids according to claim 1, characterized in that: The crushing assembly (5) includes a collection frame (51) movably installed on the lower part of the inner surface of the housing (1). A blanking plate (55) is fixedly connected to the right part of the inner surface of the housing (1). A baffle plate (56) is fixedly connected to the front and rear of the inner surface of the housing (1). A crushing mechanism (52) is provided below the blanking plate (55) and the baffle plate (56) on the inner surface of the housing (1). A cleaning mechanism (53) is provided on the inner surface of the housing (1). A cooling mechanism (54) is provided on the lower left side of the inner surface of the housing (1).

7. A crushing device for extracting hawthorn flavonoids according to claim 6, characterized in that: The crushing mechanism (52) includes two crushing rollers (521) rotatably connected to the inner surface of the housing (1). A third servo motor (522) is fixedly connected to the rear end of the housing (1). A first gear (523) is fixedly connected to the outer surface of the transmission rod connected to the output end of the third servo motor (522) through a coupling. Second gears (524) that are meshed with each other are fixedly connected to the rear parts of the outer surfaces of the two crushing rollers (521). The second gear (524) located on the right is meshed with the first gear (523).

8. A crushing device for extracting hawthorn flavonoids according to claim 7, characterized in that: The cleaning mechanism (53) includes two cleaning rollers (531) rotatably connected to the left and right of the inner surface of the housing (1) symmetrically. Pulley groups (533) are fixedly connected to the front parts of the outer surfaces of the two cleaning rollers (531) and the front parts of the outer surfaces of the two crushing rollers (521). Scrapers (532) are fixedly connected to the left and right of the inner surface of the housing (1) symmetrically.

9. A crushing device for extracting hawthorn flavonoids according to claim 7, characterized in that: The cooling mechanism (54) includes a water tank (541) fixedly connected to the lower part of the inner surface of the outer shell (1). A spiral ring (542) is fixedly connected to the inner surface of each of the two crushing rollers (521). A first connecting pipe (543) that is rotationally connected to the crushing roller (521) is fixedly connected to the upper part of the inner surface of the water tank (541). A water pump (544) is fixedly connected to the lower end of the first connecting pipe (543). A second connecting pipe (545) that is rotationally connected to the crushing roller (521) is fixedly connected to the upper part of the inner surface of the water tank (541). A plurality of heat dissipation fins (546) are fixedly connected to the left end of the water tank (541).

10. A method for using the crushing device for extracting hawthorn flavonoids according to any one of claims 1-9, characterized in that, The method includes: S1. Feeding stage: Place the side of the hawthorn fruit into the groove (424) in the rigid conveyor belt (425). During the conveyance of the rigid conveyor belt (425), the fixing operation of the position of the hawthorn fruit is achieved through the cooperative action of the pressing ring (435) and the pressing rod (431). S2. Pitting stage: When the hawthorn fruit moves to the set position, at this time, the cylinder (455) is used to push the rectangular block (456) downward, and during the movement, the inclined plate (442) is pushed open, so that the pitting clamp (4510) moves to the outer surface of the hawthorn fruit. Subsequently, the two piston rods (459) are moved towards the middle by hydraulic oil, so that the pitting clamp (4510) moves towards the middle. The protrusions on the pitting clamp (4510) can clamp a plurality of fruit cores in the hawthorn fruit. When the pitting clamp (4510) moves upward, the two inclined plates (442) approach each other. When the pitting clamp (4510) moves to the set position during the movement, the pitting clamp (4510) is opened under the action of hydraulic pressure, so that the clamped fruit cores are discharged from the inner cavity of the outer shell (1). S3. Crushing stage: After pitting, the fruit will, under the action of gravity, enter between the two crushing rollers (521) through the cooperative action of the blanking plate (55) and the baffle plate (56). The crushing rollers (521) perform a crushing operation on the fruit, and during the crushing process, the cleaning roller (531) cleans the fruit adhered to the outer surface of the crushing rollers (521), and during the crushing process, the crushing rollers (521) are cooled by means of water cooling.

Citation Information

Patent Citations

  • A hawthorn crushing device

    CN116020608B