Sewage treatment equipment based on MPF process and control system thereof
By combining filler mechanism, aerator and strike components in the MPF process sewage treatment equipment, direct and uniform aeration and biofilm peeling are achieved, which solves the problems of low oxygen transfer efficiency and biofilm plate bonding, and improves the sewage treatment efficiency.
Patent Information
- Application Number
- CN202510884650.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-30
- Publication Date
- 2025-07-29
- Estimated Expiration
- 2045-06-30
AI Technical Summary
The existing sewage treatment equipment based on MPF process has problems such as low oxygen transfer efficiency, easy biofilm to plate bonding, pore blockage and reduced microbial activity, which affects the sewage treatment efficiency.
The filling mechanism and aeration machine in the tank are combined to achieve direct and uniform aeration through the movable impeller and uniform assembly, combined with the knocking assembly, promote biofilm decomposition, and use purification agents to accelerate the decomposition of pollutants to ensure sufficient oxygen supply for microorganisms.
It significantly improves the oxygen transfer efficiency, promotes microbial activity, reduces biofilm plate junction and pore blockage, and improves sewage treatment efficiency.
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Figure CN120383386A_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of sewage treatment, and particularly relates to a sewage treatment device based on the MPF process and its control system. Background Art
[0002] With the acceleration of the urbanization process and the rapid development of industry, the sewage discharge has increased sharply, causing serious pollution pressure on the environment. Sewage treatment has become an important issue in the field of environmental protection. The MPF process has been widely used in the sewage treatment field due to its high microbial attachment ability and good mass transfer performance.
[0003] However, the sewage treatment device based on the MPF process still faces many challenges and deficiencies in practical applications, mainly reflected in the following aspects. In the traditional MPF process, the aeration method often fails to achieve effective aeration directly for the packing layer, resulting in low efficiency of oxygen transfer to the microbial attachment area, restricting the degradation rate of organic pollutants by the microbial community, and affecting the overall treatment effect. And with the continuous growth of microorganisms on the MPF packing, a dense biofilm gradually forms on the outer layer. While this biofilm enhances the sewage treatment ability, it is also prone to caking, which hinders the effective diffusion of oxygen, nutrients, and metabolites, leading to a slowdown in the metabolism of the microbial community, making it difficult for fresh microorganisms to effectively replace aging cells, reducing the activity and treatment efficiency of the biofilm. Moreover, due to the caking of the biofilm and the difficulty of the aging biofilm to naturally fall off, the internal pores of the MPF packing are gradually blocked, reducing the surface area available for microbial attachment, exacerbating the problem of insufficient aeration, and further restricting the sewage treatment quality. Therefore, there are deficiencies and it cannot meet its usage requirements. Thus, it is necessary to further improve.
[0004] Therefore, in view of this, research and improvement are carried out on the existing structure and deficiencies, and a sewage treatment device based on the MPF process and its control system are provided, in order to achieve a more practical value purpose. Summary of the Invention
[0005] In order to solve the above technical problems, the present invention provides a sewage treatment device based on the MPF process and its control system, which are achieved by the following specific technical means: A sewage treatment device based on the MPF process and its control system includes a tank body, a filtration layer arranged inside the tank body for filtering sewage, a packing mechanism arranged inside the tank body for removing sewage pollutants, and an aerator arranged on the outer wall of the tank body for aerating the packing mechanism. The packing mechanism includes a packing rack fixedly assembled on the inner wall of the tank body. An elastic corrugated rubber ring is fixedly installed on the upper side of the packing rack. A movable ring is fixedly installed on the upper side of the elastic corrugated rubber ring, and a packing component for removing sewage pollutants is arranged below the movable ring. On one side of the aerator facing the tank body, an aeration pipe is fixedly installed, and the aerator aerates the sewage through the aeration pipe; A fixed base is fixedly installed inside the tank body. An impeller is fixedly assembled on the fixed base, and an air vent housing is arranged above the impeller. The upper side of the air vent housing is fixedly connected to the aeration pipe. The aerator transmits gas along the aeration pipe into the air vent housing and drives the impeller to rotate. A movable shaft is fixedly installed at the bottom of the impeller, and a uniform component for uniformly mixing the sewage is fixedly assembled on the movable shaft. A knocking component for knocking the packing mechanism is arranged on the uniform component. The impeller drives the uniform component to uniformly mix the sewage and drives the knocking component to knock the packing mechanism, so as to promote the biofilm on the packing mechanism to be compacted and the aging biofilm to automatically fall off.
[0006] As a further description of the above technical solution: The biofilm formed on the surface of the MPF packing body is used to degrade the organic pollutants in the sewage, can metabolize the organic matter in the sewage, convert it into harmless substances, and the aerator aerates the sewage, so that the organic matter in the sewage can be oxidized and decomposed into harmless substances such as carbon dioxide and water. And through this setting, direct and uniform aeration of the MPF packing body is realized, greatly improving the oxygen transfer efficiency, ensuring that the microbial community obtains sufficient oxygen supply, thus accelerating the degradation process of organic pollutants and significantly improving the sewage treatment efficiency.
[0007] Further, a purification component for purifying the sewage is arranged on the right side of the tank body. The purification component includes a purification tank fixedly assembled on the right side of the tank body. A driving pump is fixedly installed on the right side of the purification tank, and a main purification pipe is fixedly installed on the driving pump.
[0008] As a further description of the above technical solution: The driving pump is started through program control. The purification agent in the purification tank is transmitted along the main purification pipe to the primary purification pipe by the driving pump, and then the purification agent is evenly sprayed out by the purification nozzle, so as to improve the sewage treatment effect.
[0009] Further, the purification component further includes a primary purification pipe fixedly assembled inside the tank body. The right end of the primary purification pipe extends to the outside of the tank body and is fixedly connected to the main purification pipe. A number of secondary purification pipes are fixedly installed on the primary purification pipe, and purification nozzles for spraying the purification agent are fixedly assembled on both the primary purification pipe and the secondary purification pipes. Among them, the purification nozzles are located above the filter layer.
[0010] As a further description of the above technical solution: The drive pump is started through program control, and the flow is divided through the primary purification pipe and the secondary purification pipe. The purification agent is evenly sprayed by the purification nozzle, promoting the mutual mixing of the purification agent and the sewage, and using the purification agent to accelerate the decomposition of pollutants in the sewage, thereby improving the sewage treatment effect.
[0011] Further, the packing mechanism further includes a primary air pipe disposed inside the movable ring. A fixed pipe is fixedly installed at the bottom of the primary air pipe, and a secondary air pipe is fixedly installed at the lower end of the fixed pipe, and the packing assembly is fixedly assembled on the secondary air pipe; Wherein, an installation pipe is fixedly installed on the right side of the primary air pipe, and an elastic connecting pipe is fixedly connected between the installation pipe and the aeration pipe.
[0012] As a further description of the above technical solution: The aerator is started through program control, and the aerator is used to transport the outside air along the aeration pipe into the tank body, so that the organic matter in the sewage can be oxidized and decomposed into harmless substances such as carbon dioxide and water, and the movable ring and the packing assembly are not affected while vibrating through the setting of the elastic connecting pipe.
[0013] Further, the packing assembly includes a packing pipe fixedly assembled on the secondary air pipe. A number of evenly distributed packing bodies are arranged on the packing pipe. Vent holes for aeration are opened on the packing pipe, and aeration holes for aeration are opened on the packing bodies, and the vent holes and the aeration holes are arranged to communicate with each other.
[0014] As a further description of the above technical solution: Through this setting, direct and uniform aeration of the MPF packing body is achieved, greatly improving the oxygen transfer efficiency, ensuring that the microbial community obtains sufficient oxygen supply, thereby accelerating the degradation process of organic pollutants and significantly improving the sewage treatment efficiency.
[0015] Further, the uniform component includes a uniform rod fixedly assembled on the movable shaft. An activity groove is opened at the bottom of the uniform rod. An adjusting block is slidably installed inside the activity groove. A support spring is fixedly connected between one side of the adjusting block and the wall of the activity groove. An activity roller, a uniform plate and a fixed plate are fixedly installed on the adjusting block, and the knocking component is fixedly assembled on the fixed plate; A limiting groove is opened inside the uniform rod, and the limiting groove is located inside the activity groove. Limiting members are fixedly installed on the front and rear sides of the adjusting block, and the limiting members are located in the limiting groove.
[0016] As a further description of the above technical solution: The pollutants and other suspended matters in the sewage can be fully mixed by the uniform plate, so that they are evenly distributed in the water, making the sewage mixture inside the tank body more fully and evenly mixed.
[0017] Further, an adjusting plate is fixedly installed inside the tank body, and the adjusting plate is located below the uniform rod. A stable sliding groove is formed on the upper side of the adjusting plate. The uniform component further includes a stable block fixedly assembled at the bottom of the uniform rod, and the stable block is located in the stable sliding groove; Among them, a plum blossom-shaped limiting groove with a hollow structure is formed on the adjusting plate, and the movable shaft is located at the central axis of the adjusting plate.
[0018] As a further description of the above technical solution: Through this setting, the uniform plate forms a reciprocating movement of expansion and contraction during the rotation process, effectively increasing the uniform area, helping to improve the contact opportunity between microorganisms and pollutants, accelerating the degradation process, and further improving the sewage treatment efficiency.
[0019] Further, the knocking component includes a knocking shell fixedly assembled on the fixing plate. A movable rod is slidably installed on the knocking shell. One end of the movable rod extends to the outside of the knocking shell and is fixedly connected to the knocking piece. A buffer spring is sleeved on the outer periphery of the movable rod, and the buffer spring is located between the knocking shell and the knocking piece. A first magnet block and a second magnet block are further arranged inside the knocking shell. The first magnet block is fixedly assembled on the movable rod, and the second magnet block is fixedly assembled on the inner wall of the knocking shell. The opposite surfaces of the first magnet block and the second magnet block have the same magnetism; Among them, a fixing convex block is fixedly installed on the inner wall of the movable ring. The movable impeller drives the uniform rod to rotate and operate, and drives the knocking piece to contact the fixing convex block, prompting the movable ring to drive the packing component to vibrate slightly, so that the biofilm on the packing component is caked and the aging biofilm automatically falls off.
[0020] As a further description of the above technical solution: The adjusting block drives the knocking piece to knock the fixing convex block on the inner wall of the movable ring, prompting the movable ring to generate slight vibration under the action of the elastic corrugated rubber ring, and using this vibration force to shake off the caked biofilm and aging biofilm on the MPF packing body. Through periodic, slight and uniform knocking actions acting on the MPF packing body, it effectively promotes the peeling of the aging biofilm and the formation of the new biofilm, so as to maintain the activity and thickness of the biofilm in the best state.
[0021] Further, a water inlet interface for sewage inlet and a water outlet valve for drainage are fixedly assembled on the left side of the tank body.
[0022] As a further description of the above technical solution: Through the setting of the water inlet interface, sewage can be discharged into the tank body along the water inlet interface, and through the setting of the water outlet valve, the purified water can be discharged along the water outlet valve.
[0023] The sewage treatment control system based on the MPF process includes the following steps: S1: Drain the sewage into the interior of the tank through the inlet interface. The filter layer can physically intercept impurities in the sewage. S2: Drive the pump to evenly spray the purification agent in the purification tank through the purification nozzle, so that the purification agent is mixed with the sewage, and the purification agent is used to accelerate the decomposition of pollutants in the sewage. S3: Degrade the organic pollutants in the sewage through the packing body, metabolize the organic matter in the sewage, and convert it into harmless substances. S4: Aerate the sewage in the tank through the aerator, and the organic matter in the sewage is oxidized and decomposed into harmless substances such as carbon dioxide and water. S5: The uniform component fully mixes the pollutants and other suspended substances in the sewage, making them evenly distributed in the water, so that the sewage mixture inside the tank is mixed more fully and evenly. S6: Knock the packing mechanism through the knocking component, and the biofilm on the packing body and the aged biofilm can be shaken off. S7: Finally, discharge the purified water along the outlet valve.
[0024] In summary, due to the adoption of the above technical solutions, the beneficial effects of the present invention are as follows: 1. The sewage treatment equipment based on the MPF process uses the biofilm formed on the surface of the MPF packing body to degrade organic pollutants in the sewage, can metabolize the organic matter in the sewage, and convert it into harmless substances. At the same time, the MPF packing body can also remove suspended solids, colloidal particles and some dissolved organic matter in the sewage through physical interception and adsorption, further reducing the pollutant concentration in the effluent. And the aerator is used to aerate the sewage, so that the organic matter in the sewage can be oxidized and decomposed into harmless substances such as carbon dioxide and water. And through this setting, direct and uniform aeration of the MPF packing body is realized, greatly improving the oxygen transfer efficiency, ensuring that the microbial community obtains sufficient oxygen supply, thus accelerating the degradation process of organic pollutants and significantly improving the sewage treatment efficiency.
[0025] 2. The sewage treatment equipment based on the MPF process, through the cooperation of the aerator, the movable impeller, the uniform component and the adjusting plate, drives the uniform rod to rotate through the movable shaft by the movable impeller, so that the uniform plate rotates limitedly along the track of the plum blossom-shaped limiting groove wall of the adjusting plate. The uniform plate fully mixes the pollutants and other suspended substances in the sewage, making them evenly distributed in the water, so that the sewage mixture inside the tank is mixed more fully and evenly. And through this setting, the uniform plate forms a reciprocating movement of opening and closing during the rotation process, effectively increasing the uniform area, helping to improve the contact opportunity between microorganisms and pollutants, accelerating the degradation process, and further improving the sewage treatment efficiency.
[0026] 3. The sewage treatment equipment based on the MPF process, through the cooperation among the uniform component, the adjusting plate, the knocking component and the packing mechanism, drives the knocking piece to knock the fixed convex block on the inner wall of the movable ring through the adjusting block, promotes the movable ring to generate slight vibration under the action of the elastic corrugated rubber ring, and uses the vibration force to shake off the biofilm caking and the aged biofilm on the MPF packing body. Through the periodic, slight and uniform knocking action acting on the MPF packing body, it effectively promotes the peeling of the aged biofilm and the formation of the new biofilm, so as to maintain the activity and thickness of the biofilm in the optimal state. And through this setting, it effectively promotes the uniform distribution and metabolic activity of microorganisms on the surface of the MPF packing body, avoids the excessive caking of the biofilm, and reduces the pore blockage phenomenon caused by the caking of the biofilm. At the same time, it improves the contact efficiency between the sewage and the microorganisms, accelerates the degradation rate of organic pollutants, and thus greatly improves the overall sewage treatment efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following will briefly introduce the drawings required for the description of the embodiments. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained according to these drawings.
[0028] Figure 1 Shows the overall three-dimensional structure schematic diagram provided by the embodiment of the present invention; Figure 2 Shows the internal structure schematic diagram of the tank body provided by the embodiment of the present invention; Figure 3 Shows the partial internal structure schematic diagram of the tank body provided by the embodiment of the present invention; Figure 4 Shows the installation structure schematic diagram of the fixed base and the packing mechanism provided by the embodiment of the present invention; Figure 5 Shows the overall structure schematic diagram of the packing mechanism provided by the embodiment of the present invention; Figure 6 Shows the partial structure schematic diagram of the packing mechanism provided by the embodiment of the present invention; Figure 7 Shows the installation structure schematic diagram of the secondary ventilation pipe and the packing component provided by the embodiment of the present invention; Figure 8 Shows the overall structure schematic diagram of the packing component provided by the embodiment of the present invention; Figure 9 Shows the installation structure schematic diagram of the packing pipe and the packing body provided by the embodiment of the present invention; Figure 10Shows a schematic diagram of the installation structure of a fixed base and a movable impeller provided according to an embodiment of the present invention; Figure 11 Shows a schematic diagram of the installation structure of a movable impeller and a uniform component provided according to an embodiment of the present invention; Figure 12 Shows a schematic diagram of the installation structure of a uniform component and a regulating plate provided according to an embodiment of the present invention; Figure 13 Shows a schematic diagram of a partial structure of a uniform component provided according to an embodiment of the present invention Figure 1 ; Figure 14 Shows a schematic diagram of a partial structure of a uniform component provided according to an embodiment of the present invention Figure 2 。
[0029] Legend: 10, tank body; 11, water inlet interface; 12, water outlet valve; 13, filter layer; 20, purification component; 21, purification tank; 22, drive pump; 23, main purification pipe; 24, primary purification pipe; 25, secondary purification pipe; 26, purification nozzle; 30, packing mechanism; 31, packing rack; 32, elastic corrugated rubber ring; 33, movable ring; 331, fixed convex block; 34, primary ventilation pipe; 341, installation pipe; 342, elastic connecting pipe; 35, fixed pipe; 36, secondary ventilation pipe; 37, packing component; 371, packing pipe; 3711, ventilation hole; 372, packing body; 3721, aeration hole; 40, aerator; 41, aeration pipe; 42, ventilation shell; 50, fixed base; 51, movable impeller; 52, movable shaft; 60, uniform component; 61, uniform rod; 62, movable groove; 621, limiting groove; 63, regulating block; 631, limiting part; 64, support spring; 65, movable roller; 66, uniform plate; 67, fixed plate; 68, stabilizing block; 70, regulating plate; 71, stabilizing sliding groove; 80, knocking component; 81, knocking shell; 82, movable rod; 83, knocking part; 84, buffer spring; 85, first magnet block; 86, second magnet block. Detailed implementation manners
[0030] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0031] Please refer to Figures 1 to 14 , a sewage treatment device based on the MPF process, including a tank body 10, a filter layer 13 disposed inside the tank body 10 for filtering sewage, a packing mechanism 30 disposed inside the tank body 10 for removing sewage pollutants, and an aerator 40 disposed on the outer wall of the tank body 10 for aerating the packing mechanism 30; the packing mechanism 30 includes a packing rack 31 fixedly assembled on the inner wall of the tank body 10, an elastic corrugated rubber ring 32 is fixedly installed on the upper side of the packing rack 31, a movable ring 33 is fixedly installed on the upper side of the elastic corrugated rubber ring 32, and a packing assembly 37 for removing sewage pollutants is disposed below the movable ring 33; one side of the aerator 40 facing the tank body 10 is fixedly installed with an air supply pipe 41, and the aerator 40 performs aeration operation on the sewage through the air supply pipe 41; a fixed base 50 is fixedly installed inside the tank body 10, a movable impeller 51 is fixedly assembled on the fixed base 50, and an air vent housing 42 is disposed above the movable impeller 51, the upper side of the air vent housing 42 is fixedly connected to the air supply pipe 41, the gas is transmitted from the aerator 40 to the air vent housing 42 along the air supply pipe 41, and the movable impeller 51 is driven to rotate self - sufficiently, a movable shaft 52 is fixedly installed at the bottom of the movable impeller 51, a uniform component 60 for uniformly mixing the sewage is fixedly assembled on the movable shaft 52, and a knocking component 80 for knocking the packing mechanism 30 is disposed on the uniform component 60, the movable impeller 51 drives the uniform component 60 to uniformly mix the sewage, and the knocking component 80 is driven to knock the packing mechanism 30, so as to promote the biofilm on the packing mechanism 30 to be compacted and the aged biofilm to automatically fall off; the biofilm formed on the surface of the MPF packing body 372 is used to degrade the organic pollutants in the sewage, the organic matter in the sewage can be metabolized and converted into harmless substances, at the same time, the aerator 40 performs aeration operation on the sewage, so that the organic matter in the sewage can be oxidized and decomposed into harmless substances such as carbon dioxide and water, and through this setting, direct and uniform aeration of the MPF packing body 372 is realized, greatly improving the oxygen transfer efficiency, ensuring that the microbial community obtains sufficient oxygen supply, thereby accelerating the degradation process of organic pollutants and significantly improving the sewage treatment efficiency.
[0032] Please refer to Figures 1 to 2 , a purification component 20 for purifying sewage is disposed on the right side of the tank body 10, the purification component 20 includes a purification tank 21 fixedly assembled on the right side of the tank body 10, a driving pump 22 is fixedly installed on the right side of the purification tank 21, and a purification main pipe 23 is fixedly installed on the driving pump 22; by controlling the program to start the driving pump 22, the purification agent in the purification tank 21 is transmitted along the purification main pipe 23 to the primary purification pipe 24 by the driving pump 22, and then the purification agent is evenly sprayed by the purification nozzle 26, thereby improving the sewage treatment effect.
[0033] Please refer toFigures 1 to 2 In addition, the purification component 20 further includes a primary purification pipe 24 fixedly assembled inside the tank body 10. The right end of the primary purification pipe 24 extends to the outside of the tank body 10 and is fixedly connected to the main purification pipe 23. A number of secondary purification pipes 25 are fixedly installed on the primary purification pipe 24, and purification nozzles 26 for spraying purification agents are fixedly assembled on both the primary purification pipe 24 and the secondary purification pipes 25. Among them, the purification nozzles 26 are located above the filtration layer 13. By controlling the program to start the driving pump 22, the flow is divided through the primary purification pipe 24 and the secondary purification pipes 25, and the purification agent is evenly sprayed by the purification nozzles 26, so as to promote the mutual mixing of the purification agent and the sewage, and use the purification agent to accelerate the decomposition of pollutants in the sewage, thereby improving the sewage treatment effect.
[0034] Please refer to Figures 5 to 7 In addition, the packing mechanism 30 further includes a primary air pipe 34 arranged inside the movable ring 33. A fixed pipe 35 is fixedly installed at the bottom of the primary air pipe 34, and a secondary air pipe 36 is fixedly installed at the lower end of the fixed pipe 35, and the packing assembly 37 is fixedly assembled on the secondary air pipe 36. Among them, an installation pipe 341 is fixedly installed on the right side of the primary air pipe 34, and an elastic connecting pipe 342 is fixedly connected between the installation pipe 341 and the aeration pipe 41. By controlling the program to start the aerator 40, the aerator 40 is used to convey the outside air along the aeration pipe 41 into the tank body 10, so that the organic matter in the sewage can be oxidized and decomposed into harmless substances such as carbon dioxide and water. And the setting of the elastic connecting pipe 342 enables the movable ring 33 and the packing assembly 37 not to be affected while vibrating.
[0035] Please refer to Figures 8 to 9 The packing assembly 37 includes a packing pipe 371 fixedly assembled on the secondary air pipe 36. A number of uniformly distributed packing bodies 372 are arranged on the packing pipe 371. Aeration holes 3711 for aeration are formed on the packing pipe 371, and aeration holes 3721 for aeration are formed on the packing bodies 372, and the aeration holes 3711 and the aeration holes 3721 are arranged to be communicated. By controlling the program to start the aerator 40, the aerator 40 is used to spray the outside air along the aeration holes 3721 on the packing bodies 372, so that the air is released into the sewage in the form of tiny bubbles. Then the bubbles rise in the sewage, come into full contact with the sewage, and the oxygen in the bubbles gradually dissolves in the sewage to become dissolved oxygen, enabling aerobic microorganisms to efficiently degrade pollutants such as organic matter and ammonia nitrogen in the sewage under sufficient oxygen conditions, and oxidizing and decomposing the organic matter in the sewage into harmless substances such as carbon dioxide and water.
[0036] Please refer to Figures 10 to 13, the uniform component 60 includes a uniform rod 61 fixedly assembled on the movable shaft 52. An activity groove 62 is formed at the bottom of the uniform rod 61. An adjustment block 63 is slidably installed inside the activity groove 62. A support spring 64 is fixedly connected between one side of the adjustment block 63 and the wall of the activity groove 62. An activity roller 65, a uniform plate 66 and a fixed plate 67 are fixedly installed on the adjustment block 63, and the knocking component 80 is fixedly assembled on the fixed plate 67; a limiting groove 621 is formed inside the uniform rod 61, and the limiting groove 621 is located inside the activity groove 62. Limiting members 631 are fixedly installed on the front and rear sides of the adjustment block 63, and the limiting members 631 are located in the limiting groove 621; during the movement of the adjustment block 63, the uniform plate 66 is synchronously driven to move, so that the uniform plate 66 performs limited rotation along the inner wall track of the adjustment plate 70, and the pollutants and other suspended matters in the sewage are fully mixed by the uniform plate 66, so that they are evenly distributed in the water, making the sewage mixture inside the tank body 10 more fully and evenly mixed.
[0037] Please refer to Figures 2 to 4 , Figures 10 to 12 , an adjustment plate 70 is fixedly installed inside the tank body 10, and the adjustment plate 70 is located below the uniform rod 61. A stable sliding groove 71 is formed on the upper side of the adjustment plate 70. The uniform component 60 further includes a stable block 68 fixedly assembled at the bottom of the uniform rod 61, and the stable block 68 is located in the stable sliding groove 71; when the uniform rod 61 rotates, the stable block 68 is driven to slide synchronously in the stable sliding groove 71, thereby strengthening the stability of the uniform rod 61 during rotation; wherein, a plum blossom-shaped limiting groove with a hollow structure is formed on the adjustment plate 70, and the movable shaft 52 is located at the central axis of the adjustment plate 70; through this setting, the uniform plate 66 forms a reciprocating opening and closing movement during the rotation process, effectively increasing the uniform area, helping to improve the contact opportunity between microorganisms and pollutants, and accelerating the degradation process.
[0038] Please refer to Figures 13 to 14, the knocking component 80 includes a knocking shell 81 fixedly assembled on the fixing plate 67. A movable rod 82 is slidably installed on the knocking shell 81. One end of the movable rod 82 extends to the outside of the knocking shell 81 and is fixedly connected to the knocking piece 83. A buffer spring 84 is sleeved on the outer periphery of the movable rod 82, and the buffer spring 84 is located between the knocking shell 81 and the knocking piece 83. A first magnet block 85 and a second magnet block 86 are further arranged inside the knocking shell 81. The first magnet block 85 is fixedly assembled on the movable rod 82, and the second magnet block 86 is fixedly assembled on the inner wall of the knocking shell 81. The opposite surfaces of the first magnet block 85 and the second magnet block 86 have the same magnetic property. When the knocking force is too large, the elastic force of the buffer spring 84 and the repulsive magnetic force between the first magnet block 85 and the second magnet block 86 are used for buffer damping, so as to achieve the purpose of buffer unloading. And through this setting, it can effectively prevent the knocking force from being too large to damage the MPF packing body 372, enabling it to quickly and automatically react during abnormal knocking, automatically adjust and absorb the excess energy, ensure that the knocking force is always maintained within the safe range, protect the integrity and stability of the structure of the MPF packing body 372, and further improve its service life. Among them, a fixed convex block 331 is fixedly installed on the inner wall of the movable ring 33. The uniform rod 61 is driven to rotate by the movable impeller 51, and the knocking piece 83 is driven to contact the fixed convex block 331, prompting the movable ring 33 to drive the packing component 37 to vibrate slightly, so that the biofilm on the packing component 37 is caked and the aged biofilm automatically falls off. The knocking piece 83 is driven by the adjusting block 63 to knock the fixed convex block 331 on the inner wall of the movable ring 33, prompting the movable ring 33 to generate slight vibration under the action of the elastic corrugated rubber ring 32, and using this vibration force to shake off the caked biofilm and the aged biofilm on the MPF packing body 372. Through periodic, slight and uniform knocking actions acting on the MPF packing body 372, it effectively promotes the peeling of the aged biofilm and the formation of the new biofilm, so as to maintain the activity and thickness of the biofilm in the best state.
[0039] Please refer to Figures 1 to 2 , on the left side of the tank body 10, a water inlet interface 11 for sewage inlet and a water outlet valve 12 for drainage are fixedly assembled. Through the setting of the water inlet interface 11, sewage can be discharged into the interior of the tank body 10 along the water inlet interface 11, and through the setting of the water outlet valve 12, the purified water can be discharged along the water outlet valve 12.
[0040] The sewage treatment control system based on the MPF process includes the following steps: S1: By discharging sewage into the interior of the tank body 10 along the water inlet interface 11, the filter layer 13 can physically intercept impurities in the sewage; S2: Use the driving pump 22 to evenly spray the purification agent in the purification tank 21 through the purification nozzle 26, so that the purification agent is mixed with the sewage, and use the purification agent to accelerate the decomposition of pollutants in the sewage; S3: Degrade the organic pollutants in the sewage through the filler body 372, metabolize the organic matter in the sewage, and convert it into harmless substances; S4: Aerate the sewage in the tank body 10 through the aerator 40, and oxidize and decompose the organic matter in the sewage into harmless substances such as carbon dioxide and water; S5: Use the uniform component 60 to fully mix the pollutants and other suspended matters in the sewage, so that they are evenly distributed in the water, making the sewage mixture inside the tank body 10 more fully and evenly mixed; S6: Knock the filler mechanism 30 through the knocking component 80, and the biofilm on the filler body 372 and the aged biofilm can be shaken off; S7: Finally, discharge the purified water along the outlet valve 12.
[0041] Specific usage method and function of this embodiment: Working principle: When in use, discharge the sewage into the inside of the tank body 10 along the water inlet interface 11. The sewage is discharged to the bottom of the tank body 10 through the filter layer 13. And by setting sand grains, gravels, and modified biological fillers in the filter layer 13, physical interception of the sewage can be carried out, effectively intercepting suspended solids, particulate matters, and some colloid substances in the sewage, preliminarily purifying the water quality. And as the sewage seeps downward layer by layer in the filter layer 13, smaller particulate matters and impurities can also be gradually intercepted, thus achieving a deep filtration effect and achieving the filtration and removal of impurities in the sewage. At the same time, start the driving pump 22 through the control of the program, use the driving pump 22 to transport the purification agent in the purification tank 21 along the purification main pipe 23 to the primary purification pipe 24, and then shunt through the primary purification pipe 24 and the secondary purification pipe 25, and evenly spray the purification agent through the purification nozzle 26, prompting the purification agent to be mixed with the sewage, and using the purification agent to accelerate the decomposition of pollutants in the sewage, thereby improving the sewage treatment effect; In addition, when sewage is poured into the interior of the tank body 10 and reaches the height of the elastic corrugated rubber ring 32, the input of sewage is stopped. Since the MPF filler body 372 has a large specific surface area and porosity, these characteristics can provide rich attachment areas for microorganisms. Microorganisms can form stable biofilms on the surface of the MPF filler body 372 and use these biofilms to be responsible for degrading organic pollutants in the sewage, thereby enabling the metabolism of the organic matter in the sewage and converting it into harmless substances. Moreover, the MPF filler body 372 can also remove suspended solids, colloidal particles, and some dissolved organic matter in the sewage through physical interception and adsorption. These pollutants are intercepted on the surface or pores of the MPF filler body 372, further reducing the pollutant concentration in the effluent. At the same time, the aerator 40 is started through program control. The aerator 40 transports the outside air into the interior of the tank body 10 along the air delivery pipe 41. The air then passes through the primary air pipe 34, the fixed pipe 35, the secondary air pipe 36, and the filler pipe 371, and finally sprays out through the air holes 3721 on the filler body 372, enabling the air to be released into the sewage in the form of tiny bubbles. Then the bubbles rise in the sewage and come into full contact with the sewage. The oxygen in the bubbles gradually dissolves in the sewage to become dissolved oxygen, enabling aerobic microorganisms to efficiently degrade pollutants such as organic matter and ammonia nitrogen in the sewage under sufficient oxygen conditions. The organic matter in the sewage is oxidized and decomposed into harmless substances such as carbon dioxide and water. And through this setting, direct and uniform aeration of the MPF filler body 372 is achieved, greatly improving the oxygen transfer efficiency, ensuring that the microbial community obtains sufficient oxygen supply, thereby accelerating the degradation process of organic pollutants and significantly enhancing the sewage treatment efficiency; During the operation of the aerator 40, a part of the air flow is transmitted along the air delivery pipe 41 to the ventilation shell 42, and then under the action of the wind force, the movable impeller 51 is driven to rotate. The movable shaft 52 is used to drive the uniform rod 61 to rotate synchronously. During the rotation of the uniform rod 61, under the elastic force of the support spring 64, the movable roller 65 always moves along the plum blossom-shaped limiting groove wall of the adjusting plate 70, thereby driving the adjusting block 63 to reciprocally slide in the movable groove 62 of the uniform rod 61. During the movement of the adjusting block 63, the uniform plate 66 is synchronously driven to move, prompting the uniform plate 66 to perform limited rotation along the trajectory of the plum blossom-shaped limiting groove wall of the adjusting plate 70. The pollutants and other suspended solids in the sewage are fully mixed by the uniform plate 66, making them evenly distributed in the water, so that the sewage mixture inside the tank body 10 is mixed more fully and evenly. And through this setting, the uniform plate 66 forms a reciprocating movement of expansion and contraction during the rotation process, effectively increasing the uniform area, helping to improve the contact opportunity between microorganisms and pollutants, accelerating the degradation process, and further enhancing the sewage treatment efficiency; In addition, during the process of evenly treating sewage by the uniform component 60, the adjustment block 63 drives the percussion component 80 to move synchronously. As the percussion component 80 continuously rotates, the percussion piece 83 comes into contact with the fixed bump 331 on the inner wall of the movable ring 33, thereby realizing the percussion of the fixed bump 331, causing the movable ring 33 to generate slight vibrations under the action of the elastic corrugated rubber ring 32. Meanwhile, when the movable ring 33 vibrates, it drives the MPF packing body 372 to vibrate synchronously. The vibration force can shake off the biofilm hardening and aged biofilm on the MPF packing body 372. Through periodic, slight and uniform percussion actions acting on the MPF packing body 372, it effectively promotes the peeling of the aged biofilm and the formation of the new biofilm, thus maintaining the activity and thickness of the biofilm in the optimal state. And through this setting, it effectively promotes the uniform distribution and metabolic activity of microorganisms on the surface of the MPF packing body 372, avoids the excessive hardening of the biofilm, and reduces the pore blockage phenomenon caused by the hardening of the biofilm. At the same time, it improves the contact efficiency between sewage and microorganisms, accelerates the degradation rate of organic pollutants, and thus greatly improves the overall sewage treatment efficiency; Moreover, during the process of the percussion piece 83 percussing the fixed bump 331, when the percussion force is too large, the percussion piece 83 squeezes the buffer spring 84, and at the same time drives the first magnet block 85 to move towards the second magnet block 86 by means of the movable rod 82. The elastic force of the buffer spring 84 and the repulsive magnetic force between the first magnet block 85 and the second magnet block 86 are used for buffer damping, thereby achieving the purpose of buffering and unloading force. And through this setting, it can effectively prevent the MPF packing body 372 from being damaged due to excessive percussion force, enabling it to quickly react automatically during abnormal percussion, automatically adjust and absorb the excess energy, ensuring that the percussion force is always maintained within a safe range, protecting the integrity and stability of the structure of the MPF packing body 372, and further extending its service life.
[0042] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific embodiments described. Obviously, according to the content of this specification, many modifications and changes can be made. This specification selects and specifically describes these embodiments to better explain the principle and practical application of the present invention, so that those skilled in the relevant technical field can understand and utilize the present invention well. The present invention is only limited by the claims and their full scope and equivalents.
Claims
1. The sewage treatment equipment based on the MPF process includes a tank body (10) and a filter layer (13) arranged inside the tank body (10) for filtering sewage, and is characterized in that: It further includes a packing mechanism (30) disposed inside the tank body (10) for removing sewage pollutants, and an aerator (40) disposed on the outer wall of the tank body (10) for aerating the packing mechanism (30); The packing mechanism (30) includes a packing rack (31) fixedly assembled on the inner wall of the tank body (10). An elastic corrugated rubber ring (32) is fixedly installed on the upper side of the packing rack (31). A movable ring (33) is fixedly installed on the upper side of the elastic corrugated rubber ring (32). And a packing assembly (37) for removing sewage pollutants is disposed below the movable ring (33); One side of the aerator (40) facing the tank body (10) is fixedly installed with an air distribution pipe (41). The aerator (40) performs aeration operation on the sewage through the air distribution pipe (41); A fixed base (50) is fixedly installed inside the tank body (10). A movable impeller (51) is fixedly assembled on the fixed base (50). And an air vent housing (42) is disposed above the movable impeller (51). The upper side of the air vent housing (42) is fixedly connected to the air distribution pipe (41). The gas is transmitted along the air distribution pipe (41) to the air vent housing (42) by the aerator (40), and the movable impeller (51) is driven to rotate. A movable shaft (52) is fixedly installed at the bottom of the movable impeller (51). A uniform component (60) for uniformly mixing the sewage is fixedly assembled on the movable shaft (52). And a knocking component (80) for knocking the packing mechanism (30) is disposed on the uniform component (60). The uniform component (60) is driven by the movable impeller (51) to uniformly mix the sewage, and the knocking component (80) is driven to knock the packing mechanism (30), so as to promote the biofilm on the packing mechanism (30) to be caked and the aged biofilm to automatically fall off.
2. The sewage treatment equipment based on the MPF process according to claim 1, wherein: A purification component (20) for purifying the sewage is disposed on the right side of the tank body (10). The purification component (20) includes a purification tank (21) fixedly assembled on the right side of the tank body (10). A driving pump (22) is fixedly installed on the right side of the purification tank (21). A purification main pipe (23) is fixedly installed on the driving pump (22).
3. The sewage treatment equipment based on the MPF process according to claim 2, characterized in that: The purification component (20) further includes a primary purification pipe (24) fixedly assembled inside the tank body (10). The right end of the primary purification pipe (24) extends to the outside of the tank body (10) and is fixedly connected to the purification main pipe (23). A plurality of secondary purification pipes (25) are fixedly installed on the primary purification pipe (24). And purification nozzles (26) for spraying purification agents are fixedly assembled on both the primary purification pipe (24) and the secondary purification pipes (25). Among them, the purification nozzles (26) are located above the filter layer (13).
4. The sewage treatment equipment based on the MPF process according to claim 1, wherein: The packing mechanism (30) further includes a primary air vent pipe (34) disposed inside the movable ring (33). A fixed pipe (35) is fixedly installed at the bottom of the primary air vent pipe (34). A secondary air vent pipe (36) is fixedly installed at the lower end of the fixed pipe (35). And the packing assembly (37) is fixedly assembled on the secondary air vent pipe (36); A mounting pipe (341) is fixedly mounted on the right side of the primary ventilation pipe (34), and an elastic connecting pipe (342) is fixedly connected between the mounting pipe (341) and the aeration pipe (41).
5. The sewage treatment equipment based on the MPF process according to claim 1, characterized in that: The filler assembly (37) comprises a filler tube (371) fixedly mounted on the secondary vent tube (36); a plurality of evenly distributed filler bodies (372) are provided on the filler tube (371); a vent hole (3711) for aeration is provided on the filler tube (371); aeration holes (3721) for aeration are provided on the filler body (372); and the vent hole (3711) and the aeration hole (3721) are arranged to communicate with each other.
6. The sewage treatment equipment based on the MPF process according to claim 1, characterized in that: The uniform component (60) includes a uniform rod (61) fixedly mounted on a movable shaft (52), a movable groove (62) is provided at the bottom of the uniform rod (61), an adjusting block (63) is slidably mounted inside the movable groove (62), a supporting spring (64) is fixedly connected between one side of the adjusting block (63) and the wall of the movable groove (62), a movable roller (65), a uniform plate (66) and a fixed plate (67) are fixedly mounted on the adjusting block (63), and the knocking component (80) is fixedly mounted on the fixed plate (67); A limiting groove (621) is provided inside the uniform rod (61), and the limiting groove (621) is located in the movable groove (62). Limiting members (631) are fixedly installed on the front and rear sides of the adjustment block (63), and the limiting members (631) are located in the limiting groove (621).
7. The sewage treatment equipment based on the MPF process according to claim 6, characterized in that: An adjusting plate (70) is fixedly installed inside the tank body (10), and the adjusting plate (70) is located below the uniform rod (61). A stabilizing chute (71) is provided on the upper side of the adjusting plate (70). The uniform assembly (60) further includes a stabilizing block (68) fixedly assembled at the bottom of the uniform rod (61), and the stabilizing block (68) is located in the stabilizing chute (71). The adjusting plate (70) is provided with a plum blossom-shaped limiting groove with a hollow structure, and the movable shaft (52) is located at the central axis of the adjusting plate (70).
8. The wastewater treatment equipment based on the MPF process according to claim 6, characterized in that: The knocking assembly (80) includes a knocking shell (81) fixedly mounted on a fixed plate (67), a movable rod (82) being slidably mounted on the knocking shell (81), one end of the movable rod (82) extending to the outside of the knocking shell (81) and fixedly connected to the knocking member (83), a buffer spring (84) being sleeved on the outer periphery of the movable rod (82), and the buffer spring (84) being located between the knocking shell (81) and the knocking member (83), and a first magnet block (85) and a second magnet block (86) being further provided inside the knocking shell (81), the first magnet block (85) being fixedly mounted on the movable rod (82), and the second magnet block (86) being fixedly mounted on the inner wall of the knocking shell (81), and the opposite sides of the first magnet block (85) and the second magnet block (86) having the same magnetic properties; A fixed protrusion (331) is fixedly mounted on the inner wall of the movable ring (33), and the movable impeller (51) drives the uniform rod (61) to rotate, and drives the knocking piece (83) to come into contact with the fixed protrusion (331), so that the movable ring (33) drives the packing assembly (37) to vibrate slightly, so that the biofilm on the packing assembly (37) is automatically detached.
9. The wastewater treatment equipment based on the MPF process according to claim 1, characterized in that: The left side of the tank body (10) is fixedly equipped with a water inlet interface (11) for sewage inlet and a water outlet valve (12) for drainage.
10. A sewage treatment control system based on the MPF process, which is applied to the sewage treatment equipment based on the MPF process according to any one of claims 1-9, and is characterized in that, The following steps are involved: S1: By discharging the sewage into the interior of the tank (10) along the water inlet interface (11), the impurities in the sewage can be physically intercepted by the filter layer (13); S2: driving the pump (22) to uniformly spray the purification agent in the purification box (21) through the purification nozzle (26), so that the purification agent and the sewage are mixed with each other, and the purification agent is used to accelerate the decomposition of pollutants in the sewage; S3: Degrading organic pollutants in sewage through the filler body (372), metabolizing organic matter in sewage and converting it into harmless substances; S4: aerating the sewage in the tank (10) by the aerator (40) to oxidize and decompose organic matter in the sewage into harmless substances such as carbon dioxide and water; S5: The pollutants and other suspended solids in the sewage are fully mixed by the uniform component (60) so as to be evenly distributed in the water, so that the sewage mixture inside the tank (10) is mixed more fully and more evenly; S6: knocking the packing mechanism (30) by means of the knocking assembly (80) to shake off the biofilm compaction and aged biofilm on the packing body (372); S7: Finally, the purified water is discharged through the outlet valve (12).
Citation Information
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