Semi-automatic bar pre-cleaning and discharging integrated equipment

By designing semi-automated rod pre-cleaning and cutting integrated equipment, the automatic cleaning and cutting of rods is achieved using mechanical claws and positioning, adjustment and installation structures, solving the problem of high difficulty in manual handling and cleaning of large-sized rods, reducing costs and improving processing efficiency.

CN120394493APending Publication Date: 2025-08-01YIBIN YINGFA DEKUN TECH CO LTD
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Patent Information

Application Number
CN202510538396.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-27
Publication Date
2025-08-01

AI Technical Summary

Technical Problem

In the prior art, the amount of single-crystal production pull-out rod single furnace feeding increases, resulting in large size and length of recycling rod material, difficult to handle and clean manually, high risk, and difficult to clean manually, and high equipment and labor costs.

Method used

A semi-automated rod pre-cleaning and unloading integrated equipment is designed, and the rod material is transported by mechanical claws, combining positioning, adjustment and installation structure to realize automatic cleaning and unloading of rod material, reducing manual operation.

Benefits of technology

It reduces the difficulty of manual handling and cleaning, reduces equipment costs, improves processing efficiency, reduces manual transportation in the workshop, and adapts to the processing needs of different bar sizes and models.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention provides semi-automatic bar pre-cleaning and discharging integrated equipment, and relates to the technical field of bar machining, the semi-automatic bar pre-cleaning and discharging integrated equipment comprises a bottom plate and a positioning structure, a transfer device is placed on the upper surface of the bottom plate, a support is fixedly connected to the upper surface of the bottom plate, and a moving device is installed below the support; a moving device is installed on the upper surface of the bottom plate, a mechanical claw is installed at the output end of the moving device, a dip dyeing device is installed on the upper surface of the bottom plate, a cleaning frame is installed on the upper surface of the bottom plate, a placing device is installed at the upper end of the cleaning frame, and a positioning structure is arranged on the upper surface of the bottom plate. The invention solves the problems that the feeding amount of a single furnace for drawing crystal bars in single crystal production at the present stage is continuously optimized and increased, the crystal bars drawn in the single furnace are heavier and heavier, the generated circulating bars are large in size and length, the manual carrying gear measurement and cleaning difficulty is high, the danger is high, the machining needs to be matched with the manual cleaning difficulty to carry out secondary reverse cutting on the circulating bars, and the machining cost is low. The labor cost and the equipment cost are high.
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Description

Technical Field

[0001] The present invention relates to the technical field of bar processing, and in particular to a semi-automatic bar pre-cleaning and blanking integrated device. Background Art

[0002] The semi-automatic device for bar pre-cleaning and blanking is composed of a bottom plate, a bracket, a moving device, a mechanical claw, a transfer device, a cleaning frame, an immersion device and a placement device. It is a device used for semi-automatic processing of bars and is relatively common in daily life.

[0003] Existing technologies such as the invention with the publication number CN117984140B disclose a sliding headstock for processing long bars or short bars. This patent adopts an automatic long bar feeding device to automatically feed along the first direction; the feeding direction of the automatic long bar feeding device is the same as the axial direction of the long bar; the short bar feeding device is located between the automatic long bar feeding device and the tool rest body and on the side of the main spindle of the machine; the length direction of the short bar feeding device, the length direction of the sliding headstock, and the length direction of the automatic long bar feeding device are all parallel to the first direction; the short bar feeding device includes a feeding mechanism, a flipping mechanism, and a transfer mechanism; the feeding direction of the feeding end of the feeding mechanism is parallel to the first direction; compared with the sliding headstock in the prior art that can only process long bars, this invention improves the processing efficiency of products, reduces the tool cost of the sliding headstock, and improves the yield rate of hardware parts.

[0004] The inventor found in daily use that with the continuous optimization and improvement of the single-furnace feeding amount of single-crystal production and pulling crystal bars at the present stage, the crystal bars pulled in a single furnace are getting heavier, and the resulting recycled bar materials are large in size and length. It is difficult and dangerous to manually carry and measure the grades and clean them, and it is difficult to cooperate with manual cleaning for machining to perform secondary reverse cutting on the recycled bar materials, resulting in high labor and equipment costs. Summary of the Invention

[0006] The purpose of the present invention is to solve the deficiencies in the prior art, and a semi-automatic bar pre-cleaning and blanking integrated device is proposed.

[0007] To achieve the above purpose, the present invention adopts the following technical solutions: A semi-automatic bar pre-cleaning and blanking integrated device includes a bottom plate and a positioning structure. A transfer device is placed on the upper surface of the bottom plate. A bracket is fixedly connected to the upper surface of the bottom plate. A moving device is installed below the bracket. A mechanical claw is installed at the output end of the moving device. An immersion device is installed on the upper surface of the bottom plate. A cleaning frame is installed on the upper surface of the bottom plate. A placement device is installed at the upper end of the cleaning frame. A positioning structure is provided on the upper surface of the bottom plate.

[0008] By adopting the above technical solution, after receiving the round bar material, the round bar is transported to the cleaning frame by the mechanical claw. After the cleaning is completed, the round bar is transported to the impregnation device by the mechanical claw for impregnation. After the impregnation is completed, it is transported to the cleaning frame by the transfer device for equipment cleaning operation. After the cleaning is completed, the mechanical claw of the material equipment places the impregnation device with the material on the transfer conveyor belt. The operator uses the mechanical claw to take out the material from the impregnation device and place it on the transfer device. The transfer device transports it to the next working location, and then the next operation can be carried out.

[0009] Preferably, the positioning device includes two positioning rails. The two positioning rails are fixedly connected to the bottom plate. The transfer device is placed in the positioning rails. Connecting rails are fixedly connected to one side of the two positioning rails away from each other. A sliding rod is slidably connected to the inner wall of the connecting rail. A sliding ring is slidably connected to the arc surface of the sliding rod. Two insertion rods are fixedly connected to the lower surface of the sliding ring. Two insertion holes are formed in the upper surface of the connecting rail. The insertion rods are adapted to the insertion holes. A spring is arranged inside the connecting rail. Two ends of the spring are respectively fixedly connected to the sliding rod and the positioning rail. Connecting rods are formed on both sides of the connecting rail. The connecting rods are fixedly connected to the sliding rod. A blocking block is fixedly connected to one end of the connecting rod away from the sliding rod. The blocking block is slidably connected to the positioning rail. The blocking block abuts against the transfer device.

[0010] By adopting this preferred solution, when it is necessary to position the transfer device, the sliding rod is pulled to move. The sliding rod drives the spring to stretch. Then the sliding ring is pulled to move. The sliding ring drives the insertion rod to move. After moving to a suitable position, the insertion rod is aligned with the insertion hole, and then the insertion rod is inserted into the insertion hole for fixation. The transfer device is moved, and then the transfer device is aligned with the positioning rail, and then the transfer device is placed in the positioning rail. After moving to a suitable position, the sliding ring is pulled to move. The sliding ring drives the insertion rod to separate from the insertion hole. Then the spring contracts to drive the sliding rod to move. The sliding rod drives the connecting rod to move. The connecting rod slides on the inner wall of the chute. The connecting rod drives the blocking block to insert into the positioning rail for fixation. Then the blocking block positions and fixes the transfer device.

[0011] Preferably, a limiting rod is fixedly connected to the inside of the connecting rail. The limiting rod is slidably connected to the sliding rod. The spring is sleeved on the arc surface of the limiting rod.

[0012] By adopting this preferred solution, the limiting rod can limit the spring, avoid the spring from deforming during use, and improve the service life of the spring.

[0013] Preferably, an anti-slip pad is fixedly connected to one side of the blocking block close to the transfer device. The anti-slip pad is a rubber pad.

[0014] With this preferred solution, it is achieved that the anti-slip pad can increase the friction between the abutting block and the transfer device, avoiding sliding when the abutting block abuts against the transfer device.

[0015] Preferably, the insertion rod is an iron rod, and the insertion rod and the slip ring are fixedly connected by welding.

[0016] Preferably, two adjusting structures are provided on the upper surface of the dipping device. The adjusting structure includes two mounting blocks fixedly connected to the dipping device. A screw rod is rotatably connected inside the mounting block. Opposite threads are provided on the arc surfaces at both ends of the screw rod. Two connecting blocks are threadedly connected to the arc surface of the screw rod. A positioning rod is fixedly connected to the end of the connecting block away from the screw rod. A transmission shaft is fixedly connected to the end of the screw rod away from the moving device. A fixed rod is fixedly connected to one side of the dipping device. A servo motor is fixedly connected to the end of the fixed rod away from the dipping device. A rolling shaft is fixedly connected to the output end of the servo motor. A transmission belt is drivingly connected to the arc surfaces of the transmission shaft and the rolling shaft.

[0017] With this preferred solution, when it is necessary to adjust the fixing strip to fix the bar stock, the servo motor is started to operate. The servo motor drives the rolling shaft to rotate. The rolling shaft drives the transmission belt to move. The transmission belt drives the transmission shaft to rotate. The transmission shaft drives the screw rod to rotate. The screw rod rotates inside the mounting block. The screw rod drives the connecting block to move. The connecting block drives the positioning rod to move, thereby completing the adjustment of the positioning rod. The positioning rod can clamp and limit the bar stock.

[0018] Preferably, the cross-section of the fixed rod is circular, and the fixed rod is a stainless steel rod.

[0019] With this preferred solution, it is achieved that the stainless steel material can increase the service life of the fixed rod and avoid corrosion of the fixed rod during use.

[0020] Preferably, the cross-section of the positioning rod is rectangular, and the positioning rod is a silicone strip.

[0021] With this preferred solution, it is achieved that the silicone material can not only increase the friction between the positioning rod and the bar stock, but also avoid erosion of the positioning rod by the fuel inside the dipping device.

[0022] Preferably, mounting structures are provided on both sides of the cleaning frame. The mounting structure includes two limiting blocks which are respectively fixed on both sides of the cleaning frame. A round rod is fixedly connected to the inner wall of the limiting block. Two sliders are slidably connected to the arc surface of the round rod. A rotating rod is rotatably connected to the inner wall of the slider. A connecting rod is fixedly connected to the arc surface of the rotating rod. A fixing block is arranged at the lower end of the connecting rod. Rotating shafts are rotatably connected to the inner walls at both ends of the fixing block. The rotating shafts are fixedly connected to the connecting rod. A placing block is fixedly connected to the side of the fixing block away from the cleaning frame. The placing device is placed on the placing block. Pulling springs are sleeved on the arc surfaces at both ends of the round rod. The two ends of the pulling spring are respectively fixedly connected to the limiting block and the slider. A plurality of auxiliary rods are fixedly connected to the ends of the two sliders close to each other. The end of the auxiliary rod away from the slider is fixedly connected to a top block. The top block abuts against the placing device. The top block is slidably connected to the round rod.

[0023] With this preferred solution, when it is necessary to install the placing device, the placing device is pulled to move, then the placing device is placed into the cleaning frame, and then the placing device is placed on the placing block. Then, the weight of the placing device drives the placing block to move downward. The placing block drives the rotating shaft to move. The rotating shaft drives the connecting rod to move. The connecting rod drives the rotating rod to move. The rotating rod drives the slider to move. The slider slides on the arc surface of the round rod. The slider drives the pulling spring to move. The slider drives the auxiliary rod to move. The auxiliary rod drives the abutting block to move on the arc surface of the round rod. After moving to a suitable position, the abutting block squeezes and fixes the placing device.

[0024] Preferably, the plurality of auxiliary rods are evenly distributed on the slider. The auxiliary rod is a stainless steel rod.

[0025] With this preferred solution, the stainless steel material can increase the service life of the auxiliary rod and prevent a single auxiliary rod from deforming during use.

[0026] Compared with the prior art, the advantages and positive effects of the present invention are as follows.

[0027] 1. In the present invention, the cleaning tooling is optimized on the basis of the original manual cleaning. The handling of personnel during the cleaning process is transformed into the transfer by a mechanical claw. During the cleaning process, the round bar is placed on the placing device of the cleaning frame. The placing device of the cleaning frame is an independent detachable structure. The material of the external cleaning frame is a thick PP board resistant to acid and wear, with a board thickness of 10 mm and a depth of 1.2 - 1.5 m. The size of the placing device is 1 / 3 semi - circle of 14 inches, which is convenient for the round bar to rotate and be cleaned in the cleaning frame. The mechanical claw uses a basic truss structure to reduce the equipment cost. At the back end of the cleaning, a conveyor belt is used to transfer the material from the equipment to the blanking position. The design of the loading and unloading transfer device matches the size of the AGV trolley, reducing the manual transfer in the workshop.

[0028] 2. In the present invention, by providing a positioning structure, it is possible to conveniently position the transfer device, avoiding the need for manual adjustment of the bar stock due to position deviation during loading or unloading of the transfer vehicle. This not only fails to save labor but also causes deviation during loading or unloading.

[0029] 3. In the present invention, by providing an adjustment structure, it is possible to conveniently adjust the fixed rod according to the dimensions of different bar stocks, avoiding difficulties in salvaging and retrieving the bar stock after it enters.

[0030] 4. In the present invention, by providing an installation structure, it is possible to conveniently perform quick installation and disassembly of the placement structure, avoiding the need to replace different placement devices when processing bar stocks of different models. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] Figure 1 FIG. 13 is a schematic three-dimensional structure diagram of a semi-automatic bar stock pre-cleaning and blanking integrated device proposed by the present invention;

[0032] Figure 2 FIG. 17 is a schematic diagram of the positioning structure of a semi-automatic bar stock pre-cleaning and blanking integrated device proposed by the present invention;

[0033] Figure 3 FIG. 21 is a schematic diagram of a semi-automatic bar stock pre-cleaning and blanking integrated device Figure 2 proposed by the present invention;

[0034] Figure 4 FIG. 27 is a schematic diagram of the adjustment structure of a semi-automatic bar stock pre-cleaning and blanking integrated device proposed by the present invention;

[0035] Figure 5 FIG. 31 is a schematic diagram of a semi-automatic bar stock pre-cleaning and blanking integrated device Figure 4 proposed by the present invention;

[0036] Figure 6 FIG. 37 is a schematic diagram of the installation structure of a semi-automatic bar stock pre-cleaning and blanking integrated device proposed by the present invention;

[0037] Figure 7 FIG. 41 is a schematic diagram of a semi-automatic bar stock pre-cleaning and blanking integrated device Figure 6 proposed by the present invention;

[0038] Legend: 1. Bottom plate; 2. Bracket; 3. Moving device; 4. Mechanical claw; 5. Transfer device; 6. Cleaning frame; 7. Positioning structure; 701. Positioning rail; 702. Block; 703. Anti-slip pad; 704. Connecting rod; 705. Connecting rail; 706. Chute; 707. Limiting rod; 708. Slide bar; 709. Spring; 710. Insert rod; 711. Insert hole; 712. Slide ring; 8. Adjusting structure; 81. Positioning rod; 82. Mounting block; 83. Screw; 84. Connecting block; 85. Transmission shaft; 86. Rolling shaft; 87. Transmission belt; 88. Servo motor; 89. Fixed rod; 9. Mounting structure; 901. Limiting block; 902. Top block; 903. Placing block; 904. Slide block; 905. Connecting rod; 906. Round rod; 907. Auxiliary rod; 908. Pulling spring; 909. Fixed block; 910. Rotating shaft; 911. Rotating rod; 10. Impregnation device; 11. Placing device. Detailed implementation

[0039] In order to more clearly understand the above-mentioned objects, features and advantages of the present invention, the present invention will be further described below in conjunction with the drawings and embodiments. It should be noted that, without conflict, the embodiments of the present application and the features in the embodiments can be combined with each other.

[0040] In the following description, many specific details are set forth in order to fully understand the present invention. However, the present invention can also be implemented in other ways different from those described herein. Therefore, the present invention is not limited by the specific embodiments disclosed in the following specification.

[0041] Example 1, as Figures 1-7 shown, the present invention provides a semi-automatic integrated equipment for pre-cleaning and blanking of bar materials, including a bottom plate 1 and a positioning structure 7. A transfer device 5 is placed on the upper surface of the bottom plate 1. A bracket 2 is fixedly connected to the upper surface of the bottom plate 1. A moving device 3 is installed below the bracket 2. A mechanical claw 4 is installed at the output end of the moving device 3. An impregnation device 10 is installed on the upper surface of the bottom plate 1. A cleaning frame 6 is installed on the upper surface of the bottom plate 1. A placing device 11 is installed at the upper end of the cleaning frame 6. A positioning structure 7 is provided on the upper surface of the bottom plate 1. Two adjusting structures 8 are provided on the upper surface of the impregnation device 10. Mounting structures 9 are provided on both sides of the cleaning frame 6. After receiving the round bar material, use the mechanical claw 4 to transfer the round bar to the cleaning frame 6. After cleaning, use the mechanical claw 4 to transfer the round bar to the impregnation device 10 for impregnation. After impregnation, transfer it to the cleaning frame 6 through the transfer device 5 for equipment cleaning operation. After cleaning, the mechanical claw 4 of the material equipment places the impregnation device 10 containing the material on the transfer conveyor belt. The operator uses the mechanical claw 4 to take out the material from the impregnation device 10 and place it on the transfer device 5. The transfer device 5 transfers it to the next working location, and then the next operation can be carried out.

[0042] Specifically describe the specific settings and functions of its positioning structure 7, adjustment structure 8, and installation structure 9 below.

[0043] As Figure 2 and Figure 3 shown, the positioning device includes two positioning rails 701. The two positioning rails 701 are fixedly connected to the bottom plate 1. The transfer device 5 is placed inside the positioning rails 701. On one side of the two positioning rails 701 away from each other, a connecting rail 705 is fixedly connected. A sliding rod 708 is slidably connected to the inner wall of the connecting rail 705. A sliding ring 712 is slidably connected to the arc surface of the sliding rod 708. Two insertion rods 710 are fixedly connected to the lower surface of the sliding ring 712. Two insertion holes 711 are formed in the upper surface of the connecting rail 705. The insertion rods 710 are adapted to the insertion holes 711. A spring 709 is arranged inside the connecting rail 705. Two ends of the spring 709 are respectively fixedly connected to the sliding rod 708 and the positioning rail 701. Connecting rods 704 are formed on both sides of the connecting rail 705. The connecting rods 704 are fixedly connected to the sliding rod 708. A blocking block 702 is fixedly connected to one end of the connecting rod 704 away from the sliding rod 708. The blocking block 702 is slidably connected to the positioning rail 701. The blocking block 702 abuts against the transfer device 5. When the transfer device 5 needs to be positioned, pull the sliding rod 708 to move. The sliding rod 708 drives the spring 709 to stretch. Then pull the sliding ring 712 to move. The sliding ring 712 drives the insertion rods 710 to move. After moving to a suitable position, then align the insertion rods 710 with the insertion holes 711, and then insert the insertion rods 710 into the insertion holes 711 for fixation. Move the transfer device 5 to move. Then align the transfer device 5 with the positioning rail 701, and then place the transfer device 5 into the positioning rail 701. After moving to a suitable position, pull the sliding ring 712 to move. The sliding ring 712 drives the insertion rods 710 to separate from the insertion holes 711. Then the spring 709 contracts to drive the sliding rod 708 to move. The sliding rod 708 drives the connecting rod 704 to move. The connecting rod 704 slides on the inner wall of the chute 706. The connecting rod 704 drives the blocking block 702 to insert into the positioning rail 701 for fixation. Then the blocking block 702 positions and fixes the transfer device 5. A limiting rod 707 is fixedly connected inside the connecting rail 705. The limiting rod 707 is slidably connected to the sliding rod 708. The spring 709 is sleeved on the arc surface of the limiting rod 707. The limiting rod 707 can limit the spring 709 to prevent the spring 709 from deforming during use and improve the service life of the spring 709. An anti-slip pad 703 is fixedly connected to one side of the blocking block 702 close to the transfer device 5. The anti-slip pad 703 is a rubber pad. The anti-slip pad 703 can increase the friction between the blocking block 702 and the transfer device 5 to prevent the blocking block 702 from sliding when abutting against the transfer device 5. The insertion rods 710 are iron rods. The insertion rods 710 are fixedly connected to the sliding ring 712 by welding.

[0044] The effect achieved by the entire positioning structure 7 is that it can facilitate the positioning of the transfer device 5, avoiding the need for manual adjustment of the bar stock due to position deviation during loading or unloading of the transfer vehicle. This not only fails to save labor but also causes deviation during loading or unloading.

[0045] As Figure 4 and Figure 5 shown, the adjustment structure 8 includes two mounting blocks 82. The mounting blocks 82 are fixedly connected to the dipping device 10. A screw rod 83 is rotatably connected inside the mounting block 82. Opposite threads are provided on the arc surfaces at both ends of the screw rod 83. Two connecting blocks 84 are threadedly connected to the arc surface of the screw rod. A positioning rod 81 is fixedly connected to the end of the connecting block 84 away from the screw rod 83. A transmission shaft 85 is fixedly connected to the end of the screw rod 83 away from the moving device 3. A fixed rod 89 is fixedly connected to one side of the dipping device 10. A servo motor 88 is fixedly connected to the end of the fixed rod 89 away from the dipping device 10. The output end of the servo motor 88 is fixedly connected to a rolling shaft 86. A transmission belt 87 is in transmission connection with the arc surfaces of the transmission shaft 85 and the rolling shaft 86. When it is necessary to adjust the fixed strip to fix the bar stock, the servo motor 88 is started to operate. The servo motor 88 drives the rolling shaft 86 to rotate. The rolling shaft 86 drives the transmission belt 87 to move. The transmission belt 87 drives the transmission shaft 85 to rotate. The transmission shaft 85 drives the screw rod 83 to rotate. The screw rod 83 rotates inside the mounting block 82. The screw rod 83 drives the connecting block 84 to move. The connecting block 84 drives the positioning rod 81 to move, thereby completing the adjustment of the positioning rod 81. The positioning rod 81 can clamp and limit the bar stock. The cross-section of the fixed rod 89 is circular. The fixed rod 89 is a stainless steel rod. The stainless steel material can increase the service life of the fixed rod 89 and prevent the fixed rod 89 from rusting during use. The cross-section of the positioning rod 81 is rectangular. The positioning rod 81 is a silicone strip. The silicone material can not only increase the friction between the positioning rod 81 and the bar stock but also prevent the positioning rod 81 from being eroded by the fuel inside the dipping device.

[0046] The effect achieved by the entire adjustment structure 8 is that it can facilitate the adjustment of the fixed rod 89 according to the sizes of different bar stocks, avoiding difficulties in salvaging and retrieving the bar stock after it enters.

[0047] As Figure 6 and Figure 7As shown in the figure, the installation structure 9 includes two limit blocks 901, which are respectively fixed on both sides of the cleaning frame 6. A round rod 906 is fixedly connected to the inner wall of the limit block 901. Two sliders 904 are slidably connected to the arc surface of the round rod 906. A rotating rod 911 is rotatably connected to the inner wall of the slider 904. A connecting rod 905 is fixedly connected to the arc surface of the rotating rod 911. A fixing block 909 is arranged at the lower end of the connecting rod 905. Rotating shafts 910 are rotatably connected to the inner walls at both ends of the fixing block 909, and the rotating shafts 910 are fixedly connected to the connecting rod 905. A placing block 903 is fixedly connected to the side of the fixing block 909 away from the cleaning frame 6. The placing device 11 is placed on the placing block 903. Pulling springs 908 are sleeved on the arc surfaces at both ends of the round rod 906, and the two ends of the pulling spring 908 are respectively fixedly connected to the limit block 901 and the slider 904. A plurality of auxiliary rods 907 are fixedly connected to the ends of the two sliders 904 close to each other. A top block 902 is fixedly connected to the end of the auxiliary rod 907 away from the slider 904. The top block 902 abuts against the placing device 11, and the top block 902 is slidably connected to the round rod 906. When the placing device 11 needs to be installed, the placing device 11 is pulled to move, and then the placing device 11 is placed into the cleaning frame 6, and then the placing device 11 is placed on the placing block 903. Then, the weight of the placing device 11 drives the placing block 903 to move downward. The placing block 903 drives the rotating shaft 910 to move. The rotating shaft 910 drives the connecting rod 905 to move. The connecting rod 905 drives the rotating rod 911 to move. The rotating rod 911 drives the slider 904 to move. The slider 904 slides on the arc surface of the round rod 906. The slider 904 drives the pulling spring 908 to move. The slider 904 drives the auxiliary rod 907 to move. The auxiliary rod 907 drives the abutting block 702 to move on the arc surface of the round rod 906. After moving to a suitable position, the abutting block 702 presses and fixes the placing device 11. A plurality of auxiliary rods 907 are evenly distributed on the slider 904. The auxiliary rod 907 is a stainless steel rod, and the stainless steel material can increase the service life of the auxiliary rod 907 and prevent a single auxiliary rod 907 from deforming during use.

[0048] The effect achieved by the entire installation structure 9 is that it can facilitate the quick installation and removal of the placing structure, and avoid replacing different placing devices 11 when processing bar materials of different models.

[0049] The overall working principle is as follows: 1. After receiving round bar materials, use the mechanical claw 4 to transfer the round bar to the cleaning box 6. After cleaning, use the mechanical claw 4 to transfer the round bar to the impregnation device 10 for impregnation. After impregnation, transfer it to the cleaning box 6 through the transfer device 5 for equipment cleaning operations. After cleaning, the mechanical claw 4 of the material equipment places the impregnation device 10 containing the material on the transfer conveyor belt. The operator uses the mechanical claw 4 to take out the material from the impregnation device 10 and place it on the transfer device 5. The transfer device 5 transfers it to the next working location, and then the next operation can be carried out.

[0050] 2. When it is necessary to position the transfer device 5, pull the sliding rod 708 to move. The sliding rod 708 drives the spring 709 to stretch. Then pull the sliding ring 712 to move. The sliding ring 712 drives the inserting rod 710 to move. After moving to the appropriate position, align the inserting rod 710 with the inserting hole 711, and then insert the inserting rod 710 into the inserting hole 711 for fixation. Move the transfer device 5 to move, then align the transfer device 5 with the positioning rail 701, and then place the transfer device 5 into the positioning rail 701. After moving to the appropriate position, pull the sliding ring 712 to move. The sliding ring 712 drives the inserting rod 710 to separate from the inserting hole 711. Then the spring 709 contracts to drive the sliding rod 708 to move. The sliding rod 708 drives the connecting rod 704 to move. The connecting rod 704 slides on the inner wall of the sliding groove 706. The connecting rod 704 drives the abutting block 702 to insert into the positioning rail 701 for fixation. Then the abutting block 702 positions and fixes the transfer device 5. The limiting rod 707 can limit the spring 709 to prevent the spring 709 from deforming during use, improving the service life of the spring 709. The anti-slip pad 703 can increase the friction between the abutting block 702 and the transfer device 5 to prevent the abutting block 702 from sliding when it abuts against the transfer device 5.

[0051] 3. When it is necessary to adjust the fixing strip to fix the bar stock, start the servo motor 88 to operate. The servo motor 88 drives the rolling shaft 86 to rotate. The rolling shaft 86 drives the transmission belt 87 to move. The transmission belt 87 drives the transmission shaft 85 to rotate. The transmission shaft 85 drives the screw rod 83 to rotate. The screw rod 83 rotates inside the mounting block 82. The screw rod 83 drives the connecting block 84 to move. The connecting block 84 drives the positioning rod 81 to move, thereby completing the adjustment of the positioning rod 81. The positioning rod 81 can clamp and limit the bar stock. The stainless steel material can increase the service life of the fixing rod 89 and prevent the fixing rod 89 from rusting during use. The silicone material can not only increase the friction between the positioning rod 81 and the bar stock but also prevent the positioning rod 81 from being eroded by the fuel inside the impregnation device.

[0052] 4. When the placement device 11 needs to be installed, pull the placement device 11 to move it, then place the placement device 11 into the cleaning box 6, and then place the placement device 11 on the placement block 903. Then, the weight of the placement device 11 drives the placement block 903 to move downward. The placement block 903 drives the rotating shaft 910 to move, the rotating shaft 910 drives the connecting rod 905 to move, the connecting rod 905 drives the rotating rod 911 to move, the rotating rod 911 drives the slider 904 to move, the slider 904 slides on the arc surface of the round rod 906, the slider 904 drives the tension spring 908 to move, the slider 904 drives the auxiliary rod 907 to move, and the auxiliary rod 907 drives the abutting block 702 to move on the arc surface of the round rod 906. After moving to a suitable position, the abutting block 702 squeezes and fixes the placement device 11. The stainless steel material can increase the service life of the auxiliary rod 907 and prevent a single auxiliary rod 907 from deforming during use.

[0053] The above is only a preferred embodiment of the present invention and is not a limitation of the present invention in other forms. Any person skilled in the art may use the disclosed technical content to make changes or modifications into equivalent embodiments with equivalent changes and apply them to other fields. However, as long as it does not depart from the technical solution content of the present invention, any simple modification, equivalent change, and modification made to the above embodiments based on the technical essence of the present invention still fall within the protection scope of the technical solution of the present invention.

Claims

1. A semi-automatic integrated equipment for bar pre-cleaning and blanking, including a bottom plate (1) and a positioning structure (7), characterized in that: The upper surface of the bottom plate (1) is provided with a transfer device (5). The upper surface of the bottom plate (1) is fixedly connected with a bracket (2). A moving device (3) is installed below the bracket (2). The output end of the moving device (3) is installed with a mechanical claw (4). The upper surface of the bottom plate (1) is installed with an immersion device (10). The upper surface of the bottom plate (1) is installed with a cleaning frame (6). The upper end of the cleaning frame (6) is installed with a placement device (11). The upper surface of the bottom plate (1) is provided with a positioning structure (7).

2. The semi-automatic bar pre-cleaning and blanking integrated equipment according to claim 1, characterized in that: The positioning device includes two positioning rails (701). The two positioning rails (701) are fixedly connected with the bottom plate (1). The transfer device (5) is placed in the positioning rails (701). Both sides of the two positioning rails (701) away from each other are fixedly connected with connecting rails (705). A sliding rod (708) is slidably connected to the inner wall of the connecting rail (705). A sliding ring (712) is slidably connected to the arc surface of the sliding rod (708). Two inserting rods (710) are fixedly connected to the lower surface of the sliding ring (712). Two inserting holes (711) are opened on the upper surface of the connecting rail (705). The inserting rods (710) are adapted to the inserting holes (711). A spring (709) is arranged inside the connecting rail (705). Both ends of the spring (709) are fixedly connected with the sliding rod (708) and the positioning rail (701) respectively. Connecting rods (704) are opened on both sides of the connecting rail (705). The connecting rods (704) are fixedly connected with the sliding rod (708). A blocking block (702) is fixedly connected to the end of the connecting rod (704) away from the sliding rod (708). The blocking block (702) is slidably connected with the positioning rail (701). The blocking block (702) is abutted against the transfer device (5).

3. The semi-automatic integrated equipment for pre-cleaning and blanking of bar materials according to claim 2, characterized in that:

4. A semi-automated integrated equipment for pre-cleaning and blanking of bar materials according to claim 2, characterized in that: A limiting rod (707) is fixedly connected to the inside of the connecting rail (705). The limiting rod (707) is slidably connected with the sliding rod (708). The spring (709) is sleeved on the arc surface of the limiting rod (707).

5. The semi-automatic integrated equipment for bar pre-cleaning and blanking according to claim 2, wherein: An anti-slip pad (703) is fixedly connected to the side of the blocking block (702) close to the transfer device (5). The anti-slip pad (703) is a rubber pad. The inserting rod (710) is an iron rod. The inserting rod (710) is fixedly connected with the sliding ring (712) by welding.

6. The semi-automatic bar pre-cleaning and blanking integrated equipment according to claim 1, wherein: Two adjusting structures (8) are provided on the upper surface of the dipping device (10). The adjusting structure (8) includes two mounting blocks (82). The mounting blocks (82) are fixedly connected to the dipping device (10). A screw rod (83) is rotatably connected inside the mounting blocks (82). Opposite threads are provided on the arc surfaces at both ends of the screw rod (83). Two connecting blocks (84) are threadedly connected to the arc surface of the screw rod. A positioning rod (81) is fixedly connected to one end of the connecting block (84) away from the screw rod (83). A transmission shaft (85) is fixedly connected to one end of the screw rod (83) away from the moving device (3). A fixing rod (89) is fixedly connected to one side of the dipping device (10). A servo motor (88) is fixedly connected to one end of the fixing rod (89) away from the dipping device (10). A rolling shaft (86) is fixedly connected to the output end of the servo motor (88). A transmission belt (87) is in transmission connection with the arc surfaces of the transmission shaft (85) and the rolling shaft (86).

7. A semi-automatic integrated equipment for pre-cleaning and blanking of bar materials according to claim 6, characterized in that: The cross-section of the fixing rod (89) is circular, and the fixing rod (89) is a stainless steel rod.

8. A semi-automatic integrated equipment for pre-cleaning and blanking of bar materials according to claim 6, characterized in that: The cross-section of the positioning rod (81) is rectangular, and the positioning rod (81) is a silicone strip.

9. The semi-automatic bar pre-cleaning and blanking integrated equipment according to claim 1, characterized in that: Mounting structures (9) are provided on both sides of the cleaning frame (6). The mounting structure (9) includes two limiting blocks (901). The two limiting blocks (901) are respectively fixed on both sides of the cleaning frame (6). A round rod (906) is fixedly connected to the inner wall of the limiting block (901). Two sliders (904) are slidably connected to the arc surface of the round rod (906). A rotating rod (911) is rotatably connected to the inner wall of the slider (904). A connecting rod (905) is fixedly connected to the arc surface of the rotating rod (911). A fixing block (909) is provided at the lower end of the connecting rod (905). Rotating shafts (910) are rotatably connected to the inner walls at both ends of the fixing block (909). The rotating shafts (910) are fixedly connected to the connecting rod (905). A placing block (903) is fixedly connected to one side of the fixing block (909) away from the cleaning frame (6). The placing device (11) is placed on the placing block (903). Pulling springs (908) are sleeved on the arc surfaces at both ends of the round rod (906). The two ends of the pulling spring (908) are respectively fixedly connected to the limiting block (901) and the slider (904). A number of auxiliary rods (907) are fixedly connected to the ends of the two sliders (904) close to each other. A top block (902) is fixedly connected to one end of the auxiliary rod (907) away from the slider (904). The top block (902) abuts against the placing device (11), and the top block (902) is slidably connected to the round rod (906).

10. A semi-automatic integrated equipment for bar pre-cleaning and blanking according to claim 9, characterized in that: The several auxiliary rods (907) are evenly distributed on the slider (904), and the auxiliary rods (907) are stainless steel rods.

Citation Information

Patent Citations

  • A Swiss-type lathe for processing long or short bars

    CN117984140B