A continuous production device for gellan gum
By designing fermentation and filtration elements for continuous gellan gum production equipment, and employing stirring and filtration components, the problems of uneven stirring and unstable filtration in gellan gum production were solved, achieving uniform mixing of fermentation liquid and continuous filtration of filter cake, thus improving production efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- ZHEJIANG TECH WAY BIOCHEM
- Filing Date
- 2025-04-29
- Publication Date
- 2026-04-17
AI Technical Summary
Existing gellan gum production equipment suffers from uneven mixing and unstable filtration, resulting in low fermentation efficiency and uneven filter cake quality.
A continuous gellan gum production equipment was designed, comprising fermentation elements and filter press elements. It employs a stirring assembly and a reciprocating assembly, using a stirring tank plate and a stirring paddle to improve the uniformity of stirring, and using a filter press assembly and abutment rods to achieve automatic cake separation and continuous filter press.
It improved the mixing uniformity and filtration efficiency of the fermentation broth, ensured the consistency of filter cake quality, solved the problems of uneven mixing and unstable filtration, and improved production efficiency.
Smart Images

Figure CN120393790B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of gellan gum technology, specifically to a continuous gellan gum production equipment. Background Technology
[0002] Gellan gum, also known as gellan gum or gellan gum, is a microbial polysaccharide produced by *Pseudomonas elutulata*. Its main components are glucose, glucuronic acid, and rhamnose in a 2:1:1 ratio. It is a linear polysaccharide composed of four monosaccharides as repeating structural units. Gellan gum is produced by the pure culture fermentation of carbohydrates (such as glucose and sucrose) by microorganisms such as *Pseudomonas elutulata* or *Sphingomyelinus*. The final product is refined through processes including fermentation, pH adjustment, clarification, precipitation, pressing, drying, and milling.
[0003] Chinese invention patent CN212820166U discloses a pulverizer for gellan gum production that facilitates feeding and has a drying function. The pulverizer includes a pulverizing chamber and an inclined plate. An insulation layer is connected to the outer wall of the pulverizing chamber, and the outer wall of the pulverizer is connected to the outer wall of the insulation layer. A heating pipe is connected to the middle of the inner side of the insulation layer, and an inclined plate is connected to the top of the insulation layer. An anti-slip base is connected to the bottom of the outer wall of the pulverizer. A discharge port is opened in the middle of the bottom of the outer wall of the pulverizer, and an air chamber is connected to the bottom of the inner side of the outer wall of the pulverizer. An air jet is connected to one side of the upper end of the air chamber. This pulverizer for gellan gum production, which facilitates feeding and has a drying function, is equipped with an insulation layer between the pulverizing chamber and the outer wall of the pulverizer. This insulation layer can comprehensively insulate the raw materials inside the entire equipment, keeping the interior of the equipment dry. Furthermore, a heating pipe is installed inside the insulation layer, which can be used to dry the raw materials.
[0004] Furthermore, since existing fermenters use anchor-type agitators for stirring, the viscosity of the fermentation broth increases with the formation and accumulation of gellan gum, easily leading to dead zones in the stirring. This means that only the fermentation broth around the agitator blades rotates with the blades, while the kinetic energy, velocity, and gas content of the fermentation broth decrease further away from the blades. The fermentation broth at the tank wall is almost static, which inhibits cell metabolism, shifts sugar metabolism pathways, and drastically reduces gellan gum production rate and sugar conversion rate. In addition, during the filter press process, uneven feeding speed, inconsistent filter cake thickness, or poor filter plate sealing can all cause fluctuations in filtration pressure. Moreover, the filter cake itself has a certain degree of stickiness and easily adheres to the inside of the filter press, making it difficult for the operator to handle and affecting preparation efficiency. Therefore, the gellan gum production pulverizer disclosed in Chinese invention patent CN212820166U, which is easy to feed and has a drying function, cannot fully stir the gellan gum and cannot guarantee the stability of the filter press pressure. Summary of the Invention
[0005] (a) Technical problems to be solved
[0006] To address the shortcomings of existing technologies, this invention provides a continuous gellan gum production equipment, which has advantages such as increasing the uniformity of gellan gum mixing and preventing uneven filter cake quality, thus solving the problems of low gellan gum fermentation efficiency and poor pressure filtration effect.
[0007] (II) Technical Solution
[0008] To achieve the above objectives, the present invention provides the following technical solution: a continuous production equipment for gellan gum, comprising a support frame and a connecting rod, wherein the connecting rod is fixedly connected to the top of the support frame.
[0009] The fermentation element includes a protective box symmetrically fixedly connected to the inner wall of the connecting rod, a fermentation cylinder fixedly connected between the two protective boxes, a drive assembly disposed on the inner side of the connecting rod, and a stirring assembly disposed on the inner side of the fermentation cylinder;
[0010] The filter press element includes a filter press box fixedly connected to the bottom end of the support, a sealing door plate rotatably connected to the inner wall of the filter press box, a filter plate fixedly connected to the inner wall of the filter press box, a reciprocating assembly disposed on the filter press box, and a filter press assembly disposed inside the filter press box.
[0011] Preferably, the driving assembly includes a feeding port fixedly connected to the top of the fermentation cylinder, a controller fixedly connected between the two connecting rods, a discharge port fixedly connected to the bottom of the fermentation cylinder, a baffle plate fixedly connected to the inner wall of the connecting rod, a rotating plate rotatably connected inside the connecting rod, an annular toothed plate fixedly connected to the side of the rotating plate near the connecting rod, a threaded rod fixedly connected to the middle of the baffle plate, a rotating block rotatably connected to the outer wall of the threaded rod, a groove on the side of the rotating block away from the annular toothed plate, an abutment rod fixedly connected to the side of the rotating block away from the rotating plate, a fixing rod rotatably connected to the outer wall of the baffle plate, a gear fixedly connected to the outer wall of the fixing rod, a fixing plate fixedly connected to the end of the fixing rod away from the baffle plate, and several grooves arranged in a ring array on the outer wall of the fixing plate.
[0012] Preferably, there is an electrical connection between the rotating block and the controller, the first abutment rod and the first groove are on the same horizontal plane, and a sealing strip is provided between the rotating plate and the fermentation cylinder.
[0013] Preferably, the gear meshes with the annular toothed plate, the size of the second groove is adapted to the size of the first abutment rod, and the size of the first groove is adapted to the size of the first fixing plate.
[0014] Preferably, the stirring assembly includes a stirring trough plate symmetrically threaded to the outer wall of a threaded rod. A stirring frame is fixedly connected in a circular array on the inner wall of the stirring trough plate. A flow guide plate is rotatably connected to the side wall of the stirring trough plate. Six stirring paddles are fixedly connected in a circular array on the inner wall of the flow guide plate. Six slots are arranged in a circular array on the outer wall of the flow guide plate. Elastic telescopic rods are symmetrically fixedly connected to the outer wall of the stirring trough plate. A second baffle is fixedly connected between two of the elastic telescopic rods. Several blocking rods are arranged in a circular array on the side wall of the second baffle. A scraper is slidably connected inside the slots.
[0015] Preferably, the mixing tank plate has a plurality of filter holes on the side near the baffle plate, the number of the blocking rods corresponds one-to-one with the number of filter holes, and the rotating plate is fixedly connected to the scraper.
[0016] Preferably, the reciprocating assembly includes a material extraction port fixedly connected to the top of the filter press box, a guide hose symmetrically and fixedly connected to the bottom end of the material extraction port, a second fixing rod symmetrically and fixedly connected to the inner wall of the filter press box, a second fixing plate rotatably connected to the outer wall of the second fixing rod, an arc-shaped sliding groove on the outer wall of the second fixing plate, a third fixing plate symmetrically and fixedly connected to the inner wall of the filter press box, a first connecting plate slidably connected to the outer wall of the third fixing plate, a second connecting plate slidably connected through the middle of the third fixing plate, and a ball rod fixedly connected to the outer walls of both the second connecting plate and the third fixing plate.
[0017] Preferably, both the extraction port and the fixing plate are electrically connected to the controller, the extraction port and the discharge port are fixedly connected, the ball rod is slidably connected inside the arc-shaped groove, and the size of the ball rod is adapted to the size of the arc-shaped groove.
[0018] Preferably, the filter press assembly includes two abutment rods symmetrically fixedly connected to the outer wall of the fixed plate three, a filter press plate one fixedly connected to the end of the connecting plate two away from the fixed plate three, a filter press plate two fixedly connected to the end of the connecting plate one away from the fixed plate three, a loading groove symmetrically opened on the filter press plate one, and a pressure plate symmetrically fixedly connected to the inner wall of the filter press plate two.
[0019] Preferably, the pressure plate corresponds one-to-one with the loading tank, the flow guiding hose is internally connected to the first filter plate, and the second filter plate is slidably connected inside the first filter plate.
[0020] (III) Beneficial Effects
[0021] Compared with the prior art, the present invention provides a continuous production equipment for gellan gum, which has the following beneficial effects:
[0022] 1. The liquid is pushed into the interior of the mixing tank by the stirring paddle, which reduces the volume of liquid inside the mixing tank and thus reduces the range of movement between liquid solutes. The stirring frame stirs the liquid inside the mixing tank, increasing the collision frequency between the liquid solutes inside the mixing tank and the stirring frame, preventing the liquid solutes from agglomerating, increasing the contact frequency between different liquid solutes, and thus improving the uniformity of the fermentation broth mixing.
[0023] 2. The liquid in the middle of the fermentation tank is pushed by the stirring plate and flows intermittently between the stirring plate and the fermentation tank to the side of the stirring plate near the slot, which increases the contact frequency between the liquid in the middle of the fermentation tank and the liquid at both ends, and improves the flowability of the liquid inside the fermentation tank.
[0024] 3. The filter cake is filtered by pressing the liquid into the tank through the pressure plate, ensuring the consistency of the filter cake size after filtration. The filter cake is automatically separated by the second contact rod, avoiding the problem of the filter cake being too sticky and difficult to handle. The arc-shaped sliding groove drives the second filter plate to repeatedly squeeze and separate from the first filter plate, thereby increasing the continuity of the filter cake separation and filtration process and improving the filtration efficiency of the filter cake preparation. Attached Figure Description
[0025] Figure 1 This is a schematic diagram of the overall structure of a continuous gellan gum production equipment proposed in this invention;
[0026] Figure 2 This is a partial structural diagram of the drive component in a continuous gelling glue production equipment proposed in this invention;
[0027] Figure 3 This is a schematic diagram of a connecting rod and baffle in a continuous gelling glue production equipment proposed in this invention;
[0028] Figure 4 This is a partial structural diagram of the stirring component in a continuous gelling glue production equipment proposed in this invention;
[0029] Figure 5 This is a partial structural diagram of the drive component in a continuous gelling glue production equipment proposed in this invention;
[0030] Figure 6 This is a schematic diagram of a rotating plate and a fixed rod in a continuous gelling glue production equipment proposed in this invention;
[0031] Figure 7 This is a schematic diagram of the mixing tank plate and mixing paddle structure in a continuous gelling glue production equipment proposed in this invention;
[0032] Figure 8 This is a schematic diagram of the mixing tank plate and blocking rod structure in a continuous gelling glue production equipment proposed in this invention;
[0033] Figure 9 This is a partial structural diagram of a reciprocating component in a continuous gelling glue production equipment proposed in this invention;
[0034] Figure 10 This is a schematic diagram of the structure of the fixed rod 2 and the connecting plate 2 in a continuous gelling glue production equipment proposed in this invention;
[0035] Figure 11 This is a partial structural diagram of a filter press component in a continuous gelling glue production equipment proposed in this invention.
[0036] Figure 12 This is a schematic diagram of the contact rod and pressure plate structure in a continuous gelling glue production equipment proposed in this invention.
[0037] In the diagram: 101, support frame; 102, connecting rod; 200, fermentation element; 201, protective box; 202, fermentation cylinder; 203, drive assembly; 2041, feeding port; 2042, controller; 2043, discharge port; 2044, baffle one; 2045, rotating plate; 2046, annular toothed plate; 2047, threaded rod; 2048, rotating block; 2049, groove one; 20410, abutment rod one; 20411, fixing rod one; 20412, gear; 20413, fixing plate one; 20414, groove two; 205, stirring assembly; 2061, stirring trough plate; 2062, stirring frame; 2063, guide trough plate; 2064, slot; 2065. Agitator; 2066. Elastic telescopic rod; 2067. Baffle II; 2068. Blocking rod; 2069. Scraper; 300. Filter press element; 301. Filter press box; 302. Blocking door panel; 303. Filter plate; 304. Reciprocating assembly; 3051. Material extraction port; 3052. Guide hose; 3053. Fixing rod II; 3054. Fixing plate II; 3055. Arc-shaped chute; 3056. Fixing plate III; 3057. Connecting plate I; 3058. Connecting plate II; 3059. Ball rod; 306. Filter press assembly; 3071. Abutment rod II; 3072. Filter press plate I; 3073. Loading trough; 3074. Filter press plate II; 3075. Pressure plate. Detailed Implementation
[0038] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0039] Example:
[0040] See attached document Figures 1 to 12 As shown, a continuous production line for gellan gum includes a support 101 and a connecting rod 102, with the connecting rod 102 fixedly connected to the top of the support 101.
[0041] Fermentation element 200 includes a protective box 201 symmetrically fixed to the inner wall of the connecting rod 102, a fermentation cylinder 202 fixedly connected between the two protective boxes 201, a drive assembly 203 disposed on the inner side of the connecting rod 102, and a stirring assembly 205 disposed on the inner side of the fermentation cylinder 202.
[0042] The filter press element 300 includes a filter press box 301 fixedly connected to the bottom of the support 101, a sealing door plate 302 rotatably connected to the inner wall of the filter press box 301, a filter plate 303 fixedly connected to the inner wall of the filter press box 301, a reciprocating assembly 304 disposed on the filter press box 301, and a filter press assembly 306 disposed inside the filter press box 301.
[0043] Furthermore, the drive assembly 203 includes a feeding port 2041 fixedly connected to the top of the fermentation cylinder 202, a controller 2042 fixedly connected between the two connecting rods 102, a discharge port 2043 fixedly connected to the bottom of the fermentation cylinder 202, a baffle 2044 fixedly connected to the inner wall of the connecting rods 102, a rotating plate 2045 rotatably connected inside the connecting rods 102, a sealing strip between the rotating plate 2045 and the fermentation cylinder 202, an annular toothed plate 2046 fixedly connected to the side of the rotating plate 2045 near the connecting rods 102, a threaded rod 2047 fixedly connected to the middle of the baffle 2044, a rotating block 2048 rotatably connected to the outer wall of the threaded rod 2047, an electrical connection between the rotating block 2048 and the controller 2042, and the rotating block 2048 being located away from the annular toothed plate 2046. A groove 2049 is provided on one side. A contact rod 20410 is fixedly connected to the side of the rotating block 2048 away from the rotating plate 2045. The contact rod 20410 and the groove 2049 are on the same horizontal plane. A fixing rod 20411 is rotatably connected to the outer wall of the baffle 2044. A gear 20412 is fixedly connected to the outer wall of the fixing rod 20411. The gear 20412 meshes with the annular toothed plate 2046. A fixing plate 20413 is fixedly connected to the end of the fixing rod 20411 away from the baffle 2044. The size of the groove 2049 is adapted to the size of the fixing plate 20413. Several grooves 20414 are arranged in a ring array on the outer wall of the fixing plate 20413. The size of the grooves 20414 is adapted to the size of the contact rod 20410.
[0044] Furthermore, the stirring assembly 205 includes a stirring trough plate 2061 symmetrically threaded to the outer wall of the threaded rod 2047. Stirring frames 2062 are fixedly connected in a ring array on the inner wall of the stirring trough plate 2061. A guide plate 2063 is rotatably connected to the side wall of the stirring trough plate 2061. Six stirring paddles 2065 are fixedly connected in a ring array on the inner wall of the guide plate 2063. Six slots 2064 are arranged in a ring array on the outer wall of the guide plate 2063. Elastic telescopic rods 2066 are symmetrically fixedly connected to the outer wall of 61. A baffle 2067 is fixedly connected between the two elastic telescopic rods 2066. Several filter holes are opened on the side of the stirring tank plate 2061 near the baffle 2067. Several blocking rods 2068 are arranged in a ring array on the side wall of the baffle 2067. The number of blocking rods 2068 corresponds one-to-one with the number of filter holes. A scraper 2069 is slidably connected inside the slot 2064. The rotating plate 2045 is fixedly connected to the scraper 2069.
[0045] It should be noted that the scraper 2069 abuts against the inner wall of the fermentation tank 202, and the stirring plate 2061 is internally engaged with the guide plate 2063, which allows the stirring plate 2061 to rotate while driving the guide plate 2063 to rotate.
[0046] Furthermore, the reciprocating assembly 304 includes a feed port 3051 fixedly connected to the top of the filter press 301. Both the feed port 3051 and the second fixing plate 3054 are electrically connected to the controller 2042. The feed port 3051 is fixedly connected to the discharge port 2043. A guide hose 3052 is symmetrically and fixedly connected to the bottom end of the feed port 3051. A second fixing rod 3053 is symmetrically and fixedly connected to the inner wall of the filter press 301. A second fixing plate 3054 is rotatably connected to the outer wall of the second fixing rod 3053. An arc-shaped groove 3055 is provided on the outer wall of the filter press 301. A fixing plate 3056 is symmetrically fixedly connected to the inner wall of the filter press 301. A connecting plate 3057 is slidably connected to the outer wall of the fixing plate 3056. A connecting plate 3058 is slidably connected through the middle of the fixing plate 3056. A ball rod 3059 is fixedly connected to the outer wall of both the connecting plate 3058 and the connecting plate 3057. The ball rod 3059 is slidably connected inside the arc-shaped groove 3055. The size of the ball rod 3059 is adapted to the size of the arc-shaped groove 3055.
[0047] It should be noted that the ball rod 3059 is symmetrically arranged at the upper and lower ends of the arc-shaped slide 3055, so that during the rotation of the arc-shaped slide 3055, the second contact rod 3071 and the first filter plate 3072 will move closer and separate.
[0048] Furthermore, the filter press assembly 306 includes a second abutment rod 3071 symmetrically fixedly connected to the outer wall of the third fixed plate 3056, a first filter press plate 3072 fixedly connected to the end of the second connecting plate 3058 away from the third fixed plate 3056, a guide hose 3052 communicating with the interior of the first filter press plate 3072, a second filter press plate 3074 fixedly connected to the end of the first connecting plate 3057 away from the third fixed plate 3056, the second filter press plate 3074 slidably connected to the interior of the first filter press plate 3072, a loading groove 3073 symmetrically opened on the first filter press plate 3072, and a pressure plate 3075 symmetrically fixedly connected to the inner wall of the second filter press plate 3074, with the pressure plate 3075 corresponding to the loading groove 3073 one by one.
[0049] The following describes the working process and principle of the above embodiments:
[0050] The initial state is as follows: the elastic telescopic rod 2066 is in an unextended state, the ball rod 3059 fixedly connected to the outer wall of the connecting plate 2 3058 is in the arc-shaped groove 3055 near the top of the fixed plate 3056, and the ball rod 3059 fixedly connected to the outer wall of the connecting plate 1 3057 is in the arc-shaped groove 3055 away from the top of the fixed plate 3056.
[0051] The work steps are as follows:
[0052] First, the operator connects the feeding device to the feeding port 2041, so that the material to be fermented falls into the fermentation cylinder 202 through the feeding port 2041. Then, the feeding port 2041 controls the rotating block 2048 to rotate, so that the rotating block 2048 drives the threaded rod 2047 to rotate on the inner wall of the baffle 2044, so that the threaded rod 2047 drives the stirring plate 2061 to move away from the guide plate 2063, so that the stirring plate 2061 drives the guide plate 2063 to move synchronously.
[0053] During the rotation of the rotating block 2048, the rotating block 2048 causes the first groove 2049 and the first abutment rod 20410 to rotate synchronously. This causes the first abutment rod 20410 to rotate into the interior of the second groove 20414, and causes the first fixing plate 20413 to move into the interior of the first groove 2049. Consequently, the first abutment rod 20410 abuts against the inner wall of the second groove 20414, causing the second groove 20414 to drive the first fixing plate 20413 and the first fixing rod 20411 to rotate synchronously. The intermittent rotation of the baffle 2044 causes the fixed rod 20411 to drive the gear 20412 to rotate synchronously, which in turn drives the meshing annular toothed plate 2046 to rotate synchronously. The annular toothed plate 2046 then drives the rotating plate 2045 to rotate at the connection between the connecting rod 102 and the fermentation cylinder 202. A sealing strip on the rotating plate 2045 seals the fermentation cylinder 202. Subsequently, the rotating plate 2045 drives the scraper 2069. The fermentation tank 202 rotates synchronously inside, causing the scraper 2069 to scrape off the liquid adhering to the inner wall of the fermentation tank 202. This causes the scraper 2069 to drive the guide plate 2063 to rotate on the threaded rod 2047, which in turn causes the guide plate 2063 to drive the stirring frame 2062 to rotate synchronously. Simultaneously, driven by the stirring plate 2061, the guide plate 2063 moves away from the rotating plate 2045, causing the stirring plate 2061 to drive the elastic telescopic rod 2... 066 and baffle 2067 move synchronously, so that baffle 2067 is always in contact with stirring plate 2061 under the action of liquid resistance, and the stirring plate 2061 pushes the liquid in the middle of fermentation tank 202 to flow through the intermittent flow between stirring plate 2061 and fermentation tank 202 to the side of stirring plate 2061 near the slot 2064, which increases the contact frequency between the middle of fermentation tank 202 and the liquid at both ends, and improves the flowability of liquid inside fermentation tank 202.
[0054] Subsequently, controller 2042 controls rotating block 2048 to begin rotating in the reverse direction, causing rotating block 2048 to drive fixed plate 20413 to rotate intermittently in the reverse direction. Fixed plate 20413, through gear 20412, drives rotating plate 2045 and annular toothed plate 2046 to rotate in the reverse direction synchronously. Rotating plate 2045 drives scraper 2069 to move synchronously. Rotating block 2048, through threaded rod 2047, drives stirring tank plate 2061 to move closer to annular toothed plate 2046. Stirring tank plate 2061 drives guide... The flow channel plate 2063 moves synchronously, causing the flow guide plate 2063 to rotate synchronously in the opposite direction via the scraper 2069. Under the resistance of the stirring plate 2061, it moves towards the side closer to the rotating plate 2045. During the reverse rotation of the flow guide plate 2063, it also causes the stirring paddle 2065 to rotate synchronously in the opposite direction. This causes the stirring paddle 2065 to contact the liquid at an oblique angle, guiding the liquid into the interior of the flow guide plate 2063 and the stirring plate 2061, and allowing it to enter the flow guide plate. The liquid in the mixing tank 2063 and mixing plate 2061 begins to rotate, causing it to frequently collide with the mixing frame 2062 during its rotation inside the mixing tank 2061. Subsequently, the rotating liquid impacts the blocking rod 2068, causing the baffle 2067 to move away from the mixing tank 2061. This causes the baffle 2067 to extend the elastic telescopic rod 2066 away from the mixing tank 2061, ultimately allowing the stirred liquid to enter the middle of the fermentation tank 202 through the filter holes in the mixing tank 2061, and then... The next stirring is carried out, and the liquid is pushed into the interior of the stirring tank plate 2061 by the stirring paddle 2065, which reduces the volume of liquid inside the stirring tank plate 2061, thereby reducing the range of movement between liquid solutes. The stirring frame 2062 stirs the liquid inside the stirring tank plate 2061, increasing the collision frequency between the liquid solute inside the stirring tank plate 2061 and the stirring frame 2062, preventing the liquid solute from agglomerating, increasing the contact frequency between different liquid solutes, and thus improving the uniformity of the fermentation broth mixing.
[0055] After liquid fermentation is complete, controller 2042 controls the second fixed plate 3054 to rotate on the second fixed rod 3053, causing the second fixed plate 3054 to reciprocate horizontally by contacting the ball rod 3059 via the arc-shaped sliding groove 3055. This, in turn, causes the second connecting plate 3058 to move away from the second fixed plate 3054, and the arc-shaped sliding groove 3055 to move closer to the second fixed plate 3054. This, in turn, causes the first connecting plate 3057 to move closer to the second fixed plate 3054, thereby causing the first filter plate 3057 to move closer to the second fixed plate 3054. 72 drives the two contact rods 3071 to move closer and squeeze each other. When the pressure plate 3075 enters the interior of the loading tank 3073 and seals it, the controller 2042 controls the extraction port 3051 to draw liquid from the fermentation tank 202, allowing the liquid to enter the interior of the filter plate 3072 through the guide hose 3052, filling the loading tank 3073. Then, the pressure plate 3075 continues to move into the loading tank 3073, squeezing and dehydrating the liquid inside. After filtration is completed, controller 2042 controls fixed plate 3054 to move connecting plate 3058 and connecting plate 3057 away from fixed plate 3054 via ball rod 3059. This causes connecting plate 3057 to separate filter plate 3074 from filter plate 3072, which is driven by connecting plate 3058. Subsequently, contact rod 3071 moves to the inside of loading tank 3073 and contacts the filter cake left after filtration, causing the filter cake to move into loading tank 3073. The external movement of 73 causes the filter cake to fall onto the filter plate 303. It then enters the loading tank 3073 through the pressure plate 3075 to filter the cooling liquid, ensuring the consistency of the filter cake size after filtration. The filter cake is automatically separated by the contact rod 3071, avoiding the problem of excessively sticky filter cake that is difficult to handle. The arc-shaped sliding groove 3055 drives the filter plate 3074 to repeatedly squeeze and separate from the filter plate 3072, thereby increasing the continuity of the filter cake separation and filtration process and improving the filtration efficiency of the filter cake preparation.
[0056] It should be noted that the term "comprising" or any other variation thereof is intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
[0057] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A continuous production equipment for gellan gum, comprising a support (101) and a connecting rod (102), wherein the connecting rod (102) is fixedly connected to the top end of the support (101), characterized in that: The fermentation element (200) includes a protective box (201) symmetrically fixedly connected to the inner wall of the connecting rod (102), a fermentation cylinder (202) fixedly connected between the two protective boxes (201), a drive assembly (203) disposed inside the connecting rod (102), and a stirring assembly (205) disposed inside the fermentation cylinder (202). The filter press element (300) includes a filter press box (301) fixedly connected to the bottom end of the support (101), a sealing door plate (302) rotatably connected to the inner wall of the filter press box (301), a filter plate (303) fixedly connected to the inner wall of the filter press box (301), a reciprocating assembly (304) disposed on the filter press box (301), and a filter press assembly (306) disposed inside the filter press box (301). The drive assembly (203) includes a feeding port (2041) fixedly connected to the top of the fermentation tank (202), a controller (2042) fixedly connected between the two connecting rods (102), a discharge port (2043) fixedly connected to the bottom of the fermentation tank (202), a baffle (2044) fixedly connected to the inner wall of the connecting rod (102), a rotating plate (2045) rotatably connected inside the connecting rod (102), an annular toothed plate (2046) fixedly connected to the side of the rotating plate (2045) near the connecting rod (102), a threaded rod (2047) fixedly connected to the middle of the baffle (2044), and a threaded rod (2047) rotatably connected to the outer wall of the threaded rod (2047). There is a rotating block (2048), and a groove (2049) is provided on the side of the rotating block (2048) away from the annular toothed plate (2046). A contact rod (20410) is fixedly connected to the side of the rotating block (2048) away from the rotating plate (2045). A fixing rod (20411) is rotatably connected to the outer wall of the baffle (2044). A gear (20412) is fixedly connected to the outer wall of the fixing rod (20411). A fixing plate (20413) is fixedly connected to the end of the fixing rod (20411) away from the baffle (2044). Several grooves (20414) are arranged in a ring array on the outer wall of the fixing plate (20413). There is an electrical connection between the rotating block (2048) and the controller (2042), the first abutment rod (20410) and the first groove (2049) are on the same horizontal plane, and a sealing strip is provided between the rotating plate (2045) and the fermentation cylinder (202); The gear (20412) meshes with the annular toothed plate (2046), the size of the second groove (20414) is adapted to the size of the first abutment rod (20410), and the size of the first groove (2049) is adapted to the size of the first fixing plate (20413). The stirring assembly (205) includes a stirring trough plate (2061) symmetrically threaded onto the outer wall of a threaded rod (2047). A stirring frame (2062) is fixedly connected in a ring array on the inner wall of the stirring trough plate (2061). A flow guide plate (2063) is rotatably connected to the side wall of the stirring trough plate (2061). Six stirring paddles (2065) are fixedly connected in a ring array on the inner wall of the flow guide plate (2063). The outer wall of the plate (2063) has six slots (2064) arranged in a ring. The outer wall of the stirring tank plate (2061) is symmetrically fixed with elastic telescopic rods (2066). A second baffle (2067) is fixedly connected between two elastic telescopic rods (2066). Several blocking rods (2068) are arranged in a ring on the side wall of the second baffle (2067). A scraper (2069) is slidably connected inside the slots (2064).
2. The continuous production equipment for gellan gum according to claim 1, characterized in that: The mixing tank plate (2061) has several filter holes on the side near the baffle (2067), the number of the blocking rods (2068) corresponds to the number of filter holes, and the rotating plate (2045) is fixedly connected to the scraper (2069).
3. The continuous production equipment for gellan gum according to claim 2, characterized in that: The reciprocating assembly (304) includes a feed inlet (3051) fixedly connected to the top of the filter press (301). A guide hose (3052) is symmetrically and fixedly connected to the bottom end of the feed inlet (3051). Two fixing rods (3053) are symmetrically and fixedly connected to the inner wall of the filter press (301). A fixing plate (3054) is rotatably connected to the outer wall of the fixing rods (3053). The outer wall of the fixing plate (3054) has... An arc-shaped sliding groove (3055) is provided. A fixing plate three (3056) is symmetrically fixedly connected to the inner wall of the filter press box (301). A connecting plate one (3057) is slidably connected to the outer wall of the fixing plate three (3056). A connecting plate two (3058) is slidably connected through the middle of the fixing plate three (3056). A ball rod (3059) is fixedly connected to the outer walls of both the connecting plate two (3058) and the connecting plate one (3057).
4. The continuous production equipment for gellan gum according to claim 3, characterized in that: The extraction port (3051) and the second fixing plate (3054) are both electrically connected to the controller (2042). The extraction port (3051) is fixedly connected to the discharge port (2043). The ball rod (3059) is slidably connected inside the arc-shaped groove (3055). The size of the ball rod (3059) is adapted to the size of the arc-shaped groove (3055).
5. A continuous gellan gum production equipment according to claim 4, characterized in that: The filter press assembly (306) includes a second abutment rod (3071) symmetrically fixedly connected to the outer wall of the third fixed plate (3056). The first filter press plate (3072) is fixedly connected to the end of the second connecting plate (3058) away from the third fixed plate (3056). The second filter press plate (3074) is fixedly connected to the end of the first connecting plate (3057) away from the third fixed plate (3056). The first filter press plate (3072) is symmetrically provided with a loading groove (3073). The second filter press plate (3074) is symmetrically fixedly connected to the inner wall of the second filter press plate (3074).
6. The continuous production equipment for gellan gum according to claim 5, characterized in that: The pressure plate (3075) corresponds one-to-one with the loading tank (3073), the flow guide hose (3052) is connected to the interior of the first filter plate (3072), and the second filter plate (3074) is slidably connected to the interior of the first filter plate (3072).
Citation Information
Patent Citations
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