A glass insulator assembling machine

Abstract

The application discloses a kind of glass insulator assembly machines, belongs to insulator processing technical field, including fixed seat, the mould for placing steel cap is fixedly installed on the upper end of fixed seat, rotating seat is rotatably installed on the upper end of fixed seat, and the upper side of rotating seat is provided with a plurality of first positioning components, and the glass piece is positioned by first positioning component, and first positioning component includes the moving rod slidingly installed on the upper end of rotating seat, the lower end of moving rod is slidably connected with rotating seat by sliding block, the sliding slot is opened in the upper end of rotating seat, the sliding block is slidingly installed in the sliding slot, the moving groove is opened in the upper end of moving rod, and the extrusion rod is slidingly installed in the moving groove, and the first positioning component can be separated from the glass piece and steel cap when assembling insulator by being provided, and the glass piece is fixed on the upper side of steel cap by extrusion force, to avoid the position of steel cap and the position of glass piece deviate and cause the deformation of insulator after pouring cement, to affect the normal use of insulator.

Description

Technical Field

[0001] This invention relates to the field of insulator processing technology, and more specifically, to a glass insulator assembly machine. Background Technology

[0002] The assembly of glass insulators is an important process, and intact insulators can ensure the safe and stable operation of power systems.

[0003] During insulator assembly, a certain gap must be maintained between the glass component and the steel cap to facilitate cement pouring. The gaps around the glass component and the inner wall of the steel cap must be consistent, as must the gaps around the steel foot and the inner wall of the glass component. This ensures that the insulator is in a qualified state and works stably.

[0004] However, traditional glass insulators are prone to misalignment of the glass component or steel foot during cement pouring, resulting in uneven gaps between the glass component and the steel cap, which affects the quality of the glass insulator. Uneven cement distribution during use can lead to uneven stress on the glass insulator, causing the glass component to break. Therefore, this invention discloses a glass insulator assembly machine that can ensure that the glass component does not deviate from the steel cap during cement pouring. Summary of the Invention

[0005] In view of the problems existing in the prior art, the purpose of this invention is to provide a glass insulator assembly machine.

[0006] To solve the above problems, the present invention adopts the following technical solution.

[0007] A glass insulator assembly machine includes a fixed base, a mold for placing a steel cap is fixedly installed on the upper end of the fixed base, a rotating base is rotatably installed on the upper end of the fixed base, and a plurality of first positioning components are provided on the upper side of the rotating base, the first positioning components positioning the glass parts;

[0008] The first positioning component includes a movable rod slidably mounted on the upper end of a rotating seat. The lower end of the movable rod is slidably connected to the rotating seat via a slider. A groove is provided on the upper end of the rotating seat, and the slider is slidably mounted inside the groove. A compression spring is fixedly mounted on one end of the slider, and the other end of the compression spring is fixedly connected to the inner wall of the groove. A moving slot is provided on the upper end of the movable rod, and a compression rod is slidably mounted inside the moving slot. The compression rod has an "L"-shaped structure, and the lower end of the compression rod is slidably mounted inside the moving slot. The side of the compression rod away from the movable rod supports the glass component, and the lower end of the compression rod is elastically connected to the inner wall of the moving slot via a support spring.

[0009] Furthermore, a rotating frame is fixedly installed on the upper side of the rotating seat, an electric push rod is fixedly installed at the lower end of the upper side of the rotating frame, a fixed plate is fixedly installed at the lower end of the electric push rod, and a plurality of second positioning components are provided on the lower side of the fixed plate, the second positioning components fixing the steel foot.

[0010] Furthermore, the lower end of the fixed plate is provided with multiple guide grooves, and a guide block is slidably installed inside the guide groove. A connecting rod is fixedly installed at the lower end of the guide block. The protruding part on the connecting rod is used to squeeze the steel foot. One end of the guide block is elastically connected to the inner wall of the guide groove through a compression spring. One end of the compression spring is fixedly connected to the guide block, and the other end of the compression spring is fixedly connected to the inner wall of the guide groove.

[0011] Furthermore, the lower end of the connecting rod is provided with an extension groove, and a smoothing rod is slidably installed inside the extension groove. The smoothing rod is used to push the cement.

[0012] Furthermore, the mold is equipped with multiple striking components, which are used to strike the outer wall of the steel cap.

[0013] Furthermore, the striking assembly includes a rotating rod rotatably mounted on the mold, the upper end of the rotating rod extending through the mold to its upper side, and a plurality of striking blocks installed on the portion of the rotating rod extending outside the mold, the striking blocks being elastically connected to the rotating rod via connecting springs.

[0014] Furthermore, a first gear is fixedly installed at the lower end of the rotating rod, and multiple first meshing teeth are provided at the position corresponding to the first gear on the rotating seat. The first gear meshes with the rotating seat through the first meshing teeth.

[0015] Furthermore, a drive motor is fixedly installed on the fixed base, and a second gear is fixedly installed at the output end of the drive motor. Multiple second meshing teeth are opened on the outer wall of the rotating base at positions corresponding to the second gear, and the second gear meshes with the rotating base through the second meshing teeth.

[0016] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0017] (1) The present invention can separate the glass part from the steel cap during the assembly of the insulator by setting the first positioning component, and fix the glass part on the upper side of the steel cap by extrusion force, so as to avoid the steel cap and the glass part from deviating from each other, which would cause the insulator to deform after the cement is poured, thus affecting the normal use of the insulator.

[0018] (2) The present invention can fix the steel foot during use by setting the second positioning component, and make the steel foot aligned with the center position of the glass component. At the same time, it can maintain a certain gap between the steel foot and the glass component, so as to avoid the different thickness of cement around the steel foot after the cement is poured, which would affect the quality of the insulator.

[0019] (3) The present invention can smooth the cement surface by setting up a smoothing rod and a squeezing rod, thus avoiding excessive protrusions on the cement surface.

[0020] (4) The present invention can strike the steel cap by setting the striking component, so that the cement vibrates and the air in the cement is discharged, thus avoiding the occurrence of voids after the cement solidifies, and avoiding the impact of voids on the quality of the insulator. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the overall structure of the present invention;

[0022] Figure 2 This is a schematic diagram of the drive motor portion of the present invention;

[0023] Figure 3 This is a schematic diagram of the internal structure of the rotating seat of the present invention;

[0024] Figure 4 For the present invention Figure 3 Enlarged schematic diagram of the structure at point A in the middle;

[0025] Figure 5 This is a schematic diagram of the structure of the first meshing tooth portion of the present invention;

[0026] Figure 6 This is a schematic diagram of the internal structure of the movable rod of the present invention;

[0027] Figure 7 This is a schematic diagram of the guide groove structure of the present invention;

[0028] Figure 8 This is a schematic diagram of the internal structure of the connecting rod of the present invention.

[0029] Explanation of the labels in the diagram:

[0030] 1. Fixed base; 101. Mold; 102. Drive motor; 103. Second gear;

[0031] 2. Rotating seat; 201. Slide groove; 202. Rotating frame; 203. Electric push rod; 204. Fixed plate; 205. First meshing tooth; 206. Second meshing tooth;

[0032] 3. First positioning component; 301. Moving rod; 302. Slider; 303. Compression spring; 304. Moving groove; 305. Compression rod; 306. Support spring;

[0033] 4. Second positioning component; 401. Guide groove; 402. Guide block; 403. Connecting rod; 404. Compression spring; 405. Extension groove; 406. Smoothing rod;

[0034] 5. Striking assembly; 501. Rotating rod; 502. Striking block; 503. Connecting spring; 504. First gear. Detailed Implementation

[0035] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative effort are within the scope of protection of the present invention.

[0036] Please see Figures 1 to 8 A glass insulator assembly machine includes a fixed base 1, a mold 101 for placing steel caps is fixedly installed on the upper end of the fixed base 1, a rotating base 2 is rotatably installed on the upper end of the fixed base 1, and a plurality of first positioning components 3 are provided on the upper side of the rotating base 2, the first positioning components 3 positioning the glass parts.

[0037] The first positioning component 3 includes a movable rod 301 slidably mounted on the upper end of the rotating seat 2. The lower end of the movable rod 301 is slidably connected to the rotating seat 2 via a slider 302. A groove 201 is provided on the upper end of the rotating seat 2. The slider 302 is slidably mounted inside the groove 201. A compression spring 303 is fixedly mounted on one end of the slider 302. The other end of the compression spring 303 is fixedly connected to the inner wall of the groove 201. A movable groove 304 is provided on the upper end of the movable rod 301. A compression rod 305 is slidably mounted inside the movable groove 304. The compression rod 305 has an "L" shaped structure, and the lower end of the compression rod 305 is slidably mounted inside the movable groove 304. The side of the compression rod 305 away from the movable rod 301 supports the glass component. The lower end of the compression rod 305 is elastically connected to the inner wall of the movable groove 304 via a support spring 306.

[0038] By adopting the above technical solution, during use, multiple moving rods 301 are first pulled to move outwards from the rotating seat 2, then the steel cap is placed inside the mold 101. After that, the glass piece is placed on the steel cap and the moving rods 301 are released. At this time, the compression spring 303 compresses the slider 302, which can drive the moving rod 301 to move. After the moving rod 301 moves, it can drive the compression rod 305 on its upper side to move. After the compression rod 305 moves, it can block the upper side of the steel cap, and multiple compression rods 305 can simultaneously compress the lower outer wall of the glass piece, so that the glass piece is fixed. At the same time, under the obstruction of the compression rod 305, a gap will be formed between the glass piece and the steel cap. Then, the workers inject cement into the steel cap through this gap to connect the steel cap and the glass piece. The support spring 306 can be used to adjust the position of the compression rod 305, so as to be suitable for the assembly of insulators of different sizes.

[0039] A rotating frame 202 is fixedly installed on the upper side of the rotating seat 2. An electric push rod 203 is fixedly installed on the lower end of the upper side of the rotating frame 202. A fixed plate 204 is fixedly installed on the lower end of the electric push rod 203. A plurality of second positioning components 4 are provided on the lower side of the fixed plate 204. The second positioning components 4 fix the steel feet.

[0040] The lower end of the fixed plate 204 is provided with multiple guide grooves 401. A guide block 402 is slidably installed inside the guide groove 401. A connecting rod 403 is fixedly installed at the lower end of the guide block 402. The protruding part on the connecting rod 403 is used to squeeze the steel foot. One end of the guide block 402 is elastically connected to the inner wall of the guide groove 401 through a compression spring 404. One end of the compression spring 404 is fixedly connected to the guide block 402, and the other end of the compression spring 404 is fixedly connected to the inner wall of the guide groove 401.

[0041] By adopting the above technical solution, when the rotating seat 2 rotates, it can drive the rotating frame 202 on its upper side to rotate. After the glass part is placed inside the steel cap, the steel foot is placed inside the glass part, and the connecting rod 403 is pulled to move it to the outside of the fixed plate 204. When the steel foot is in place, the connecting rod 403 is released. At this time, under the elastic force of the compression spring 404, the guide block 402 can drive the connecting rod 403 to slide inside the guide groove 401, thereby squeezing the steel foot through the protrusion on the connecting rod 403 and fixing the steel foot inside the glass part. Then, cement is injected into the glass part so that the steel foot can be fixed to the glass part. The electric push rod 203 can control the position of the fixed plate 204, thereby facilitating the adjustment of the position of the connecting rod 403, which can be applied to the assembly of insulators of different sizes.

[0042] The lower end of the connecting rod 403 is provided with an extension groove 405, and a smoothing rod 406 is slidably installed inside the extension groove 405. The smoothing rod 406 is used to push the cement.

[0043] By adopting the above technical solution, when the rotating seat 2 drives the rotating frame 202 to rotate, the electric push rod 203 drives the fixed plate 204 to rotate. When the fixed plate 204 rotates, it can squeeze the guide block 402 through the inner wall of the guide groove 401, thereby driving the connecting rod 403 to rotate. When the connecting rod 403 rotates, it can squeeze the smoothing rod 406 through the inner wall of the extension groove 405, causing the smoothing rod 406 to rotate. When the smoothing rod 406 rotates, it can squeeze the cement in the glass piece, so that the cement in the glass piece is smoothed. Similarly, when the rotating seat 2 rotates, it can drive the extrusion rod 305 to rotate through the slider 302, thereby squeezing the cement in the steel cap through the extrusion rod 305, so that the cement surface in the steel cap is smoothed. When smoothing, the worker holds the glass piece tightly so that it does not rotate with the extrusion rod 305.

[0044] The striking assembly 5 includes a rotating rod 501 rotatably mounted on the mold 101. The upper end of the rotating rod 501 extends through the mold 101 to its upper side, and a plurality of striking blocks 502 are installed on the part of the rotating rod 501 extending to the outside of the mold 101. The striking blocks 502 are elastically connected to the rotating rod 501 through a connecting spring 503.

[0045] A first gear 504 is fixedly installed at the lower end of the rotating rod 501. Multiple first meshing teeth 205 are opened at the position corresponding to the first gear 504 on the rotating seat 2. The first gear 504 meshes with the rotating seat 2 through the first meshing teeth 205.

[0046] A drive motor 102 is fixedly installed on the fixed base 1. A second gear 103 is fixedly installed at the output end of the drive motor 102. Multiple second meshing teeth 206 are opened on the outer wall of the rotating base 2 at the position corresponding to the second gear 103. The second gear 103 meshes with the rotating base 2 through the second meshing teeth 206.

[0047] By adopting the above technical solution, after the cement is poured, the drive motor 102 drives the second gear 103 to rotate. The second gear 103 meshes with the second meshing tooth 206, which drives the rotating seat 2 to rotate. After the rotating seat 2 rotates, it drives the first gear 504 to rotate through the first meshing tooth 205. When the first gear 504 rotates, it drives the rotating rod 501 to rotate. During the rotation of the rotating rod 501, it drives the upper outer striking block 502 to rotate. Thus, the striking block 502 strikes the surface of the steel cap, causing the steel cap to vibrate. This allows the cement to vibrate, thereby expelling air from the cement and ensuring the quality of the insulator.

[0048] The above are merely preferred embodiments of the present invention; however, the scope of protection of the present invention is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in the present invention, based on the technical solution and its improved concept, should be covered within the scope of protection of the present invention.

Claims

1. A glass insulator assembling machine comprising a fixed base (1), characterized in that: The upper end of the fixed seat (1) is fixedly provided with a mold (101) for placing a steel cap, and the upper end of the fixed seat (1) is rotatably provided with a rotating seat (2), and the upper side of the rotating seat (2) is provided with a plurality of first positioning assemblies (3), and the first positioning assemblies (3) are used for positioning glass pieces. The first positioning assembly (3) comprises a moving rod (301) slidably arranged on the upper end of the rotating seat (2), the lower end of the moving rod (301) is slidably connected with the rotating seat (2) through a sliding block (302), the upper end of the rotating seat (2) is provided with a sliding groove (201), and the sliding block (302) is slidably arranged in the sliding groove (201); one end of the sliding block (302) is fixedly provided with an extrusion spring (303), the other end of the extrusion spring (303) is fixedly connected with the inner wall of the sliding groove (201), and the upper end of the moving rod (301) is provided with a moving groove (304), and the moving groove (304) is slidably provided with an extrusion rod (305); the extrusion rod (305) is in an "L" type structure, and the lower end of the extrusion rod (305) is slidably arranged in the moving groove (304); the side of the extrusion rod (305) away from the moving rod (301) is used for supporting the glass piece, and the lower end of the extrusion rod (305) is elastically connected with the inner wall of the moving groove (304) through a supporting spring (306). The upper side of the rotating seat (2) is fixedly provided with a rotating frame (202), the upper side of the rotating frame (202) is fixedly provided with an electric push rod (203), the lower end of the electric push rod (203) is fixedly provided with a fixed disc (204), the lower side of the fixed disc (204) is provided with a plurality of second positioning assemblies (4), and the second positioning assemblies (4) are used for fixing steel feet. The lower end of the fixed disc (204) is provided with a plurality of guide grooves (401), the guide grooves (401) are slidably provided with guide blocks (402), the lower end of the guide block (402) is fixedly provided with a connecting rod (403), the protruding part on the connecting rod (403) is used for extruding the steel feet, one end of the guide block (402) is elastically connected with the inner wall of the guide groove (401) through a compression spring (404), one end of the compression spring (404) is fixedly connected with the guide block (402), and the other end of the compression spring (404) is fixedly connected with the inner wall of the guide groove (401). The lower end of the connecting rod (403) is provided with an extension groove (405), the extension groove (405) is slidably provided with a smoothing rod (406), and the smoothing rod (406) is used for pushing cement.

2. A machine for assembling glass insulators according to claim 1, characterized in that: A plurality of knocking assemblies (5) are arranged on the mold (101), and the knocking assemblies (5) are used for knocking the outer wall of the steel cap.

3. A machine for assembling glass insulators according to claim 2, characterized in that: The knocking assembly (5) comprises a rotating rod (501) rotatably arranged on the mold (101), the upper end of the rotating rod (501) extends to the upper side of the mold (101) through the mold (101), and a plurality of knocking blocks (502) are arranged on the part of the rotating rod (501) extending to the outside of the mold (101), and the knocking blocks (502) are elastically connected with the rotating rod (501) through connecting springs (503).

4. A machine for assembling glass insulators according to claim 3, characterized in that: The lower end of the rotating rod (501) is fixedly provided with a first gear (504), and a plurality of first meshing teeth (205) are formed in the rotating base (2) at positions corresponding to the first gear (504), and the first gear (504) is engaged with the rotating base (2) through the first meshing teeth (205).

5. A machine for assembling glass insulators according to claim 4, characterized in that: A driving motor (102) is fixedly arranged on the fixed base (1), and a second gear (103) is fixedly arranged at the output end of the driving motor (102), a plurality of second meshing teeth (206) are formed in the outer wall of the rotating base (2) at positions corresponding to the second gear (103), and the second gear (103) is engaged with the rotating base (2) through the second meshing teeth (206).

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