A rotating and immersing conveying device for electrophoresis of a vehicle body
By using a rotating immersion conveyor for electrophoresis before vehicle body treatment, and by cooperating with a vehicle body calibration mechanism and a ring-carrying mechanism, the problems of solution agitation and air bubbles in the vehicle body electrophoresis operation are solved, achieving uniform electrophoresis of the vehicle body in the electrophoresis pool and effective utilization of the solution.
Patent Information
- Application Number
- CN202510583097.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-07
- Publication Date
- 2025-11-04
- Estimated Expiration
- 2045-05-07
AI Technical Summary
In existing electrophoresis operations on car bodies, the front and rear ends of the car body are flipped, causing the electrophoretic pool solution to swirl, form bubble chambers, and lose solution. In addition, the large flipping range takes up a lot of space.
The vehicle body pretreatment electrophoresis rotary immersion conveyor is adopted. Through the cooperation of four sets of vehicle body calibration mechanisms and two sets of ring-load mechanisms, the vehicle frame can rotate with minimal amplitude in the electrophoresis pool to avoid solution overflow and bubble formation.
This method achieves full immersion and uniform electrophoresis of the vehicle body in the electrophoresis pool, reducing solution loss and space occupation, and improving the electrophoresis effect.
Smart Images

Figure CN120397720B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of vehicle body pretreatment, in particular to a vehicle body pretreatment electrophoresis rotary immersion conveying device. BACKGROUND
[0002] The vehicle body pretreatment electrophoresis operation is an important technology for providing protective coating for the vehicle body. The vehicle body is delivered to the electrophoresis tank through the automatic turnover conveying device in the form of assembly line, and the delivered vehicle body is turned over in the solution in the electrophoresis tank. In combination with the action of the direct current power supply, the colloidal particles in the dispersion medium are accelerated to move towards the cathode or anode in a directional manner, thereby achieving the purpose of vehicle body electroplating.
[0003] In the current vehicle body electrophoresis operation, the vehicle body is mainly turned over in the head-to-tail direction. This turnover method requires a large space, and the turnover amplitude of the vehicle body head-to-tail is too large. At the moment when the vehicle body enters the electrophoresis tank, the solution in the electrophoresis tank will be greatly agitated under pressure. In addition, the internal structure of the vehicle body is complex, and at the moment when the solution enters the complex structure of the vehicle body, a bubble cavity will appear. In severe cases, the inner wall of the complex structure of the vehicle body cannot be fully immersed in the solution due to the bubble problem, thereby causing poor electrophoresis effect in the local part of the vehicle body. After electrophoresis, the vehicle body is greatly turned over and rises, and the accumulated solution will cause the range of splashing to increase after falling due to the sharp increase in the height of the vehicle body, which will cause a certain loss of the electrophoresis solution.
[0004] In view of this, a vehicle body pretreatment electrophoresis rotary immersion conveying device is designed to solve the above problems. SUMMARY
[0005] The present application aims to solve one of the technical problems in the prior art or related art.
[0006] To this end, the technical solution adopted by the present application is as follows:
[0007] A kind of car body front treatment electrophoresis rotary immersion conveying device, including frame, four sets of car body calibration mechanism are arranged outside the frame, ring carrier mechanism is arranged outside two sets of car body calibration mechanism, and the number of ring carrier mechanism is two sets, two sets of ring carrier mechanism are provided with width suitable for assisting rotation mechanism, width suitable for assisting rotation mechanism is used to assist four sets of car body calibration mechanism, car body coordination mechanism is arranged on two sets of ring carrier mechanism and beam rail is arranged in car body coordination mechanism;The ring carrier mechanism includes two first ring tracks and two second ring tracks, the second ring track is provided with ring teeth away from the side of first ring track;The car body calibration mechanism includes second slider and first slider in the slide way inside first ring track and second ring track, fifth traction frame is movably mounted at the outer end of second slider, sixth traction frame is movably mounted at the other end of fifth traction frame, third traction frame is movably mounted at the outer end of first slider, fourth traction frame is movably mounted at the other end of third traction frame, chuck is movably mounted between sixth traction frame and fourth traction frame, and shaft sleeve positioning member is arranged in chuck, and nut is arranged on the threaded section of shaft sleeve positioning member;The number of shaft sleeve positioning member is four, and four shaft sleeve positioning members are used to adapt to the four shaft holes at the head end and tail end of frame.
[0008] In a preferred example, the first ring track and the second ring track can be further configured as: the number of the first ring track and the second ring track is four, and adjacent two first ring tracks and adjacent two second ring tracks form a circular track.
[0009] The car body coordination mechanism includes a sliding seat movably mounted outside the beam rail, a hydraulic component fixedly mounted in the middle of the sliding seat, two stability cover plates movably mounted at both ends of the sliding seat, a first traction frame movably mounted at the inner end of the stability cover plate, and an end plate movably mounted on adjacent ends of the two first traction frames.
[0010] Four recesses are formed in the bottom of the outer end of the stability cover plate, and the four recesses are used to limit and constrain the top ends of adjacent two first ring tracks and adjacent two second ring tracks.
[0011] The car body coordination mechanism controls the lateral extension of the two ring carrier mechanisms to adapt to the head end and the tail end of the frame.
[0012] In a preferred example, the ring carrier mechanism can be further configured as: the ring carrier mechanism further includes an inner tooth ring and an outer tooth ring, and the number of the inner tooth ring and the outer tooth ring is two.
[0013] A pin is mounted in the middle of each of the two second sliders, the bottom end of the inner tooth ring is movably mounted in the middle of one of the pins, and the bottom end of the outer tooth ring is movably mounted at the outer end of the other pin.
[0014] The inner tooth ring and the outer tooth ring are stacked along the head-tail direction of the frame to control the synchronous extension and contraction of the two car body calibration mechanisms.
[0015] The vehicle body calibration mechanism in the preferred example of the present application can be further configured as: the two second traction frames are movably installed at the middle portions of the two first sliding blocks.
[0016] The width-adapting assisting mechanism comprises four supporting plates, the top ends of the two second traction frames are connected to two of the supporting plates, a tail base is arranged at the bottom of the two supporting plates, a head base is arranged at the bottom of the other two supporting plates, a cross beam is movably installed outside the sliding block at the bottom of the head base, the tail base is fixedly installed at the other end of the cross beam, two clamping plates are fixedly installed at the top of the other end of the cross beam, a sliding gear is movably installed in the two clamping plates, a position control motor is fixedly installed inside the head base, an extended shaft is installed at one end of the transmission shaft in the position control motor, the sliding gear is movably installed outside the extended shaft, and a fixed gear is installed at the other end of the transmission shaft in the position control motor.
[0017] The width-adapting assisting mechanism in the preferred example of the present application can be further configured as: a machine cover is fixedly installed at the other end of the cross beam, a rotating circular motor is installed inside the machine cover, and a gear disc is installed on the transmission shaft in the rotating circular motor.
[0018] The gear disc rotates along the two closed ring gears to drive the whole width-adapting assisting mechanism and the four sets of vehicle body calibration mechanisms to rotate.
[0019] The width-adapting assisting mechanism in the preferred example of the present application can be further configured as: arc-shaped racks are arranged in the grooves inside the built-in tooth rings and outside the external tooth rings.
[0020] The fixed gear is arranged in the two arc-shaped racks of one set of built-in tooth rings and external tooth rings.
[0021] The sliding gear is arranged in the two arc-shaped racks of the other set of built-in tooth rings and external tooth rings.
[0022] The width-adapting assisting mechanism in the preferred example of the present application can be further configured as: two first supporting feet are arranged on the outer wall of the first ring track, two second supporting feet are arranged on the outer wall of the second ring track, and the first supporting feet and the second supporting feet are fixed by combined bolts.
[0023] The width-adapting assisting mechanism in the preferred example of the present application can be further configured as: the third traction frame and the fifth traction frame have the same structure and are both composed of two arc-shaped gaskets and two end rods.
[0024] The width-adapting assisting mechanism in the preferred example of the present application can be further configured as: a T-shaped insertion rod is arranged at one end of the shaft sleeve positioning member towards the shaft hole of the vehicle frame, and the T-shaped insertion rod is used to adapt to the shaft holes in vehicle frames of different models.
[0025] The application can be further configured in a preferred example that the sliding gear is internally provided with a cross-shaped insertion hole, the outer wall of the elongated shaft rod is provided with a cross-shaped protrusion, and the sliding gear slides along the outer part of the elongated shaft rod, so as to provide stable kinetic energy for the two groups of ring loading mechanisms after extension.
[0026] By adopting the above technical scheme, the application has the following beneficial effects:
[0027] 1. The application sets the body positioning mechanism on the basis of the existing electrophoresis conveying track, and sets two groups of ring loading mechanisms symmetrically distributed at both ends of the body positioning mechanism. When the whole vehicle frame is delivered to the inner side of the two groups of ring loading mechanisms, the body positioning mechanism can control the two groups of ring loading mechanisms to quickly match the front end and the tail end of the vehicle frame. Four groups of body calibration mechanisms set in the two groups of ring loading mechanisms can accurately clamp the shaft holes of the front end and the tail end of the vehicle frame. At this time, the whole vehicle frame is suspended with the smallest contact area, and the suspended vehicle frame can be immersed into the electrophoresis tank with the smallest overturning amplitude, so as to avoid the overflow and oscillation of the solution in the electrophoresis tank due to the too large overturning amplitude of the vehicle frame.
[0028] 2. After the four groups of body calibration mechanisms fix the vehicle frame in the middle of the two groups of ring loading mechanisms, the four groups of body calibration mechanisms are driven by the wide-width assisting mechanism to perform shaft center overturning along the middle part of the two groups of ring loading mechanisms. At this time, the vehicle frame completely immersed in the electrophoresis tank can rotate in the solution with the smallest amplitude. This process can avoid the problem of large space occupation caused by the too large overturning amplitude of the existing vehicle frame electrophoresis operation, and reduce the splashing phenomenon caused by the increased falling height of the accumulated solution in the vehicle frame, so as to avoid the loss of electrophoresis solution.
[0029] 3. The application sets four groups of body calibration mechanisms symmetrically distributed according to the positions of the four shaft holes at the front end and the tail end of the vehicle frame. The four groups of body calibration mechanisms accurately clamp the four shaft holes in the vehicle frame. At this time, the vehicle frame can be fixed with the smallest contact area before electrophoresis, so as to avoid the problem of hindering or interfering with the electrophoresis of the vehicle frame caused by the too large existing clamp. BRIEF DESCRIPTION OF DRAWINGS
[0030] Figure 1 It is a front view of the application;
[0031] Figure 2 It is a perspective view of the application;
[0032] Figure 3 It is an exploded view of the body positioning mechanism of the application;
[0033] Figure 4 It is a schematic view of the wide-width assisting mechanism of the application;
[0034] Figure 5Figure 1 is an exploded schematic view of the present application; Figure 4 Figure 2 is a schematic view of the present application;
[0035] Figure 6 Figure 3 is an enlarged schematic view of A in the present application; Figure 5 Figure 4 is an enlarged schematic view of B in the present application;
[0036] Figure 7 Figure 5 is an enlarged schematic view of C in the present application; Figure 5 Figure 6 is a side schematic view of the ring carrier mechanism of the present application;
[0037] Figure 8 Figure 7 is an exploded schematic view of the ring carrier mechanism of the present application;
[0038] Figure 9 Figure 8 is a schematic view of the present application;
[0039] Figure 10 Figure 9 is an exploded schematic view of the vehicle body calibration mechanism of the present application;
[0040] Figure 11 Figure 10 is an enlarged schematic view of D in the present application. Figure 10
[0041] Reference signs:
[0042] 100, frame;
[0043] 200, beam rail;
[0044] 300, vehicle body positioning mechanism; 310, sliding seat; 320, hydraulic component; 330, stabilizing cover plate; 340, first traction frame; 350, end plate;
[0045] 400, ring carrier mechanism; 410, first ring rail; 420, second ring rail; 430, ring tooth; 440, built-in tooth ring; 450, externally mounted tooth ring;
[0046] 500, vehicle body calibration mechanism; 510, first sliding block; 520, second sliding block; 530, second traction frame; 540, third traction frame; 550, fourth traction frame; 560, fifth traction frame; 570, sixth traction frame; 580, chuck; 590, shaft sleeve positioning component; 5901, nut;
[0047] 600, width-adapting assisting mechanism; 610, cross beam; 620, tail base; 630, head base; 640, support plate; 650, clamping plate; 660, sliding gear; 670, position control motor; 680, extended shaft; 690, fixed gear; 6101, machine cover; 6102, rotary motor; 6103, toothed disc. DETAILED DESCRIPTION
[0048] In order to make the objects, technical solutions and advantages of the present application clearer, further detailed description will be made to the present application with reference to the specific embodiments and the accompanying drawings. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.
[0049] It is to be understood that the above description is only exemplary and is not intended to limit the scope of the present application.
[0050] Some embodiments of the present application provide a vehicle body pretreatment electrophoresis rotary immersion conveying device.
[0051] Embodiment 1:
[0052] In combination with Figures 1 to 11 As shown in the drawings, the vehicle body pretreatment electrophoresis rotary immersion conveying device provided by the present application comprises a vehicle frame 100, four sets of vehicle body calibration mechanisms 500 arranged outside the vehicle frame 100, two sets of ring carrier mechanisms 400 arranged outside two of the vehicle body calibration mechanisms 500, and the number of the ring carrier mechanisms 400 is two, a width-adapting assisting mechanism 600 arranged in the two sets of ring carrier mechanisms 400, the width-adapting assisting mechanism 600 being used for assisting the four sets of vehicle body calibration mechanisms 500, a vehicle body positioning mechanism 300 arranged on the two sets of ring carrier mechanisms 400, and a beam rail 200 arranged in the vehicle body positioning mechanism 300, the beam rail 200 being used for providing a lifting platform for conveying the vehicle body positioning mechanism 300, the vehicle body positioning mechanism 300 being used for providing a freely stretched platform for the two sets of ring carrier mechanisms 400, the two sets of ring carrier mechanisms 400 being used for adapting the two ends of the vehicle frame 100, the four sets of vehicle body calibration mechanisms 500 being used for quickly clamping four shaft holes at the two ends of the vehicle frame 100, and the width-adapting assisting mechanism 600 being used for controlling the four sets of vehicle body calibration mechanisms 500 to rotate along the inner sides of the two sets of ring carrier mechanisms 400, and driving the suspended rear vehicle frame 100 to rotate in the electrophoresis tank with the smallest amplitude.
[0053] The ring carrier mechanism 400 comprises an inner tooth ring 440, an outer tooth ring 450, two first ring rails 410, and two second ring rails 420, and the second ring rail 420 is provided with a ring tooth 430 away from the side of the first ring rail 410;
[0054] The number of the inner tooth ring 440 and the outer tooth ring 450 is two, and the recess on the inner side of the inner tooth ring 440 and the recess on the outer side of the outer tooth ring 450 are both provided with an arc-shaped rack;
[0055] The outer wall of the first ring rail 410 is provided with two first supporting feet, the outer wall of the second ring rail 420 is provided with two second supporting feet, and the first supporting feet and the second supporting feet are fixed by combined bolts;
[0056] The vehicle body calibration mechanism 500 comprises a second sliding block 520 and a first sliding block 510 arranged in the sliding channel inside the first ring rail 410 and the second ring rail 420, a fifth traction frame 560 movably arranged at the outer end of the second sliding block 520, a sixth traction frame 570 movably arranged at the other end of the fifth traction frame 560, a third traction frame 540 movably arranged at the outer end of the first sliding block 510, a fourth traction frame 550 movably arranged at the other end of the third traction frame 540, a chuck 580 movably arranged between the sixth traction frame 570 and the fourth traction frame 550, and a shaft sleeve positioning piece 590 arranged inside the chuck 580, and a nut 5901 is arranged on the threaded section of the shaft sleeve positioning piece 590.
[0057] The middle part of each of the two second sliding blocks 520 is provided with a pin rod, and the bottom end of the built-in tooth ring 440 is movably arranged at the middle part of one of the pin rods, and the bottom end of the outer tooth ring 450 is movably arranged at the outer end of the other pin rod.
[0058] The built-in tooth ring 440 and the outer tooth ring 450 are stacked along the head-to-tail direction of the vehicle frame 100, and are used to control the synchronous extension and contraction of the two sets of vehicle body calibration mechanisms 500.
[0059] The number of shaft sleeve positioning pieces 590 is four, and the four shaft sleeve positioning pieces 590 are used to adaptively connect the four shaft holes at the head end and the tail end of the vehicle frame 100.
[0060] The third traction frame 540 and the fifth traction frame 560 are the same in structure, and each comprises two circular-arc-shaped gaskets and two end rods.
[0061] The end of the shaft sleeve positioning piece 590 towards the shaft hole of the vehicle frame 100 is provided with a T-shaped insertion rod, and the T-shaped insertion rod is used to adaptively connect the shaft holes in different models of vehicle frames 100.
[0062] By using the vehicle body calibration mechanism 300 to fix the two sets of ring carrier mechanisms 400, the two sets of ring carrier mechanisms 400 provide a ring-shaped support carrier for the fixation of the vehicle frame 100. When the vehicle frame 100 is inserted and connected by the four shaft sleeve positioning pieces 590 and is suspended in the middle of the inner cavities of the two sets of ring carrier mechanisms 400, the vehicle frame 100 as a whole can be fixed in a way with the smallest contact area. After the two sets of ring carrier mechanisms 400 are moved to directly above the electrophoresis tank, the fixed vehicle frame 100 can enter the inner cavity of the electrophoresis tank with the smallest amplitude together with the two sets of ring carrier mechanisms 400. After the vehicle frame 100 is completely immersed in the electrophoresis solution, the circular rotation of the four sets of vehicle body calibration mechanisms 500 is driven by the appropriate width of the auxiliary rotation mechanism 600. At this time, the vehicle frame 100 can rotate at a constant speed in the electrophoresis solution. This process can avoid the vehicle frame 100 from being flipped with too large an amplitude, causing the electrophoresis solution to overflow under pressure, and can also improve the coverage of the electrophoresis solution on the complex structure of the vehicle frame 100.
[0063] Example 2:
[0064] Combination Figure 3 , Figure 8 as well as Figure 9 As shown, based on Embodiment 1, there are four first ring rails 410 and four second ring rails 420, and two adjacent first ring rails 410 and two adjacent second ring rails 420 form a circular track.
[0065] The vehicle positioning mechanism 300 includes a slide 310 movably installed outside the beam rail 200, a hydraulic component 320 fixedly installed in the middle of the slide 310, two stabilizing cover plates 330 movably installed at both ends of the slide 310, a first traction frame 340 movably installed at the inner end of the stabilizing cover plate 330, and an end plate 350 movably installed at the adjacent ends of the two first traction frames 340.
[0066] The bottom of the outer end of the stabilizing cover plate 330 has four grooves, which are used to limit and constrain the top ends of the two adjacent first ring rails 410 and the two adjacent second ring rails 420.
[0067] The body mounting mechanism 300 controls the lateral extension of two sets of ring-mounted mechanisms 400 to adapt to the front and rear ends of the frame 100.
[0068] Preferably, the slide 310 is composed of a slide table, an elliptical pad, and two U-shaped outer frames, and two stabilizing cover plates 330 are movably mounted on the two U-shaped outer frames, while the hydraulic component 320 is fixedly mounted in the middle of the elliptical pad.
[0069] When the slide table is pulled laterally along the beam rail 200 by the external drive device, the regular lifting and lowering of the beam rail 200 will eventually drive the two sets of ring-load mechanisms 400 and the fixed frame 100 to move into the electric pool. As the hydraulic component 320 operates, its internal hydraulic rod will push the end plate 350 to rise and fall. Finally, the two first traction frames 340 and the stabilizing cover plate 330 will drive the two sets of ring-load mechanisms 400 to quickly adapt to the frame 100 of different lengths.
[0070] Example 3:
[0071] Combination Figures 4 to 11 As shown, based on Embodiment 1, the vehicle body calibration mechanism 500 further includes two second traction frames 530, and the two second traction frames 530 are respectively movably installed in the middle of the two first sliders 510.
[0072] Preferably, the length of the second traction frame 530 is the same as the length of the inner circular arc-shaped gasket of the third traction frame 540 and the fifth traction frame 560, and two second traction frames 530 are used to control the initial height of two first sliders 510.
[0073] The width-adaptive assisting mechanism 600 comprises four support plates 640, the top ends of two second traction frames 530 are connected to two of the support plates 640 respectively, a tail base 620 is arranged at the bottom of two of the support plates 640, a head base 630 is arranged at the bottom of the other two support plates 640, a cross beam 610 is movably arranged outside the slider at the bottom of the head base 630, the tail base 620 is fixedly arranged at the other end of the cross beam 610, two clamping plates 650 are fixedly arranged at the top of the other end of the cross beam 610, a sliding gear 660 is movably arranged in the two clamping plates 650, a position control motor 670 is fixedly arranged inside the head base 630, an extension shaft 680 is arranged at one end of the transmission shaft in the position control motor 670, and the sliding gear 660 is movably arranged outside the extension shaft 680, and the other end of the transmission shaft in the position control motor 670 is provided with a fixed gear 690;
[0074] The sliding gear 660 is provided with a cross-shaped insertion hole in the inside, the extension shaft 680 is provided with a cross-shaped protrusion on the outer wall, and the sliding gear 660 slides along the outside of the extension shaft 680, so as to provide stable kinetic energy for the two groups of ring loading mechanisms 400 after stretching;
[0075] Preferably, the two support plates 640 are fixedly arranged at the two ends of the tail base 620 by welding, and the two support plates 640 form a U-shaped structure due to the tail base 620, and the other two support plates 640 are also fixedly arranged on the head base 630 by welding;
[0076] When the position control motor 670 is started, the transmission shaft in the position control motor 670 rotates in cooperation with the extension shaft 680, at this time, the fixed gear 690 arranged at the other end of the transmission shaft in the position control motor 670 and the sliding gear 660 at the other end of the extension shaft 680 are driven at the same speed, at this time, the two groups of ring loading mechanisms 400 can be freely stretched and then can be provided with stable kinetic energy by the fixed gear 690 and the sliding gear 660, so as to ensure the constant stretching angle of the two built-in tooth rings 440 and the two external tooth rings 450.
[0077] The other end of the cross beam 610 is fixedly provided with a machine cover 6101, the machine cover 6101 is internally provided with a rotating circular motor 6102, and a tooth disc 6103 is arranged on the transmission shaft in the rotating circular motor 6102;
[0078] The tooth disc 6103 rotates along the two closed ring teeth 430, so as to drive the whole width-adaptive assisting mechanism 600 and the four groups of vehicle body alignment mechanisms 500 to rotate.
[0079] Preferably, the end of the inner side of the cover 6101 is fixed on the crossbeam 610 by two rivets, when the rotating motor 6102 operates, the internal transmission shaft will cooperate with the gear disc 6103 to rotate at a constant speed, and finally the gear disc 6103 will rotate at a constant speed along the two arc teeth 430 on the outer side of the adjacent one set of inner tooth ring 440 and outer tooth ring 450, so as to ensure that the frame 100 fixed by the four sets of body alignment mechanism 500 can rotate in the electrophoretic solution with the smallest amplitude.
[0080] The fixed gear 690 is arranged in the two arc-shaped racks of one set of inner tooth ring 440 and outer tooth ring 450;
[0081] The sliding gear 660 is arranged in the two arc-shaped racks of another set of inner tooth ring 440 and outer tooth ring 450.
[0082] The working principle and use process of the present application: the control motor 670 is operated in advance, when the internal transmission shaft of the control motor 670 reverses, the fixed gear 690 installed at one end of the internal transmission shaft and the sliding gear 660 movably installed on the extended shaft 680 are driven at the same time, at this time, the two inner tooth rings 440 and outer tooth rings 450 symmetrically distributed in the two sets of ring carrier mechanisms 400 are simultaneously driven by the fixed gear 690 and the sliding gear 660;
[0083] As the bottom ends of the inner tooth ring 440 and the outer tooth ring 450 approach each other, the two second sliding blocks 520 arranged at the bottom of the inner tooth ring 440 and the outer tooth ring 450 will continuously approach, and the two shaft sleeve positioning members 590 symmetrically distributed horizontally will be pressed and stretched outward, then the frame 100 is delivered into the gap in the middle of the two sets of ring carrier mechanisms 400 by using the conveying device, the hydraulic member 320 is operated according to the length of the frame 100, at this time, the internal hydraulic sub-rod will push the end plate 350 to rise and fall, and the two first traction frames 340 movably installed on the end plate 350 will push the two stability cover plates 330 to relatively stretch along the sliding seat 310, finally, the two sets of ring carrier mechanisms 400 can adapt to the head end and tail end of the frame 100, until the two sets of shaft sleeve positioning members 590 in the two sets of ring carrier mechanisms 400 are adapted and symmetrical with the shaft holes of the head end and tail end of the frame 100;
[0084] Then run the control position motor 670 positive rotation again, until the built-in tooth ring 440 and the outer tooth ring 450 relative contraction, and the two second slider 520 set at the bottom of the built-in tooth ring 440 and the outer tooth ring 450 will be pulled up, at this time the two shaft sleeve positioning member 590 distributed symmetrically will be subjected to lateral extrusion force and quickly inserted into the shaft hole of the frame 100, and the four shaft holes at the front and rear ends of the frame 100 are quickly inserted by the four shaft sleeve positioning members 590 and located at the center position of the two groups of ring carrier mechanisms 400, at this time the frame 100 can be in the minimum contact state to get suspended;
[0085] With the whole body of the vehicle body coordination mechanism 300 being driven to move uniformly along the beam rail 200 to the top of the electrophoresis tank, the whole beam rail 200 is lowered, at this time the suspended frame 100 can be immersed in the solution inside the electrophoresis tank, after the frame 100 is completely immersed in the electrophoresis tank, the rotating motor 6102 can be run, with the rotating motor 6102 inside the transmission shaft rotating, the tooth disc 6103 installed at the top of the transmission shaft of the rotating motor 6102 will run along the outside of the two second ring rails 420 closed, and the two second ring rails 420 closed, the two ring teeth 430 outside will form a closed ring tooth structure, finally the tooth disc 6103 will rotate along the closed two ring teeth 430, until the suitable width auxiliary rotating mechanism 600 is pressed and rotates along the ring cavity of the two groups of ring carrier mechanisms 400, finally the suspended frame 100 can rotate in the electrophoresis tank, this process can perform electrophoresis on the frame 100 in the minimum space, at the same time, it reduces the problem of increasing the extrusion force of the solution in the electrophoresis tank caused by the reverse rotation of the frame 100, thereby avoiding the problem of overflow of the solution in the electrophoresis tank caused by the excessive pressure of the frame 100.
[0086] Although the embodiments of the present application have been shown and described, those skilled in the art can understand that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and purposes of the present application, the scope of the present application is defined by the claims and their equivalents.
Claims
1. A rotary immersion conveyor for electrophoresis pretreatment of car bodies, characterized in that, It includes four sets of body calibration mechanisms (500) disposed outside the frame (100), a ring load mechanism (400) disposed outside two of the sets of body calibration mechanisms (500), and the number of ring load mechanisms (400) is two sets. A suitable width assist mechanism (600) is disposed inside the two sets of ring load mechanisms (400). The suitable width assist mechanism (600) is used to assist the rotation of the four sets of body calibration mechanisms (500), a body alignment mechanism (300) disposed on the two sets of ring load mechanisms (400), and a beam rail (200) disposed inside the body alignment mechanism (300). The ring-load mechanism (400) includes two first ring rails (410) and two second ring rails (420), and the second ring rails (420) are provided with ring teeth (430) on the side away from the first ring rails (410). The vehicle body calibration mechanism (500) includes a second slider (520) and a first slider (510) disposed in the slide rails inside the first ring rail (410) and the second ring rail (420), a fifth traction frame (560) movably mounted on the outer end of the second slider (520), a sixth traction frame (570) movably mounted on the other end of the fifth traction frame (560), a third traction frame (540) movably mounted on the outer end of the first slider (510), a fourth traction frame (550) movably mounted on the other end of the third traction frame (540), a clamp (580) movably mounted between the sixth traction frame (570) and the fourth traction frame (550), and a bushing positioning member (590) disposed inside the clamp (580), and a nut (5901) is provided on the threaded section of the bushing positioning member (590).
2. The vehicle body pretreatment electrophoresis rotary immersion conveyor according to claim 1, characterized in that, The number of the first ring rail (410) and the second ring rail (420) are both four, and two adjacent first ring rails (410) and two adjacent second ring rails (420) form a circular track; The vehicle body positioning mechanism (300) includes a slide (310) movably mounted on the outside of the beam rail (200), a hydraulic component (320) fixedly mounted in the middle of the slide (310), two stabilizing cover plates (330) movably mounted on both ends of the slide (310), a first traction frame (340) movably mounted on the inner end of the stabilizing cover plate (330), and an end plate (350) movably mounted on the adjacent ends of the two first traction frames (340). The bottom of the outer end of the stabilizing cover plate (330) is provided with four grooves, and the four grooves are used to limit and constrain the top ends of the two adjacent first ring rails (410) and the two adjacent second ring rails (420). The vehicle body positioning mechanism (300) controls the two sets of ring load mechanisms (400) to extend laterally, for fitting the front and rear ends of the frame (100).
3. The vehicle body pretreatment electrophoresis rotary immersion conveyor according to claim 1, characterized in that, The ring-load mechanism (400) further includes an internal toothed ring (440) and an external toothed ring (450), with two internal toothed rings (440) and two external toothed rings (450). A pin is installed in the middle of each of the two second sliders (520), and the bottom end of the built-in toothed ring (440) is movably installed in the middle of one of the pins, and the bottom end of the external toothed ring (450) is movably installed in the outer end of the other pin. The built-in toothed ring (440) and the external toothed ring (450) are stacked along the front and rear directions of the frame (100) to control the synchronous extension and retraction of the two sets of body calibration mechanisms (500).
4. The vehicle body pretreatment electrophoresis rotary immersion conveyor according to claim 3, characterized in that, The vehicle body calibration mechanism (500) also includes two second traction frames (530), and the two second traction frames (530) are respectively movably installed in the middle of the two first sliders (510); The width-adjustable turning mechanism (600) includes four support plates (640), with the top ends of two second traction frames (530) respectively connected to two of the support plates (640). It also includes a tail base (620) located at the bottom of two of the support plates (640), a head base (630) located at the bottom of the other two support plates (640), a crossbeam (610) movably mounted outside the bottom slider of the head base (630), and the tail base (620) fixedly mounted at the other end of the crossbeam (610). Two clamping plates (650) are fixedly installed at the top of the other end of the crossbeam (610), a sliding gear (660) is movably installed in the two clamping plates (650), a control motor (670) is fixedly installed inside the head base (630), an extended shaft (680) is installed at one end of the transmission shaft inside the control motor (670), the sliding gear (660) is movably installed outside the extended shaft (680), and a fixed gear (690) is installed at the other end of the transmission shaft inside the control motor (670).
5. The vehicle body pretreatment electrophoresis rotary immersion conveyor according to claim 4, characterized in that, The other end of the crossbeam (610) is fixedly installed with a cover (6101), and a rotary motor (6102) is installed inside the cover (6101). A gear disc (6103) is installed on the drive shaft inside the rotary motor (6102). The gear disc (6103) rotates circumferentially along the two closed ring teeth (430) to drive the entire width-adjustable rotation mechanism (600) and the four sets of body calibration mechanisms (500) to rotate.
6. The vehicle body pretreatment electrophoresis rotary immersion conveyor according to claim 4, characterized in that, Arc-shaped toothed strips are provided in the groove on the inner side of the built-in toothed ring (440) and the groove on the outer side of the external toothed ring (450); The fixed gear (690) is disposed in two arc-shaped racks in one of the sets of built-in toothed rings (440) and external toothed rings (450); The sliding gear (660) is disposed in two arc-shaped racks of another set of built-in toothed rings (440) and external toothed rings (450).
7. The vehicle body pretreatment electrophoresis rotary immersion conveyor according to claim 1, characterized in that, The outer wall of the first ring rail (410) is provided with two first pads, and the outer wall of the second ring rail (420) is provided with two second pads, and the first pads and the second pads are fixed together by a combination bolt.
8. The vehicle body pretreatment electrophoresis rotary immersion conveyor according to claim 1, characterized in that, The third traction frame (540) and the fifth traction frame (560) have the same structure, both consisting of two arc-shaped pads and two end rods.
9. A vehicle body pretreatment electrophoresis rotary immersion conveyor according to claim 1, characterized in that, The number of bushing positioning parts (590) is four, and the four bushing positioning parts (590) are used to adapt and snap into the four axle holes at the front and rear ends of the frame (100); the bushing positioning parts (590) are provided with a T-shaped insert at the end facing the axle hole of the frame (100), and the T-shaped insert is used to adapt to the axle holes in different models of frames (100).
10. A vehicle body pretreatment electrophoresis rotary immersion conveyor according to claim 4, characterized in that, The sliding gear (660) has a cross-shaped insertion hole inside, and the extended shaft (680) has a cross-shaped protrusion on its outer wall. The sliding gear (660) slides along the outside of the extended shaft (680) to provide stable kinetic energy for the two sets of ring load mechanisms (400) after extension.
Citation Information
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Intelligent flexible full-rotation overturning and dipping and conveying device and vehicle body pretreatment electrophoretic overturning and dipping system
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