Bactericidal and antiviral gypsum board

By introducing self-cleaning board structure and ultra-nano-level conductive materials into gypsum boards, the problems of gypsum boards being prone to dirt and static electricity aggregation are solved, and the self-cleaning, anti-viral and safe effects are achieved, and the convenience and firmness of installation are improved.

CN120367356AInactive Publication Date: 2025-07-25GUIZHOU XINGDIAN GYPSUM CO LTD
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Patent Information

Application Number
CN202510526513.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-25
Publication Date
2025-07-25
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

Existing gypsum boards are prone to dirt and static electricity accumulation, and frequently damage the surface. They have poor anti-viral effects and high prices, which pose safety hazards.

Method used

It adopts a self-cleaning board structure, including a stone plastic substrate layer, a pattern primer layer, an antiviral light curing coating layer and a self-cleaning topcoat layer. It combines ultra-nano-level conductive materials and functional coatings to enhance the self-cleaning and antiviral ability of the board, and achieves firm installation through the connecting sleeve and fixture.

Benefits of technology

It realizes the self-cleaning and anti-viral functions of the board, prevents static electricity, reduces cleaning frequency and cost, and improves the convenience and firmness of installation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of gypsum boards, and discloses a bactericidal and antiviral gypsum board which comprises a self-cleaning board, the self-cleaning board sequentially comprises a stone-plastic base material layer, a pattern primer layer, an antiviral photocureable coating layer and a self-cleaning finish paint layer from bottom to top, the thickness of the self-cleaning board is 0.2-0.6 cm, the thickness of the stone-plastic base material layer is 0.1-0.4 cm, the thickness of the pattern primer layer is 0.1-0.4 cm, and the thickness of the self-cleaning finish paint layer is 0.1-0.4 cm. The pattern primer layer and the self-cleaning finish paint layer are water-based UV photocureable coatings, the stone-plastic base material layer contains 60-80% of PVC, and the pattern primer layer contains organic silicon resin, diatomite and phosphorylated epoxy resin. The self-cleaning coating, the anti-virus coating and other functional coatings are coated on the plate in a rolling manner, the novel characteristic of the plate is supplemented, the plate is self-cleaning, anti-virus and low in price, due to the fact that the plate contains the ultra-nanoscale conductive material, the plate has the performance of preventing static electricity generation, hydrophobicity of the surface of the plate is improved, dust is not prone to being adsorbed, and the service life of the plate is prolonged. Therefore, a large amount of manpower and material resources are not needed for cleaning.
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Description

Technical Field

[0001] The present invention relates to the technical field of gypsum boards, and specifically to a bactericidal and antiviral gypsum board. Background Art

[0002] Most of the gypsum boards on the market at present do not have the function of self-cleaning, and most of the boards with bactericidal functions are achieved by adding metal materials inside the boards. The antiviral effect on the surface of the boards is not obvious and the price is relatively expensive. With the improvement of living standards, more and more public places, especially outdoor public places, begin to pay attention to beauty and beautification. Some places will lay boards for beautification. For example, in toilets. However, it is still inevitable to have dust deposition. Especially after getting wet, the surface will show a "dirty face" phenomenon. Each cleaning is time-consuming and laborious, and static electricity is likely to accumulate after entering the dry season, often causing people to be defenseless against static electricity damage. It has the following defects: 1. Prone to dirt and static electricity accumulation; 2. Frequent cleaning invisibly damages the surface and shortens the service life of the board; 3. The price of antiviral boards is expensive and the antiviral effect on the surface is not good; 4. Prone to static electricity damage. Summary of the Invention

[0003] In view of the deficiencies of the prior art, the present invention provides a bactericidal and antiviral gypsum board, which solves the problems raised in the above background art.

[0004] To solve the above technical problems, according to one aspect of the present invention, more specifically, a bactericidal and antiviral gypsum board includes a self-cleaning board. The self-cleaning board sequentially includes a stone-plastic substrate layer, a pattern primer layer, an antiviral UV-curable coating layer, and a self-cleaning topcoat layer from bottom to top. The thickness of the self-cleaning board is 0.2 - 0.6 cm, and the thickness of the stone-plastic substrate layer is 0.1 - 0.4 cm; The pattern primer layer and the self-cleaning topcoat layer are water-based UV-curable coatings. The stone-plastic substrate layer contains 60 - 80% of PVC. The pattern primer layer contains silicone resin, diatomaceous earth, and phosphorylated epoxy resin. The phosphorylated epoxy resin is formed by phosphoric acid and epoxy resin at 105 - 108 °C. The self-cleaning topcoat layer is a water-based fluorocarbon-type nano-coating, and the water-based fluorocarbon-type nano-coating contains organosilicon-modified fluororesin particles, as well as nano-titanium oxide particles, nano-silicon oxide particles, and titanium phosphate particles.

[0005] Furthermore, the antiviral UV-curable coating layer contains graphene particles, super-nano titanium dioxide particles, antimony trioxide particles, zinc borate particles, carbon steel fiber particles, microcrystalline wax particles, carbon black powder, and kaolin. The particle size of the super-nano titanium dioxide particles is 1 - 20 nm.

[0006] Furthermore, the antiviral photocurable coating layer contains alkyl phosphate ethylene glycol amine salt.

[0007] Furthermore, an installation groove is provided at the edge of the self-cleaning plate. A connecting sleeve is arranged inside the installation groove. The connecting sleeve is adhesively bonded inside the installation groove through glue. The connecting sleeve includes a connecting body and a limiting head. Strip-shaped grooves are respectively provided on the left and right surface portions of the connecting body.

[0008] Furthermore, two connecting holes are provided inside the connecting sleeve. Fixed barbs are respectively provided on the inner walls of the two connecting holes. A right-angle fixing member and a straight fixing member are respectively placed in the two connecting holes. Barbs are provided at both ends of the right-angle fixing member and the straight fixing member. The barbs are in contact with the fixed barbs. Quick-drying glue is filled in the connecting holes. The right-angle fixing member and the straight fixing member are fixedly connected to the connecting sleeve through the quick-drying glue.

[0009] Furthermore, the other end of the right-angle fixing member penetrates into the wall hole and is connected to the wall through glue. The other end of the straight fixing member penetrates into the connecting sleeve inside another self-cleaning plate. The other end of the right-angle fixing member connected to another self-cleaning plate penetrates into the same wall hole.

[0010] The beneficial effects of a bactericidal and antiviral gypsum board of the present invention are as follows: (1). By rolling functional coatings such as self-cleaning coatings and antiviral coatings on the board, and supplemented by the novel characteristics of the board, the board achieves self-cleaning, antiviral properties and an affordable price. Since it contains ultra-nanoscale conductive materials, the board has the performance of preventing static electricity generation, and the hydrophobicity of the board surface is increased, making it not easy to adsorb dust. In this way, it is not necessary to consume a large amount of manpower and material resources for cleaning.

[0011] (2). By installing a connecting sleeve, a right-angle fixing member and a straight fixing member at the edge of the board, when the board needs to be installed on the wall, only by inserting the two ends of the right-angle fixing member into the wall and the connecting sleeve respectively, the board can be fixed to the wall, and multiple boards can be connected in series by using the straight fixing member, which can greatly improve the overall firmness performance of the board. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] The following further describes the present invention in detail with reference to the drawings and specific implementation methods.

[0013] Figure 1 is a schematic structural diagram of the decorative board of the present invention; Figure 2 is a schematic structural diagram of the assembled decorative board of the present invention; Figure 3 For the present invention Figure 2Enlarged view of area A in Figure 4 This is a three-dimensional view of the connecting sleeve structure of the present invention.

[0014] In the figure: 1, self-cleaning board; 2, installation groove; 3, right-angle fixing piece; 4, straight fixing piece; 5, connecting hole; 6, connecting sleeve; 7, barbs; 8, fixed barbs; 9, strip groove; 10, quick-drying glue; 101, stone plastic substrate layer; 102, pattern primer layer; 103, antiviral photocurable coating layer; 104, self-cleaning topcoat layer; 601, connecting body; 602, limiting head. Specific embodiments

[0015] In the following, the present invention will be described in detail with reference to the drawings and in conjunction with embodiments. It should be noted that, without conflict, the embodiments in the present application and the features in the embodiments can be combined with each other.

[0016] As Figures 1-4 shown, according to one aspect of the present invention, there is provided a bactericidal and antiviral gypsum board, including a self-cleaning board 1, and the self-cleaning board 1 sequentially includes a stone plastic substrate layer 101, a pattern primer layer 102, an antiviral photocurable coating layer 103, and a self-cleaning topcoat layer 104 from bottom to top. The thickness of the self-cleaning board 1 is 0.2 - 0.6 cm, the thickness of the stone plastic substrate layer 101 is 0.1 - 0.4 cm, the pattern primer layer 102 and the self-cleaning topcoat layer 104 are water-based UV photocurable coatings. The stone plastic substrate layer 101 contains 60 - 80% of PVC. The pattern primer layer 102 contains silicone resin, diatomite, and phosphorylated epoxy resin. The phosphorylated epoxy resin is formed by phosphoric acid and epoxy resin under the condition of 105 - 108 °C. The self-cleaning topcoat layer 104 is a water-based fluorocarbon-based nano-coating, and the water-based fluorocarbon-based nano-coating contains organosilicon-modified fluororesin particles, as well as nano-titanium oxide particles, nano-silicon oxide particles, and titanium phosphate particles. Through the characteristics of the self-cleaning topcoat layer 104 and the antiviral photocurable coating layer 103, the advantages of self-cleaning, antiviral, and affordable price of the board can be achieved. And because it contains ultra-nano-scale conductive materials, the board has the performance of preventing static electricity generation, and the hydrophobicity of the board surface is increased, and it is not easy to adsorb dust. In this way, it is not necessary to consume a large amount of manpower and material resources for cleaning.

[0017] In this embodiment, the antiviral photocurable coating layer 103 contains graphene particles, ultra-nano-scale titanium dioxide particles, antimony trioxide particles, zinc borate particles, carbon steel fiber particles, microcrystalline wax particles, carbon black powder, and kaolin. The particle size of the ultra-nano-scale titanium dioxide particles is 1 - 20 nm.

[0018] In this embodiment, the antiviral photocurable coating layer 103 contains alkyl phosphate ethylene glycol amine salt.

[0019] In this embodiment, an installation groove 2 is provided at the edge of the self-cleaning plate 1, and a connecting sleeve 6 is arranged inside the installation groove 2. The connecting sleeve 6 is adhesively bonded inside the installation groove 2 with glue. The connecting sleeve 6 includes a connecting body 601 and a limiting head 602. Strip-shaped grooves 9 are formed on both the left and right surface sides of the connecting body 601. After inserting the connecting sleeve 6 into the installation groove 2 and applying glue, the strip-shaped grooves 9 can be used to increase the contact area with the glue, so that the connecting sleeve 6 and the installation groove 2 can be more firmly fixed.

[0020] In this embodiment, two connecting holes 5 are provided inside the connecting sleeve 6, and fixing barbs 8 are arranged on the inner walls of the two connecting holes 5. A right-angle fixing member 3 and a straight fixing member 4 are respectively placed in the two connecting holes 5. Barbs 7 are provided at both ends of the right-angle fixing member 3 and the straight fixing member 4, and the barbs 7 are in contact with the fixing barbs 8. Quick-drying glue 10 is filled in the connecting holes 5. The right-angle fixing member 3 and the straight fixing member 4 are fixedly connected to the connecting sleeve 6 through the quick-drying glue 10. By the mutual cooperation of the barbs 7 and the fixing barbs 8, after the right-angle fixing member 3 and the straight fixing member 4 are inserted into the connecting sleeve 6, the firmness between the two can be ensured.

[0021] In this embodiment, the other end of the right-angle fixing member 3 penetrates into the wall hole and is connected to the wall with glue. The other end of the straight fixing member 4 penetrates into the connecting sleeve 6 inside another self-cleaning plate 1. The other end of the right-angle fixing member 3 connected to another self-cleaning plate 1 penetrates into the same wall hole. When the self-cleaning plate 1 needs to be installed on the wall, only by inserting the two ends of the right-angle fixing member 3 into the wall and the connecting sleeve 6 respectively, the plate can be fixed to the wall, and multiple plates can be connected in series by using the straight fixing member 4.

[0022] The working principle of this device is as follows: When the self-cleaning plate 1 needs to be installed on the wall, only use glue to fix the connecting sleeve 6 inside the installation groove 2. After inserting the right-angle fixing member 3 into the wall and applying glue, then insert the other end of the right-angle fixing member 3 into the connecting sleeve 6. And a straight fixing member 4 also needs to be installed inside the connecting sleeve 6. In this way, when installing other self-cleaning plates 1, only align the connecting sleeve 6 on other self-cleaning plates 1 with the straight fixing member 4 and insert them.

[0023] Of course, the above description is not a limitation of the present invention, and the present invention is not limited to the above examples. Changes, modifications, additions or substitutions made by those of ordinary skill in the art within the essence of the present invention also belong to the protection scope of the present invention.

Claims

1. A bactericidal and antiviral gypsum board, comprising a self-cleaning board (1), characterized in that: The self-cleaning board (1) sequentially includes a stone plastic base material layer (101), a pattern primer layer (102), an antiviral photocurable coating layer (103), and a self-cleaning topcoat layer (104) from bottom to top. The thickness of the self-cleaning board (1) is 0.2 - 0.6 cm, and the thickness of the stone plastic base material layer (101) is 0.1 - 0.4 cm; The pattern primer layer (102) and the self-cleaning topcoat layer (104) are water-based UV photocurable coatings. The stone plastic base material layer (101) contains 60 - 80% of PVC. The pattern primer layer (102) contains silicone resin, diatomaceous earth, and phosphorylated epoxy resin. The phosphorylated epoxy resin is formed by phosphoric acid and epoxy resin under the condition of 105 - 108 °C. The self-cleaning topcoat layer (104) is a water-based fluorocarbon type nano-coating, and the water-based fluorocarbon type nano-coating contains organosilicon-modified fluororesin particles, as well as nano-titanium oxide particles, nano-silicon oxide particles, and titanium phosphate particles.

2. The bactericidal and antiviral gypsum board according to claim 1, characterized in that: The antiviral photocurable coating layer (103) contains graphene particles, super-nano-sized titanium dioxide particles, antimony trioxide particles, zinc borate particles, carbon steel fiber particles, microcrystalline wax particles, carbon black powder, and kaolin. The particle size of the super-nano-sized titanium dioxide particles is 1 - 20 nm.

3. The bactericidal and antiviral gypsum board according to claim 2, wherein: The antiviral photocurable coating layer (103) contains alkyl phosphate ethylene glycol amine salt.

4. The bactericidal and antiviral gypsum board according to claim 1, wherein: An installation groove (2) is provided at the edge of the self-cleaning board (1). A connecting sleeve (6) is provided inside the installation groove (2). The connecting sleeve (6) is adhesively bonded inside the installation groove (2) with glue. The connecting sleeve (6) includes a connecting body (601) and a limiting head (602). Strip-shaped grooves (9) are provided on the left and right surface portions of the connecting body (601).

5. The bactericidal and antiviral gypsum board according to claim 4, wherein: Two connecting holes (5) are provided inside the connecting sleeve (6). Fixed barbs (8) are provided on the inner walls of the two connecting holes (5). A right-angle fixing member (3) and a straight fixing member (4) are respectively placed in the two connecting holes (5). Barbs (7) are provided at both ends of the right-angle fixing member (3) and the straight fixing member (4). The barbs (7) are in contact with the fixed barbs (8). Quick-drying glue (10) is filled in the connecting holes (5). The right-angle fixing member (3) and the straight fixing member (4) are fixedly connected to the connecting sleeve (6) through the quick-drying glue (10).

6. The bactericidal and antiviral gypsum board according to claim 5, wherein: The other end of the right-angle fixing member (3) penetrates into the wall hole and is connected to the wall with glue. The other end of the straight fixing member (4) penetrates into the connecting sleeve (6) inside another self-cleaning board (1). The other end of the right-angle fixing member (3) connected to another self-cleaning board (1) penetrates into the same wall hole.