Packaging carton and processing method thereof

Abstract

The invention relates to carton processing, in particular to a packaging carton and a processing method thereof.The inner side of the packaging carton is provided with a folding inner layer, and the folding inner layer is in a wave bent shape; the number of the folding inner layers is two, and the two folding inner layers are arranged on the front side and the rear side or the left side and the right side of the interior of the packaging carton correspondingly. A packaging carton processing method comprises the following steps that firstly, a paperboard is placed on a supporting mold, and the paperboard is clamped and fixed through a clamping mechanism; secondly, the folding mechanism clamps the end of the paperboard, and the folding mechanism drives the paperboard to swing left and right; thirdly, in the paperboard swinging process, an indentation mechanism is inserted into the upper side of the paperboard, and folding of the paperboard is completed; the packaging carton with the foldable inner layer can be processed.

Description

Technical Field

[0001] The present invention relates to carton processing, and more specifically to a packaging carton and its processing method. Background Art

[0002] Packaging cartons are widely used in the fields of logistics, warehousing, and commodity transportation. Their core function is to protect the contents from external forces such as impact and extrusion. Traditional cartons usually rely on the inherent buffering performance of corrugated cardboard or additionally use filling materials such as foam and bubble wrap to enhance the protection effect. However, the internal buffering structures of most cartons, such as partitions and liners, adopt a fixed design and cannot be flexibly adjusted according to the size and shape of the contents, resulting in low space utilization or insufficient protection. Summary of the Invention

[0003] The purpose of the present invention is to provide a packaging carton and its processing method, which can process a packaging carton capable of folding an inner layer.

[0004] The purpose of the present invention is achieved through the following technical solutions:

[0005] A packaging carton, wherein a folding inner layer is provided inside the packaging carton, and the folding inner layer is in a wave-bending shape;

[0006] There are two folding inner layers, and the two folding inner layers are respectively arranged on the front and back or left and right sides inside the packaging carton;

[0007] A packaging carton processing device, including a device bracket, a support mold is fixedly connected to the device bracket, a clamping mechanism is fixedly connected to the device bracket, moving brackets are fixedly connected to both sides of the device bracket, indentation mechanisms are slidably connected to the two moving brackets, a folding mechanism is fixedly connected to the device bracket, and a cardboard is clamped on the folding mechanism;

[0008] The clamping mechanism includes a telescopic mechanism I and a clamping plate fixedly connected to the telescopic end of the telescopic mechanism I, and the telescopic mechanism I is fixedly connected to the device bracket;

[0009] A lead screw is rotatably connected to the moving bracket, and a power mechanism I for driving the lead screw to rotate is fixedly connected to the moving bracket;

[0010] The indentation mechanism includes a moving seat, the moving seat is slidably connected to the moving bracket, and the moving seat is threadedly connected to the lead screw;

[0011] A conversion motor is fixedly connected to the moving seat, a telescopic mechanism IV is fixedly connected to the output shaft of the conversion motor, and an indentation plate is fixedly connected to the telescopic end of the telescopic mechanism IV;

[0012] The folding mechanism includes a telescopic mechanism II, which is fixedly connected to the device bracket. A swing motor is fixedly connected to the telescopic end of the telescopic mechanism II. A telescopic mechanism III is fixedly connected to the output shaft of the swing motor. A sliding bracket is fixedly connected to the telescopic end of the telescopic mechanism III. Two sliding seats are slidably connected to the sliding bracket. A compression spring is fixedly connected between the sliding seat and the sliding bracket. A clamping roller is rotatably connected to the sliding seat;

[0013] A power mechanism II for driving the clamping roller to rotate is fixedly connected to the sliding seat;

[0014] A method for processing a packaging carton includes the following steps:

[0015] Step 1: Place the cardboard on the support mold and clamp and fix the cardboard through the clamping mechanism;

[0016] Step 2: The folding mechanism clamps the end of the cardboard, and the folding mechanism drives the cardboard to swing left and right;

[0017] Step 3: While the cardboard is swinging, insert the indentation mechanism into the upper side of the cardboard to complete the folding of the cardboard. Description of the Drawings

[0018] The present invention will be further described in detail below with reference to the drawings and specific implementation methods.

[0019] Figure 1 is a schematic structural diagram of the packaging carton of the present invention;

[0020] Figure 2 is a schematic top view structural diagram of the packaging carton of the present invention;

[0021] Figure 3 is a schematic structural diagram of the folding inner layer of the present invention;

[0022] Figure 4 is a schematic structural diagram of the packaging carton processing device of the present invention;

[0023] Figure 5 is a side view of the packaging carton processing device of the present invention;

[0024] Figure 6 is a schematic structural diagram of the device bracket of the present invention;

[0025] Figure 7 is a schematic structural diagram of the folding mechanism of the present invention;

[0026] Figure 8 is a schematic structural diagram of the indentation mechanism of the present invention.

[0027] In the figure: packaging carton 1; folding inner layer 2; device bracket 3; support mold 4; clamping mechanism 5; telescopic mechanism I 51; clamping plate 52; moving bracket 6; lead screw 7; folding mechanism 8; telescopic mechanism II 81; swing motor 82; telescopic mechanism III 83; sliding bracket 84; sliding seat 85; clamping roller 86; indentation mechanism 9; moving seat 91; conversion motor 92; telescopic mechanism IV 93; indentation plate 94; cardboard 10. Detailed implementation mode

[0028] The present invention will be further described in detail below with reference to the accompanying drawings.

[0029] As Figures 1 to 2 shown, the structure and function of the packaging carton will be described in detail below;

[0030] A packaging carton, a folding inner layer 2 is arranged inside the packaging carton 1, and the folding inner layer 2 is in a wave-bent shape;

[0031] As Figure 1 shown, the folding inner layer 2 can be unfolded or folded. Figure 1 Figure shows the unfolded state of the folding inner layer 2. After the folding inner layer 2 is unfolded, it forms a plurality of bent W shapes. Then, some items can be stored in each folding space of the folding inner layer 2, thereby completing the separation of the items. And the folding inner layer 2 can be folded, so that the folding inner layer 2 is on the side of the packaging carton 1. Then, through the folding structure of the folding inner layer 2, the items in the packaging carton 1 can be shock-absorbed;

[0032] As Figure 2 shown, two folding inner layers 2 are provided, and the two folding inner layers 2 are respectively arranged on the front and back or left and right sides inside the packaging carton 1;

[0033] In this way, after the folding inner layer 2 is folded, folding inner layers 2 are formed on both sides inside the packaging carton 1. The folding structure of the folding inner layer 2 can shock-absorb the items in the packaging carton 1, thereby realizing shock absorption on both sides of the items in the packaging carton 1;

[0034] Since the folding inner layer 2 is the core distinguishing technical feature of this patent compared with the packaging carton 1 in the prior art, a device for processing the folding inner layer 2 is designed;

[0035] As Figures 3 to 8 shown, the structure and function of the packaging carton processing device will be described in detail below;

[0036] A packaging carton processing device includes a device support 3, a support mold 4 fixedly connected to the device support 3, a clamping mechanism 5 fixedly connected to the device support 3, moving brackets 6 fixedly connected to both sides of the device support 3, indentation mechanisms 9 slidably connected to the two moving brackets 6, a folding mechanism 8 fixedly connected to the device support 3, and a cardboard 10 clamped by the folding mechanism 8;

[0037] During use, as Figure 4 shown, place the cardboard 10 on the support mold 4, clamp and fix the cardboard 10 through the clamping mechanism 5, and the folding mechanism 8 clamps the cardboard 10 to form a state as Figure 4 shown. At this time, the folding mechanism 8 swings to the left. Under the limitation of the clamping mechanism 5, the cardboard 10 is bent. At this time, the folding mechanism 8 moves to the left, starts the indentation mechanism 9 on the right, so that the indentation mechanism 9 presses on the cardboard 10, and then the folding mechanism 8 moves to the right. Under the limitation of the indentation mechanism 9 on the right, the cardboard 10 is bent, then the indentation mechanism 9 on the left presses on the cardboard 10, and then the folding mechanism 8 moves to the left. Under the limitation of the indentation mechanism 9 on the left, the cardboard 10 is bent, the indentation mechanism 9 on the right is withdrawn, and then presses on the cardboard 10 again, and then the folding mechanism 8 moves to the right. Under the limitation of the indentation mechanism 9 on the right, the cardboard 10 is bent, the indentation mechanism 9 on the left is withdrawn, and then presses on the cardboard 10 again. Repeat the movement multiple times in sequence to complete multiple bends of the cardboard 10 and form the folding inner layer 2;

[0038] As Figure 6 shown, the structure and function of the clamping mechanism 5 will be described in detail below;

[0039] The clamping mechanism 5 includes a telescopic mechanism I 51 and a clamping plate 52 fixedly connected to the telescopic end of the telescopic mechanism I 51, and the telescopic mechanism I 51 is fixedly connected to the device support 3;

[0040] During use, place the cardboard 10 to be bent on the support mold 4, start the telescopic mechanism I 51. The telescopic mechanism I 51 can be a hydraulic cylinder or an electric push rod. The telescopic end of the telescopic mechanism I 51 drives the clamping plate 52 to move, so that the clamping plate 52 moves downward to clamp the cardboard 10;

[0041] Furthermore, as Figure 7 shown, the structure and function of the indentation mechanism 9 will be described in detail below;

[0042] A lead screw 7 is rotatably connected to the movable support 6, and a power mechanism I for driving the lead screw 7 to rotate is fixedly connected to the movable support 6; the power mechanism I is preferably a servo motor; the indentation mechanism 9 includes a movable seat 91, the movable seat 91 is slidably connected to the movable support 6, and the movable seat 91 is threadedly connected to the lead screw 7;

[0043] When it is necessary to drive the indentation mechanism 9 to move horizontally, start the power mechanism I. The output shaft of the power mechanism I starts to rotate. The output shaft of the power mechanism I drives the lead screw 7 to rotate. When the lead screw 7 rotates, it drives the indentation mechanism 9 to move through the thread, thereby adjusting the position of the indentation mechanism 9 and enabling the indentation mechanism 9 to move horizontally;

[0044] A conversion motor 92 is fixedly connected to the movable seat 91. A telescopic mechanism IV 93 is fixedly connected to the output shaft of the conversion motor 92. An indentation plate 94 is fixedly connected to the telescopic end of the telescopic mechanism IV 93;

[0045] The conversion motor 92 can be started. The conversion motor 92 is preferably a servo motor. The output shaft of the conversion motor 92 drives the telescopic mechanism IV 93 to rotate. The telescopic mechanism IV 93 drives the indentation plate 94 to rotate, so that the indentation plate 94 rotates to a position where it can indent the cardboard 10, as Figure 8 shown. Here, the indentation plate 94 rotates 180°. This design is because in the initial state, the cardboard 10 is too long. In order to ensure that the cardboard 10 will not be blocked by the indentation plate 94 when it is flipped, the indentation plate 94 is first rotated to the other side to clear the movement position of the cardboard 10. Then start the telescopic mechanism IV 93. The telescopic mechanism IV 93 can be a hydraulic cylinder or an electric push rod. The telescopic end of the telescopic mechanism IV 93 drives the indentation plate 94 to move, adjusting the height of the indentation plate 94, so that the indentation plate 94 can squeeze and limit the cardboard 10;

[0046] Next, the structure and function of the folding mechanism 8 will be described in detail;

[0047] The folding mechanism 8 includes a telescopic mechanism II 81. The telescopic mechanism II 81 is fixedly connected to the device support 3. A swing motor 82 is fixedly connected to the telescopic end of the telescopic mechanism II 81. A telescopic mechanism III 83 is fixedly connected to the output shaft of the swing motor 82. A sliding support 84 is fixedly connected to the telescopic end of the telescopic mechanism III 83. Two sliding seats 85 are slidably connected to the sliding support 84. A compression spring is fixedly connected between the sliding seat 85 and the sliding support 84. A clamping roller 86 is rotatably connected to the sliding seat 85; a power mechanism II for driving the clamping roller 86 to rotate is fixedly connected to the sliding seat 85;

[0048] During use, place the cardboard 10 between two clamping rollers 86. The two clamping rollers 86 can clamp cardboard 10 with different thicknesses. Use the driving force generated by the compression spring between the sliding seat 85 and the sliding bracket 84 to move the two clamping rollers 86, so that the two clamping rollers 86 tend to approach each other, causing the two clamping rollers 86 to approach each other to clamp the cardboard 10, forming a state as shown in Figure 5 At this time, pre-start the telescopic mechanism I 51. The telescopic end of the telescopic mechanism I 51 drives the clamping plate 52 to move, so that the clamping plate 52 clamps the cardboard 10.

[0049] Furthermore, before the clamping plate 52 clamps the cardboard 10, start the power mechanism II. The output shaft of the power mechanism II starts to rotate. The output shaft of the power mechanism II drives the clamping roller 86 to rotate. The rotation of the clamping roller 86 drives the cardboard 10 to move, so that the cardboard 10 moves horizontally, thereby adjusting the position of the cardboard 10 on the support mold 4, and further adjusting the length of the bottom of the folded cardboard 10.

[0050] Furthermore, start the swing motor 82. The output shaft of the swing motor 82 starts to rotate. The output shaft of the swing motor 82 drives the telescopic mechanism III 83 to rotate. The telescopic mechanism III 83 drives the sliding bracket 84 to rotate, so that the sliding bracket 84 swings from one side to the other side, thereby driving the cardboard 10 to move, and thus the unfolded part of the cardboard 10 is folded from one side to the other side.

[0051] After the clamping plate 52 clamps the cardboard 10 to form the first fold, start the power mechanism I. The output shaft of the power mechanism I drives the lead screw 7 to rotate, so that the indentation plate 94 approaches the cardboard 10. Start the telescopic mechanism IV 93. The telescopic end of the telescopic mechanism IV 93 drives the indentation plate 94 to move, so that the indentation plate 94 squeezes and positions the cardboard 10.

[0052] Start the swing motor 82. The output shaft of the swing motor 82 starts to rotate. The output shaft of the swing motor 82 drives the telescopic mechanism III 83 to rotate. The telescopic mechanism III 83 drives the sliding bracket 84 to rotate, so that the sliding bracket 84 swings from one side to the other side, thereby driving the cardboard 10 to move, and thus the unfolded part of the cardboard 10 is folded from one side to the other side, completing the folding of the cardboard 10 under the limitation of the indentation plate 94.

[0053] Further, in order to control the shape accuracy of the cardboard 10 after folding and ensure that the unbent part of the cardboard 10 is in a horizontal state every time the cardboard 10 is bent. That is, during the multiple bending processes of the cardboard 10, the thickness of the cardboard 10 on the support die 4 will continuously increase. Then, the telescopic mechanism II 81 is activated. The telescopic mechanism II 81 can be a hydraulic cylinder or an electric push rod. The telescopic end of the telescopic mechanism II 81 drives the cardboard 10 to move, and then adjusts the height of the un-folded part of the cardboard 10 when the cardboard 10 is in a horizontal state, ensuring that the un-folded part of the cardboard 10 is in a horizontal state.

[0054] Further, the telescopic mechanism III 83 is activated. The telescopic mechanism III 83 can be a hydraulic cylinder or an electric push rod. The telescopic end of the telescopic mechanism III 83 drives the clamping roller 86 to move, and then adjusts the clamping position of the clamping roller 86 on the cardboard 10.

[0055] Further, by adjusting the lateral position of the indentation plate 94, the indentation position of the indentation plate 94 on the cardboard 10 is adjusted, and then the bending size of the cardboard 10 is adjusted.

[0056] A method for processing a packaging carton, the method comprising the following steps:

[0057] Step 1: Place the cardboard 10 on the support die 4 and clamp and fix the cardboard 10 through the clamping mechanism 5. Place the cardboard 10 to be bent on the support die 4, activate the telescopic mechanism I 51. The telescopic mechanism I 51 can be a hydraulic cylinder or an electric push rod. The telescopic end of the telescopic mechanism I 51 drives the clamping plate 52 to move, so that the clamping plate 52 moves downward, and the clamping plate 52 clamps the cardboard 10.

[0058] Step 2: The folding mechanism 8 clamps the end of the cardboard 10, and the folding mechanism 8 drives the cardboard 10 to swing left and right. The output shaft of the swing motor 82 starts to rotate. The output shaft of the swing motor 82 drives the telescopic mechanism III 83 to rotate. The telescopic mechanism III 83 drives the sliding bracket 84 to rotate, so that the sliding bracket 84 swings from one side to the other side, and then drives the cardboard 10 to move. Then, the un-folded part of the cardboard 10 is folded from one side to the other side.

[0059] Step 3: While the cardboard 10 is swinging, insert the indentation mechanism 9 to the upper side of the cardboard 10 to complete the folding of the cardboard 10; the folding mechanism 8 swings. Under the limitation of the clamping mechanism 5, the cardboard 10 is bent. At this time, the folding mechanism 8 moves to the left, and the indentation mechanism 9 on the right is activated, so that the indentation mechanism 9 presses on the cardboard 10. Then the folding mechanism 8 moves to the right. Under the limitation of the indentation mechanism 9 on the right, the cardboard 10 is bent. Then the indentation mechanism 9 on the left presses on the cardboard 10. Then the folding mechanism 8 moves to the left. Under the limitation of the indentation mechanism 9 on the left, the cardboard 10 is bent. The indentation mechanism 9 on the right is withdrawn and then presses on the cardboard 10 again. Then the folding mechanism 8 moves to the right. Under the limitation of the indentation mechanism 9 on the right, the cardboard 10 is bent. The indentation mechanism 9 on the left is withdrawn and then presses on the cardboard 10 again. Repeat the movement multiple times in sequence to complete multiple bends of the cardboard 10 and form the folding inner layer 2.

Claims

1. A packaging carton, characterized in that: A folding inner layer (2) is arranged inside the packaging carton (1), and the folding inner layer (2) is in a wavy bending shape.

2. The packaging carton according to claim 1, characterized in that: There are two folding inner layers (2), and the two folding inner layers (2) are respectively arranged on the front and back or left and right sides inside the packaging carton (1).

3. A packaging carton processing device, including a device support (3), characterized in that: A support mold (4) is fixedly connected to the device support (3), a clamping mechanism (5) is fixedly connected to the device support (3), moving brackets (6) are fixedly connected to both sides of the device support (3), indentation mechanisms (9) are slidably connected to the two moving brackets (6), a folding mechanism (8) is fixedly connected to the device support (3), and a cardboard (10) is clamped by the folding mechanism (8).

4. A packaging carton processing device according to claim 3, characterized in that: The clamping mechanism (5) includes a telescopic mechanism I (51) and a clamping plate (52) fixedly connected to the telescopic end of the telescopic mechanism I (51), and the telescopic mechanism I (51) is fixedly connected to the device support (3).

5. The processing device for a packaging carton according to claim 3, characterized in that: A lead screw (7) is rotatably connected to the moving bracket (6), and a power mechanism I for driving the lead screw (7) to rotate is fixedly connected to the moving bracket (6).

6. The processing device for a packaging carton according to claim 5, characterized in that: The indentation mechanism (9) includes a moving seat (91), the moving seat (91) is slidably connected to the moving bracket (6), and the moving seat (91) is threadedly connected to the lead screw (7).

7. The processing device for a packaging carton according to claim 6, wherein: A conversion motor (92) is fixedly connected to the moving seat (91), a telescopic mechanism IV (93) is fixedly connected to the output shaft of the conversion motor (92), and an indentation plate (94) is fixedly connected to the telescopic end of the telescopic mechanism IV (93).

8. The processing device for a packaging carton according to claim 3, wherein: The folding mechanism (8) includes a telescopic mechanism II (81), the telescopic mechanism II (81) is fixedly connected to the device support (3), a swing motor (82) is fixedly connected to the telescopic end of the telescopic mechanism II (81), a telescopic mechanism III (83) is fixedly connected to the output shaft of the swing motor (82), a sliding bracket (84) is fixedly connected to the telescopic end of the telescopic mechanism III (83), two sliding seats (85) are slidably connected to the sliding bracket (84), a compression spring is fixedly connected between the sliding seat (85) and the sliding bracket (84), and a clamping roller (86) is rotatably connected to the sliding seat (85).

9. A processing device for a packaging carton according to claim 8, characterized in that: A power mechanism II for driving the clamping roller (86) to rotate is fixedly connected to the sliding seat (85).

10. A method for processing a packaging carton, characterized in that: The method includes the following steps: Step 1: Place the cardboard (10) on the support mold (4), and clamp and fix the cardboard (10) through the clamping mechanism (5); Step 2: The folding mechanism (8) clamps the end of the cardboard (10), and the folding mechanism (8) drives the cardboard (10) to swing left and right; Step 3: At the same time, during the swinging of the cardboard (10), insert the indentation mechanism (9) above the cardboard (10) to complete the folding of the cardboard (10).

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