Locking system

By introducing multiple forming and distribution units and locking and shipping units into the locking and payment system, combined with the torque testing unit, the problems of inconvenience in torque testing of the locking and payment method of the locking and payment method are solved, and the convenience of locking and torque detection of multiple types of workpieces is achieved, and the production efficiency and system compactness are improved.

CN120362943APending Publication Date: 2025-07-25青岛领智电子科技有限公司 +1
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Patent Information

Application Number
CN202510715107.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-05-29
Publication Date
2025-07-25

AI Technical Summary

Technical Problem

After use for a period of time, the torque of the locking screw device of the existing locking machine will change, resulting in inconvenient torque testing and cannot meet the locking requirements of multiple types of workpieces.

Method used

A locking and payment system is designed, including a rotary wheel, automatic loading and unloading tray transfer line, loading system, pad printing device, forming and distribution locking and payment device and torque testing unit. The locking and payment of different types of workpieces is realized through multiple forming and distribution units and locking and delivery units, and a torque testing unit is equipped with a torque testing unit to detect the locking torque in real time.

Benefits of technology

The locking requirements of multiple types of workpieces are achieved, torque testing is convenient and fast, and the production efficiency and system structural compactness are improved, and production costs are reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a locking system, which comprises a rotary table, a plurality of workpiece bearing seats, a plurality of locking assemblies, a plurality of locking assemblies and a plurality of locking assemblies, the automatic feeding and discharging tray transfer line is provided with a feeding position and a discharging position; a feeding system; a pad printing device; the first forming and distributing locking device comprises a first forming and distributing unit; a second forming and distributing unit; the first locking and conveying unit can move, grab the workpieces at the first forming and distributing unit or the second forming and distributing unit and lock the workpieces; the torsion testing unit is used for testing torsion; a third forming and distributing unit; the second locking and conveying unit can move and grab the workpieces at the third forming and distributing unit for locking; a discharging system; and the controller is electrically connected with the first forming, distributing and locking device, the second forming, distributing and locking device and the third forming, distributing and locking device and controls one of the forming, distributing and locking devices to operate. The forming locking system is provided with the torsion testing unit which can detect the torsion of the first locking material conveying unit in real time.
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Description

Technical Field

[0001] The present invention belongs to the technical field of locking and forming equipment, and specifically relates to a locking system structure. Background Art

[0002] The structure of the existing locking and forming machine mainly includes: a workbench, a turntable arranged on the workbench, and a plurality of heat sink carriers arranged on the turntable. Along the rotation direction of the turntable, there are successively arranged a heat sink feeding station, a heat sink gluing device, a transistor feeding device, a screw locking device, and a discharging device.

[0003] The heat sink manipulator places the heat sink into the heat sink carrier, then glues it through the heat sink gluing device, feeds the transistor into the heat sink through the transistor feeding device, locks it through the screw locking device, and then discharges it.

[0004] When the existing screw locking device locks different products onto the workpiece, it requires corresponding matching torques. After being used for a period of time, the torque of the screw locking device will change, and it needs to disassemble the screw locking device to the corresponding equipment for torque testing, and the torque testing operation is inconvenient.

[0005] In addition, such a locking system can only perform the locking operation of one type of transistor on the heat sink product and cannot meet the locking production requirements of users for multiple types. Summary of the Invention

[0006] Aiming at the problems of inconvenient torque testing and single locking method of the existing locking and forming machine in the prior art, the present invention proposes a new type of forming locking system, which is provided with a torque testing unit, and the torque testing is convenient and can meet the different locking use requirements of users.

[0007] To achieve the above invention / design purpose, the present invention is implemented by adopting the following technical solutions:

[0008] A locking system includes: a turntable which is rotatable, and a plurality of workpiece carriers are arranged along the circumferential direction of the turntable; an automatic loading and unloading tray transfer line which has a feeding position and a discharging position and is at least capable of transferring an empty tray at the feeding position to the discharging position for discharging; along the rotation direction of the turntable, there are successively arranged: a loading system for gripping a first workpiece in a tray at the feeding position and placing it on the workpiece carrier; a pad printing device for printing glue onto the first workpiece; a forming and separating locking device which at least includes: a first forming and separating locking device which at least includes: a first forming and separating unit for conveying and forming a second workpiece; a second forming and separating unit for conveying and forming a third workpiece with the first side facing up, and is arranged side by side with the first forming and separating unit; a first locking and transporting unit which is movable and grabs the workpiece at the first forming and separating unit or the second forming and separating unit by moving and locks it onto the first workpiece; a torque testing unit arranged on one side of the first locking and transporting unit for calibrating and detecting the locking torque thereof; a second forming and separating locking device which at least includes: a third forming and separating unit for conveying and forming a third workpiece with the second side facing up; a second locking and transporting unit which is movable and grabs the third workpiece at the third forming and separating unit and locks it onto the first workpiece; a discharging system for gripping the first workpiece after locking and placing it into a tray at the discharging position; a controller which is electrically connected to the first forming and separating locking device, the second forming and separating locking device and the third forming and separating locking device and can selectively control one of the plurality of forming and separating locking devices to operate.

[0009] Compared with the prior art, the advantages and positive effects of the present invention are:

[0010] In the locking system of this embodiment, the second workpiece can be conveyed and formed by the first forming and separating unit, the third workpiece with the first side facing up can be conveyed and formed by the second forming and separating unit, and the third workpiece with the second side facing up can be conveyed and formed by the third forming and separating unit. By arranging a plurality of different forming and separating units, different types of workpieces can be formed or workpieces with different locking surfaces can be formed and conveyed. At the same time, for each forming and separating unit, a locking and transporting unit for locking the formed workpiece onto the first workpiece is correspondingly equipped, so that each forming and separating locking device can operate independently. When the user uses it, the controller can be controlled to turn on the corresponding forming and separating locking device according to the actual locking needs to meet different locking requirements. The torque testing unit equipped in the locking system of the present invention performs torque testing on the first locking and transporting unit in real time to ensure that its locking torque is within the matching torque range, and the torque testing is convenient and fast.

[0011] After reading the specific embodiments of the present invention in conjunction with the accompanying drawings, other features and advantages of the present invention will become clearer. Description of the Drawings

[0012] To more clearly illustrate the technical solutions in the embodiments of the present invention, the following will briefly introduce the accompanying drawings required for the embodiments.

[0013] Figure 1 It is a three-dimensional structure diagram of an embodiment of the locking system proposed by the present invention;

[0014] Figure 2 It is a top view of an embodiment of the locking system proposed by the present invention;

[0015] Figure 3 It is the three-dimensional structure of the first material distribution unit of an embodiment of the locking system proposed by the present invention Figure 1 ;

[0016] Figure 4 It is the three-dimensional structure of the first material distribution unit of an embodiment of the locking system proposed by the present invention Figure 2 ;

[0017] Figure 5 It is an exploded view of the structure of the first material distribution unit of an embodiment of the locking system proposed by the present invention;

[0018] Figure 6 It is the cooperation structure of the material distribution component and the material distribution positioning unit of the locking system proposed by the present invention Figure 1 ;

[0019] Figure 7 It is the cooperation structure of the material distribution component and the material distribution positioning unit of the locking system proposed by the present invention Figure 2 ;

[0020] Figure 8 It is the three-dimensional structure of the second material distribution unit of an embodiment of the locking system proposed by the present invention Figure 1 ;

[0021] Figure 9 It is the three-dimensional structure of the second material distribution unit of an embodiment of the locking system proposed by the present invention Figure 2 ;

[0022] Figure 10 It is the three-dimensional structure of the second material distribution unit of an embodiment of the locking system proposed by the present invention Figure 3 ;

[0023] Figure 11 It is an exploded view of the structure of the second material distribution unit of an embodiment of the locking system proposed by the present invention;

[0024] Figure 12 It is the three-dimensional structure of the first locking and transporting unit of the locking system proposed by the present invention Figure 1 ;

[0025] Figure 13 is Figure 12 the partial enlarged view of Location A;

[0026] Figure 14 is Figure 12 the partial enlarged view of Location B;

[0027] Figure 15 is the three - dimensional structure of the first locking and material transporting unit of the locking system proposed by the present invention Figure 2 ;

[0028] Figure 16 is Figure 15 the partial enlarged view of Location C;

[0029] Figure 17 is the exploded view of the structure of the first locking and material transporting unit of the locking system proposed by the present invention;

[0030] Figure 18 is the schematic structural diagram of the locking clamp of the locking system proposed by the present invention;

[0031] Figure 19 is the schematic structural diagram of the cooperation between the locking clamp and the material transporting clamp of the locking system proposed by the present invention;

[0032] Figure 20 is the schematic structural diagram of the cooperation between the locking clamp and the locking nozzle of the locking system proposed by the present invention;

[0033] Figure 21 is Figure 20 the sectional view taken along the D - D direction;

[0034] Figure 22 is the schematic structural diagram of the first loading mechanism of the locking system proposed by the present invention;

[0035] Figure 23 is the schematic structural diagram of the first loading clamp of the locking system proposed by the present invention;

[0036] Figure 24 is the schematic structural diagram of the second loading mechanism of the locking system proposed by the present invention;

[0037] Figure 25 is the schematic structural diagram of the calibration platform of the locking system proposed by the present invention;

[0038] Figure 26 is the schematic structural diagram of the empty tray conveyor line of the locking system proposed by the present invention;

[0039] Figure 27 is the three - dimensional structure diagram of the automatic loading and unloading tray transfer line of the locking system proposed by the present invention;

[0040] Figure 28 It is a schematic structural diagram of the second material transporting unit of the locking system proposed by the present invention;

[0041] Figure 29 It is an exploded view of the structure of the torque testing unit of the locking system proposed by the present invention;

[0042] Figure 30 It is a schematic diagram of the internal structure of the torque testing unit of the locking system proposed by the present invention. Specific embodiments

[0043] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0044] In some embodiments of the present application, a locking system is proposed, including:

[0045] A turntable 100, which is rotatable, and a plurality of workpiece bearing seats 110 are arranged along the circumferential direction of the turntable. The accommodation and placement of a plurality of first workpieces are realized at one time through the plurality of workpiece bearing seats 110 arranged along the circumferential direction of the turntable 100.

[0046] Along the rotation direction of the turntable 100, a loading system, a pad printing device 250, a material distributing and locking device, and a blanking system 240 are arranged in sequence along the circumferential direction of the turntable 100.

[0047] The material distributing and locking device includes: a first forming material distributing and locking device and a second forming material distributing and locking device.

[0048] When arranging, the second forming material distributing and locking device and the first forming material distributing and locking device are arranged movably along the rotation direction of the turntable 100.

[0049] To realize the transfer and placement of the turntable 100 for placing the first workpiece, an automatic loading and unloading tray transfer line is correspondingly arranged in a partial area outside the turntable 100. The transfer line has a feeding position for supplying a full-load tray with the first workpiece and a discharging position for placing the tray of the locked first workpiece.

[0050] The automatic loading and unloading tray transfer line can at least be used to transfer the empty tray at the feeding position to the discharging position for discharging.

[0051] The loading system is used to grab the first workpiece in the tray at the feeding position to the workpiece bearing seat 110 to realize the loading function of the first workpiece.

[0052] The blanking system 240 is used to place the first workpiece that has completed the locking operation through the material distribution and locking assembly into the tray at the material discharging position.

[0053] The pad printing device 250 is used to print glue onto the first workpiece. It can adopt an existing pad printing device, which will not be elaborated here.

[0054] The first forming and material distributing locking device includes:

[0055] The first forming and material distributing unit 400 is used to convey and form the second workpiece;

[0056] The second forming and material distributing unit 500 is used to convey and form the third workpiece with the first side facing up. It is arranged side by side with the first forming and material distributing unit.

[0057] The first locking and material transporting unit 600 is movable and is used to grab the second workpiece at the first forming and material distributing unit 400 or the second forming and material distributing unit 500 and lock it onto the first workpiece.

[0058] The second forming and material distributing locking device includes:

[0059] The third forming and material distributing unit 900 is used to convey and form the third workpiece with the second side facing up, where the first side and the second side are arranged oppositely.

[0060] In some embodiments of the present application, the first workpiece is a heat sink, the second workpiece is a large bridge stack, the third workpiece is a small bridge stack, the second side is the front side of the small bridge stack with characters, and the first side is the back side of the small bridge stack without characters.

[0061] The second locking and material transporting unit is movable and is used to grab the third workpiece at the third forming and material distributing unit and lock it onto the first workpiece;

[0062] The torque testing unit is arranged on one side of the first locking and material transporting unit 600 and is used to calibrate and detect the locking torque thereof;

[0063] The controller is electrically connected to the first forming and material distributing locking device, the second forming and material distributing locking device, and the third forming and material distributing locking device, and can selectively control the operation of one of the multiple forming and material distributing locking devices.

[0064] In the locking system of this embodiment, the first forming and material distributing unit 400 and the second forming and material distributing unit 500 are arranged side by side and share a movable first locking and material transporting unit 600. When one of the forming and material distributing units is started, the corresponding material can be grabbed by moving the first locking and material transporting unit 600, reducing the number of locking and material transporting units set, lowering the production cost of the entire forming and locking system, realizing the compact layout of the entire system, and reducing the occupied space;

[0065] The forming and feeding unit is set to be docked and cooperated with the locking and feeding unit, and the workpieces separated by the forming and feeding unit can be directly grabbed by the locking and feeding unit and directly locked to the first workpiece, realizing the integration of material taking and locking and improving the production efficiency.

[0066] In some embodiments of the present application, the first locking and feeding unit includes 2 locking and feeding mechanisms. The torque testing unit includes: a torsion tester and a test connection assembly. The test connection assembly includes a base 931 and a test driving member 932. The test connection assembly is assembled to the base 931 and is connected to the test driving member 932 and can move under the drive of the test driving member 932 so that the test connection assembly moves to a position below one of the 2 locking and feeding mechanisms.

[0067] The torsion tester adopts an existing structure, and the test driving member is a test cylinder. It is connected to the test connection assembly to drive the test connection assembly to slide, so that it cooperates with one of the 2 locking and feeding mechanisms to measure the torsion force.

[0068] The test connection assembly includes:

[0069] A torsion conduction seat 940, which is electrically connected to the torsion tester. The torsion conduction seat 940 adopts an existing structure.

[0070] A test base body 950, which is fixedly connected to the torsion conduction seat 940. An accommodation space is formed inside it, and an opening is formed at its top;

[0071] A first component 960, which is located in the accommodation space and is fixed on the test base body 950;

[0072] A locking and cooperating part 970, which is located in the accommodation space above the first component. The knob is inside the first component 960, and a screwing part is formed above it. The screwing part corresponds to the opening position;

[0073] An elastic component 980, which is arranged between the locking and cooperating part 970 and the first component 960, and its two ends respectively abut against the locking and cooperating part 970 and the first component 960.

[0074] The screwing part is a cross screwing operation hole, which is used to insert and drive the locking and feeding mechanism to rotate. A stud is arranged below it and is screwed into the threaded hole of the first component. The elastic part is a spring and is compressed between the locking and cooperating part and the first component.

[0075] During the test, the electric screwdriver component of the first locking and feeding unit 600 is inserted into the screwing part, driving the locking fitting to rotate and move in a spiral straight line downward. When continuously screwing into the first component, the elastic component 980 is also compressed synchronously. The first component 960 is compressed by the elastic component, and the electric screwdriver component rotates continuously until it stops automatically. When the electric screwdriver component stops automatically, the measured value displayed on the torque tester is the output torque of the electric screwdriver component.

[0076] In some embodiments of the present application, a first feeding position and a second feeding position are provided in the moving direction of the first locking and feeding unit. The first forming and dividing unit includes:

[0077] The first conveying and forming unit 410, which includes a vibrating disk 411, an electronic device pin forming device 412, and a linear vibratory feeder 413 that are sequentially butted and matched along the material conveying direction. The electronic device pin forming device 412 adopts the structure of patent document CN116871433A. The first conveying and forming unit 410 can be used to form the second workpiece and convey it.

[0078] The first dividing unit is used to receive multiple second workpieces formed by the first conveying and forming unit 410 and transfer them to the first feeding position, so as to facilitate the first locking and feeding unit 600 to grab the second workpiece and lock it to the first workpiece.

[0079] The second forming and dividing unit includes:

[0080] The second conveying and forming unit 510 is used to convey and form the third workpiece with the first side facing up.

[0081] Its structure is the same as that of the first conveying and forming unit 410 and will not be elaborated here.

[0082] The second dividing unit is arranged side by side with the first dividing unit along the moving direction of the first locking and feeding unit 600. It is closer to the first locking and feeding unit 600 than the first dividing unit and is used to receive the second workpiece formed by the second conveying and forming unit 510 and transfer it to the second feeding position.

[0083] The first locking and feeding unit 600 can move to change its position to the second feeding position to realize the grasping and locking operation of the third workpiece with the first side facing up at the second feeding position.

[0084] The third forming and dividing unit includes a third conveying and forming unit 910 and a third dividing unit 920. The third conveying and forming unit 910 has the same structure as the first conveying and forming unit 410, and the third dividing unit 920 has the same structure as the first dividing unit or the second dividing unit. The structure of the second locking and feeding unit is the same as that of the first locking and feeding unit and will not be elaborated here.

[0085] In some embodiments of the present application, the first material distribution unit includes a support base 431, a material distribution component, and a material distribution driving mechanism 470 for driving the material distribution component to move along the support base 431.

[0086] The support base 431 is provided with a material receiving position 434 on its side, which corresponds to the outlet of the linear vibrating feeder 413 of the first conveying and forming unit 410. When the material distribution component is moved to the material receiving position 434 by the material distribution driving mechanism 470, it can receive the second workpieces conveyed from the outlet of the linear vibrating feeder 413.

[0087] In some embodiments of the present application, the material distribution component includes:

[0088] A material distribution base 441, and the material distribution base 441 includes:

[0089] A base main body portion 4411, which extends along the vertical direction and is a base main body plate arranged vertically.

[0090] An extension portion 4412 is formed on the base main body portion 4411 and extends along the horizontal direction. A receiving portion 4413 is formed in the extension portion 4412. The extension portion 4412 is an extension plate arranged perpendicular to the base main body portion 4411 and can be integrally formed with the base main body portion 4411. The receiving portion 4413 is a receiving cavity formed in the extension portion 4412 and penetrates the extension portion 4412 from top to bottom.

[0091] A material distribution member 450 is slidably connected to the material distribution base 441, and a plurality of material receiving positions 451 are provided on the material distribution member 450. When the material distribution member 450 is specifically arranged, it slides vertically along the material distribution base 441 so that it can rise or fall relative to the material distribution base 441 to facilitate the receiving of the materials conveyed by the feeding device in its internal receiving positions and facilitate the locking and adsorption mechanism to grab the materials.

[0092] In some embodiments of the present application, a first sliding assembly is provided between the base main body portion 4411 and the material distribution member 450. The first sliding assembly includes a first sliding groove provided on the material distribution member 450 and a first sliding rail provided on the base main body portion 4411.

[0093] In some embodiments of the present application, a plurality of material receiving positions 451 are provided, which can receive multiple materials at one time to improve the material distribution efficiency. The receiving positions include a first receiving position and a second receiving position, that is, the material distribution member 450 is provided with 2 receiving positions.

[0094] In some embodiments of the present application, the material dividing assembly includes a limiting unit, which is used to position the material dividing component 450 at the material receiving position 434. The limiting unit includes two positioning blocks 464, which are fixed on both sides of the material dividing base 441 and extend from the material dividing base 441 to the position below the material dividing component 450 to support and position the material dividing component 450 that is slidably connected to the supporting base 431.

[0095] In some embodiments of the present application, the material dividing assembly includes a material dividing positioning unit 460, which can be raised and lowered. When it rises to a preset position, it at least partially extends from the material holding level 451 to position the material and at the same time rests on the material dividing component 450 to drive it to the feeding position.

[0096] The material distribution positioning unit 460 is connected to the material distribution base 441 in a liftable manner. It can make a lifting movement relative to the material distribution base 441. During its rising process, it will continuously extend a part of itself from the material storage position 451, so as to position the material entering the material storage position 451.

[0097] When the material distribution positioning unit 460 rises to the preset position, it will abut against the bottom position of the material distribution component 450. At this time, it will drive the material distribution component 450 to move upward together to drive the material distribution component 450 to rise to the feeding position.

[0098] When the material dividing component 450 is docked with the first molding material dividing unit 400, the material dividing component 450 is positioned by the positioning unit at a position slightly lower than the discharge port of the first molding material dividing unit 400 to receive the material. At this time, the material dividing positioning unit 460 does not operate.

[0099] After the material is received, when it is needed to feed the material, the material dividing and positioning unit 460 can move upward. After moving, the material dividing and positioning unit 460 extends from the material holding position 451 to the insertion hole of the bridge pile above it to position the bridge pile, and at the same time drives the material dividing component 450 to move upward, lifting the material dividing component 450 to the feeding position to prepare for feeding.

[0100] The material dividing driving mechanism 470 is connected to the material dividing base 441 for driving the material dividing component to move, and has a first working mode and a second working mode. The first working mode corresponds to the material receiving mode, and the second working mode corresponds to the material feeding mode.

[0101] When the material dividing drive mechanism 470 is in the first working mode, the material dividing component is driven to move so that the multiple material holding positions 451 are respectively moved to the material receiving position 434 to receive the materials. By driving the material dividing drive mechanism 470 to move the material dividing component, the multiple material holding positions 451 on the material dividing component 450 can all receive the materials, and the reception of multiple materials can be completed at one time.

[0102] When the material distributing driving mechanism 470 is in the second working mode, it drives the material distributing assembly to move between the material receiving position 434 and the material feeding position.

[0103] After all the material receiving positions 451 have received the materials, the material distributing driving mechanism 470 can drive the material distributing assembly to move from the material receiving position 434 to the first material feeding position 435. At this time, the first locking and transporting unit can move to the first material feeding position 435 to pick up the materials.

[0104] After the materials at the material feeding position are picked up, the material distributing driving mechanism 470 acts again, driving the material distributing assembly to move from the first material feeding position 435 to the material receiving position 434 to continue receiving materials.

[0105] In the material distributing device of this embodiment, by arranging the material distributing component 450 slidably connected to the material distributing base 441 to cooperate with the material distributing positioning unit 460, through the lifting movement of the material distributing component 450, the perfect docking and cooperation with the locking and adsorbing mechanism are ensured. At the same time, when the materials are transported to the first material feeding position 435, the material distributing positioning unit 460 can extend into the accommodating position to position the large bridge stack, ensuring the position accuracy when the locking and adsorbing mechanism picks up the large bridge stack;

[0106] In addition, a plurality of material receiving positions 451 are arranged on the material distributing component 450. Through the cooperation of the material distributing driving mechanism 470 and the material distributing assembly, the plurality of material receiving positions 451 on the material distributing component 450 are driven to move to pick up materials in sequence, realizing the one-time picking of multiple materials. The multiple materials obtained at one time are transported to the material feeding position at one time, realizing the reception and transfer transportation of multiple materials at one time, greatly improving the material distributing and transporting efficiency.

[0107] In some embodiments of the present application, the material distributing base 441 includes an assembly part 4414, and the assembly part 4414 is an assembly plate, which is connected to the bottom position of the main body part 4411 of the base.

[0108] An induction element 4415 is arranged on the assembly part 4414. On one side of the support base 431, an installation track 4416 extending along the moving direction of the material distributing assembly is arranged, and a sensor assembly is assembled on the installation track 4416, which is used to cooperate with the induction element 4415.

[0109] The induction sensor assembly includes a first position sensor 4417 and a second position sensor 4418. The first position sensor 4417 is arranged near the material receiving position 434, and the second position sensor 4418 is arranged near the material feeding position, and are respectively used for detecting the zero position and the limit position of the material distributing assembly.

[0110] In some embodiments of the present application, the material distributing device includes:

[0111] The pre-separator 483 is connected to one side of the material distribution component 450 close to the material receiving position 434, and is used to press the part of the large bridge pile extending from the discharge port of the discharging device into the first conveying and forming unit 410. A first guiding part 481 is formed on the side of the pre-separator 483 close to the discharging device, and the first guiding part 481 is a first guiding surface.

[0112] When the feeding device conveys materials, the vibration of the first conveying and forming unit 410 drives the materials to move forward continuously. Due to the vibration force, the materials at the discharge port will extend by 1-2 mm. At this time, if the material distribution component 450 directly moves to the discharge port, the materials will be damaged. Through the pre-separator 483, the extended part of the materials can be pressed into the first conveying and forming unit 410.

[0113] When the plurality of material receiving positions 451 on the material distribution component 450 receive materials, they move in sequence along the direction continuously away from the first feeding position 435 to receive materials. At this time, the pre-separator 483 first moves to the discharge port. Through the guiding action of the first guiding part 481 of the separating part, it smoothly contacts the materials and presses the materials into the feeding device.

[0114] In some embodiments of the present application, the material distribution component 450 includes: a plurality of material distribution main parts 456, which are alternately arranged with a plurality of accommodating positions, that is, the material distribution main parts 456 are arranged at both sides of each material receiving position 451. The material distribution main part 456 is used to press the part of the bridge pile extending from the discharge port of the discharging device into the discharging device. A second guiding part 4561 is formed on the side of the material distribution main part 456 close to the discharging device, and the second guiding part 4561 is a second guiding surface.

[0115] When the material distribution component 450 has a plurality of material receiving positions 451, after the first material receiving position 451 finishes receiving materials, the materials at the discharge port of the first conveying and forming unit 410 will also extend. At this time, the material distribution main part 456 between the two material receiving positions 451 can press the materials at the discharge port into the feeding device.

[0116] Through the cooperation of the material distribution main parts 456 alternately arranged with the plurality of material receiving positions 451, the second guiding parts 4561 provided on the plurality of material distribution main parts 456 and the pre-separator 483, it is ensured that the feeding device can continuously feed materials to a plurality of accommodating positions.

[0117] In some embodiments of the present application, the support base 431 includes: a first support base, a second support base, and a material distribution support member 436. The material distribution support member 436 is connected to the first support base and the second support base and is arranged to extend along the moving direction of the material distribution assembly. A material distribution blocking member 437, which is used to block and limit the bridge rectifier, is arranged on the material distribution support member 436 and is arranged along the moving direction of the material distribution assembly. A notch portion is formed between it and the material distribution support member 436. The material receiving position 434 is located at a position corresponding to the notch portion. The material distribution blocking member 437 is a material distribution blocking strip.

[0118] In some embodiments of the present application, the material distribution assembly includes: an induction unit including: an induction mounting plate and a plurality of contact switches 482 assembled in the induction mounting plate. The plurality of contact switches 482 respectively correspond to a plurality of accommodation positions to sense whether there is material in the plurality of accommodation positions.

[0119] In some embodiments of the present application, the following are formed on the material receiving position 451: a first material port portion 453 for inputting a large bridge rectifier, and a second material port portion 454 disposed opposite to the first material port portion 453. The first material port portion 453 is the first material port, and the second material port portion 454 is the second material port.

[0120] During the movement of the material distribution assembly from the material receiving position 434 to the material feeding position, the first material port portion 453 can move in contact with the material distribution blocking member 437, and the second material port portion 454 is limited by the induction unit, so as to ensure that the material in the material receiving position 451 will not fall out or move during the movement of the material distribution assembly, realizing accurate material feeding.

[0121] When the material distribution assembly moves to the material feeding position, the material distribution positioning unit 460 rises to drive the material distribution member 450 to move upward and protrude from the induction unit and the material distribution blocking member 437. Since the first material port portion 453 and the second material port portion 454 are not limited, it is convenient for the first locking and material transporting unit 600 to perform the clamping operation.

[0122] In some embodiments of the present application, the material distribution positioning unit 460 includes: a positioning base 461, which is slidably connected to the material distribution base 441.

[0123] To achieve the sliding connection between the positioning base 461 and the material distribution base 441, a second sliding assembly is provided between the positioning base 461 and the material distribution base 441. The second sliding assembly includes a second sliding groove provided on the positioning base 461 and a second sliding rail provided on the material distribution base 441.

[0124] The material distribution positioning unit 460 includes a plurality of positioning pins 462, which are fixed on the positioning base 461;

[0125] The material separating lifting component 463 is connected to the positioning base body 461 and is used to drive the positioning base body 461 to drive the positioning needle 462 to lift and lower.

[0126] The material separating lifting component 463 is a material separating lifting cylinder, which is connected to the positioning base body 461, drives the positioning base body 461 to move up and down, and the positioning needle 462 is fixed on the positioning base body 461 and is driven to move up and down at the same time.

[0127] To achieve the adaptive positioning of the bridge rectifier, the shape of the positioning needle 462 is set to be adapted to the shape of the positioning holes on the bridge rectifier.

[0128] In some embodiments of the present application, the material receiving position 451 is formed on the material separating main body portion 456, and a resisting convex portion is provided below the material separating main body portion 456 for abutting and cooperating with the positioning base body 461.

[0129] When the positioning base body 461 moves upward to a preset position, it abuts against the resisting convex portion and drives the material separating main body portion 456 to move upward.

[0130] In some embodiments of the present application, a first fixing portion 4611 is provided on the positioning base body 461;

[0131] A second fixing portion 455 is provided on the material separating component 450;

[0132] An elastic connecting member, one end is connected to the first fixing portion 4611, and the other end is connected to the second fixing portion 455, for resetting the material separating component 450.

[0133] After the material separating component 450 is lifted by the material separating positioning unit 460 to complete the feeding, the material separating positioning unit 460 will move downward to prevent the material separating component 450 from being stuck and unable to reset to the initial position. An elastic connecting member is connected between the positioning base body 461 and the material separating component 450, and the material separating component 450 is pulled to reset through the elastic connecting member.

[0134] The first fixing portion 4611 is a first locking bolt or a first positioning pin fixed to the positioning base body 461;

[0135] The second fixing portion 455 is a second locking bolt or a second positioning pin fixed to the material separating component 450.

[0136] The elastic connecting member is a spring.

[0137] In some embodiments of the present application, the positioning base body 461 includes:

[0138] A positioning main body portion 4612;

[0139] Positioning arm 4613 is provided with positioning pin 462 thereon. Positioning channel 452 is provided on the material separating component 450. Positioning channel 452 communicates with the receiving position. Positioning pin 462 passes through positioning channel 452 and extends into the receiving position.

[0140] Positioning base body 461 is arranged below the material separating component 450, and a moving space is formed between it and the material separating component 450. When positioning base body 461 drives material separating component 450 to move downward, positioning arm 4613 abuts against the extension part 4412 and is limited.

[0141] In some embodiments of the present application, the material separating driving mechanism 470 includes:

[0142] Material separating power member 471; and

[0143] Material separating lead screw 472;

[0144] Material separating nut assembly 473, which is in threaded cooperation with the material separating lead screw, is slidably connected to the material separating support member 436 and is fixedly connected to the material separating base body 441.

[0145] Material separating power member 471 is a material separating motor, which is connected to the material separating lead screw through a coupling.

[0146] A third sliding assembly is provided between the material separating support member 436 and the material separating nut assembly 473.

[0147] The third sliding assembly includes a third slider 475 and a third slide rail. The third slide rail is provided on the material separating support member 436, and the third slider 475 is slidably connected to the third slide rail and is connected to the material separating nut assembly 473.

[0148] Through the setting of the third sliding assembly, the material separating nut assembly 473 can slide along the material separating support member 436.

[0149] In some embodiments of the present application, the material separating nut assembly 473 includes:

[0150] Material separating nut, which is in threaded connection with the material separating lead screw;

[0151] Material separating nut seat, which is sleeved on the material separating nut and is fixedly connected to the material separating nut seat;

[0152] Connecting member 474, which is connected to the third slider 475, the material separating nut seat and the material separating base body 441.

[0153] The connecting member 474 is arranged between the third slider 475 and the material distributing nut seat. A first threaded connection hole and a second threaded connection hole are provided above it, which are respectively used for locking and fixing with the third slider 475 and the material distributing nut seat.

[0154] The connecting member 474 extends to the extension part 4412 of the material distributing base body 441. A bayonet is formed above it. The connecting member 474 is clamped on the extension part 4412 through the bayonet and is fixedly connected with the material distributing base body 441 by screws.

[0155] The material distributing nut seat, the material distributing base body 441 and the third slider 475 are connected by the connecting member 474. When the material distributing nut seat moves linearly, power is transmitted to the connecting member 474. The connecting member 474 is connected with the material distributing base body 441, and the connecting member 474 will drive the material distributing base body 441 to move linearly along the third slide rail through the third slider 475, thereby realizing the linear movement of the material distributing assembly.

[0156] The material distributing driving mechanism 470 adopts the cooperation mode of a material distributing lead screw and a material distributing nut assembly 473, which can realize high-precision position movement control and ensure the accuracy of position switching between each material receiving position 451.

[0157] In some embodiments of the present application, the second material distributing unit includes a base body 521, a material transferring assembly and a material transferring driving unit 575. Among them, the material transferring assembly includes a material transferring unit 540 and a material transferring positioning unit 570.

[0158] In some embodiments of the present application, the base body 521 includes: a support member 523, which is arranged horizontally, and the support member 523 can adopt a support crossbeam structure.

[0159] A first support seat and a second support seat are arranged at both ends of the support member 523. The first support seat and the second support seat can be respectively connected to both ends of the support member 523 to support the support member 523.

[0160] On one side of the base body 521, there is a receiving port corresponding to the second feeding position 524 and the discharging position of the second forming and material distributing unit 500. The first locking and transporting unit can pick up materials by moving to the position of the second feeding position 524 and then perform locking operations on the products.

[0161] In some embodiments of the application, the material transferring assembly includes:

[0162] A material transferring base body 530;

[0163] The material transfer unit 540 is connected to the material transfer base 530 in a liftable manner. A first material storage position 5411 and a second material storage position 5412 are provided on the material transfer unit 540 for receiving the third workpiece at the discharge port of the second conveying and molding unit 510 .

[0164] The material transfer unit 540 can be raised and lowered. When docked with the first locking and transporting unit, it can be raised and lowered relative to the material transfer base 530 to drive the first material storage position 5411 and the second material storage position 5412 storing materials thereon to rise and fall to reach the feeding position.

[0165] The material transfer positioning unit 570 is liftably connected to the material transfer base 530 and is used to extend to the first material storage position 5411 and the second material storage position 5412 to position the material.

[0166] The material transfer positioning unit 570 is mainly used to extend from the first material storage position 5411 and the second material storage position 5412, and extend into the materials stored in the first material storage position 5411 and the second material storage position 5412 to achieve the purpose of positioning the materials.

[0167] The material transfer positioning unit 570 is configured to be connected to the material transfer base 530 in a liftable manner and can be raised when the material is transferred to the feeding position.

[0168] When receiving materials, the material transfer and positioning unit 570 does not move. When the material transfer component is at the second feeding position 524 to feed materials, the material positioning unit can be raised to position the third workpiece that has been pre-grabbed.

[0169] The material transfer drive unit 575 is retractable and connected to the material transfer base 530. Through the retractable action, it drives the first material storage position 5411 and the second material storage position 5412 to move in the feeding area so as to move to the material receiving port to receive the materials respectively.

[0170] The material transfer drive unit 575 is driven by telescopic drive and has a short travel distance, which can meet the demand for short-distance material transportation. It can adapt to short-distance rapid transportation when the distance to the first lock material transport unit is close, and occupies little space.

[0171] By telescoping the material transfer drive unit 575, the first material storage position 5411 and the second material storage position 5412 on the material transfer component 541 can be moved, so that the first material storage position 5411 and the second material storage position 5412 can be moved to the material receiving port respectively to receive the materials, thereby realizing the acceptance and transfer of two materials at one time, and improving the efficiency of material transportation.

[0172] The material transfer unit 540 can be connected to the material transfer base 530 in a lifting manner, and the material transfer positioning unit 570 can be connected to the material transfer base 530 in a lifting manner. When receiving materials, the material transfer unit can be positioned to the receiving position by the positioning unit to receive the materials;

[0173] During feeding, the material can be positioned by the material transfer and positioning unit 570 extending, so as to ensure the position accuracy of the material, avoid the problem that the material moves during the first locking and transporting unit grasping the material, resulting in incomplete grasping, and the material is lifted to the feeding position for feeding by the material transfer unit 540 rising, so as to achieve seamless docking and cooperation with the feeding device and the first locking and transporting unit.

[0174] In some embodiments of the present application, the material transfer driving unit 575 is a driving cylinder.

[0175] Its corresponding cylinder rod is connected to the material transfer base 530. When the cylinder rod expands and contracts, it can drive the material transfer base 530 to expand and contract, and then drive the material transfer unit 540 connected to the material transfer base 530 to expand and contract.

[0176] The first storage position 5411 is farther from the driving body 576 than the second storage position 5412.

[0177] The telescopic element 577 has: an extended state and a contracted state.

[0178] When the telescopic element 577 is in the contracted state, the first storage position 5411 corresponds to the material receiving port. When the telescopic element 577 is in the extended state, the second storage position 5412 corresponds to the material receiving port.

[0179] By switching the extension and contraction of the telescopic element 577, the docking of the first storage position 5411 and the second storage position 5412 with the material receiving port position can be realized. Only by the telescopic movement of the telescopic element 577, the position conversion of the first storage position 5411 and the second storage position 5412 is quickly realized, and the effect of quickly replacing the storage position is achieved.

[0180] In some embodiments of the present application, the material transfer unit 540 includes:

[0181] The material transfer part 541, which is slidably connected to the material transfer base 530, and the first storage position 5411 and the second storage position 5412 are formed on the material transfer part 541.

[0182] The material transfer part 541 is a material transfer seat, and the first storage position 5411 and the second storage position 5412 are recessed on the material transfer seat.

[0183] In some embodiments of the present application, the material transfer unit 540 further includes: a connection component, at least partially extending to the bottom of the material transfer part 541.

[0184] The first driving part 550, which is assembled to the material transfer base 530, is connected to the connection component and drives the connection component to move along the material transfer base 530.

[0185] The first driving component 550 is a first driving cylinder, which is fixedly connected to the connection component through a first joint, and when the first cylinder rod of the first driving cylinder expands and contracts, it drives the connection component to move up and down.

[0186] When the first driving component 550 drives the connection component to move to a preset position, the connection component abuts against the material transfer component 541 and drives the material transfer component 541 to move synchronously, and transmits power to the material transfer component 541 through the connection component to make it rise.

[0187] In some embodiments of the present application, the connection component includes:

[0188] A first connection component 551, which is arranged along the vertical direction and is connected to the first driving component 550;

[0189] A second connection component 552, which is connected to the first connection component 551 and extends horizontally to the lower part of the material transfer component 541.

[0190] The first connection component 551 is a first connection plate, and a first T-shaped groove is provided on the first connection plate. The first joint is a first T-shaped joint at one end and is locked and fixed to the first cylinder rod at the other end. The first T-shaped joint is snapped into the first T-shaped groove to be connected to the first connection plate.

[0191] The second connection component 552 is a second connection plate member.

[0192] In some embodiments of the present application, a fourth slider rail assembly is provided between the first connection component 551 and the material transfer base 530 to realize the guiding during the sliding of the first connection component 551.

[0193] In some embodiments of the present application, the material transfer positioning unit 570 includes:

[0194] A material transfer positioning seat 571, which is slidably connected to the material transfer base 530;

[0195] And a material transfer positioning member 573, which is connected to the material transfer positioning seat 571;

[0196] A second driving component 574, which is connected to the material transfer positioning seat 571 and drives the material transfer positioning seat 571 to move up and down to position the materials in the first storage position 5411 and the second storage position 5412.

[0197] When the material transfer positioning member 573 moves up and down, it can extend into the first storage position 5411 and the second storage position 5412 to position the bridge rectifiers inside.

[0198] In some embodiments of the present application, the material transfer base 530 includes:

[0199] The first base portion 531 and the second base portion 532, and the second base portion 532 is fixedly connected to the first base portion 531.

[0200] Among them, the first base portion 531 is the first base plate 521, which is used to assemble the first driving component 550 and the second driving component 574. The second base portion 532 is the second base plate 521, which is used for sliding connection with the material transfer positioning seat 571 and the first connecting component 551.

[0201] In some embodiments of the present application, the material transfer positioning member 573 is a material transfer positioning pin, and a positioning hole is provided above it. To achieve precise positioning of the material transfer positioning member 573, the shape of the material transfer positioning pin is set to be adapted to the positioning hole.

[0202] In some embodiments of the present application, the material transfer component 541 is disposed above the material transfer positioning seat 571. Two insertion channels 5413 are formed on the material transfer component 541. The two insertion channels 5413 are respectively communicated with the first storage position 5411 and the second storage position 5412, and at least a part of the material transfer positioning member 573 is inserted into the insertion channels 5413.

[0203] When it is necessary to position the small bridge stack in the first storage position 5411 and the second storage position 5412, the second driving component 574 can be actuated to drive the material transfer positioning seat 571 to move upward, so as to drive the material transfer positioning member 573 assembled on the material transfer positioning seat 571 to move upward and protrude from the first storage position 5411 and the second storage position 5412, so as to position the small bridge stack.

[0204] In some embodiments of the present application, a third fixing portion 5414 is provided on the material transfer component 541;

[0205] A fourth fixing portion 572 is provided on the material transfer positioning seat 571;

[0206] An elastic reset member, one end is connected to the third fixing portion 5414, and the other end is connected to the fourth fixing portion 572, which is used to reset the material transfer component 541.

[0207] In this embodiment, a fourth fixing portion 572 is provided on the material transfer positioning seat 571, a fourth fixing portion 572 is provided on the material transfer component 541, and they are connected to the third fixing portion 5414 and the fourth fixing portion 572 through an elastic reset member, realizing the connection between the material transfer positioning seat 571 and the material transfer component 541. When the material transfer component 541 falls and is stuck, the elastic force of the elastic reset member can be used to pull the material transfer component 541 downward to reset it to its original position.

[0208] In some embodiments of the present application, the third fixing part 5414 is a first fixing bolt fixed to the side of the material transfer part 541, the fourth fixing part 572 is a second fixing bolt fixed on the material transfer positioning seat 571, and the elastic resetting part is a spring.

[0209] In some embodiments of the present application, there is a fifth slider, the joint assembly connects the fifth slider and the telescopic element 577, the fifth slider is connected to the material transfer base 530, and the third slider is slidably arranged on the sixth slide rail of the support member 523.

[0210] When the telescopic element 577 acts to drive the joint assembly to act, the joint assembly is connected to the material transfer base 530 through the sixth slider, and when the joint assembly expands and contracts, it drives the material transfer base 530 to expand and contract through the sixth slider.

[0211] The joint assembly can be composed of connecting a cylinder joint and a connecting plate member in the prior art, which will not be elaborated here.

[0212] In some embodiments of the present application, both ends of the first storage position 5411 are open, and respectively formed at its open sides are: a first opening 5415 and a second opening 5416, and a detection unit 560 that at least partially shields the second opening 5416 is arranged at the second opening 5416; a blocking member 522, assembled on the base 521, and its position is adjustable, and is used to block the first opening 5415 of the first storage position 5411 when the material transfer unit 540 moves.

[0213] The first opening 5415 is used to dock with the feeding device to receive the material output from the feeding device.

[0214] The induction unit arranged at the second opening 5416 is used to limit and block the material conveyed into the first storage position 5411 to prevent it from falling out.

[0215] The blocking member 522 is a blocking block or a blocking strip, which is fixed on the support member 523 of the base 521, and is used to cooperate with the induction unit to resist and limit the material in the first storage position 5411 during and after the movement of the position after the material receiving in the first storage position 5411 is completed, so as to prevent the material from falling out of the first storage position 5411 during and after the movement driven in the first storage position 5411.

[0216] In some embodiments of the present application, the detection unit 560 includes:

[0217] An induction mounting seat 561 and an induction assembly, the induction assembly includes two detection elements 562, which are respectively installed in the induction mounting seat 561 to detect whether there is material in the first storage position 5411 and the second storage position 5412.

[0218] The detection element 562 is a proximity switch, which corresponds to the positions of the first material storage level 5411 and the second material storage level 5412 respectively.

[0219] In some embodiments of the present application, the following are included: a positioning unit, which is assembled on the material transfer base 530 and extends between the material transfer component 541 and the material transfer positioning seat 571;

[0220] The material transfer component 541 has a material receiving position and a material feeding position;

[0221] When the material transfer component 541 is at the material receiving position, it is positioned by the positioning unit;

[0222] When the material transfer component 541 is in the feeding position, the material transfer component 541 is lifted and positioned by the first driving component 550 .

[0223] The positioning unit includes a limiting block 563, which extends to the lower position of the material transfer component 541 and is supported on the bottom of the material transfer component 541 to limit the material transfer component 541 so that it can be slightly lower than the material receiving position of the feeding device when docking with the feeding device.

[0224] When feeding, the material transfer component 541 can be lifted up by the first driving component 550 so that it can escape from the detection unit 560 and the blocking component 522 in height, thereby releasing the limit of the detection unit 560 and the blocking component 522, so that the locking adsorption mechanism can grab the material from the first opening 5415 and the second opening 5416 on both sides.

[0225] In some embodiments of the present application, the first locking and transporting unit includes two locking and transporting mechanisms, each of which includes: a first base 620, a second base 630, a transporting component 700, a locking component 800 and an electric screw component 830.

[0226] The material transporting assembly 700 and the locking assembly 800 are both connected to the second base 630 .

[0227] The driving mechanism 650 is connected to the second base 630 to drive the material transporting assembly 700 and the locking assembly 800 connected to the second base 630 to move up and down to change their positions.

[0228] When it is necessary to clamp materials, the driving mechanism 650 can be activated to drive the material transport component 700 and the locking component 800 to move up and down synchronously, and then the material is grasped or placed by the material transport component 700 to realize the material picking and placing action.

[0229] Meanwhile, the driving mechanism 650 drives the locking component 800 and the material transporting component 700 to move up and down. Also, during the locking operation, the position of the locking component 800 can be adjusted and changed to make it close to the locking hole of the material, so as to facilitate the locking operation.

[0230] During the locking operation, it is realized by the electric screwdriver component 830.

[0231] The electric screwdriver component 830 is connected to the first base 620 in a liftable manner. When the locking operation is required, the electric screwdriver component 830 moves downward to cooperate with the locking component 800 to complete the locking operation.

[0232] In some embodiments of the present application, the first base 620 is the first vertical plate.

[0233] The material transporting component 700 includes: a material transporting power member 710, assembled to the second base 630, and the material transporting power member 710 can be selected as a material transporting cylinder; a material transporting clamp component 720, on which an openable and closable clamping cavity 730 is formed, and it is connected to the material transporting power member 710; when the material transporting power member 710 acts, it drives the material transporting clamp component 720 to open and close the clamping cavity 730, and the clamping cavity 730 has oppositely arranged clamping wall portions 731.

[0234] When the clamping cavity 730 clamps the material, the clamping operation of the material is mainly realized by its oppositely arranged clamping wall portions 731.

[0235] In some embodiments of the present application, the locking component 800 is arranged above the clamping cavity 730. In this way, after the material is placed through the clamping cavity 730, it can be directly locked by the locking component 800. The arrangement method of setting the locking component 800 above and below the clamping cavity 730 makes the structures of the locking component 800 and the material transporting component 700 compactly arranged, the functions of the entire locking and material transporting unit are highly integrated, and the occupied space is small.

[0236] The locking component 800 includes: a locking nozzle 810, assembled to the second base 630, and has:

[0237] A screw conveying channel 811, connected to the screw conveying mechanism, and the screw conveying channel 811 can be used to convey screws. The screw conveying mechanism can be selected from existing structures. The screw conveying channel 811 is realized through a screw conveying sleeve. When setting, it can be arranged obliquely to facilitate the sliding of the screws.

[0238] An electric screwdriver insertion channel 812, and the electric screwdriver insertion channel 812 is used to insert the electric screwdriver rod of the electric screwdriver component 830.

[0239] A locking clamp 820, rotatably connected to the locking nozzle 810, and includes:

[0240] The screw outlet channel 821 is communicated with the screw delivery channel 811 and the electric screwdriver insertion channel 812 , and can be opened and closed by rotating relative to the locking nozzle 810 .

[0241] The screws input from the screw delivery channel 811 can enter into the screw outlet channel 821 connected thereto.

[0242] The screw outlet channel 821 is connected to the electric screwdriver insertion channel 812, so that the electric screwdriver rod of the electric screwdriver component 830 can pass through the electric screwdriver insertion channel 812 and then extend into the screw outlet channel 821 to lock the screws entering the screw outlet channel 821.

[0243] In the specific arrangement, the electric screwdriver insertion channel 812 is located above the screw outlet channel 821 and is interconnected;

[0244] The screw delivery channel 811 is arranged at one side of the electric screwdriver insertion channel 812, and its bottom extends to the screw outlet channel 821 to communicate with it.

[0245] The locking clip 820 can change its position by rotating relative to the locking mouth 810 to open or close the screw outlet channel 821 . When closed, the screw is built into the screw outlet channel 821 .

[0246] When opened, the screw is disengaged from the screw channel 821 to ensure that the locking operation can be performed.

[0247] When the clamping cavity 730 is in a closed state, the distance from the center of the screw outlet channel 821 in the closed state to one of the clamping walls 731 is the same as the distance from the locking hole on the material to one of the clamping walls 731 .

[0248] By setting the distance between the center of the screw outlet channel 821 and one of the clamping walls 731 to be the same as the distance from the locking hole on the material to the clamping wall 731, it can be ensured that the screw that comes out of the screw outlet channel 821 can just fall accurately into the locking hole of the material, thereby achieving fast and accurate alignment of the screw and the locking hole, and realizing a fast screw locking operation.

[0249] At the same time, the clamping and positioning effect of the clamping cavity 730 formed by the material transport component 700 on the material ensures that the material will not move when being locked, further ensuring the fast and accurate locking of the screws.

[0250] In some embodiments, the center of the screw channel 821 is set at the middle position of the two clamping walls 731.

[0251] In the material transporting and locking integrated structure in this embodiment, during the locking operation, the driving mechanism 650 acts to drive the material transporting assembly 700 and the locking assembly 800 to move downward to the material. The material transporting power member 710 drives the material clamping assembly 720 to open the clamping cavity 730 to pick up the material. After obtaining the material, the material transporting power member 710 drives the material clamping assembly 720 to act so that the clamping cavity 730 closes, and then it moves upward as a whole. Then, the material is carried to the locking position through the clamping cavity 730 for the locking operation.

[0252] After reaching the locking position, the driving mechanism 650 drives the material transporting assembly 700 and the locking assembly 800 to move downward as a whole to fit onto the material to be locked. At the same time, the material clamping assembly 720 keeps the clamping cavity 730 in a closed state to position the grabbed material. Then, the electric screwdriver component 830 is controlled to move downward and extend into the screw outlet channel 821 to lock the screw conveyed into the screw outlet channel 821. During locking, the screw outlet channel 821 opens, and the screw precisely falls into the locking hole of the material clamped by the material clamping assembly 720, and the electric screwdriver component 830 rotates to complete the locking.

[0253] The material transporting assembly 700 and the locking assembly 800 are integrally arranged. After the material transporting assembly 700 completes the material picking, the locking assembly 800 can directly perform the locking operation without the locking assembly 800 moving and aligning frequently, saving time and improving production efficiency.

[0254] By setting the distance from the center of the screw outlet channel 821 formed by the locking assembly 800 to the clamping wall portion 731 of the material clamping assembly 720 to be the same as the distance between the locking hole on the material and the clamping wall portion 731, it is ensured that as long as the locking hole of the material in the closed clamping cavity 730 can necessarily correspond to the central position of the screw outlet channel 821, achieving the effect of rapid and precise alignment between the screw and the locking hole of the material.

[0255] When the locking assembly 800 performs locking, the clamping cavity 730 formed by the material clamping assembly 720 always remains in a closed state, which can position the material during locking, avoiding the problem of unqualified products caused by inaccurate positioning due to material movement during locking.

[0256] The layout is compact, reducing the occupied space and achieving a high degree of integration of the structure.

[0257] In some embodiments of the present application, the second base 630 includes:

[0258] A first substrate assembly 631, in which a clamping portion 6311 is formed.

[0259] The first substrate assembly 631 includes: a first substrate and a second substrate, which is fixedly connected to the first substrate, and a clamping portion 6311 is formed by docking with the first substrate.

[0260] The second base body 630 includes: a second substrate assembly 632, which is fixedly connected to the first substrate assembly 631, and the second substrate assembly 632 is slidably connected to the first base body 620 and connected to the driving mechanism 650.

[0261] In some embodiments of the present application, the second substrate assembly 632 includes:

[0262] a third substrate 6321 and a fourth substrate 6322 fixedly connected to the third substrate 6321. A first slider is provided on the third substrate 6321, and it is slidably connected to a first slide rail on the first base body 620 through the first slider.

[0263] In some embodiments of the present application, the fourth substrate 6322 is fixedly connected to the driving mechanism 650 through a connecting component 640.

[0264] The fourth substrate 6322 includes a first connecting arm and a second connecting arm. The first connecting arm abuts against the third substrate 6321 and is fixedly connected to the third substrate 6321. The driving mechanism 650 is a driving cylinder, and it is fixedly connected to the second connecting arm through the connecting component 640.

[0265] A through hole is provided on the second connecting arm, an external thread is provided on the cylinder expansion rod, and the connecting component 640 includes a first nut and a second nut. Both the first nut and the second nut are screwed onto the cylinder expansion rod.

[0266] During assembly, first pass the cylinder expansion rod through the through hole. The first nut is screwed onto the bottom of the cylinder expansion rod and abuts against the bottom surface of the second connecting arm. The second nut is screwed onto the cylinder expansion rod at the top surface position of the second connecting arm to cooperate with the first nut to fixedly connect the second connecting arm and the cylinder expansion rod.

[0267] In some embodiments of the present application, the screwdriving nozzle 810 includes:

[0268] a chuck body 813; a chuck protrusion 814 is formed on the chuck body 813. The chuck protrusion 814 is inserted into the clamping portion 6311, and a screwdriver insertion channel 812 is formed between the chuck protrusion 814 and the chuck body 813.

[0269] The chuck protrusion 814 is a chuck cylinder, which is fixed on the chuck body 813 or directly formed on the chuck body 813.

[0270] The card - setting part 815 is formed at both sides of the nozzle body 813 and is used for clamping the locking clip 820. The card - setting part 815 is a card - setting groove formed on the nozzle body 813, and the card - setting groove is formed by the first flanging and the second flanging extending from the nozzle body 813 and the nozzle body 813.

[0271] In some embodiments of the present application, the locking clip 820 includes:

[0272] The first clip body part 822 and the second clip body part 823, which are butt - jointed with the first clip body part 822 to form the screw - discharging channel 821. A receiving space for accommodating the nozzle body 813 is formed above the screw - discharging channel 821 of the second clip body part 823 and the first clip body part 822.

[0273] The locking clip 820 further includes: a clip body seat 825, which is fixedly connected to the second clip body part 823;

[0274] A clip body driving part 826, which is assembled on the clip body seat 825 and includes a telescopic part. The telescopic part corresponds to the position of the first clip body part 822; an elastic component, which includes two elastic parts 827, and is respectively arranged between the nozzle body 813 and the first clip body part 822 and between the nozzle body 813 and the second clip body part 823. The clip body driving part 826 is a clip body driving cylinder, and the telescopic part is a cylinder rod. The elastic part 827 is a spring, which is used to reset the first clip body part 822 and the second clip body part 823.

[0275] When the locking nozzle 810 and the locking clip 820 are assembled in place, at least part of the nozzle body 813 is in the receiving space and above the screw - discharging channel. The first clip body part 822 and the second clip body are respectively clamped in the card - setting parts 815 on both sides of the nozzle body 813 and are rotatably connected to the nozzle body 813 through a rotating shaft.

[0276] When the telescopic part of the clip body driving part 826 makes an extending action, the acting force acts on the first clip body part 822, driving the first clip body part 822 and the second clip body part 823 to rotate relative to the nozzle body 813 to make an opening and closing action.

[0277] In some embodiments of the present application, the material - transporting power part 710 is fixedly assembled on the first substrate assembly 631 and includes two cylinder claws. There are 2 material - transporting claws, which are respectively connected to the two cylinder claws and can make an opening and closing movement driven by the two cylinder claws.

[0278] The limiting part 740 is fixed on the material - transporting power part 710 and is used for limiting the moving position of one of the cylinder claws.

[0279] The limiting member 740 is a limiting seat, which can limit the moving stroke of one of the cylinder grippers to limit the mobility of the material conveying gripper, and further limit the opening and closing size of the clamping cavity 730 to prevent the clamping cavity 730 from opening too large.

[0280] In some embodiments of the present application, the material conveying gripper includes:

[0281] A material conveying main body portion 751, arranged vertically; and a jaw portion 752 extending from the material conveying main body portion 751, the jaw portion 752 being arranged horizontally, and a clamping groove 753 adapted to the shape of the clamped material is formed on the jaw portion 752.

[0282] The material can be clamped through the clamping groove 753. If two material conveying grippers are arranged opposite to each other, the material can be clamped and positioned by the cooperation of the two clamping grooves 753.

[0283] In some embodiments of the present application, the clamping groove 753 includes a clamping wall portion 731 and a limiting wall portion 732, and the limiting wall portion 732 is perpendicular to the clamping wall portion 731. After the material is clamped by the material conveying gripper, both sides of the material are respectively located in two clamping grooves 753. When locking, the bottom surface of the material fits above the material to be locked, both sides are limited by the clamping wall portion 731, and the top is limited by the limiting wall portion 732. The firm limiting and fixing of the material can be realized through the cooperation of the clamping wall portion 731 and the limiting wall portion 732, ensuring the positioning accuracy of the material during locking.

[0284] In some embodiments of the present application, the first locking and material conveying unit includes:

[0285] An electric screwdriver driving member 831, assembled to the first base 620, including a telescopic driving portion.

[0286] The electric screwdriver driving member 831 is an electric screwdriver driving cylinder, and the driving portion is an electric screwdriver cylinder rod.

[0287] An electric screwdriver connecting member 832, fixedly connected to the electric screwdriver component 830, and an insertion portion is formed inside it.

[0288] The electric screwdriver connecting member 832 includes: a first connecting member and a second connecting member fixedly connected to the first connecting member.

[0289] The first connecting member is sleeved on the electric screwdriver component 830 and fixedly connected to the electric screwdriver component 830.

[0290] The insertion portion is formed inside the second connecting member, and the insertion portion is an insertion groove.

[0291] An elastic connection assembly 640, including:

[0292] A joint member 833, connected to the driving portion.

[0293] The connector 833 and the driving part can be fixed together by insertion. A slot is provided on the connector 833, and the end of the driving part is inserted into the connector 833 to be connected and fixed to the connector 833.

[0294] The cover plate 834 is fixed on the electric screwdriver connecting piece 832 and shields above the insertion part. An avoidance hole for avoiding the connector 833 is provided on the cover plate 834.

[0295] The elastic member 835 has one end connected to the connector 833 and the other end abuts against the bottom wall of the insertion part and is connected to the bottom wall.

[0296] The elastic member 835 is a spring, one end of which is fixedly connected to the connector 833 and the other end is connected to the bottom wall of the insertion part.

[0297] When the driving part expands and contracts, the elastic member 835 drives the electric screwdriver connecting piece 832 and the electric screwdriver part 830 to move.

[0298] By the elastic member 835 provided between the connector 833 and the electric screwdriver connecting piece 832, when the electric screwdriver driving part 831 drives the connector 833 to move downward, a force can be applied to the electric screwdriver connecting piece 832 through the elastic member 835, thereby driving the electric screwdriver part 830 to move downward.

[0299] If the connection between the electric screwdriver connecting piece 832 and the electric screwdriver driving part 831 is a rigid connection, when the electric screwdriver connecting piece 832 drives the electric screwdriver part 830 to move downward, it will directly contact the material rigidly, which may damage the material.

[0300] By the elastic member 835 connected between the electric screwdriver connecting piece 832 and the electric screwdriver driving part 831, when the electric screwdriver part 830 contacts the material, a buffering force can be provided, so that the electric screwdriver part 830 can move elastically and avoid damaging the material.

[0301] In some embodiments of the present application, the first locking and transporting unit includes:

[0302] The machine body 600 is provided with a linear module 610 thereon;

[0303] There are 2 locking and transporting mechanisms, which are arranged side by side. The 2 locking and transporting mechanisms are connected and fixed and connected to the linear module 610 on the machine body 600.

[0304] The linear module 610 can be a ball screw linear module 610. The locking and transporting mechanism can connect 2 first bases 620 through a connecting plate to form an integral structure. The connecting plate is connected to the linear module 610 to drive it to move to the material taking position to take materials and to the locking position to perform locking through the linear module 610.

[0305] In some embodiments of the present application, a tray transfer line for automatic loading and unloading is proposed, including: a tray line base body 370, and a first tray support mechanism 320, a second tray support mechanism 330, and an empty tray transfer unit arranged at the tray line base body 370.

[0306] The first tray support mechanism 320 is used to realize automatic tray loading; the second tray support mechanism 330 is used to realize automatic tray unloading, and the empty tray transfer unit between the two is used to transfer the empty trays used at the first tray support mechanism 320 to the second tray support mechanism 330 for discharging.

[0307] The tray line base body 370 is used to support the entire tray transfer line, and a feeding position 371 and a discharging position 372 are formed at the tray line base body 370.

[0308] The feeding position 371 is used to place the trays for feeding, and the trays at the feeding position 371 are fully loaded with materials.

[0309] The discharging position 372 is used to place the trays for discharging, and the trays at the discharging position 372 are empty trays for facilitating discharging.

[0310] The first tray support mechanism 320 is arranged at the feeding position 371 for feeding, and an existing liftable tray elevator is adopted. The second tray support mechanism 330 has the same structure as the first tray support mechanism 320 and is liftable for realizing the up and down movement of multiple layers of trays.

[0311] The empty tray transfer unit is arranged between the first tray support mechanism 320 and the second tray support mechanism 330 and is used to transfer the empty trays on the first tray support mechanism 320 to the second tray support mechanism 330.

[0312] Through the setting of the empty tray transfer unit, the direct reuse of the empty trays generated at the feeding position 371 is realized, and they are directly transferred to the discharging position 372 for discharging. This not only saves the operation steps of grasping the empty trays at the feeding position 371, but also omits the step of transferring the spare empty trays to the discharging position 372, greatly saving the working time of the staff and improving the production efficiency.

[0313] Among them, when feeding, the tray at the top layer of the first tray support mechanism 320 is at the set feeding height for feeding;

[0314] The corresponding grasping mechanism will move to the top tray at the feeding position 371 to grasp the materials until the materials on the top tray are completely used up. At this time, the used empty tray is transported away through the empty tray transfer unit, and the first tray supporting mechanism 320 moves up by the height of one tray so that the top tray in the remaining trays is at the set feeding height to continue feeding.

[0315] The first tray supporting mechanism 320 is arranged such that the first supporting member is liftable. During use, multiple feeding trays arranged in an upper and lower stacked manner can be placed on the first supporting member at one time. In this way, after the top tray is used up, the first tray supporting mechanism 320 can rise to continue feeding the next tray. Multiple trays can be fed at one time, so there is no need for frequent feeding, reducing the feeding frequency, extending the feeding cycle, and improving the feeding efficiency.

[0316] The empty tray transfer unit operates to transfer and position the top empty tray to a position above the tray on the top layer of the second tray supporting mechanism 330.

[0317] Before the empty tray is placed above the multiple stacked trays on the second tray supporting mechanism 330, the top tray on the second tray supporting mechanism 330 has already completed discharging. At this time, the empty tray is transported and can continue to discharge.

[0318] Through the cooperation of the first tray supporting mechanism 320, the empty tray transfer unit, and the second tray supporting mechanism 330, the automatic loading and unloading of full trays and empty trays are realized, improving the production efficiency.

[0319] In some embodiments of the present application, the empty tray transfer unit includes:

[0320] An empty tray conveyor line 310, arranged between the first tray supporting mechanism 320 and the second tray supporting mechanism 330, for conveying the empty trays used up at the first tray supporting mechanism 320.

[0321] A tray transfer mechanism, used in cooperation with the empty tray conveyor line 310 to transfer the empty trays at the feeding position 371 to the discharging position 372.

[0322] In some embodiments of the present application, the tray transfer line for automatic loading and unloading includes:

[0323] A positioning unit, arranged at the discharging position 372, for positioning the tray.

[0324] The tray has 2 first sides and 2 second sides perpendicular to the 2 first sides. The positioning unit includes:

[0325] The first positioning cylinder can extend along the direction perpendicular to the first side surface to position the empty tray between the first positioning cylinder and the tray line base 370 or the second tray supporting mechanism 330.

[0326] The second positioning cylinder can position the empty tray between the second positioning mechanism and the tray line base 370 or the second tray supporting mechanism 330 by extending along the direction perpendicular to the second side surface of the tray.

[0327] The tray transfer mechanism includes:

[0328] The first material transporting unit 340, which is mainly used for picking and placing trays.

[0329] The first moving mechanism 380 is connected to the first material transporting unit 340 and is used to drive the first material transporting unit 340 to move along the first direction and the height direction, so as to transfer the used empty tray at the feeding position 371 to the empty tray conveying line 310.

[0330] In some embodiments of the present application, the second material transporting mechanism includes:

[0331] The second material transporting unit 350 is used for grasping materials.

[0332] The second moving and rotating mechanism 360 is connected to the second material transporting unit 350 and is used to drive the second material transporting unit 350 to move along the second direction, the height direction and rotate along the Z direction, so as to transfer and position the empty tray at the empty tray conveying line 310 above the tray at the material using position.

[0333] By driving the second material transporting unit 350 to move along the second direction, the second material transporting unit 350 can transfer and turn the tray at the discharging position 372 and the empty tray conveying line 310. By driving the second operating unit to move along the height direction, the corresponding picking and placing actions of the tray can be performed.

[0334] By driving the second material transporting unit 350 to rotate, the tray can be rotated by a certain angle, so that when the empty tray is placed on the tray full of materials, the materials in the tray will not be damaged.

[0335] The tray has a cavity formed inside, and there are a plurality of material accommodating grooves in the cavity. A plurality of first protruding portions are arranged on the outer side wall around the tray cavity, and a first concave groove is formed between adjacent first protruding portions. There are second protruding portions on the inner side wall of the cavity, and their height is higher than the top surface height of the material accommodating grooves.

[0336] When the empty trays are stacked, the second convex part of the outer tray among two adjacent trays is inserted into the first concave groove of the inner tray for mutual insertion and cooperation, so that at least part of the inner tray falls into the outer tray. If materials have been placed in the trays, stacking the trays arranged vertically will cause damage to the internal materials due to pressure.

[0337] In this embodiment, the second moving and rotating mechanism 360 is arranged to drive the second material transporting unit 350 to rotate, driving the tray to rotate 180 degrees, so that the second convex parts and the first convex parts of the upper and lower trays are arranged corresponding to each other, thus preventing damage to the materials due to pressure.

[0338] In some embodiments of the present application, the first moving mechanism 380 includes: a first belt pulley linear module 381 and a first height moving mechanism. The first belt pulley linear module 381 can adopt an existing structure and will not be elaborated here.

[0339] In some embodiments of the present application, the first height moving mechanism includes: a first height moving frame 382, and the first height moving frame 382 is connected to the first belt pulley linear module 381;

[0340] A first height driving member 383 is assembled on the first height moving frame 382, and it has a first height telescopic part, which is connected to the first material transporting unit 340.

[0341] The first height driving member 383 is a first height driving cylinder, which is fixed to the first height moving frame 382. The first height telescopic part is a first height cylinder rod, which is connected to the first material transporting unit 340 and can drive the first material transporting unit 340 to expand and contract for height adjustment.

[0342] In some embodiments of the present application, the second moving and rotating mechanism 360 includes: a second belt pulley linear module 362 and a second height moving mechanism. The second belt pulley linear module 362 adopts an existing structure and will not be elaborated here. The second moving and rotating mechanism 360 is connected to the second belt pulley linear module 362 and is driven by it to move.

[0343] In some embodiments of the present application, the second moving and rotating mechanism 360 includes: a rotating unit seat 364 and a rotating power member 365 connected to the rotating unit seat 364. The rotating power member 365 is connected to the second material transporting unit 350 through a rotating connecting member 366.

[0344] The rotating power member 365 is a rotating cylinder, which is assembled on the rotating unit seat 364. The rotating connecting member 366 is a rotating connecting plate member, which is connected to the second material transporting unit 350.

[0345] The second height moving mechanism includes:

[0346] The second height moving frame 363 is connected to the second belt pulley linear module 362, and the connection method adopts the existing structure.

[0347] The second height driving member 367 is assembled on the second height moving frame 363, and it has a second height telescopic part, and the second height telescopic part is fixedly connected to the rotating unit seat 364.

[0348] The second height driving member 367 is a second height cylinder, the second height telescopic part is a second cylinder rod, and the second cylinder rod is connected to the rotating unit seat 364. When the second cylinder rod expands and contracts, it can correspondingly drive the rotating unit seat 364, the rotating power member 365, and the second material transporting unit 350 connected to the rotating power member 365 to perform height lifting movement.

[0349] The second connecting member is a second connecting plate.

[0350] In some embodiments of the present application, the second material transporting unit 350 includes:

[0351] A second material transporting base body 351; and

[0352] A plurality of groups of second material transporting clamps 352 assembled on the second material transporting base body 351. The plurality of groups of second material transporting clamps 352 are arranged in sequence along the length direction of the second material transporting base body 351, and the position of each second material transporting clamp 352 along the width direction of the second material transporting base body 351 is adjustable.

[0353] Since the weight of the tray is relatively large, in order to achieve stable grasping of the tray, a plurality of groups of second material transporting clamps 352 are provided, which can achieve uniform and stable grasping of the tray and avoid the tray from falling.

[0354] The second material transporting clamp 352 includes:

[0355] A second material transporting power member 353; and

[0356] A second clamp body part 354 connected to the second material transporting power member 353. There are 2 second clamp body parts 354, which are symmetrically connected to the second material transporting power member 353.

[0357] The second material transporting power member 353 is a second material transporting clamp 352 jaw cylinder. There are 2 second clamp body parts, and they can make opening and closing movements under the drive of the second material transporting clamp 352 jaw cylinder to clamp the material between the 2 second clamp body parts 354.

[0358] The first material transporting unit 340 and the second material transporting unit 350 have the same structure and will not be elaborated here.

[0359] In some embodiments of the present application, the empty tray conveyor line 310 includes an empty tray driving member 311 and an empty tray transmission device that is transmission-connected to the empty tray driving member 311 .

[0360] The empty tray driving member 311 includes a transmission shaft 312 connected thereto. The empty tray driving member 311 is an empty tray driving motor, which is connected to the transmission shaft 312 and can drive the transmission shaft 312 to rotate.

[0361] There are two empty tray support frames 313 , which are symmetrically arranged and extend along the conveying direction of the empty tray conveying line 310 .

[0362] The empty tray support frame 313 is a long support beam used for assembling the tray drive member and the empty tray transmission device.

[0363] There are two sets of empty tray transmission devices, both of which are connected to the transmission shaft 312. The two sets of empty tray transmission devices are respectively assembled on the two empty tray support frames 313. When the empty tray driving member 311 rotates, the transmission shaft 312 connected thereto is driven to rotate, and the rotation of the transmission shaft 312 drives the two empty tray transmission devices to operate.

[0364] In some embodiments of the present application, each set of the empty tray transmission device includes:

[0365] The driving pulley 314 is connected to the transmission shaft 312. There are two pressure pulleys 315, which are symmetrically arranged on both sides of the driving pulley 314 and located below the driving pulley 314; there are two first guide pulleys 316, which are symmetrically arranged on both sides of the driving pulley 314 and located above the driving pulley 314; there are two second guide pulleys 317, which are symmetrically arranged on both sides of the driving pulley 314 and located above the two first guide pulleys 316, and the center line distance of the two second guide pulleys 317 is greater than the center line distance of the two first guide pulleys 316; there are two driven transmission pulleys 318, which are respectively arranged at the two ends of the empty material tray support frame 313, and the transmission belt 319 is wound around the driving pulley 314, the pressure pulley 315, the first guide pulley 316, the second guide pulley 317 and the driven transmission pulley 318 in sequence.

[0366] During winding, for the belt wound around the driving pulley 314, after the two ends are led out, they are respectively wound around the two pressing pulleys 315 at the lower position thereof, and then through the two first guiding pulleys 316, after being led out from the two first guiding pulleys 316, they are introduced onto the two second guiding pulleys 317. After being branched out from the second guiding pulleys 317, one end is wound around one of the driven transmission pulleys 318, and one end is wound around the other driven transmission pulley 318. The transmission belt 319 section between the two driven transmission pulleys 318 forms a conveying section for carrying and conveying the trays.

[0367] In some embodiments of the present application, the feeding system includes a first feeding mechanism 210, a calibration platform 220, and a second feeding mechanism 230 arranged in sequence along the feeding movement direction of the material.

[0368] In some embodiments of the present application, the first feeding mechanism 210 is movable and includes:

[0369] A first feeding base 211 and a first feeding unit provided on the first feeding base 211. The first feeding unit includes two first feeding clamps 212, and each first feeding clamp 212 can be independently used to clamp a first workpiece.

[0370] A first pitch adjusting mechanism, connected to the first feeding base 211, for changing the pitch between the two first feeding clamps 212 from a first pitch to a second pitch after the first feeding clamps 212 grab the first workpiece from the material grabbing position.

[0371] The first pitch is greater than the second pitch. After the pitch between the two first feeding clamps 212 changes from the first pitch to the second pitch, the adjustment of reducing the pitch of the first workpiece clamped by the two first feeding clamps 212 is achieved.

[0372] In some embodiments of the present application, a positioning portion is formed on the calibration platform 220 for positioning the first workpiece in the two first feeding clamps 212 after the pitch change.

[0373] When the first pitch adjusting mechanism changes the pitch of the material between the two first feeding clamps 212 from the first pitch to the second pitch, there may be a slight deviation between the pitch of the two first workpieces and the second pitch due to the displacement deviation of the first pitch adjusting mechanism. The first workpiece in the two first feeding clamps 212 after the pitch change is placed on the calibration platform 220 for calibration to ensure the feeding accuracy.

[0374] The positioning portion includes two sub-positioning portions 221, and the two sub-positioning portions 221 respectively correspond to the two first workpieces.

[0375] In some embodiments of the present application, the feeding system includes a second feeding mechanism 230, which is movable and is used to grab materials from the positioning part and place them into the workpiece bearing seat.

[0376] When feeding: First, the first feeding mechanism 210 operates to grab the first workpiece in the first tray supporting mechanism at the feeding position, after changing the pitch, it is sent to the calibration platform 220 for calibration and positioning, and then the second feeding mechanism 230 grabs and transfers the materials on the calibration platform 220 to the feeding position. After the materials are placed in the positioning part for positioning and their positions are accurate, at this time, the second feeding mechanism 230 directly translates and transports the first workpiece in the positioning part into the workpiece bearing seat of the turntable.

[0377] The feeding system is provided with a first feeding mechanism 210 for grabbing materials. The first feeding mechanism 210 includes a first pitch adjusting mechanism, which adjusts the pitch between two first feeding clamps 212 after the two first feeding clamps 212 grab materials, so as to realize the pitch adjustment of the two grabbed materials. After the pitch adjustment, the two materials are placed into the positioning part of the calibration platform 220 for positioning and calibrate the positions of the two materials after the pitch change. The second feeding mechanism 230 translates and transports the two materials to the feeding position, which not only realizes the feeding requirement of pitch change, but also ensures the feeding accuracy of the entire feeding system through the setting of the calibration platform 220.

[0378] In some embodiments of the present application, the second feeding mechanism 230 includes:

[0379] A bidirectional moving mechanism;

[0380] A second feeding seat 233, which is connected to the bidirectional moving mechanism and can move under the drive of the bidirectional moving mechanism;

[0381] A second feeding unit, which is connected to the second feeding seat 233, and each second feeding unit includes two second feeding clamps 234.

[0382] The two second feeding clamps 234 are arranged side by side.

[0383] A second pitch adjusting mechanism, which is connected to the two second feeding clamps 234 and is used to change the pitch between the two second feeding clamps 234 from a second pitch to a third pitch after the second feeding clamps 234 grab materials from the positioning part.

[0384] During operation, the second feeding clamps 234 can be controlled to grab materials first, and then the second pitch adjusting mechanism is controlled to operate to change the pitch between the two second feeding clamps 234 from the second pitch to the third pitch.

[0385] Through the provided bidirectional movement mechanism, the second loading seat 233 and the second loading unit connected thereto can be driven to move, so as to drive the two second loading clips 234 on the second loading unit to move for the material taking action.

[0386] The third spacing is smaller than the second spacing. When the two materials at the material taking position are transferred to the loading position and need to change from the first spacing to the third spacing, they need to directly change from a relatively large first spacing to a relatively small third spacing. Due to the limitation of the variable spacing stroke of the two first loading clips 212, the first loading clip 212 cannot directly change its spacing from the first spacing to the third spacing. At this time, it is necessary to cooperate with the second loading mechanism 230 for variable spacing adjustment.

[0387] Through the action of the first spacing adjustment mechanism of the first loading mechanism 210, the spacing between the two materials is converted from the first spacing to the second spacing, and through the second spacing adjustment mechanism of the second loading mechanism 230, the spacing between the two materials is converted from the second spacing to the third spacing, so as to meet the loading requirement of large-range variable spacing through the superposition of two variable spacing operations.

[0388] In some embodiments of the present application, the bidirectional movement mechanism includes: a horizontal linear module 231 and a vertical linear module 232, and the vertical linear module 232 is connected to the horizontal linear module 231.

[0389] The horizontal linear module 231 is a pulley linear module or a ball screw linear module, and the vertical linear module 232 is a pulley linear module or a ball screw linear module.

[0390] The second loading seat 233 is connected to the vertical linear module 232, and when the vertical linear module 232 operates, it drives the second loading seat 233 and the second loading unit to move vertically.

[0391] In some embodiments of the present application, the first loading mechanism 210 includes a loading manipulator 213, which is connected to the first loading seat 211 and is used to drive the first loading seat 211 and the first loading unit to perform X, Y, Z-direction movements and Z-direction rotations.

[0392] In some embodiments of the present application, the first spacing adjustment mechanism includes:

[0393] A first spacing power component 214, assembled on the first loading seat 211;

[0394] A first transmission device 215, in transmission connection with the first spacing power component 214;

[0395] A first lead screw nut assembly 216, including a first adjustment lead screw, rotatably connected to the first loading seat 211;

[0396] The first adjusting nut is threadedly connected to the first adjusting screw rod and fixedly connected to one of the first loading clips 212.

[0397] The first spacing power member 214 is a first spacing adjusting motor, which is fixed to the first loading base 211 through a mounting seat.

[0398] The first transmission device 215 is used to transmit the power of the first spacing power member 214 to the first lead screw nut assembly 216.

[0399] In some embodiments of the present application, the first transmission device 215 is a belt pulley transmission device, which is connected to the first adjusting screw rod. The connection method adopts an existing structure and will not be elaborated here.

[0400] When the first adjusting screw rod is driven to rotate by the belt pulley transmission device, it will drive the first adjusting nut to move linearly, drive the first loading clip 212 to move. One of the first loading clips 212 does not move, and the first loading clip 212 connected to the first adjusting nut moves relative to the other first loading clip 212 to realize the adjustment of the distance between the two.

[0401] The structure of the second spacing adjusting mechanism is the same as that of the first spacing adjusting mechanism and the connection method between the first spacing adjusting mechanism and the two first loading clips, which will not be elaborated here.

[0402] In some embodiments of the present application, the first loading clip 212 includes: a first clip seat and a first clip power member, which are assembled to the first clip seat.

[0403] The first clip body is connected to the first clip power member and can perform an opening and closing movement under the drive of the first clip power member. Among them, one of the two first loading clips 212 is fixedly connected to the first clip seat and the first loading base 211, and the other first clip seat is fixedly connected to the first adjusting nut.

[0404] The structure of the second loading clip 234 is the same as that of the first loading clip 212, which will not be elaborated here.

[0405] In some embodiments of the present application, the first clip power member is a first jaw cylinder.

[0406] In some embodiments of the present application, the first loading base 211 is connected to the output shaft of the loading manipulator 213 to perform three-way movement and Z-direction rotation under the drive of the loading manipulator 213.

[0407] In some embodiments of the present application, each sub-positioning portion 221 is a positioning groove formed by recessing from the top of the calibration platform 220. The positioning groove includes a guiding groove body and a positioning groove body. The inner side surface of the guiding groove body is an inclined guiding inclined surface, and an avoidance portion for avoiding materials is formed on the bottom wall of the positioning groove body.

[0408] The structure of the blanking system 240 is the same as that of the first loading mechanism 210, and will not be elaborated here.

Claims

1. A locking system, characterized in that, It includes: A turntable, which is rotatable, and a plurality of workpiece bearing seats arranged along the circumferential direction of the turntable are provided on the turntable; An automatic loading and unloading tray transfer line, which has a feeding position and a discharging position, and is at least capable of transferring an empty tray at the feeding position to the discharging position for discharging; There are successively arranged along the rotation direction of the turntable: A loading system, which is used to grab the first workpiece in the tray at the feeding position to the workpiece bearing seat; A pad printing device, which is used to print glue onto the first workpiece; A forming and separating and locking device, which at least includes: A first forming and separating and locking device, which at least includes: A first forming and separating unit, which is used to convey and form a second workpiece; A second forming and separating unit, which is used to convey and form a third workpiece with the first side facing up, and is arranged side by side with the first forming and separating unit; A first locking and transporting unit, which is movable, and grabs the workpiece at the first forming and separating unit or the second forming and separating unit by moving and locks it onto the first workpiece; A second forming and separating and locking device, which at least includes: A third forming and separating unit, which is used to convey and form a third workpiece with the second side facing up; A second locking and transporting unit, which is movable, and is used to grab the third workpiece at the third forming and separating unit and lock it onto the first workpiece; A unloading system, which is used to grab the locked first workpiece into the tray at the discharging position; A torque testing unit, which is arranged on one side of the first locking and transporting unit, and is used to calibrate and detect the locking torque thereof; A controller, which is electrically connected to the first forming and separating and locking device, the second forming and separating and locking device and the third forming and separating and locking device, and can selectively control one of the multiple forming and separating and locking devices to operate.

2. The locking system according to claim 1, characterized in that, The first locking and transporting unit includes 2 locking and transporting mechanisms; The torque testing unit includes: a torque tester; A testing component, and the testing component includes: A base; A testing driving part, which is assembled on the base; A testing connection component, which is connected to the testing driving part and can move driven by the testing driving part, so that the testing connection part moves to a position below one of the 2 locking and transporting mechanisms; The testing connection component includes: A torque conduction seat, which is electrically connected to the torque tester; A testing base body, which is fixedly connected to the torque conduction seat, and has an accommodation space formed inside it, and an opening is formed at its top; A first component, which is located in the accommodation space and is fixed on the testing base body; A locking and cooperating part, which is located in the accommodation space above the first component, has a knob in the first component, and a screwing part is formed above it, and the screwing part corresponds to the opening position; An elastic part, which is arranged between the locking and cooperating part and the first component, and both ends respectively abut against the locking and cooperating part and the first component.

3. The locking system according to claim 1, wherein A first feeding position and a second feeding position are arranged in the moving direction of the first locking and transporting unit; The first forming and separating unit includes: A first conveying and forming unit, which is used to convey and form a second workpiece; A first separating unit, which is used to receive the second workpiece formed by the first conveying and forming unit and transfer it to the first feeding position; The second forming and separating unit includes: a second conveying and molding unit, for conveying and molding a third workpiece with the first side facing upward; The second material distribution unit is arranged side by side with the first material distribution unit along the moving direction of the first material lock and transportation unit. It is closer to the first material distribution unit than the first material distribution unit and is used to receive the second workpiece formed by the second conveying and molding unit and transfer it to the second feeding position.

4. The locking system according to claim 3, characterized in that: The first material distribution unit includes: A supporting base body, a material receiving position is arranged on the side thereof; The material distribution component is movably arranged on the support base, and includes: Splitting matrix; A material distribution component is slidably connected to the material distribution base, and a plurality of material storage positions are arranged on the material distribution component; The material distribution positioning unit can be raised and lowered, and when it rises to a preset position, it extends into multiple material storage positions and abuts against the material distribution component to drive it to move synchronously; A material distribution driving mechanism, which is in driving connection with the material distribution base and is used to drive the material distribution component to move, and has a first working mode and a second working mode; When it is in the first working mode, the material distributing assembly is driven to move so that the multiple material holding positions are respectively moved to the material receiving positions to receive the materials; When it is in the second working mode, the material dividing assembly is driven to move between the material receiving position and the first material feeding position.

5. The locking system according to claim 4, wherein The material distribution and positioning unit comprises: A positioning base body, slidably connected to the material distribution base body; and a plurality of positioning pins fixed on the positioning base; The material distribution lifting component is connected to the positioning base and is used to drive the positioning base to drive the positioning needle to move up and down.

6. The locking system according to claim 3, characterized in that, The second material distribution unit includes: matrix; The material transfer components include: Transfer material matrix; A material transfer unit is connected to the material transfer base in a liftable manner, and a first material storage position and a second material storage position are arranged on the material transfer unit; A positioning unit, used for positioning the material transfer unit to a material receiving position slightly lower than a material receiving port of the feeding device; A material transfer positioning unit is escalably connected to the material transfer base and is used to extend into the first material storage position and the second material storage position to position the third workpiece in the first material storage position and the second material storage position; The material transfer driving unit is retractable and connected to the material transfer base. Through the retractable action, the first material storage position and the second material storage position are driven to move in the feeding area to move to the material receiving port to receive the material respectively.

7. The locking system according to claim 6, characterized in that: The material transfer unit comprises: A material transfer component is slidably connected to the material transfer base, and the first material storage position and the second material storage position are formed on the material transfer component; A connecting assembly at least partially extending to the bottom of the material transfer component; A first driving component is assembled on the material transfer base, connected to the connecting component, and drives the connecting component to move along the material transfer base; When the first driving component drives the connecting component to move to a preset position, the connecting component abuts against the material transfer component to drive the material transfer component to move synchronously.

8. The locking system according to claim 1, wherein The first locking and transporting unit comprises: a first matrix; A second matrix; A driving mechanism, connected to the second base, and used to drive the second base to rise and fall; Material transport components, including: A material transporting power member, assembled onto the second base body; The material conveying clamp assembly is connected to the material conveying power component, opens and closes under the drive of the material conveying power component, and a clamp cavity that can be opened and closed is formed inside the material conveying clamp assembly. The clamp cavity has clamping wall parts arranged opposite to each other; The locking assembly is arranged above the clamp cavity and includes: The locking nozzle is assembled to the second base body and has: A screw conveying channel connected to the screw conveying mechanism; An electric screwdriver insertion channel; The locking clamp is rotatably connected to the locking nozzle and includes: A screw outlet channel communicating with the screw conveying channel and the electric screwdriver insertion channel, and it can open and close the screw outlet channel by rotating relative to the locking nozzle; When the clamp cavity is in the closed state, the distance from the center of the closed screw outlet channel to one of the clamping wall parts is the same as the distance from the locking hole on the material to one of the clamping wall parts; The electric screwdriver component is connected to the first base body in a liftable manner to be inserted into the electric screwdriver insertion channel to lock the screw.

9. The locking system according to claim 1, wherein The feeding system includes: The calibration platform; The first feeding mechanism is movable and is used to grab the material from the material taking position to the calibration platform. It includes: The first feeding seat; The first feeding units arranged on the first feeding seat, and each of the first feeding units includes 2 first feeding clamps; The first spacing adjustment mechanism is connected to the first feeding seat and is used to change the spacing between the 2 first feeding clamps from the first spacing to the second spacing; The positioning part is formed on the calibration platform and is used to position the material in the 2 first feeding clamps after the spacing change; The second feeding mechanism is movable and is used to grab the material from the positioning part to the feeding position.

10. The locking system according to claim 1, characterized in that, The automatic loading and unloading tray transfer line includes: The tray line base body, and a feeding position and a discharging position are formed at the tray line base body; The first tray supporting mechanism is arranged at the feeding position for feeding; The second tray supporting mechanism is arranged at the discharging position and includes: The empty tray transfer unit is arranged between the first tray supporting mechanism and the second tray supporting mechanism and is used to transfer the empty trays of the first tray supporting mechanism to the second tray supporting mechanism; During feeding, the tray at the top layer of the first tray supporting mechanism is fed at the set feeding height; After the feeding of the tray at the top layer is completed, the empty tray transfer unit operates to transfer the empty tray at the top layer to a position above the tray at the top layer of the first tray supporting mechanism; The first tray supporting mechanism moves up by one tray height so that the tray at the top layer is at the set feeding height for feeding; The second tray supporting mechanism moves down by one tray height so that the empty tray transferred from the feeding position is at the set discharging height for discharging.

Citation Information

Patent Citations

  • Flexible locking automatic forming machine and electronic device pin forming device

    CN116871433A