Crowned tooth coupling installation assist device and use method
By designing the drum-shaped tooth coupling installation auxiliary, the sliding connection of the base frame, base, support and drive parts is solved, and the problem of the inner and outer tooth sleeves of the drum-shaped tooth coupling are difficult to accurately mesh, achieving an efficient and stable installation process.
Patent Information
- Application Number
- CN202510488433.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-18
- Publication Date
- 2025-08-01
AI Technical Summary
The prior art has the problem of labor, time consuming and difficult to accurately and quickly complete the meshing of the inner and outer gear sleeves when reassembling the drum-shaped gear coupling. Especially in large couplings, the operation difficulty is significantly increased, and the existing block methods are prone to damage the cog grooves.
A drum-shaped tooth coupling installation auxiliary is designed, including a base frame, a base, a support member, a sliding seat and a drive member. Through the sliding connection and mutual support of each component, the position and angle of the inner and outer gear snails are flexibly adjusted to achieve precise meshing.
It improves the installation accuracy and versatility of the drum-shaped tooth coupling, reduces installation errors, improves working efficiency and stability, and protects the tooth sleeve structure.
Smart Images

Figure CN120395727A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of positioning devices, and in particular to a drum gear coupling installation auxiliary device and a use method thereof. Background Art
[0002] In actual work scenarios using drum gear couplings, it is often necessary to disengage the inner and outer gear sleeves to perform related work, and then re-engage the inner and outer gear sleeves after the work is completed. However, when reassembling the disassembled gear coupling at the work site, most people use manual assistance to lift and straighten the outer gear sleeve to re-engage the inner and outer gear sleeves. However, this method has many problems, and even skilled personnel find it difficult to complete the work accurately and quickly. Especially when dealing with large couplings, their heavy weight significantly increases the difficulty of operation, which is not only laborious but also time-consuming.
[0003] To improve meshing speed and accuracy, existing methods typically use multiple clamping blocks to clamp onto the internal tooth grooves of the gear sleeve of a gear coupling. However, this method has significant limitations. It can only clamp and secure a specific model of gear sleeve. Moreover, when the gear sleeve is subjected to large external forces, the clamping blocks can easily damage the internal tooth grooves, seriously affecting the quality of the gear sleeve. Therefore, there is an urgent need for an effective drum gear coupling installation auxiliary device and method to address the difficulties of existing technologies in reassembling and positioning gear couplings. Summary of the Invention
[0004] The purpose of the present invention is to provide a drum gear coupling installation aid and a method of use to solve the problems existing in the above-mentioned prior art. It has a simple structure, is easy to use, and can effectively improve work efficiency and enhance work accuracy.
[0005] To achieve the above object, the present invention provides the following solutions:
[0006] The present invention provides an installation assistor for a drum-shaped tooth coupling, comprising: a base frame, a base, a first support member, a first sliding seat, a hanging member, a second sliding seat, a second support member, and a first driving member. The length direction of the base is the first direction, and the vertical direction perpendicular to the base frame is the second direction. The base is disposed at the first end of the base frame. The top end of the first support member is slidably connected to the base in the second direction and can maintain the position after sliding. The bottom end of the first support member is used to abut against the outer side wall of one end of the inner tooth ring passing through the outer tooth ring so that the inner tooth ring can support the base. The first sliding seat is slidably connected to the base frame in the first direction and can maintain the position after sliding. The top end of the hanging member is slidably connected to the first sliding seat in the second direction and can maintain the position after sliding. The bottom end of the hanging member is used to be detachably fixedly connected to the outer tooth ring to drive the outer tooth ring to move to a position where the axis thereof coincides with the axis of the inner tooth ring. The first sliding seat is slidably connected to the base frame in the first direction and can maintain the position after sliding. The top end of the second support member is slidably connected to the first sliding seat in the second direction and can maintain the position after sliding. The bottom end of the second support member is used to abut against the outer side wall of the inner tooth ring so that the inner tooth ring can support the first sliding seat. The first driving member is used to drive the second sliding seat to move towards the first sliding seat so that the bottom end of the second support member presses the outer gear of the inner tooth ring and drives the inner tooth ring to move. When the outer gear of the inner tooth ring and the inner gear of the outer tooth ring are at an angle where they can mesh, the inner tooth ring is pressed into the outer tooth ring to form a meshing state.
[0007] Preferably, the first driving member includes a transverse lead screw. The base frame is a rectangular bracket. A long strip-shaped slideway is provided at the top of the base frame. A first transverse threaded hole is provided at one end of the base frame away from the base. The transverse lead screw is threadedly connected to the first transverse threaded hole. One end of the transverse lead screw extending into the long strip-shaped slideway is rotatably connected to the second sliding seat. A first adjusting hole perpendicular to the transverse lead screw is provided at the end of the transverse lead screw extending out of the long strip-shaped slideway.
[0008] Preferably, the first driving member further includes a spring, a connecting column, and a limiting plate. The second sliding seat is provided with a lead screw adjusting seat. The lead screw adjusting seat is slidably connected in the long strip-shaped slideway. The lead screw adjusting seat is provided with a transverse through hole. One end of the connecting column passes through the transverse through hole. The limiting plate is perpendicularly and fixedly connected to the end of the connecting column passing through the transverse through hole to prevent the connecting column from disengaging from the transverse through hole. One end of the connecting column is fixedly connected to the transverse lead screw. The spring is sleeved outside the connecting column. One end of the spring abuts against the transverse lead screw, and the other end is used to abut against the lead screw adjusting seat.
[0009] Preferably, the hanging member includes a first telescopic sleeve, a first adjusting lead screw, and a stepped column. A first sleeve is fixedly connected to the bottom of the first sliding seat. The first sliding seat is provided with a first through hole. The first telescopic sleeve is sleeved in the first sleeve, and a first threaded hole is provided at the top of the first telescopic sleeve. The bottom end of the first adjusting lead screw passes through the first through hole and is threadedly connected to the first threaded hole. Rotating the first adjusting lead screw can drive the first telescopic sleeve to slide in the second direction. First elongated through slots are provided on both side walls of the first sleeve in the first direction. A first mounting hole is provided at the bottom of the first telescopic sleeve. The end of the stepped column with a smaller cross-sectional area is used to be inserted into the first mounting hole, and the end of the stepped column with a larger cross-sectional area is used to be inserted into the flange hole of the external tooth ring sleeve.
[0010] Preferably, it further includes a side lead screw. A second horizontal threaded hole is provided on one side of the base. A rotating connection part is provided on one side of the first sliding seat. The side lead screw is used to be threadedly connected to the second horizontal threaded hole, and one end of the side lead screw passing through the second horizontal threaded hole is used to be rotatably connected to the rotating connection part.
[0011] Preferably, the second support member includes a second telescopic sleeve, a second adjusting lead screw, and two first rollers. A second sleeve is fixedly connected to the bottom of the second sliding seat, and a second through hole is provided at the top of the second sliding seat. The second telescopic sleeve is sleeved in the second sleeve, and a second threaded hole is provided at the top of the second telescopic sleeve. The bottom end of the second adjusting lead screw passes through the second through hole and is threadedly connected to the second threaded hole. Rotating the second adjusting lead screw can drive the second telescopic sleeve to slide in the second direction. The two first rollers are installed on both sides of the bottom end of the second telescopic sleeve to rollingly abut against the outer side wall of the internal tooth ring sleeve.
[0012] Preferably, the first support member includes a third telescopic sleeve, a third adjusting lead screw, and two second rollers. A third sleeve is fixedly connected to the bottom of the base, and a third through hole is provided at the top of the base. The third telescopic sleeve is sleeved in the third sleeve, and a third threaded hole is provided at the top of the third telescopic sleeve. The bottom end of the third adjusting lead screw passes through the third through hole and is threadedly connected to the third threaded hole. Rotating the third adjusting lead screw can drive the third telescopic sleeve to slide in the second direction. The two second rollers are installed on both sides of the bottom end of the third telescopic sleeve to rollingly abut against the outer side wall of the internal tooth ring sleeve.
[0013] Preferably, it further includes a fourth adjusting lead screw, a slider and a bolt. A fourth through hole is provided at the top of the base, and a fifth through hole is provided at the top of the third telescopic sleeve. The slider is provided with a fourth threaded hole. The slider is sleeved on the three telescopic sleeves and is slidably connected to the third telescopic sleeve. The fourth adjusting lead screw passes through the fourth through hole, the fifth through hole and is threadedly connected to the fourth threaded hole. Second long strip-shaped through grooves are provided on both side walls of the third sleeve in the first direction, and third long strip-shaped through grooves are provided on both side walls of the third telescopic sleeve in the first direction. A second mounting hole is provided at the bottom of the slider. The bolt is used to pass through the second mounting hole and connect to the mounting hole on one side of the external tooth ring sleeve.
[0014] The present invention also provides a method for using the installation auxiliary device of the drum-shaped tooth coupling as described in any one of the above, including the following steps:
[0015] S1: Initial adjustment, adjust the second support member to move upward to the limit position, adjust the hanging member to move downward to the limit position, and adjust the first support member to move upward to the limit position;
[0016] S2: Connect the bottom end of the hanging member to the external tooth ring sleeve, slide the second sliding seat, and at the same time adjust the second support member so that the bottom end of the second support member abuts against the outer side wall of the external tooth ring sleeve;
[0017] S3: Adjust the downward extension amounts of the first support member and the second support member so that the external tooth ring sleeve is lifted and its axis coincides with the axis of the internal tooth ring sleeve;
[0018] S4: Push the base to drive the external tooth ring sleeve to achieve circumferential adjustment, so that the external gear of the internal tooth ring sleeve and the internal gear of the external tooth ring sleeve are at an angle where they can mesh;
[0019] S5: Drive the second sliding seat to move towards the first sliding seat through the first driving member so that the bottom end of the second support member presses against the external gear of the internal tooth ring sleeve and drives the internal tooth ring sleeve to move. The external tooth ring sleeve will be smoothly pressed into the internal tooth ring sleeve, and finally a meshing state is formed.
[0020] The present invention has achieved the following technical effects compared with the prior art:
[0021] The object of the present invention is to provide an installation assistor for a drum-shaped tooth coupling and a usage method. Through the sliding connections in different directions and the mutual support among various components, the relative positions and angles of the internal tooth ring sleeve and the external tooth ring sleeve can be flexibly adjusted, providing multiple adjustable ways for the accurate installation of the drum-shaped tooth coupling. It can better meet the installation requirements of drum-shaped tooth couplings of different specifications, and improve the accuracy and versatility of installation. For example, during the actual installation process, the axial center line coincidence degree of the internal and external tooth rings and the meshing angle between teeth can be accurately adjusted, reducing installation errors and enhancing the stability and transmission efficiency during the operation of the coupling. Brief Description of the Drawings
[0022] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for use in the embodiments. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.
[0023] Figure 1 Structural schematic diagram of the installation assistor for the drum-shaped tooth coupling provided by the present invention;
[0024] Figure 2 Front view sectional view of the installation assistor for the drum-shaped tooth coupling provided by the present invention;
[0025] Figure 3 Structural schematic diagram of the installation assistor for the drum-shaped tooth coupling during use provided by the present invention;
[0026] Figure 4 Front view and partial sectional view of the installation assistor for the drum-shaped tooth coupling during use provided by the present invention;
[0027] Figure 5 Side view of the installation assistor for the drum-shaped tooth coupling during use provided by the present invention;
[0028] In the figure: 1, base frame; 11, long strip-shaped slideway; 20, base; 21, third telescopic sleeve; 22, third adjusting lead screw; 23, second roller; 24, third sleeve; 25, fourth adjusting lead screw; 26, slider; 27, bolt; 30, first sliding seat; 31, first telescopic sleeve; 32, first adjusting lead screw; 33, stepped column; 34, side lead screw; 35, first sleeve; 36, second adjusting hole; 40, second sliding seat; 41, lead screw adjusting seat; 42, second telescopic sleeve; 43, second adjusting lead screw; 44, first roller; 45, second sleeve; 50, transverse lead screw; 51, first adjusting hole; 52, spring; 53, connecting column; 54, limiting plate; 6, internal tooth ring sleeve; 7, external tooth ring sleeve. Detailed Embodiments
[0029] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all of the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without making creative efforts shall fall within the protection scope of the present invention.
[0030] The object of the present invention is to provide an installation auxiliary device and a usage method for a drum-shaped tooth coupling, so as to solve the problems existing in the above-mentioned prior art. The structure is simple, the use is convenient, and the work efficiency and work precision are effectively improved.
[0031] In order to make the above objects, features, and advantages of the present invention more obvious and understandable, the present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.
[0032] Embodiment 1
[0033] This embodiment provides an installation assistor for a drum gear coupling, including: a base frame 1, a base 20, a first support member, a first sliding seat 30, a hanging member, a second sliding seat 40, a second support member, and a first driving member. The length direction of the base 20 is the first direction, and the vertical direction perpendicular to the base frame 1 is the second direction; the base 20 is disposed at the first end of the base frame 1. The top end of the first support member is slidably connected to the base 20 in the second direction and can maintain the position after sliding. The bottom end of the first support member is used to abut against the outer sidewall of one end of the inner gear ring 6 passing through the outer gear ring 7 so that the inner gear ring 6 can support the base 20; the first sliding seat 30 is slidably connected to the base frame 1 in the first direction and can maintain the position after sliding; the top end of the hanging member is slidably connected to the first sliding seat 30 in the second direction and can maintain the position after sliding. The bottom end of the hanging member is used to be detachably fixedly connected to the outer gear ring 7 to drive the outer gear ring 7 to move to a position where its axis coincides with the axis of the inner gear ring 6; the first sliding seat 30 is slidably connected to the base frame 1 in the first direction and can maintain the position after sliding; the top end of the second support member is slidably connected to the first sliding seat 30 in the second direction and can maintain the position after sliding. The bottom end of the second support member is used to abut against the outer sidewall of the inner gear ring 6 so that the inner gear ring 6 can support the first sliding seat 30; the first driving member is used to drive the second sliding seat 40 to move towards the first sliding seat 30 so that the bottom end of the second support member presses the outer gear of the inner gear ring 6 and drives the inner gear ring 6 to move. When the outer gear of the inner gear ring 6 and the inner gear of the outer gear ring 7 are at an angle where they can mesh, the inner gear ring 6 is pressed into the outer gear ring 7 and forms a meshing state. Through the sliding connections in different directions and the mutual support effects between the components, the relative positions and angles of the inner gear ring 6 and the outer gear ring 7 can be flexibly adjusted, providing a variety of adjustable methods for the accurate installation of the drum gear coupling. It can better meet the installation requirements of drum gear couplings of different specifications, improving the installation accuracy and versatility. For example, during the actual installation process, the axial alignment of the inner and outer gear rings and the meshing angle between teeth can be accurately adjusted, reducing the installation error and enhancing the stability and transmission efficiency of the coupling during operation.
[0034] In a preferred solution of this embodiment, the first driving member includes a transverse lead screw 50. The base frame 1 is a rectangular bracket. A long strip-shaped slideway 11 is provided at the top of the base frame 1. A first transverse threaded hole is provided at one end of the base frame 1 away from the base 20. The transverse lead screw 50 is threadedly connected to the first transverse threaded hole, and one end of the transverse lead screw extending into the long strip-shaped slideway 11 is rotatably connected to the second sliding seat 40. A first adjusting hole 51 perpendicular to the transverse lead screw 50 is provided at one end of the transverse lead screw 50 extending out of the long strip-shaped slideway 11. The design that the transverse lead screw 50 is threadedly connected to the base frame 1 and rotatably connected to the second sliding seat 40 enables the precise control of the movement of the second sliding seat 40 on the long strip-shaped slideway 11 of the base frame 1 by rotating the transverse lead screw 50. The setting of the first adjusting hole 51 facilitates the operator to use tools to rotate and adjust the transverse lead screw 50. This structure can achieve precise and stable driving, which helps to precisely control the moving distance and speed of the second sliding seat 40, and further precisely control the extrusion action of the internal gear ring 6 and the external gear ring 7, improving the accuracy and stability of the installation of the drum-shaped tooth coupling, and making the installation process more reliable and efficient.
[0035] In a preferred solution of this embodiment, the first driving member further includes a spring 52, a connecting column 53 and a limiting plate 54. A lead screw adjusting seat 41 is provided on the second sliding seat. The lead screw adjusting seat 41 is slidably connected in the long strip-shaped slideway 11. The lead screw adjusting seat 41 is provided with a transverse through hole. One end of the connecting column 53 passes through the transverse through hole. The limiting plate 54 is vertically and fixedly connected to one end of the connecting column 53 passing through the transverse through hole to prevent the connecting column 53 from disengaging from the transverse through hole. One end of the connecting column 53 is fixedly connected to the transverse lead screw 50. The spring 52 is sleeved outside the connecting column 53, and one end of the spring 52 abuts against the transverse lead screw 50, and the other end is used to abut against the lead screw adjusting seat. The addition of the spring 52, the connecting column 53 and the limiting plate 54 makes the driving structure have a certain elastic buffering effect. When the transverse lead screw 50 is rotated to drive the second sliding seat to move, the spring 52 can buffer the possible impact force, avoid damage to the equipment caused by rigid collision, and at the same time helps to push the second sliding seat to move more smoothly. The limiting plate 54 ensures the connection stability between the connecting column 53 and the lead screw adjusting seat 41, preventing the connecting column 53 from disengaging and affecting the normal operation of the equipment. Overall, it enhances the stability and reliability of the driving structure, extends the service life of the equipment, and can better cope with the possible tiny impacts and vibrations during the installation of the coupling, ensuring the installation quality.
[0036] In a preferred solution of this embodiment, the hanging member includes a first telescopic sleeve 31, a first adjusting lead screw 32, and a stepped column 33. A first sleeve 35 is fixedly connected to the bottom of the first sliding seat 30. The first sliding seat 30 is provided with a first through hole. The first telescopic sleeve 31 is sleeved inside the first sleeve 35, and a first threaded hole is provided at the top of the first telescopic sleeve 31. The bottom end of the first adjusting lead screw 32 passes through the first through hole and is threadedly connected to the first threaded hole. Rotating the first adjusting lead screw 32 can drive the first telescopic sleeve 31 to slide in the second direction. First elongated through slots are provided on both side walls of the first sleeve 35 in the first direction. A first mounting hole is provided at the bottom of the first telescopic sleeve 31. The end of the stepped column 33 with a smaller cross-sectional area is used to be inserted into the first mounting hole, and the end of the stepped column 33 with a larger cross-sectional area is used to be inserted into the flange hole of the external gear ring 7. By driving the first telescopic sleeve 31 to slide in the second direction with the first adjusting lead screw 32, the height position of the stepped column 33 can be flexibly adjusted to meet the installation requirements of external gear rings 7 of different models. The elongated through slots enable the stepped column 33 to pass through. The plug-in connection method of the stepped column 33 with the first telescopic sleeve 31 and the external gear ring 7 realizes the detachable connection between the hanging member and the external gear ring 7 conveniently and quickly, can quickly position and adjust the position of the external gear ring 7 during the installation process, improves the installation efficiency, and also helps to ensure the position accuracy and installation quality between the external gear ring 7 and the internal gear ring 6.
[0037] In a preferred solution of this embodiment, a side lead screw 34 is further included. A second horizontal threaded hole is provided on one side of the base 20. A rotating connection portion is provided on one side of the first sliding seat 30. The side lead screw 34 is used to be threadedly connected to the second horizontal threaded hole, and the end of the side lead screw 34 passing through the second horizontal threaded hole is used to be rotatably connected to the rotating connection portion. A second adjusting hole 36 perpendicular to the side lead screw 34 is provided at the end of the side lead screw 34 away from the first sliding seat. The setting of the side lead screw 34 can further finely adjust the relative positional relationship between the base 20 and the first sliding seat 30 through its connection with the base 20 and the first sliding seat 30. When fine adjustment of the overall structure of the auxiliary device for the drum tooth coupling is required, the first sliding seat 30 can be made to move slightly relative to the base 20 in the first direction by rotating the side lead screw 34, so as to optimize the installation position and angle of the internal gear ring 6 and the external gear ring 7 at a finer level, further improve the installation accuracy, and meet the high-precision requirements of different installation scenarios.
[0038] In a preferred solution of this embodiment, the second support member includes a second telescopic sleeve 42, a second adjusting lead screw 43, and two first rollers 44. The bottom of the second sliding seat 40 is fixedly connected to a second sleeve 45, and a second through hole is provided at the top of the second sliding seat 40. The second telescopic sleeve 42 is sleeved in the second sleeve 45, and a second threaded hole is provided at the top of the second telescopic sleeve 42. The bottom end of the second adjusting lead screw 43 passes through the second through hole and is threadedly connected to the second threaded hole. Rotating the second adjusting lead screw 43 can drive the second telescopic sleeve 42 to slide in the second direction. The two first rollers 44 are installed on both sides of the bottom end of the second telescopic sleeve 42 to rollingly abut against the outer side wall of the internal gear ring 6. By rotating the second adjusting lead screw 43 to drive the second telescopic sleeve 42 to slide in the second direction, the height of the second support member can be adjusted according to the actual size and installation requirements of the internal gear ring 6 to better support and squeeze the internal gear ring 6. The first rollers 44 rollingly abut against the outer side wall of the internal gear ring 6, changing the sliding friction into rolling friction, reducing the frictional force, avoiding damage to the outer side wall of the internal gear ring 6, and at the same time enabling the internal gear ring 6 to enter the external gear ring 7 more smoothly during the extrusion process, ensuring the meshing effect, and improving the service life and installation quality of the equipment.
[0039] In a preferred solution of this embodiment, the first support member includes a third telescopic sleeve 21, a third adjusting lead screw 22, and two second rollers 23. The bottom of the base 20 is fixedly connected to a third sleeve 24, and a third through hole is provided at the top of the base 20. The third telescopic sleeve 21 is sleeved in the third sleeve 24, and a third threaded hole is provided at the top of the third telescopic sleeve 21. The bottom end of the third adjusting lead screw 22 passes through the third through hole and is threadedly connected to the third threaded hole. Rotating the third adjusting lead screw 22 can drive the third telescopic sleeve 21 to slide in the second direction. The two second rollers 23 are installed on both sides of the bottom end of the third telescopic sleeve 21 to rollingly abut against the outer side wall of the internal gear ring 6. Similar to the second support member, this structure helps to flexibly adjust the height of the first support member to better meet the support requirements of different internal gear rings 6. The way that the rollers rollingly abut against the outer side wall of the internal gear ring 6 reduces the frictional force during the support process, improves the stability of the support, and is beneficial to protecting the outer side wall structure of the internal gear ring 6, ensuring that the internal gear ring 6 will not be damaged due to excessive friction during the support process, and providing a stable and reliable support basis for the accurate installation of the drum gear coupling.
[0040] In a preferred solution of this embodiment, it further includes a fourth adjusting lead screw 25, a slider 26 and a bolt 27. A fourth through hole is provided at the top of the base 20, and a fifth through hole is provided at the top of the third telescopic sleeve 21. The slider 26 is provided with a fourth threaded hole. The slider 26 is sleeved in the three telescopic sleeves and is slidably connected to the third telescopic sleeve 21. The fourth adjusting lead screw 25 passes through the fourth through hole and the fifth through hole and is threadedly connected to the fourth threaded hole. Second long strip-shaped through grooves are provided on both side walls of the third sleeve 24 in the first direction, and third long strip-shaped through grooves are provided on both side walls of the third telescopic sleeve 21 in the first direction. A second mounting hole is provided at the bottom of the slider 26. The bolt 27 is used to pass through the second mounting hole and connect to the mounting hole on one side of the outer tooth ring sleeve 7. The structure composed of the fourth adjusting lead screw 25, the slider 26 and the bolt 27 provides an additional position adjustment and fixing method. By rotating the fourth adjusting lead screw 25, the position of the slider 26 in the third telescopic sleeve 21 can be finely adjusted, and then the position of one side of the outer tooth ring sleeve 7 can be changed, so as to better achieve the position alignment of the inner tooth ring sleeve 6 and the outer tooth ring sleeve 7. The long strip-shaped through grooves provide guidance and limit for the sliding of the slider 26 and the third telescopic sleeve 21, ensuring the accuracy of the adjustment. The connection method of the bolt 27 ensures the stable connection of the outer tooth ring sleeve 7 with the slider 26 and the entire auxiliary structure, further improving the accuracy and stability of the installation of the drum tooth coupling. The structure composed of the fourth adjusting lead screw 25, the slider 26 and the bolt 27 provides an additional position adjustment and fixing method. By rotating the fourth adjusting lead screw 25, the position of the slider 26 in the third telescopic sleeve 21 can be finely adjusted, and then the position of one side of the outer tooth ring sleeve 7 can be changed, so as to better achieve the position alignment of the inner tooth ring sleeve 6 and the outer tooth ring sleeve 7. The long strip-shaped through grooves provide space for the passing of the screw, and the connection method of the bolt 27 ensures the stable connection of the outer tooth ring sleeve 7 with the slider 26 and the entire auxiliary structure, further improving the accuracy and stability of the installation of the drum tooth coupling.
[0041] Embodiment Two
[0042] This embodiment also provides a method for using the installation auxiliary of the drum tooth coupling in Embodiment One, including the following steps:
[0043] Preparation stage: Assemble the various parts of the installation auxiliary.
[0044] Initial adjustment steps:
[0045] First step: Rotate the second adjusting lead screw 43. Since the second adjusting lead screw 43 cooperates with the second threaded hole, the second telescopic sleeve 42 and the first roller 44 thereon move upward until the limit position is reached.
[0046] Step 2: Rotate the first adjusting lead screw 32. Based on the cooperation between the first adjusting lead screw 32 and the first threaded hole, move the first telescopic sleeve 31 and the stepped column 33 installed in the first mounting hole downward synchronously to the limit position.
[0047] Step 3: Rotate the third adjusting lead screw 22. By virtue of the cooperation between the third adjusting lead screw 22 and the third threaded hole, promote the third telescopic sleeve 21 and the second roller 23 thereon to move upward together to the limit position. When this step is completed, install the bolt 27 in the second mounting hole.
[0048] Installation and positioning steps:
[0049] Positioning operation: Pass the stepped column 33 through the flange hole of the external gear ring sleeve 7. Drive the base frame 1 to slide and then drive the base 20 to move by rotating the side lead screw 34, so that the bolt 27 approaches the threaded hole of the coupling external gear ring sleeve 7, and lock the bolt 27 with this threaded hole.
[0050] Height adjustment: Slide the second sliding seat 40 and rotate the second adjusting lead screw 43 at the same time, so that the first roller 44 is located above the outer side wall of the internal gear sleeve.
[0051] Position fine-tuning and meshing preparation: After the above installation and positioning steps are completed and the stepped column 33 and the bolt 27 are both connected to the external gear ring sleeve 7, adjust the downward extension amounts of the second telescopic sleeve 42 and the third telescopic sleeve 21 respectively. Adjust until the second roller 23 falls on the outer side wall position of the internal gear sleeve and the first roller 44 falls on the outer side wall position of the internal gear sleeve. At this time, it is observed that the external gear ring sleeve 7 is lifted and its axis line coincides with the axis line of the internal gear ring sleeve 6 as much as possible. Then observe the relative movement of the external teeth and the internal teeth. Use the two pairs of rollers to play a rolling support role at the outer diameter, and drive the external gear ring sleeve 7 to achieve circumferential adjustment by slightly pushing the base 20;
[0052] Meshing realization step: When it is observed that the tooth surface positions of the two teeth are close to the meshing state, rotate the transverse lead screw 50. This will cause the second sliding seat 40 to move towards the first sliding seat 30, thereby generating a clamping torque between the first sliding seat 30 and the second base 20. Utilize the elastic characteristics of the spring 52 to ensure that this clamping torque is not too large, so as to avoid over-squeezing the external gear sleeve and the internal gear sleeve in the misaligned state and preventing them from moving. Then slightly adjust the circumferential movement of the base 20 again. With the action of the elastic clamping torque, when the external teeth and the internal teeth of the coupling reach the exactly meshing state, the external gear ring sleeve 7 will be smoothly pressed into the internal gear ring sleeve 6, and finally a meshing state is formed.
[0053] In the present invention, specific examples are used to illustrate the principle and implementation manner of the present invention. The description of the above embodiments is only used to help understand the method and its core idea of the present invention; at the same time, for those of ordinary skill in the art, according to the idea of the present invention, there will be changes in the specific implementation manner and application scope. In summary, the content of this specification should not be construed as a limitation to the present invention.
Claims
1. An installation aid for a drum-shaped tooth coupling, characterized in that: Comprising: A base frame, the length direction of the base is the first direction, and the vertical direction perpendicular to the base frame is the second direction; A base, the base is arranged at the first end of the base frame, A first support member, the top end of the first support member is slidably connected to the base in the second direction and can maintain the position after sliding, and the bottom end of the first support member is used to abut against the outer side wall of one end of the inner gear ring passing through the outer gear ring so that the inner gear ring can support the base; A first sliding seat, the first sliding seat is slidably connected to the base frame in the first direction and can maintain the position after sliding; A hanging member, the top end of the hanging member is slidably connected to the first sliding seat in the second direction and can maintain the position after sliding, and the bottom end of the hanging member is used to be detachably fixedly connected to the outer gear ring to drive the outer gear ring to move to a position where the axis is coincident with the inner gear ring; A second sliding seat, the first sliding seat is slidably connected to the base frame in the first direction and can maintain the position after sliding; A second support member, the top end of the second support member is slidably connected to the first sliding seat in the second direction and can maintain the position after sliding, and the bottom end of the second support member is used to abut against the outer side wall of the inner gear ring so that the inner gear ring can support the first sliding seat; And A first driving member, the first driving member is used to drive the second sliding seat to move towards the first sliding seat so that the bottom end of the second support member presses the outer gear of the inner gear ring and drives the inner gear ring to move. When the outer gear of the inner gear ring and the inner gear of the outer gear ring are at an angle where they can mesh, the inner gear ring is pressed into the outer gear ring to form a meshing state.
2. The installation auxiliary device for the drum-shaped tooth coupling according to claim 1, wherein: The first driving member includes a transverse lead screw. The base frame is a rectangular bracket. A long strip-shaped slideway is arranged at the top of the base frame. A first transverse threaded hole is arranged at one end of the base frame away from the base. The transverse lead screw is threadedly connected to the first transverse threaded hole, and one end of the transverse lead screw extending into the long strip-shaped slideway is rotatably connected to the second sliding seat. A first adjusting hole perpendicular to the transverse lead screw is arranged at one end of the transverse lead screw extending out of the long strip-shaped slideway.
3. The installation auxiliary device for the drum-shaped tooth coupling according to claim 2, characterized in that: The first driving member further includes a spring, a connecting column and a limiting plate. The second sliding seat is provided with a lead screw adjusting seat. The lead screw adjusting seat is slidably connected in the long strip-shaped slideway. The lead screw adjusting seat is provided with a transverse through hole. One end of the connecting column passes through the transverse through hole. The limiting plate is vertically fixedly connected to one end of the connecting column passing through the transverse through hole to prevent the connecting column from disengaging from the transverse through hole. One end of the connecting column is fixedly connected to the transverse lead screw. The spring is sleeved outside the connecting column, and one end of the spring abuts against the transverse lead screw, and the other end is used to abut against the lead screw adjusting seat.
4. The installation auxiliary device for the drum-shaped tooth coupling according to claim 3, characterized in that: The hanging part includes a first telescopic sleeve, a first adjusting lead screw, and a stepped column. A first sleeve is fixedly connected to the bottom of the first sliding seat. The first sliding seat is provided with a first through hole. The first telescopic sleeve is sleeved in the first sleeve, and a first threaded hole is provided at the top of the first telescopic sleeve. The bottom end of the first adjusting lead screw passes through the first through hole and is threadedly connected to the first threaded hole. Rotating the first adjusting lead screw can drive the first telescopic sleeve to slide in the second direction. First long strip through slots are provided on both side walls of the first sleeve in the first direction. A first mounting hole is provided at the bottom of the first telescopic sleeve. The end with a smaller cross-sectional area of the stepped column is used for being inserted into the first mounting hole, and the end with a larger cross-sectional area of the stepped column is used for being inserted into the flange hole of the external tooth ring sleeve.
5. The installation aid for a drum gear coupling according to claim 4, characterized in that: It further includes a side lead screw. A second horizontal threaded hole is provided on one side of the base. A rotating connection part is provided on one side of the first sliding seat. The side lead screw is used for being threadedly connected to the second horizontal threaded hole, and one end of the side lead screw passing through the second horizontal threaded hole is used for being rotatably connected to the rotating connection part.
6. The installation auxiliary device for the drum-shaped tooth coupling according to claim 5, characterized in that: The second support member includes a second telescopic sleeve, a second adjusting lead screw, and two first rollers. A second sleeve is fixedly connected to the bottom of the second sliding seat, and a second through hole is provided at the top of the second sliding seat. The second telescopic sleeve is sleeved in the second sleeve, and a second threaded hole is provided at the top of the second telescopic sleeve. The bottom end of the second adjusting lead screw passes through the second through hole and is threadedly connected to the second threaded hole. Rotating the second adjusting lead screw can drive the second telescopic sleeve to slide in the second direction. The two first rollers are installed on both sides of the bottom end of the second telescopic sleeve to rollingly abut against the outer side wall of the internal tooth ring sleeve.
7. The installation aid for the drum gear coupling according to claim 6, characterized in that: The first support member includes a third telescopic sleeve, a third adjusting lead screw, and two second rollers. A third sleeve is fixedly connected to the bottom of the base, and a third through hole is provided at the top of the base. The third telescopic sleeve is sleeved in the third sleeve, and a third threaded hole is provided at the top of the third telescopic sleeve. The bottom end of the third adjusting lead screw passes through the third through hole and is threadedly connected to the third threaded hole. Rotating the third adjusting lead screw can drive the third telescopic sleeve to slide in the second direction. The two second rollers are installed on both sides of the bottom end of the third telescopic sleeve to rollingly abut against the outer side wall of the internal tooth ring sleeve.
8. The installation auxiliary device for the drum-shaped tooth coupling according to claim 7, characterized in that: It further includes a fourth adjusting lead screw, a slider and a bolt. A fourth through hole is provided at the top of the base, a fifth through hole is provided at the top of the third telescopic sleeve, the slider is provided with a fourth threaded hole, the slider is sleeved in the three telescopic sleeves and is slidably connected with the third telescopic sleeve. The fourth adjusting lead screw passes through the fourth through hole, the fifth through hole and is threadedly connected with the fourth threaded hole. Second long strip-shaped through grooves are provided on the two side walls of the third sleeve in the first direction, third long strip-shaped through grooves are provided on the two side walls of the third telescopic sleeve in the first direction. A second mounting hole is provided at the bottom of the slider, and the bolt is used to pass through the second mounting hole and connect with the mounting hole on one side of the outer tooth ring sleeve.
9. A method for using the installation auxiliary device of the drum-shaped tooth coupling according to any one of claims 1 to 8, characterized in that: It includes the following steps: S1: Initial adjustment. Adjust the second support member to move upward to the limit position, adjust the hanging member to move downward to the limit position, and adjust the first support member to move upward to the limit position. S2: Connect the bottom end of the hanging member with the outer tooth ring sleeve, slide the second sliding seat, and at the same time adjust the second support member so that the bottom end of the second support member abuts against the outer side wall of the outer tooth ring sleeve. S3: Adjust the downward extension amounts of the first support member and the second support member so that the outer tooth ring sleeve is lifted and its axis coincides with the axis of the inner tooth ring sleeve. S4: Push the base to drive the outer tooth ring sleeve to achieve circumferential adjustment, so that the outer gear of the inner tooth ring sleeve and the inner gear of the outer tooth ring sleeve are at an angle where they can mesh. S5: Drive the second sliding seat to move towards the first sliding seat through the first driving member so that the bottom end of the second support member presses the outer gear of the inner tooth ring sleeve and drives the inner tooth ring sleeve to move. The outer tooth ring sleeve will be smoothly pressed into the inner tooth ring sleeve, and finally a meshing state is formed.