Dual-power special vehicle chassis
The dual-power special vehicle chassis design enables independent control of the gearbox power take-off and the superstructure motor, solving the problems of poor fuel economy and high difficulty in motor modification when the special vehicle chassis is parked for operation, and improving the chassis adaptability and safety.
Patent Information
- Application Number
- CN202410141331.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-01
- Publication Date
- 2025-08-01
AI Technical Summary
Existing special vehicle chassis have poor fuel economy when parking and operating, and retrofitting with electric motors is difficult and poses safety risks.
The vehicle adopts a dual-power special vehicle chassis design, including a frame, a first power system, and a second power system. The first power system consists of a gearbox power take-off unit and an oil pump, while the second power system consists of an upper-mounted motor and an oil pump. The control system enables independent control and coordinated operation of the two power systems.
It improves chassis adaptability, solves the problem of poor fuel economy, and reduces the difficulty and safety risks of motor modification.
Smart Images

Figure CN120396673A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of vehicle chassis, and in particular to a dual-power special vehicle chassis. Background Art
[0002] In recent years, with the rapid development of the national economy, the special vehicle industry has also witnessed rapid development. There are a wide variety of special vehicles, and their operating conditions vary. At present, there are mainly three modes of power sources for the superstructures of special vehicles: power take-off from the chassis gearbox, superstructure auxiliary engine drive, and superstructure motor drive. However, there are the following problems: The power take-off from the chassis gearbox is the most economical, but the power take-off power is limited, and it is only suitable for special vehicles with a relatively small superstructure power or parking professional special vehicles. For parking operation special vehicles, the engine is only used to drive the superstructure during operation, generally taking power in neutral, and the engine speed changes according to the superstructure requirements, resulting in poor fuel economy; The superstructure auxiliary engine drive can be used for high-power superstructures, such as washing and sweeping vehicles. However, with the improvement of environmental protection requirements, the emissions of auxiliary engines need to be upgraded, and the cost of installing auxiliary engines is relatively high; The superstructure motor drive, with a high-power DC motor drive, has a relatively large power and is mainly applied to pure electric vehicles. Summary of the Invention
[0003] The purpose of the present invention is to provide a dual-power special vehicle chassis in view of the deficiencies of the prior art, so as to solve the problem of poor fuel economy of parking operation special vehicles during operation, and at the same time solve the problems of difficult motor retrofit and potential safety risks in later stages.
[0004] The present invention is implemented by adopting the following technical solutions:
[0005] A dual-power special vehicle chassis includes a vehicle frame, a first power system, a second power system, and a control system;
[0006] The first power system and the second power system are respectively arranged on the vehicle frame. The first power system includes a gearbox power take-off and an oil pump I, and the gearbox power take-off is connected to the oil pump I; The second power system includes a superstructure motor and an oil pump II, and the superstructure motor is connected to the oil pump II; The first power system and the second power system are controlled and connected by the control system.
[0007] Further, the control system includes a superstructure controller.
[0008] Further, the second power system further includes a bell housing, a flat key, a coupling, and a motor controller;
[0009] The superstructure motor and the oil pump II are fixed by flanges at both ends of the bell housing. A coupling is arranged on the superstructure motor, a flat key is arranged on the oil pump II, the coupling is connected to the flat key, and the superstructure motor is controlled and connected by the motor controller.
[0010] Further, the second power system further includes a motor mounting bracket and a shock-absorbing backing plate;
[0011] The motor mounting bracket is of an L-shaped structure. The vertical end of the motor mounting bracket is connected to the outer side of a longitudinal beam of the vehicle frame, and a shock-absorbing backing plate is arranged between the horizontal end of the motor mounting bracket and the upper-mounted motor.
[0012] Further, the upper-mounted motor is equipped with a mains socket through a cable. The mains socket is externally connected to a power supply. The live end of the cable is connected in parallel with a relay, and the relay is controlled and connected by an upper-mounted controller.
[0013] Further, the transmission power take-off and the oil pump 1 are arranged between the two longitudinal beams of the vehicle frame; the transmission power take-off is controlled and connected by an upper-mounted controller.
[0014] Compared with the prior art, the present invention has the following beneficial technical effects:
[0015] In the present invention, the first power system and the second power system are respectively arranged on both sides of the chassis, so that the dual power systems do not interfere with each other in layout. Users can drive by using the transmission power take-off. When the fuel economy is poor or the transmission power take-off is inconvenient to use, etc., the upper-mounted motor can be used for driving. The upper-mounted power source mode can be selected according to requirements, greatly improving the chassis adaptability. At the same time, the second power system is arranged outside the longitudinal beam of the vehicle frame, which can effectively avoid the problems that the cable crosses the vehicle frame, is easy to wear and inconvenient to connect. The present invention is applied to special vehicles for parking operations, which can solve the problem of poor fuel economy during the operation of special vehicles for parking operations, and at the same time can solve the problems of great difficulty in retrofitting the motor in the later stage and potential safety risks. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 is a schematic diagram of the overall structure of the present invention;
[0017] Figure 2 is a schematic diagram of the structure of the second power system of the present invention Figure 1 ;
[0018] Figure 3 is a schematic diagram of the structure of the second power system of the present invention Figure 2 ;
[0019] Figure 4 is Figure 2 a cross-sectional view of;
[0020] Figure 5 is a schematic diagram of the power supply motor control circuit.
[0021] In the figure, 1 is the vehicle frame; 2 is the power take-off of the gearbox; 3 is the first oil pump; 4 is the motor mounting bracket; 5 is the upper-mounted motor; 6 is the bell housing; 7 is the flat key; 8 is the coupling; 9 is the motor controller; 10 is the shock pad; 11 is the connecting bolt; 12 is the second oil pump. Detailed implementation mode
[0022] In order to more clearly understand the above-mentioned objects, features and advantages of the present invention, the present invention will be described in detail below with reference to the accompanying drawings and specific embodiments. It should be noted that, without conflict, the embodiments of the present application and the features in the embodiments can be combined with each other. In the description of the present invention, it should also be noted that, unless otherwise clearly defined and limited, the terms "set", "installed", "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, and it can be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.
[0023] As Figures 1-5 shown, a dual-power special vehicle chassis, 1. A dual-power special vehicle chassis, characterized in that it includes a vehicle frame 1, a first power system, a second power system and a control system;
[0024] The first power system and the second power system are respectively arranged on the vehicle frame 1. The first power system includes a power take-off 2 of the gearbox and a first oil pump 3, and the power take-off 2 of the gearbox is connected to the first oil pump 3; the second power system includes an upper-mounted motor 5 and a second oil pump 12, and the upper-mounted motor 5 is connected to the second oil pump 12; the first power system and the second power system are controlled and connected by the control system.
[0025] The control system includes an upper-mounted controller; it is used for the control of the upper-mounted part of the special vehicle.
[0026] As Figure 1 、 2 shown in Figures 2 and 3, the second power system further includes a bell housing 6, a flat key 7, a coupling 8 and a motor controller 9;
[0027] The upper-mounted motor 5 and the second oil pump 12 are fixed by the flanges at both ends of the bell housing 6. A coupling 8 is arranged on the upper-mounted motor 5, a flat key 7 is arranged on the second oil pump 12, and the coupling 8 is connected to the flat key 7. The upper-mounted motor 5 is controlled and connected by the motor controller 9; the upper-mounted motor 5 provides power and drives the second oil pump 12 through the coupling 8 and the flat key 7. Start and stop buttons, etc. are arranged on the motor controller 9 for starting and stopping the upper-mounted motor 5.
[0028] As Figure 1 、 2, as shown in Figures 3, the second power system further includes a motor mounting bracket 4 and a shock-absorbing backing plate 10;
[0029] The motor mounting bracket 4 is of an L-shaped structure. The vertical end of the motor mounting bracket 4 is connected to the outer side of a longitudinal beam of the vehicle frame 1, and a shock-absorbing backing plate 10 is provided between the horizontal end of the motor mounting bracket 4 and the upper-mounted motor 5; the shock-absorbing backing plate 10 is bolted to the horizontal end of the motor mounting bracket 4 through a connecting bolt 11 and is used for vibration buffering of the upper-mounted motor 5.
[0030] As Figure 5 shown, the upper-mounted motor 5 is equipped with a mains socket through a cable. The mains socket is externally connected to a power source. The live end of the cable is connected in parallel with a relay KM1, and the relay KM1 is controlled and connected by an upper-mounted controller, and the on-off state of the cable can be detected; the upper-mounted motor 5 is powered by the mains.
[0031] As Figure 1 shown, the transmission power take-off 2 of the first power system is arranged between the two longitudinal beams of the vehicle frame 1, and the transmission power take-off 2 in the first power system is directly inserted into or connected through a transmission shaft to the oil pump 3; the transmission power take-off 2 is controlled and connected by an upper-mounted controller.
[0032] The above-mentioned first power system and the second power system are respectively arranged on both sides of the chassis, so that the dual power systems do not interfere with each other in layout. Users can drive by using the transmission power take-off 2. When the fuel economy is poor or the transmission power take-off is inconvenient to use, etc., the upper-mounted motor 5 can be used for driving. The upper-mounted power source mode can be selected according to needs, which greatly improves the chassis adaptability; at the same time, the second power system is arranged on the outer side of the longitudinal beam of the vehicle frame 1, which can effectively avoid the problems that the cable crosses the vehicle frame 1, is easy to wear and inconvenient to connect.
[0033] For those skilled in the art, it is obvious that the present invention is not limited to the details of the above-mentioned exemplary embodiments, and the present invention can be implemented in other specific forms without departing from the spirit or basic characteristics of the present invention. Therefore, in any aspect, the embodiments should be regarded as exemplary and non-limiting. The scope of the present invention is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present invention. Any reference signs in the claims should not be regarded as limiting the claims involved.
[0034] As described above, the above embodiments are only used to illustrate the technical solutions of the present invention and are not intended to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features; and these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. A chassis for a dual-power special vehicle, characterized in that, It includes a vehicle frame (1), a first power system, a second power system, and a control system; The first power system and the second power system are respectively arranged on the vehicle frame (1). The first power system includes a transmission power take-off (2) and an oil pump I (3), and the transmission power take-off (2) is connected to the oil pump I (3); the second power system includes an upper-mounted motor (5) and an oil pump II (12), and the upper-mounted motor (5) is connected to the oil pump II (12); the first power system and the second power system are controlled and connected by the control system.
2. The dual-power special vehicle chassis according to claim 1, wherein, The control system includes an upper-mounted controller.
3. The dual-power special vehicle chassis according to claim 2, wherein The second power system further includes a bell housing (6), a flat key (7), a coupling (8), and a motor controller (9); Between the upper-mounted motor (5) and the oil pump II (12) are fixed by flanges at both ends of the bell housing (6). A coupling (8) is provided on the upper-mounted motor (5), a flat key (7) is provided on the oil pump II (12), the coupling (8) is connected to the flat key (7), and the upper-mounted motor (5) is controlled and connected by the motor controller (9).
4. The dual-power special vehicle chassis according to claim 3, wherein, The second power system further includes a motor mounting bracket (4) and a shock-absorbing backing plate (10); The motor mounting bracket (4) is of an L-shaped structure. The vertical end of the motor mounting bracket (4) is connected to the outside of a longitudinal beam of the vehicle frame (1), and a shock-absorbing backing plate (10) is provided between the horizontal end of the motor mounting bracket (4) and the upper-mounted motor (5).
5. The dual-power special vehicle chassis according to claim 2, characterized in that, The upper-mounted motor (5) is equipped with a mains socket through a cable. The mains socket is externally connected to a power supply. The live end of the cable is connected in parallel with a relay, and the relay is controlled and connected by the upper-mounted controller.
6. The double-power special vehicle chassis according to claim 2, characterized in that, The transmission power take-off (2) and the oil pump I (3) are arranged between the two longitudinal beams of the vehicle frame (1); the transmission power take-off (2) is controlled and connected by the upper-mounted controller.