A high-strength and tough wide-width thin-walled extruded aluminum profile extrusion molding equipment

Abstract

This invention relates to the field of aluminum profile extrusion molding technology, specifically to a high-strength, high-toughness, wide-width, thin-walled aluminum profile extrusion molding equipment, comprising a base; a placement plate is fixedly connected to the top of the outer wall of the base via a pair of support columns; a heating device is provided at the top of the outer wall of the placement plate; a placement groove is formed at the top of the outer wall of the base; a motor is fixedly connected to the inner side wall of the placement groove; a rotating shaft is provided at the output end of the motor; the invention uses a motor to drive the rotating shaft to rotate, which in turn drives a rotating rod to rotate via a sprocket and a chain, which in turn drives a rotating rod to rotate via a sprocket and a chain, thereby driving a pair of conveying rollers to rotate, causing the aluminum rod to move towards the shearing mechanism via the conveying rollers, and then the aluminum rod is sheared by the shearing mechanism and extruded by the extrusion mechanism. This device completes aluminum profile extrusion molding with a single motor, reducing the use of a power source, energy consumption, and cost.

Description

Technical Field

[0001] This invention relates to the field of aluminum profile extrusion molding technology, specifically to a high-strength, high-toughness, wide-width, thin-walled aluminum profile extrusion molding equipment. Background Technology

[0002] The aluminum profile extrusion process involves heating an aluminum rod and then using a corresponding forming die to push and extrude the aluminum profile. Different forming dies result in different extruded aluminum profiles with varying strengths, toughness, widths, and thin-walled structures.

[0003] In existing technologies, during aluminum profile extrusion molding, aluminum rods are first conveyed to heating equipment via a conveying mechanism, and then conveyed to shearing equipment for shearing. After shearing, the aluminum profiles still need to be extruded. This process requires multiple pieces of equipment and multiple power sources, which increases energy consumption, increases the cost of aluminum profile extrusion molding, and reduces market competitiveness. Summary of the Invention

[0004] The purpose of this invention is to address the problem that in most aluminum profile extrusion molding processes, aluminum rods are first conveyed to a heating device for heating, then conveyed to a shearing device for shearing, and finally extruded into aluminum profiles. This process requires multiple devices and power sources, increasing energy consumption, costs, and market competitiveness. The invention proposes a high-strength, high-toughness, wide-width, thin-walled aluminum profile extrusion molding equipment.

[0005] The objective of this invention can be achieved through the following technical solutions:

[0006] A high-strength, high-toughness, wide-width, thin-walled extruded aluminum profile extrusion forming equipment includes a base; a placement plate is fixedly connected to the top of the outer wall of the base via a pair of support columns; a heating device is provided at the top of the outer wall of the placement plate; a placement groove is formed at the top of the outer wall of the base; a motor is fixedly connected to the inner side wall of the placement groove; a rotating shaft is provided at the output end of the motor; an extrusion mechanism is provided at one end of the outer wall of the rotating shaft via a bevel gear; a pair of arc-shaped grooves are formed at the top of the outer wall of the placement plate; conveying rollers are rotatably connected to the inner side walls of both arc-shaped grooves; a rotating rod and a rotating rod are fixedly connected to one end of the outer wall of each pair of conveying rollers; a shearing mechanism is provided at one end of the outer wall of the rotating rod via a sprocket; a sprocket is fixedly connected to the outer side walls of the rotating shaft and the rotating rod, and the pair of sprockets are connected by a chain; a sprocket is fixedly connected to the outer side walls of the rotating rod and the rotating rod, and the pair of sprockets are connected by a chain.

[0007] In a preferred embodiment of the present invention, the shearing mechanism includes a placement seat; the bottom end of the outer wall of the placement seat is fixedly connected to the top end of the outer wall of the base, and the placement seat is inverted U-shaped; a connecting seat is fixedly connected to the top end of the outer wall of the placement seat, and the connecting seat is inverted L-shaped; a shearing auxiliary seat is fixedly connected to one end of the outer wall of the placement plate; a shearing blade seat is slidably connected to one side of the outer wall of the connecting seat, and the shearing blade seat matches the shearing auxiliary seat; a reciprocating rod is rotatably connected to the top end of the outer wall of the connecting seat through a connecting plate; a reciprocating plate is provided on the outer wall of the reciprocating rod; one side of the outer wall of the reciprocating plate is fixedly connected to one side of the outer wall of the shearing blade seat; a bevel gear ten is fixedly connected to the top end of the outer wall of the reciprocating rod; a rotating rod three is rotatably connected to one side of the outer wall of the connecting rod one through a connecting rod two; a bevel gear nine is fixedly connected to one end of the outer wall of the rotating rod three, and the bevel gear nine and the bevel gear ten mesh with each other; a pair of sprockets three are respectively fixedly connected to one end of the outer wall of the rotating rod two and the rotating rod three, and the pair of sprockets three are connected by a chain three.

[0008] In a preferred embodiment of the present invention, the extrusion mechanism includes a second reciprocating rod; one end of the outer wall of the first bevel gear is fixedly connected to one end of the outer wall of the rotating shaft; the second reciprocating rod is rotatably connected to one side of the outer wall of the support column; an extrusion mold is provided at the top of the inner wall of the placement seat; one end of the outer wall of the second reciprocating rod penetrates the support column; an extrusion seat is provided on the outer wall of the second reciprocating rod, and the bottom end of the outer wall of the extrusion seat is slidably connected to the top of the outer wall of the base; the extrusion seat matches the extrusion mold and the placement seat; one end of the outer wall of the second reciprocating rod is fixedly connected to a second bevel gear, and the second bevel gear meshes with the first bevel gear.

[0009] In a preferred embodiment of the present invention, a first through groove is provided on one side of the outer wall of the placement plate; square plates are fixedly connected to both opposite sides of the outer wall of the placement plate, and a pair of square plates are matched with the first through groove; a sliding plate is provided at the top of the outer wall of each pair of square plates, and the bottom of the outer wall of each pair of sliding plates is slidably connected to the top of the outer wall of the square plates and the bottom of the inner wall of the first through groove; a clamping block is fixedly connected to the opposite side of the outer wall of each pair of sliding plates by a spring, and the bottom of the outer wall of each pair of clamping blocks is slidably connected to the bottom of the inner wall of the first through groove; a bidirectional threaded rod is rotatably connected to one side of the outer wall of the placement plate by a connecting plate five; one end of the outer wall of the bidirectional threaded rod passes through the pair of sliding plates and the clamping block; the bidirectional threaded rod is threadedly connected to the pair of sliding plates; a gear three is fixedly connected to one end of the outer wall of the bidirectional threaded rod; a rack three is fixedly connected to one side of the outer wall of the shearing blade holder by a connecting rod six, and the rack three meshes with the gear three.

[0010] In a preferred embodiment of the present invention, a pair of horizontal grinding rollers are rotatably connected to the top of the outer wall of the base via a vertical plate, and the pair of horizontal grinding rollers are matched with the extrusion mold; a round rod 1 and a round rod 2 are respectively fixed to one end of the outer wall of the pair of horizontal grinding rollers; a sprocket 5 is fixed to one end of the outer wall of the round rod 1 and the outer wall of the rotating shaft, and the pair of sprockets 5 are connected by a chain 5; a sprocket 6 is fixed to the outer wall of the round rod 1 and the round rod 2, and the pair of sprockets 6 are connected by a chain 6.

[0011] In a preferred embodiment of the present invention, a round rod three and a round rod four are rotatably connected to the top of the outer wall of the base; a vertical grinding roller is fixedly connected to the top of the outer wall of both the round rod three and the round rod four; a pair of the vertical grinding rollers are matched with the extrusion mold; a helical gear four is fixedly connected to the outer wall of the round rod one; a rotating rod eight is rotatably connected to the top of the outer wall of the base; a helical gear five is fixedly connected to the top of the outer wall of the rotating rod eight, and the helical gear five meshes with the helical gear four; a gear six is ​​fixedly connected to the outer wall of both the rotating rod eight and the round rod three, and a pair of gears six mesh with each other; a sprocket seven is fixedly connected to the outer wall of both the round rod three and the round rod four, and a pair of sprockets seven are connected by a chain seven.

[0012] In a preferred embodiment of the present invention, a cutting plate is fixedly connected to the top of the outer wall of the base; a cutting groove is formed on one side of the outer wall of the cutting plate; a rotating rod is rotatably connected to one side of the outer wall of the cutting plate; a cutting blade is fixedly connected to the outer side wall of the rotating rod; a bevel gear seven is fixedly connected to one end of the outer wall of the rotating rod; a circular rod is rotatably connected to one side of the outer wall of the cutting plate through a connecting plate five; a bevel gear eight is fixedly connected to one end of the outer wall of the circular rod, and the bevel gear seven and the bevel gear eight mesh with each other; a sprocket eight is fixedly connected to one end of the outer wall of the circular rod and the outer side wall of the rotating shaft, and a pair of sprocket eights are connected by a chain eight.

[0013] In a preferred embodiment of the present invention, a limiting shell is fixedly connected to one side of the outer wall of the cutting plate; the limiting shell matches the cutting through groove; the bottom end of the inner wall of the limiting shell is inclined; and the limiting shell matches the cutting blade.

[0014] In a preferred embodiment of the present invention, a pair of adjusting plates are fixedly connected to the top of the outer wall of the placement plate; a slider is slidably connected to one side of the outer wall of each pair of adjusting plates; an auxiliary roller is rotatably connected to one side of the outer wall of each pair of sliders, and the pair of auxiliary rollers are respectively matched with a pair of conveying rollers; a threaded rod is rotatably connected to one side of the outer wall of each pair of adjusting plates through a square plate; the bottom of the outer wall of each pair of threaded rods passes through a pair of sliders, and the pair of threaded rods are respectively threadedly connected to a pair of sliders.

[0015] In a preferred embodiment of the present invention, a lower pressure seat is fixedly connected to the top of the inner wall of the connecting seat by a second spring; one side of the outer wall of the lower pressure seat is slidably connected to one side of the inner wall of the connecting seat; one side of the outer wall of the lower pressure seat is an inclined surface; an inclined plate is fixedly connected to the top of the outer wall of the lower pressure seat, and the inclined plate matches the inclined surface; dampers are provided at both the first spring and the second spring.

[0016] Compared with the prior art, the beneficial effects of the present invention are:

[0017] 1. The downward movement of the shearing blade holder drives the rack three to move via the connecting rod six. Because the rack three and gear three mesh with each other, the movement of the rack three drives the gear three to rotate, which in turn drives the double-threaded rod to rotate. The rotation of the double-threaded rod causes a pair of sliding plates to move towards the center of the first through slot, thereby driving a pair of clamping blocks to move. The pair of clamping blocks then press and fix the aluminum rod to be sheared, making the aluminum rod more stable during shearing and reducing the probability of errors or defects in the shearing of the aluminum rod.

[0018] 2. A helical gear four is fixedly connected to the outer wall of the round rod one; a helical gear five is fixedly connected to the top of the outer wall of the rotating rod eight, and the helical gear five meshes with the helical gear four, so that the rotation of the round rod one drives the rotation of the rotating rod eight. Since the outer walls of the rotating rod eight and the round rod three are both fixedly connected with gears six, and a pair of gears six mesh with each other, the rotating rod drives the round rod three to rotate through a pair of gears six. Since the outer walls of the round rod three and the round rod four are both fixedly connected with sprockets seven, and a pair of sprockets seven are connected through a chain seven, the round rod three drives the round rod four to rotate through sprockets seven and chain seven, thereby driving a pair of vertical grinding rollers to rotate. Thus, the vertical grinding rollers cooperate with the horizontal grinding rollers to grind multiple surfaces of the extruded aluminum profile, improving the efficiency of subsequent processing of the aluminum profile. Attached Figure Description

[0019] To facilitate understanding by those skilled in the art, the present invention will be further described below with reference to the accompanying drawings.

[0020] Figure 1 This is a structural diagram of the main body of the present invention;

[0021] Figure 2 This is a partial structural diagram of the main body of the present invention;

[0022] Figure 3 This is a structural diagram of the placement plate, sliding plate, clamping block, and heating device of the present invention;

[0023] Figure 4 This is a structural diagram of the placement seat, connecting seat, shearing blade seat, and chain of the present invention;

[0024] Figure 5 This is a structural diagram of the motor, extrusion base, placement base, and extrusion die of the present invention;

[0025] Figure 6 This is a structural diagram of the motor, chain five, cross-beating grinding roller, and chain six of the present invention;

[0026] Figure 7 This is a structural diagram of the vertical grinding roller, rotating rod eight, round rod three, and round rod four of the present invention;

[0027] Figure 8 This is a structural diagram of the cutting plate, cutting blade, motor, and limiting shell of the present invention.

[0028] In the diagram: 1. Base; 2. Placement plate; 3. Heating device; 4. Placement slot; 5. Motor; 6. Rotating shaft; 7. Bevel gear one; 8. Arc groove; 9. Conveyor roller; 10. Rotating rod one; 11. Rotating rod two; 12. Sprocket three; 13. Sprocket one; 14. Chain one; 15. Sprocket two; 16. Chain two; 17. Placement seat; 18. Connecting seat; 19. Shearing auxiliary seat; 20. Shearing blade seat; 21. Reciprocating rod one; 22. Reciprocating plate; 23. Bevel gear ten; 24. Rotating rod three; 25. Bevel gear nine; 26. Chain three; 27. Reciprocating rod two; 28. Extrusion die; 29. ​​Extrusion seat; 30. Bevel gear two; 31. First through slot; 32. Square plate; 33. Slide plate; 34. Clamping block; 35. Bidirectional thread. 36. Rod; 37. Gear 3; 38. Rack 3; 39. Horizontal grinding roller; 40. Round rod 1; 41. Round rod 2; 42. Sprocket 5; 43. Chain 5; 44. Sprocket 6; 45. Round rod 3; 46. Round rod 4; 47. Vertical grinding roller; 48. Helical gear 4; 49. Rotating rod 8; 50. Helical gear 5; 51. Gear 6; 52. Sprocket 7; 53. Chain 7; 54. Cutting plate; 55. Cutting slot; 56. Rotating rod; 57. Cutting blade; 58. Bevel gear 7; 59. Round rod; 60. Bevel gear 8; 61. Sprocket 8; 62. Chain 8; 63. Limiting shell; 64. Adjusting plate; 65. Slider; 66. Auxiliary roller; 67. Threaded rod 5; 68. Lower pressure seat; 69. Inclined plate. Detailed Implementation

[0029] The technical solution of the present invention will be clearly and completely described below with reference to the embodiments. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0030] Example 1:

[0031] Please see Figures 1-7As shown, a high-strength, high-toughness, wide-width, thin-walled extruded aluminum profile extrusion forming equipment includes a base 1; a placement plate 2 is fixedly connected to the top of the outer wall of the base 1 via a pair of support columns; a heating device 3 is provided at the top of the outer wall of the placement plate 2; a placement groove 4 is formed at the top of the outer wall of the base 1; a motor 5 is fixedly connected to the inner wall of the placement groove 4; a rotating shaft 6 is provided at the output end of the motor 5; an extrusion mechanism is provided at one end of the outer wall of the rotating shaft 6 via a bevel gear 7; a pair of arc-shaped grooves 8 are formed at the top of the outer wall of the placement plate 2; the inner walls of the pair of arc-shaped grooves 8 are rotatably connected to... Conveying rollers 9; a pair of conveying rollers 9 have a rotating rod 10 and a rotating rod 2 11 fixedly connected to one end of their outer walls respectively; a shearing mechanism is provided at one end of the outer wall of the rotating rod 2 11 via a sprocket 3 12; a sprocket 13 is fixedly connected to the outer walls of both the rotating shaft 6 and the rotating rod 10, and the pair of sprockets 13 are connected by a chain 14; a sprocket 2 15 is fixedly connected to the outer walls of both the rotating rod 10 and the rotating rod 2 11, and the pair of sprockets 2 15 are connected by a chain 2 16. By placing the aluminum rod into the heating device 3, the motor 5 drives the rotating shaft 6 to rotate, and due to the rotation... Both the rotating shaft 6 and the outer walls of the rotating rod 10 are fixedly connected to sprockets 13, and a pair of sprockets 13 are connected by a chain 14. This allows the rotating shaft 6 to drive the rotating rod 10 to rotate via the sprockets 13 and chain 14. Since both the rotating rod 10 and the rotating rod 11 are fixedly connected to sprockets 25, and a pair of sprockets 25 are connected by a chain 26, the rotation of the rotating rod 10 drives the rotating rod 11 to rotate via the sprockets 25 and chain 26. This, in turn, causes the rotating rods 10 and 11 to drive a pair of conveyor rollers 9 to rotate, allowing the feed rollers to be placed into the feed rollers. The aluminum rod inside the heating device 3 slowly moves into the heating device 3 and to the shearing mechanism under the rolling of the conveying roller 9. When the aluminum rod is heated and moves to the appropriate position, it is sheared by the shearing mechanism and then extruded by the extrusion mechanism. This device completes the extrusion of aluminum profiles with a single motor 5, thereby reducing the use of power sources, reducing energy consumption and costs, improving market competitiveness, and eliminating the need to move aluminum profiles to various equipment, thus improving the production and processing efficiency of aluminum profile extrusion.

[0032] The shearing mechanism includes a placement seat 17; the bottom end of the outer wall of the placement seat 17 is fixedly connected to the top end of the outer wall of the base 1, and the placement seat 17 is inverted U-shaped; a connecting seat 18 is fixedly connected to the top end of the outer wall of the placement seat 17, and the connecting seat 18 is inverted L-shaped; a shearing auxiliary seat 19 is fixedly connected to one end of the outer wall of the placement plate 2; a shearing blade seat 20 is slidably connected to one side of the outer wall of the connecting seat 18, and the shearing blade seat 20 matches the shearing auxiliary seat 19; the top end of the outer wall of the connecting seat 18 is rotatably connected via the connecting plate. There is a reciprocating rod 21; a reciprocating plate 22 is provided on the outer wall of the reciprocating rod 21; one side of the outer wall of the reciprocating plate 22 is fixed to one side of the outer wall of the shearing blade holder 20; a bevel gear 10 23 is fixed to the top of the outer wall of the reciprocating rod 21; a rotating rod 3 24 is rotatably connected to one side of the outer wall of the connecting rod 1 via a connecting rod 2; a bevel gear 9 25 is fixed to one end of the outer wall of the rotating rod 3 24, and the bevel gear 9 25 meshes with the bevel gear 10 23; a pair of sprockets 3 12 are respectively fixed to the rotating rod 2 11 and the connecting rod 2 12. On one end of the outer wall of the rotating rod 24, a pair of sprockets 312 are connected by a chain 326. When the aluminum rod moves to the connecting seat 18 via the conveyor roller 9, the aluminum rod abuts against one side of the inner wall of the connecting seat 18. When the rotating rod 21 drives the conveyor roller 9 to rotate, the rotating rod 21 drives the rotating rod 24 to rotate via the sprockets 312 and the chain 326, causing the rotating rod 24 to drive the bevel gear 925 to rotate. Because the bevel gear 925 meshes with the bevel gear 1023, the rotation of the bevel gear 925... The reciprocating rod 21 is driven to rotate by the bevel gear 23. The rotation of the reciprocating rod 21 causes the reciprocating block and the shearing blade holder 20 to move up and down. When the aluminum rod moves to the appropriate position, the shearing blade holder 20 moves down to cooperate with the shearing auxiliary seat 19 to shear the aluminum rod. After that, it resets and repeats the cycle. The aluminum rod is heated and conveyed while being sheared. Because the aluminum rod is blocked by the connecting seat 18 after moving to a certain position, the aluminum rod will not move indefinitely, which makes the aluminum profile extrusion forming efficiency better.

[0033] A first through groove 31 is provided on one side of the outer wall of the placement plate 2; square plates 32 are fixedly connected to both opposite sides of the outer wall of the placement plate 2, and a pair of square plates 32 are matched with the first through groove 31; a sliding plate 33 is provided at the top of the outer wall of each pair of square plates 32, and the bottom of the outer wall of each pair of sliding plates 33 is slidably connected to the top of the outer wall of the square plates 32 and the bottom of the inner wall of the first through groove 31; a clamping block 34 is fixedly connected to the opposite side of the outer wall of each pair of sliding plates 33 by a spring, and the bottom of the outer wall of each pair of clamping blocks 34 is slidably connected to the bottom of the inner wall of the first through groove 31; a bidirectional threaded rod 35 is rotatably connected to one side of the outer wall of the placement plate 2 by a connecting plate 5; one end of the outer wall of the bidirectional threaded rod 35 passes through the pair of sliding plates 33 and the clamping block 34; the bidirectional threaded rod 35 is threadedly connected to the pair of sliding plates 33; the bidirectional thread A gear 36 is fixedly connected to one end of the outer wall of the rod 35; a rack 37 is fixedly connected to one side of the outer wall of the shearing blade holder 20 via a connecting rod 6, and the rack 37 and the gear 36 mesh with each other. When the shearing blade holder 20 descends to prepare to shear the aluminum rod, the downward movement of the shearing blade holder 20 drives the rack 37 to move through the connecting rod 6. Because the rack 37 and the gear 36 mesh with each other, the movement of the rack 37 drives the gear 36 to rotate, which in turn drives the bidirectional threaded rod 35 to rotate. The rotation of the bidirectional threaded rod 35 drives a pair of sliding plates 33 to move toward the center of the first through groove 31, thereby driving a pair of clamping blocks 34 to move. The pair of clamping blocks 34 squeeze and fix the aluminum rod to be sheared, making the aluminum rod more stable during shearing, thereby reducing the probability of errors or defects in the shearing of the aluminum rod.

[0034] The extrusion mechanism includes a reciprocating rod 27; one end of the outer wall of the bevel gear 7 is fixedly connected to one end of the outer wall of the rotating shaft 6; the reciprocating rod 27 is rotatably connected to one side of the outer wall of the support column; an extrusion die 28 is provided at the top of the inner wall of the placement seat 17; one end of the outer wall of the reciprocating rod 27 passes through the support column; an extrusion seat 29 is provided on the outer wall of the reciprocating rod 27, and the bottom end of the outer wall of the extrusion seat 29 is slidably connected to the top of the outer wall of the base 1; the extrusion seat 29 matches the extrusion die 28 and the placement seat 17; one end of the outer wall of the reciprocating rod 27 is fixedly connected to a bevel gear 30, and the bevel gear 30 meshes with the bevel gear 7. When the rotating shaft 6 rotates, the rotation of the rotating shaft 6 drives the bevel gear 7 to rotate, which in turn drives the reciprocating rod 27 to rotate through the bevel gear 30. The rotation of the reciprocating rod 27 drives the extrusion seat 29 to reciprocate. After the aluminum rod is sheared, it falls onto the extrusion seat 29. The extrusion seat 29 then moves the aluminum rod toward the extrusion die 28, where it is extruded and formed. This device completes the heating, conveying, shearing, and extrusion forming processes of the aluminum rod with a single motor 5, thereby reducing energy consumption, lowering costs, and further improving the efficiency of aluminum profile extrusion forming.

[0035] A lower pressure seat 68 is fixedly connected to the top of the inner wall of the connecting seat 18 by a spring 2; one side of the outer wall of the lower pressure seat 68 is slidably connected to one side of the inner wall of the connecting seat 18; one side of the outer wall of the lower pressure seat 68 is an inclined surface; a slope plate 69 is fixedly connected to the top of the outer wall of the lower pressure seat 68, and the slope plate 69 matches the inclined surface; dampers are provided at both spring 1 and spring 2. When the aluminum rod enters the connecting seat 18, the movement of the aluminum rod will contact the slope plate 69. At this time, the slope plate 69 drives the lower pressure seat 68 to move upward until the lower pressure seat 68 moves above the aluminum rod. At this time, the lower pressure seat 68 squeezes the aluminum rod. After the aluminum rod is sheared, the sheared aluminum rod has no fixed point or support point. At this time, the lower pressure seat 68 drives the sheared aluminum rod to press down, so that the aluminum rod is not easy to get stuck after shearing, so that the aluminum rod can move smoothly to the extrusion seat 29 for extrusion operation, making the shearing and extrusion forming process of the aluminum rod more stable and safe.

[0036] A pair of horizontal grinding rollers 38 are rotatably connected to the top of the outer wall of the base 1 via a vertical plate, and the pair of horizontal grinding rollers 38 are matched with the extrusion mold 28; a round rod 39 and a round rod 40 are respectively fixed to one end of the outer wall of the pair of horizontal grinding rollers 38; a sprocket 41 is fixed to one end of the outer wall of the round rod 39 and the outer wall of the rotating shaft 6, and the pair of sprockets 41 are connected by a chain 42; a sprocket 43 is fixed to the outer wall of both the round rod 39 and the round rod 40, and the pair of sprockets 43 are connected by a chain 42. When the aluminum profile is connected by chain 6 44 and enters between a pair of horizontal grinding rollers 38, the rotation of the rotating shaft 6 drives the round rod 1 39 to rotate through sprocket 5 41 and chain 5 42. The round rod 1 39 drives the round rod 2 40 to rotate through sprocket 6 43 and chain 6 44. The round rod 1 39 and the round rod 2 40 drive the pair of horizontal grinding rollers 38 to rotate, so that the extruded aluminum profile is extruded and ground at the same time, thereby removing burrs and sharp edges from the surface of the aluminum profile and improving the surface smoothness.

[0037] A pair of adjusting plates 64 are fixedly connected to the top of the outer wall of the placement plate 2; a slider 65 is slidably connected to one side of the outer wall of each pair of adjusting plates 64; an auxiliary roller 66 is rotatably connected to one side of the outer wall of each pair of sliders 65, and the pair of auxiliary rollers 66 are respectively matched with a pair of conveying rollers 9; a threaded rod 67 is rotatably connected to one side of the outer wall of each pair of adjusting plates 64 through a square plate 6; the bottom of the outer wall of each pair of threaded rods 67 passes through a pair of sliders 65, and the pair of threaded rods 67 are threadedly connected to a pair of sliders 65 respectively. By rotating the threaded rods 67... 7. The threaded rod 67 drives the slider 65 to move up and down, which in turn drives the auxiliary roller 66 to move up and down. The auxiliary roller 66, in conjunction with the conveyor roller 9, clamps the aluminum rod, thereby increasing the friction between the conveyor roller 9 and the aluminum rod. This prevents the conveyor roller 9 from spinning idly when conveying the aluminum rod, ensuring that the aluminum rod does not move and guaranteeing the smooth conveying of the aluminum rod. Furthermore, the conveyor roller 9 and the auxiliary roller 66 also limit the movement of the aluminum rod, making it more stable during shearing and further reducing the error rate of aluminum rod shearing.

[0038] The outer wall of base 1 is rotatably connected to round rods 3 45 and 46; vertical grinding rollers 47 are fixedly connected to the outer wall of both round rods 3 45 and 46; a pair of vertical grinding rollers 47 are matched with extrusion mold 28; a helical gear 48 is fixedly connected to the outer wall of round rod 1 39; a rotating rod 8 49 is rotatably connected to the outer wall of base 1; a helical gear 50 is fixedly connected to the outer wall of rotating rod 8 49, and helical gear 50 meshes with helical gear 48; a gear 6 51 is fixedly connected to the outer wall of both rotating rod 8 49 and round rod 3 45, and a pair of gears 6 51 mesh with each other; a sprocket 7 52 is fixedly connected to the outer wall of both round rods 3 45 and 46, and a pair of sprockets 7 52 are connected by a chain 7 53, and a helical gear 48 is fixedly connected to the outer wall of round rod 1 39; a helical gear 50 is fixedly connected to the outer wall of rotating rod 8 49, and helical gear 50 meshes with helical gear 48. The intermeshing mechanism causes the rotation of the round rod 39 to drive the rotation of the rotating rod 49. Since the outer walls of the rotating rod 49 and the round rod 45 are both fixedly connected to the gears 51, and the pair of gears 51 mesh with each other, the rotating rod 56 drives the round rod 45 to rotate through the pair of gears 51. Since the outer walls of the round rod 45 and the round rod 46 are both fixedly connected to the sprockets 52, and the pair of sprockets 52 are connected through the chain 53, the round rod 45 drives the round rod 46 to rotate through the sprockets 52 and the chain 53, thereby driving the pair of vertical grinding rollers 47 to rotate. This allows the vertical grinding rollers 47 to work with the horizontal grinding rollers 38 to grind multiple surfaces of the extruded aluminum profile, eliminating the need for grinding after extrusion. This improves the efficiency of subsequent processing of the aluminum profile and reduces the production time. When the aluminum profile has more surfaces, only grinding rollers in other positions need to be added.

[0039] Example 2:

[0040] Please see Figure 1 and Figure 8As shown, a cutting plate 54 is fixedly attached to the top of the outer wall of the base 1; a cutting slot 55 is provided on one side of the outer wall of the cutting plate 54; a rotating rod 56 is rotatably connected to one side of the outer wall of the cutting plate 54; a cutting blade 57 is fixedly attached to the outer wall of the rotating rod 56; a bevel gear 58 is fixedly attached to one end of the outer wall of the rotating rod 56; a circular rod 59 is rotatably connected to one side of the outer wall of the cutting plate 54 via a connecting plate 5; a bevel gear 60 is fixedly attached to one end of the outer wall of the circular rod 59, and the bevel gear 58 and the bevel gear 60 mesh with each other; a sprocket 61 is fixedly attached to one end of the outer wall of the circular rod 59 and the outer wall of the rotating shaft 6, and a pair of sprockets 61 are connected by a chain 62. After the aluminum profile is polished, the aluminum profile is moved out through the cutting slot 55 on the cutting plate 54. At this time, the aluminum profile is limited by the inner side wall of the cutting slot 55 and moved out through the circular rod 56. A sprocket 861 is fixedly connected to one end of the outer wall of the 9 and the outer wall of the rotating shaft 6. A pair of sprockets 861 are connected by a chain 862, so that the rotating shaft 6 drives the circular rod 59 to rotate through the sprockets 861 and the chain 862. A bevel gear 758 is fixedly connected to one end of the outer wall of the rotating rod 56; a bevel gear 860 is fixedly connected to one end of the outer wall of the circular rod 59. The bevel gear 758 and the bevel gear 860 mesh with each other, so that the circular rod 59 drives the rotating rod 56 to rotate through the bevel gear 860 and the bevel gear 758. The rotating rod 56 drives the cutting blade 57 to rotate, thereby cutting the aluminum profile. This device completes the heating, shearing, fixing, extrusion forming, grinding and cutting of the aluminum profile through a single motor 5, thereby greatly reducing the energy consumption of the aluminum profile extrusion forming process and further improving the extrusion forming efficiency of the aluminum profile.

[0041] A limiting shell 63 is fixedly attached to one side of the outer wall of the cutting plate 54; the limiting shell 63 matches the cutting groove 55; the bottom end of the inner wall of the limiting shell 63 is inclined; the limiting shell 63 matches the cutting blade 57. After the aluminum profile is cut, the aluminum profile falls into the limiting shell 63. At this time, the aluminum profile slides down to the collection position through the bottom end of the inner wall of the limiting shell 63, making it easy to collect the aluminum profile. When the aluminum profile is cut, the cutting groove 55 limits the aluminum profile, and the inner wall of the limiting shell 63 also limits the aluminum profile, so that the aluminum profile is not easily deformed or displaced when it is cut, resulting in better quality of the cut aluminum profile.

[0042] In use, the aluminum rod is placed into the heating device 3. At this time, the motor 5 drives the rotating shaft 6 to rotate. Since the outer walls of the rotating shaft 6 and the rotating rod 10 are both fixedly connected to the sprockets 13, and the pair of sprockets 13 are connected by the chain 14, the rotating shaft 6 drives the rotating rod 10 to rotate through the sprockets 13 and the chain 14. Since the outer walls of the rotating rod 10 and the rotating rod 21 are both fixedly connected to the sprockets 25, and the pair of sprockets 25 are connected by the chain 26, the rotation of the rotating rod 10 drives the rotating rod 21 to rotate through the sprockets 25 and the chain 26. The rotating rod 10 and the rotating rod 21 drive the pair of conveying rollers 9 to rotate, so that the aluminum rod placed in the heating device 3 slowly moves into the heating device 3 and towards the shearing mechanism under the rolling of the conveying rollers 9.

[0043] When the aluminum rod moves to the connecting seat 18 via the conveyor roller 9, it abuts against one side of the inner wall of the connecting seat 18. While the rotating rod 2 11 drives the conveyor roller 9 to rotate, the rotating rod 21 drives the rotating rod 24 to rotate via the sprocket 3 12 and the chain 3 26. The rotating rod 24 drives the bevel gear 9 25 to rotate. Since the bevel gear 9 25 and the bevel gear 10 23 mesh with each other, the rotation of the bevel gear 9 25 drives the reciprocating rod 1 21 to rotate via the bevel gear 10 23. The rotation of the reciprocating rod 1 21 drives the reciprocating block and the shearing knife seat 20 to move up and down. When the aluminum rod moves to the appropriate position, the shearing knife seat 20 moves down to cooperate with the shearing auxiliary seat 19 to shear the aluminum rod. After that, it resets and repeats the cycle, so that the aluminum rod is heated and conveyed while being sheared.

[0044] When the shearing blade holder 20 descends to prepare to shear the aluminum rod, the downward movement of the shearing blade holder 20 drives the rack 37 to move through the connecting rod 6. Since the rack 37 and the gear 36 mesh with each other, the movement of the rack 37 drives the gear 36 to rotate, which in turn drives the bidirectional threaded rod 35 to rotate. The rotation of the bidirectional threaded rod 35 causes a pair of sliding plates 33 to move towards the center of the first through groove 31, thereby driving a pair of clamping blocks 34 to move. The pair of clamping blocks 34 then press and fix the aluminum rod to be sheared, making the aluminum rod more stable during shearing and reducing the probability of errors or defects in the shearing of the aluminum rod.

[0045] By rotating the threaded rod 67, the threaded rod 67 drives the slider 65 to move up and down, which in turn drives the auxiliary roller 66 to move up and down. The auxiliary roller 66, in conjunction with the conveying roller 9, clamps the aluminum rod, thereby increasing the friction between the conveying roller 9 and the aluminum rod. This prevents the conveying roller 9 from spinning idly, thus ensuring the aluminum rod does not move and guaranteeing its conveying. Furthermore, the conveying roller 9 and the auxiliary roller 66 also limit the movement of the aluminum rod, making it more stable during shearing and further reducing the error rate of aluminum rod shearing.

[0046] When the rotating shaft 6 rotates, the rotation of the rotating shaft 6 drives the bevel gear 7 to rotate, which in turn drives the reciprocating rod 27 to rotate through the bevel gear 30. The rotation of the reciprocating rod 27 drives the extrusion seat 29 to reciprocate, so that the aluminum rod that has been sheared falls onto the extrusion seat 29. The extrusion seat 29 then moves the aluminum rod toward the extrusion die 28, so that the aluminum rod is extruded and formed by the extrusion die 28.

[0047] When the aluminum rod enters the connecting seat 18, its movement will contact the inclined plate 69. At this time, the inclined plate 69 will drive the lower pressure seat 68 to move upward until the lower pressure seat 68 moves above the aluminum rod. At this time, the lower pressure seat 68 will squeeze the aluminum rod. After the aluminum rod is sheared, the sheared aluminum rod has no fixed point or support point. At this time, the lower pressure seat 68 will drive the sheared aluminum rod to press down, so that the aluminum rod is not easy to get stuck after shearing. This allows the aluminum rod to move smoothly to the extrusion seat 29 for extrusion operation, making the shearing and extrusion forming process of the aluminum rod more stable and safe.

[0048] When the extruded aluminum profile is removed through the extrusion die 28, it enters between a pair of horizontal grinding rollers 38. At this time, the rotation of the rotating shaft 6 drives the first round rod 39 to rotate through the sprocket 41 and the chain 42. The first round rod 39 drives the second round rod 40 to rotate through the sprocket 43 and the chain 44. The first round rod 39 and the second round rod 40 drive the pair of horizontal grinding rollers 38 to rotate, so that the extruded aluminum profile is extruded and ground at the same time, thereby removing burrs and sharp edges from the surface of the aluminum profile and improving the surface finish.

[0049] After the aluminum profile is ground by the horizontal grinding roller 38, a helical gear 48 is fixedly connected to the outer wall of the round rod 39; a helical gear 50 is fixedly connected to the top of the outer wall of the rotating rod 49, and the helical gear 50 meshes with the helical gear 48, causing the rotation of the round rod 39 to drive the rotation of the rotating rod 49. Since the outer walls of the rotating rod 49 and the round rod 35 are both fixedly connected with gears 51, and a pair of gears 51 mesh with each other, the rotating rod 56 drives the round rod 35 to rotate through the pair of gears 51. Since the outer walls of the round rod 35 and the round rod 46 are both fixedly connected with chains... Wheel 7 52, and a pair of sprockets 7 52 are connected by chain 7 53, so that the round rod 3 45 drives the round rod 46 to rotate through the sprockets 7 52 and chain 7 53, thereby driving a pair of vertical grinding rollers 47 to rotate. Thus, the vertical grinding rollers 47 cooperate with the horizontal grinding rollers 38 to grind multiple surfaces of the extruded aluminum profile, so that the aluminum profile does not need to be ground after extrusion, thereby improving the efficiency of subsequent processing of aluminum profile and reducing the production and processing time of aluminum profile. When the aluminum profile has more surfaces, only grinding rollers in other positions need to be added.

[0050] After the aluminum profile is polished, it is moved out through the cutting slot 55 on the cutting plate 54. At this time, the aluminum profile is limited by the inner wall of the cutting slot 55. A sprocket 8 61 is fixedly connected to one end of the outer wall of the circular rod 59 and the outer wall of the rotating shaft 6. The pair of sprockets 8 61 are connected by a chain 8 62, so that the rotating shaft 6 drives the circular rod 59 to rotate through the sprockets 8 61 and the chain 8 62. A bevel gear 7 58 is fixedly connected to one end of the outer wall of the rotating rod 56; a bevel gear 8 60 is fixedly connected to one end of the outer wall of the circular rod 59. The bevel gear 7 58 and the bevel gear 8 60 mesh with each other, so that the circular rod 59 drives the rotating rod 56 to rotate through the bevel gear 8 60 and the bevel gear 7 58. The rotating rod 56 drives the cutting blade 57 to rotate, thus cutting the aluminum profile.

[0051] After the aluminum profile is cut, it falls into the limiting shell 63. At this time, the aluminum profile slides down the bottom of the inner wall of the limiting shell 63 to the collection position, making it easy to collect. When the aluminum profile is cut, the cutting groove 55 limits the aluminum profile, and the inner wall of the limiting shell 63 also limits the aluminum profile, so that the aluminum profile is not easily deformed or displaced when it is cut, resulting in better quality of the cut aluminum profile.

[0052] This application enables the use of a single motor 5 to complete operations such as heating, shearing, fixing, extrusion forming, grinding, and cutting of aluminum profiles, thereby greatly reducing the energy consumption of the aluminum profile extrusion forming process and further improving the extrusion forming efficiency of aluminum profiles. Furthermore, through the auxiliary roller 66, the lower pressure seat 68, and the limiting shell 63, the aluminum rod is less likely to idle during transport, the aluminum rod moves more stably to the extrusion seat 29 after shearing, and the aluminum profile is less likely to shift or deform during cutting. This results in better quality aluminum profiles after forming and a more stable production and processing process for aluminum profiles, making it less prone to failure.

[0053] The preferred embodiments of the present invention disclosed above are merely illustrative of the invention. These preferred embodiments do not exhaustively describe all details, nor do they limit the invention to any specific implementation. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of the invention, thereby enabling those skilled in the art to better understand and utilize the invention. The invention is limited only by the claims and their full scope and equivalents.

Claims

1. A high-strength and tough wide-width thin-walled extruded aluminum profile extrusion molding equipment, comprising a base (1); a placement plate (2) is fixedly connected to the top of the outer wall of the base (1) by a pair of support columns; a heating device (3) is provided on the top of the outer wall of the placement plate (2); a placement groove (4) is opened on the top of the outer wall of the base (1); a motor (5) is fixedly connected to the inner side wall of the placement groove (4); a rotating shaft (6) is provided at the output end of the motor (5); characterized in that, One end of the outer wall of the rotating shaft (6) is provided with a pressing mechanism via a bevel gear (7); a pair of arc-shaped grooves (8) are provided at the top of the outer wall of the placement plate (2); the inner sidewalls of the pair of arc-shaped grooves (8) are rotatably connected to conveying rollers (9); one end of the outer wall of the pair of conveying rollers (9) is respectively fixed to a rotating rod (10) and a rotating rod (11); one end of the outer wall of the rotating rod (11) is provided with a shearing mechanism via a sprocket (12); the outer sidewalls of the rotating shaft (6) and the rotating rod (10) are both fixed to a sprocket (13), and the pair of sprockets (13) are connected by a chain (14); the outer sidewalls of the rotating rod (10) and the rotating rod (11) are both fixed to a sprocket (15), and the pair of sprockets (15) are connected by a chain (16). The shearing mechanism includes a placement seat (17); the bottom of the outer wall of the placement seat (17) is fixed to the top of the outer wall of the base (1), and the placement seat (17) is inverted U-shaped; a connecting seat (18) is fixed to the top of the outer wall of the placement seat (17), and the connecting seat (18) is inverted L-shaped; a shearing auxiliary seat (19) is fixed to one end of the outer wall of the placement plate (2); a shearing blade seat (20) is slidably connected to one side of the outer wall of the connecting seat (18), and the shearing blade seat (20) matches the shearing auxiliary seat (19); a reciprocating rod (21) is rotatably connected to the top of the outer wall of the connecting seat (18) through a connecting plate; the reciprocating rod (21) 21) has a reciprocating plate (22) on its outer wall; one side of the outer wall of the reciprocating plate (22) is fixed to one side of the outer wall of the shearing blade holder (20); the top of the outer wall of the reciprocating rod (21) is fixed to a bevel gear ten (23); one side of the outer wall of the connecting rod one is rotatably connected to a rotating rod three (24) through a connecting rod two; one end of the outer wall of the rotating rod three (24) is fixed to a bevel gear nine (25), and the bevel gear nine (25) and the bevel gear ten (23) mesh with each other; a pair of sprockets three (12) are fixed to one end of the outer wall of the rotating rod two (11) and the rotating rod three (24), respectively, and the pair of sprockets three (12) are connected by a chain three (26); The extrusion mechanism includes a reciprocating rod two (27); one end of the outer wall of the first bevel gear (7) is fixedly connected to one end of the outer wall of the rotating shaft (6); the reciprocating rod two (27) is rotatably connected to one side of the outer wall of the support column; an extrusion mold (28) is provided at the top of the inner wall of the placement seat (17); one end of the outer wall of the reciprocating rod two (27) passes through the support column; an extrusion seat (29) is provided on the outer wall of the reciprocating rod two (27), and the bottom end of the outer wall of the extrusion seat (29) is slidably connected to the top of the outer wall of the base (1); the extrusion seat (29) matches the extrusion mold (28) and the placement seat (17); one end of the outer wall of the reciprocating rod two (27) is fixedly connected to the second bevel gear two (30), and the second bevel gear two (30) meshes with the first bevel gear (7); A first through groove (31) is provided on one side of the outer wall of the placement plate (2); square plates (32) are fixedly connected to the opposite sides of the outer wall of the placement plate (2), and a pair of square plates (32) are matched with the first through groove (31); a sliding plate (33) is provided at the top of the outer wall of the pair of square plates (32), and the bottom of the outer wall of the pair of sliding plates (33) is slidably connected to the top of the outer wall of the square plate (32) and the bottom of the inner wall of the first through groove (31); a clamping block (34) is fixedly connected to the opposite side of the outer wall of the pair of sliding plates (33) by a spring, and the bottom of the outer wall of the pair of clamping blocks (34) is fixedly connected to the opposite side of the outer wall of the pair of clamping blocks (34). The end is slidably connected to the bottom of the inner wall of the first through groove (31); the outer wall of the placement plate (2) is rotatably connected to a bidirectional threaded rod (35) through a connecting plate five; one end of the outer wall of the bidirectional threaded rod (35) passes through a pair of sliding plates (33) and a clamping block (34); the bidirectional threaded rod (35) is threadedly connected to a pair of sliding plates (33); one end of the outer wall of the bidirectional threaded rod (35) is fixedly connected to a gear three (36); one side of the outer wall of the shearing knife holder (20) is fixedly connected to a rack three (37) through a connecting rod six, and the rack three (37) and the gear three (36) mesh with each other; The top of the outer wall of the base (1) is rotatably connected to a pair of horizontal grinding rollers (38) via a vertical plate, and the pair of horizontal grinding rollers (38) are matched with the extrusion mold (28); one end of the outer wall of the pair of horizontal grinding rollers (38) is fixedly connected to a round rod one (39) and a round rod two (40); one end of the outer wall of the round rod one (39) and the outer wall of the rotating shaft (6) are both fixedly connected to a sprocket five (41), and the pair of sprocket five (41) are connected to each other via a chain five (42); the outer walls of the round rod one (39) and the round rod two (40) are both fixedly connected to a sprocket six (43), and the pair of sprocket six (43) are connected to each other via a chain six (44); The outer top of the base (1) is rotatably connected to a three-round rod (45) and a four-round rod (46); the outer top of the three-round rod (45) and the four-round rod (46) are both fixedly connected to vertical grinding rollers (47); a pair of vertical grinding rollers (47) are matched with an extrusion die (28); the outer side of the one-round rod (39) is fixedly connected to a helical gear four (48); the outer top of the base (1) is rotatably connected to a rotating rod eight (49); the rotating rod eight (49) has a helical gear five (50) fixedly connected to the top of its outer wall, and the helical gear five (50) meshes with the helical gear four (48); the outer walls of the rotating rod eight (49) and the round rod three (45) are both fixedly connected with gear six (51), and a pair of gear six (51) mesh with each other; the outer walls of the round rod three (45) and the round rod four (46) are both fixedly connected with sprocket seven (52), and a pair of sprocket seven (52) are connected by chain seven (53); A cutting plate (54) is fixedly connected to the top of the outer wall of the base (1); a cutting groove (55) is provided on one side of the outer wall of the cutting plate (54); a rotating rod (56) is rotatably connected to one side of the outer wall of the cutting plate (54); a cutting blade (57) is fixedly connected to the outer wall of the rotating rod (56); a bevel gear seven (58) is fixedly connected to one end of the outer wall of the rotating rod (56); a circular rod (59) is rotatably connected to one side of the outer wall of the cutting plate (54) through a connecting plate five; a bevel gear eight (60) is fixedly connected to one end of the outer wall of the circular rod (59), and the bevel gear seven (58) and the bevel gear eight (60) mesh with each other; a sprocket eight (61) is fixedly connected to one end of the outer wall of the circular rod (59) and the outer wall of the rotating shaft (6), and a pair of sprocket eight (61) are connected by a chain eight (62).

2. The high-strength and tough wide-width thin-walled extruded aluminum profile extrusion forming equipment according to claim 1, characterized in that, A limiting shell (63) is fixed to one side of the outer wall of the cutting plate (54); the limiting shell (63) matches the cutting through groove (55); the bottom end of the inner wall of the limiting shell (63) is inclined; the limiting shell (63) matches the cutting blade (57).

3. The high-strength and tough wide-width thin-walled extruded aluminum profile extrusion forming equipment according to claim 1, characterized in that, A pair of adjusting plates (64) are fixed to the top of the outer wall of the placement plate (2); a slider (65) is slidably connected to one side of the outer wall of each pair of adjusting plates (64); an auxiliary roller (66) is rotatably connected to one side of the outer wall of each pair of sliders (65), and the pair of auxiliary rollers (66) are respectively matched with a pair of conveying rollers (9); a threaded rod (67) is rotatably connected to one side of the outer wall of each pair of adjusting plates (64) through a square plate; the bottom of the outer wall of each pair of threaded rods (67) passes through a pair of sliders (65), and the pair of threaded rods (67) are respectively threadedly connected to a pair of sliders (65).

4. The high-strength and tough wide-width thin-walled extruded aluminum profile extrusion forming equipment according to claim 1, characterized in that, The top of the inner wall of the connecting seat (18) is fixedly connected to the lower pressure seat (68) by spring two; one side of the outer wall of the lower pressure seat (68) is slidably connected to one side of the inner wall of the connecting seat (18); one side of the outer wall of the lower pressure seat (68) is an inclined surface; the top of the outer wall of the lower pressure seat (68) is fixedly connected to the inclined plate (69), and the inclined plate (69) matches the inclined surface; dampers are provided at both spring one and spring two.

Images