Upturned soil rotating type film mulching aerobic fermentation robot system
Through the rotary film aerobic fermentation robot system, the cooperation of driving, lifting mechanism and throwing machine is used to solve the problems of uneven material fermentation and high energy consumption in the coated aerobic fermentation system, and an efficient and environmentally friendly material fermentation and fermentation process is achieved.
Patent Information
- Application Number
- CN202510456044.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-11
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2045-04-11
AI Technical Summary
The existing coated aerobic fermentation system has uneven and incomplete fermentation during the material fermentation process, and low efficiency of turning and stacking operation and high energy consumption, which can easily lead to greenhouse gas and odor emissions.
The rotary film aerobic fermentation robot system is adopted. Through the cooperation of driving, lifting mechanism and throwing machine, the material is uniformly clothed, multiple throwing and circulating throwing, and combined with the covering of functional film, it forms a closed fermentation space to reduce heat loss and gas emissions.
It improves the efficiency of overturning and throwing, reduces energy consumption, ensures uniform fermentation of materials, reduces the emission of greenhouse gases and odors, and achieves an efficient and environmentally friendly fermentation process.
Smart Images

Figure CN120398585A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of material fermentation, and particularly to a rotary ridging film-covered aerobic fermentation robot system. Background Art
[0002] If organic waste is not reasonably utilized, it will cause environmental pollution and waste of resources. Organic waste with appropriate water content can become organic fertilizer, cattle bedding, substrate, etc. through high-temperature aerobic fermentation. The traditional high-temperature aerobic fermentation technology modes are mainly strip stacking and trough type, with relatively low investment costs and large treatment capacities. However, in the aerobic fermentation stage, due to the large pile body, the internal oxygen cannot be evenly supplied as required, which may lead to uneven and incomplete fermentation, resulting in the inability to completely eliminate pathogenic bacteria, etc., and a large amount of emissions of odors such as ammonia and hydrogen sulfide, as well as greenhouse gases such as methane and nitrous oxide, causing secondary pollution. The film-covered aerobic fermentation equipment technology, with its comprehensive advantages in microclimate regulation, efficient and uniform fermentation, reduction of greenhouse gases and odors, energy conservation and consumption reduction, etc., has been widely applied in the fields of fertilizerization, bedding, and substrate of organic solid waste in recent years. However, the currently widely used film-covered aerobic fermentation systems all adopt a one-time feeding and discharging and static fermentation mode, which is difficult to meet the actual demand for continuous feeding and discharging of large amounts of raw materials in large-scale pastures or centralized treatment centers; in addition, static fermentation often causes uneven and incomplete material fermentation and secondary pollution; if turning operations are required during the fermentation process, the functional film covering needs to be rolled up first, and then re-covered after the turning is completed, with a large workload and easy damage to the film; if a traditional forklift is used for turning, not only is the efficiency low, but the turning effect is also uneven. If traditional turning and throwing equipment is used, it is not only bulky, requires a large investment, but also has high energy consumption. During the turning process, a large amount of heat in the pile body is dissipated, and at the same time, it is easy to cause a large amount of emissions of greenhouse gases, odors, etc., causing environmental pollution. Summary of the Invention
[0003] The present invention provides a rotary ridging film-covered aerobic fermentation robot system to solve the defect of uneven material fermentation in the prior art and achieve uniform material fermentation.
[0004] The present invention provides a rotary ridging film-covered aerobic fermentation robot system, including: A fermentation tank; A turning and throwing device, which is movably arranged in the fermentation tank; The turning and throwing device includes: A traveling crane, which is movably connected in the fermentation tank; A lifting mechanism, the upper end of which is connected to the traveling crane, and the height of the lifting mechanism is adjustable; A turning and throwing machine, the lower end of the lifting mechanism is connected to the turning and throwing machine.
[0005] In addition, according to the rotary ridging film-covered aerobic fermentation robot system of the present invention, it may also have the following additional technical features: In some embodiments of the present invention, the traveling vehicle includes: A cross beam, which is movably arranged in the fermentation tank, and the lower end of the lifting mechanism passes through the cross beam and is connected to the turning machine; A top frame, which is installed on the cross beam, and the upper end of the lifting mechanism is connected to the upper end of the top frame.
[0006] In some embodiments of the present invention, the fermentation tank includes: A fermentation trough, to which the cross beam is movably connected; An arch frame, which is installed on the fermentation trough, and a functional film is covered on the arch frame.
[0007] In some embodiments of the present invention, the fermentation trough includes: A trough body, on which the arch frame is fixed; A track, which is arranged on the trough body, and the cross beam is movably connected to the track.
[0008] In some embodiments of the present invention, the turning machine includes: Side connecting plates, the upper ends of which are connected to the lifting mechanism; Deformable crawlers, which are installed at the lower ends of the side connecting plates; the cross-sectional shape of the deformable crawlers is triangular; the height and the bottom length of the deformable crawlers are both adjustable.
[0009] In some embodiments of the present invention, it further includes: A feeding conveyor, which is arranged at one end of the fermentation trough and extends into the fermentation trough; A discharging conveyor, which is arranged at the other end of the fermentation trough.
[0010] In some embodiments of the present invention, it further includes: A discharge port, which is opened on the side wall of the fermentation trough, and the discharging conveyor is located at the position of the discharge port.
[0011] In some embodiments of the present invention, it further includes: A screw conveyor, which is arranged in the fermentation trough and is located at the end of the fermentation trough far from the feeding conveyor.
[0012] In some embodiments of the present invention, it further includes: A ventilation pipe, which is arranged at the bottom of the fermentation trough.
[0013] In some embodiments of the present invention, it further includes: A material transporting conveyor, which is arranged at the bottom of the fermentation trough and is located at the end of the fermentation trough far from the discharging conveyor.
[0014] In summary, the present application includes the following beneficial technical effects: Through the coordinated setting of the traveling mechanism, the lifting mechanism, and the turning and throwing machine, the functions of feeding materials into the fermentation tank, turning and throwing the materials multiple times, circulating the turning and throwing operation, and feeding materials while discharging are achieved, which is very convenient. It greatly improves the turning and throwing efficiency, makes the material turning and pushing uniform, reduces energy consumption, and avoids environmental pollution caused by a large amount of emissions of greenhouse gases, odors, etc. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] By reading the following detailed description of the preferred embodiments, various other advantages and benefits will become clear to those of ordinary skill in the art. The drawings are only for the purpose of showing the preferred embodiments and are not considered to be a limitation of the present invention. Moreover, throughout the drawings, the same reference numerals are used to represent the same components. In the drawings: Figure 1 The first view of the three-dimensional view of the rotary tillage type film-covered aerobic fermentation robot system according to some embodiments of the present invention is schematically shown.
[0016] Figure 2 The second view of the three-dimensional view of the rotary tillage type film-covered aerobic fermentation robot system according to some embodiments of the present invention is schematically shown.
[0017] Figure 3 The first view of the three-dimensional view of the turning and throwing device of the rotary tillage type film-covered aerobic fermentation robot system according to some embodiments of the present invention is schematically shown.
[0018] Figure 4 The second view of the three-dimensional view of the turning and throwing device of the rotary tillage type film-covered aerobic fermentation robot system according to some embodiments of the present invention is schematically shown.
[0019] Figure 5 Schematically shows the rotary tillage type film-covered aerobic fermentation robot system according to some embodiments of the present invention Figure 3 partial enlarged view.
[0020] Figure 6 The structural diagram of the turning and throwing machine of the rotary tillage type film-covered aerobic fermentation robot system according to some embodiments of the present invention is schematically shown.
[0021] Figure 7 The three-dimensional view of the fermentation tank of the rotary tillage type film-covered aerobic fermentation robot system according to some embodiments of the present invention is schematically shown.
[0022] Figure 8 Schematically shows the rotary tillage type film-covered aerobic fermentation robot system according to some embodiments of the present invention Figure 7 partial enlarged view.
[0023] Figure 9A perspective view of the cooperation between the feeding conveyor and the material conveying conveyor of the soil-turning and film-covering aerobic fermentation robot system according to some embodiments of the present invention is schematically shown.
[0024] Figure 10 A perspective view of the discharging conveyor of the soil-turning and film-covering aerobic fermentation robot system according to some embodiments of the present invention is schematically shown.
[0025] Reference numerals: 1. Fermentation tank, 11. Tank body, 12. Pipeline installation groove, 13. Discharge port, 14. Track, 2. Turning and throwing device, 21. Lifting mechanism, 211. Telescopic rod, 212. Slideway, 213. First connecting rod, 214. Fixed block, 215. Second connecting rod, 216. Intermediate shaft, 217. End shaft, 218. Lifting plate, 22. Traveling crane, 221. Top frame, 222. Cross beam, 223. Moving wheel assembly, 2231. Driving motor, 2232. Rotating wheel, 23. Turning and throwing machine, 230. Side connecting plate, 231. Deformable crawler, 232. First crawler wheel, 233. Second crawler wheel, 234. Third crawler wheel, 235. Slide bar, 236. Adjusting connecting rod, 237. Adjusting push rod, 238. Fixed plate, 2381. First connecting block, 2382. Second connecting block, 239. Scraper, 3. Arch-shaped frame, 4. Feeding conveyor, 5. Discharging conveyor, 6. Screw conveyor, 7. Ventilation pipe, 8. Material conveying conveyor. Detailed implementation manners
[0026] Exemplary embodiments of the present disclosure will be described in more detail below with reference to the accompanying drawings. Although the exemplary embodiments of the present disclosure are shown in the drawings, it should be understood that the present disclosure can be implemented in various forms and should not be limited by the embodiments set forth herein. On the contrary, these embodiments are provided so that the present disclosure can be more thoroughly understood and the scope of the present disclosure can be fully conveyed to those skilled in the art.
[0027] It should be understood that the terms used herein are for the purpose of describing specific exemplary embodiments only and are not intended to be limiting. Unless the context clearly indicates otherwise, the singular forms "a", "an", and "the" as used herein may also include the plural forms. The terms "comprising", "including", "containing", and "having" are inclusive and thus specify the presence of the stated features, steps, operations, elements, and / or components, but do not preclude the presence or addition of one or more other features, steps, operations, elements, components, and / or combinations thereof. The method steps, processes, and operations described herein are not to be construed as necessarily requiring them to be performed in the particular order described or illustrated, unless the order of performance is clearly indicated. It should also be understood that additional or alternative steps may be used.
[0028] Although terms such as first, second, and third may be used in the text to describe multiple elements, components, regions, layers, and / or sections, these elements, components, regions, layers, and / or sections should not be limited by these terms. These terms may be used only to distinguish one element, component, region, layer, or section from another. Unless the context clearly indicates otherwise, terms such as "first" and "second" and other numerical terms do not imply order or sequence when used in the text. Therefore, the first element, component, region, layer, or section discussed below may be referred to as the second element, component, region, layer, or section without departing from the teachings of the exemplary embodiments.
[0029] For ease of description, spatial relative relationship terms may be used in the text to describe the relationship of one element or feature shown in the figure to another element or feature, such as "inside", "outside", "inner side", "outer side", "below", "beneath", "above", "over", etc. Such spatial relative relationship terms are intended to include different orientations of the device in use or operation in addition to the orientations depicted in the figure. For example, if the device in the figure is flipped, the element described as "below" or "beneath" another element or feature will then be oriented "above" or "over" the other element or feature. Thus, the exemplary term "below" can include both the upper and lower orientations. The device may be otherwise oriented, rotated 90 degrees or in other directions, and the spatial relative relationship descriptors used in the text are interpreted accordingly.
[0030] As Figures 1 to 10 shown, according to an embodiment of the first aspect of the present invention, a rotary tillage and film-covered aerobic fermentation robot system is proposed, which includes a fermentation tank and a turning device 2; The turning device 2 is movably arranged in the fermentation tank; The turning device 2 includes a lifting mechanism 21, a traveling crane 22, and a turning machine 23. The upper end of the lifting mechanism 21 is connected to the traveling crane 22, and the lower end of the lifting mechanism 21 is connected to the turning machine 23. The traveling crane 22 is movably connected in the fermentation tank; The height of the lifting mechanism 21 is adjustable.
[0031] In the above embodiment, it should be noted that the traveling crane 22 can be moved in the fermentation tank in the form of a slide rail and a chute cooperating with an electric telescopic rod; during operation, the bottom wall of the turning machine 23 can be in contact with the bottom wall of the fermentation tank.
[0032] The specific working process is as follows: When the first batch of materials enters through the feeding point in the fermentation tank during the cloth-making process, the lifting mechanism 21 can be controlled to lift the turning machine 23 to a height higher than the materials. Then, the traveling crane 22 is used to drive the lifting mechanism 21 and the turning machine 23 to move to the front of the first batch of materials. After that, the lifting mechanism 21 is used to lower the turning machine 23 to the position of the bottom wall of the fermentation tank. Then, the traveling crane 22 is used to drive the lifting mechanism 21 and the turning machine 23 to move and toss the first batch of materials up and down and move them, realizing the turning and moving of the materials until the materials move to the discharging position of the fermentation tank; the second batch of materials is turned and moved to the rear of the first batch of materials in the same way, and the third batch of materials is turned and moved to the rear of the second batch of materials in the same way, and so on until the cloth-making is completed; during the fermentation process of the materials, the lifting mechanism 21, the traveling crane 22 and the turning machine 23 can be used in cooperation to turn and toss the materials. Specifically, the turning machine 23 is adjusted to an appropriate height according to the height of the materials by the lifting mechanism 21, and then the materials are tossed up and moved by the turning machine 23 to realize the turning and moving of the materials.
[0033] When the materials are fermented and completed, the traveling crane 22 can be used to drive the lifting mechanism 21 and the turning machine 23 to move to the position of the first batch of materials. Then, the first batch of materials is turned out by the working of the turning machine 23. Then, the traveling crane 22, the lifting mechanism 21 and the turning machine 23 work in cooperation to move the second batch of materials to the position of the second batch of materials, and so on. Then, the new materials fall to the position of the last batch of materials at the initial cloth-making time, and so on until all the materials are fermented and completed and discharged outside the fermentation tank.
[0034] The technical effects achieved by the above embodiments are as follows: Through the cooperative setting of the traveling crane 22, the lifting mechanism 21 and the turning machine 23, the cloth-making, multiple turning and tossing, cyclic turning and tossing and discharging in the fermentation tank are realized while cloth-making is carried out at the same time, which is very convenient. While greatly increasing the turning and tossing efficiency, the materials are evenly turned and pushed, the energy consumption is reduced, and the situation of environmental pollution caused by a large amount of emissions such as greenhouse gases and odors is avoided.
[0035] Optionally, as Figures 1 to 5 shown, the traveling crane 22 includes a top frame 221, a cross beam 222 and a moving wheel assembly 223; The top frame 221 is installed on the cross beam 222; The cross beam 222 is installed with a moving wheel assembly 223, and the moving wheel assembly 223 is used to drive the cross beam 222 to move in the fermentation tank; The upper end of the lifting mechanism 21 is connected to the upper end of the top frame 221, and the lower end of the lifting mechanism 21 passes through the cross beam 222 and is connected to the turning machine 23.
[0036] In the above optional embodiments, it should be noted that the shape of the top frame 221 is "C"-shaped; the lifting mechanism 21 includes at least one lifting link group and a lifting plate 218. A turning and throwing machine 23 is connected to the lower side of the lifting plate 218, and the upper side of the lifting plate 218 is connected to the top wall of the traveling crane 22 through at least one lifting link group.
[0037] Specifically, each lifting link group includes a telescopic rod 211, two slideways 212, two fixing blocks 214, a plurality of first links 213, a plurality of second links 215, a plurality of end shafts 217 and a plurality of intermediate shafts 216. One of the fixing blocks 214 and one of the slideways 212 are both installed on the top wall of the top frame 221 and are spaced apart from each other; the other fixing block 214 and the other slideway 212 are both connected to the lifting plate 218 and are spaced apart from each other; The plurality of first links 213 are connected in sequence from bottom to top. Among the two adjacent first links 213, the upper end of the first link 213 located below is rotatably connected to the lower end of the first link 213 located above. The first link 213 located at the uppermost position is rotatably connected to the fixing block 214 of the top frame 221, and the first link 213 located at the lowermost position is rotatably connected to the slideway 212 of the lifting plate 218.
[0038] The plurality of second links 215 are connected in sequence from bottom to top. Among the two adjacent second links 215, the upper end of the second link 215 located below is rotatably connected to the lower end of the second link 215 located above. The second link 215 located at the uppermost position is rotatably connected to the slideway 212 of the top frame 221, and the second link 215 located at the lowermost position is rotatably connected to the fixing block 214 of the lifting plate 218; the number of the first links 213 and the second links 215 is the same. The plurality of first links 213 and the plurality of second links 215 are rotatably connected in one-to-one correspondence, and the middle parts of each connected first link 213 and second link 215 are rotatably connected; the plurality of first links 213 and the plurality of second links 215 cooperate with the two fixing blocks 214 and the two slideways 212 to form a row of link groups. Each lifting link group includes at least two rows of link groups that are parallel to each other and have a common center symmetry line. The two link groups are reliably connected through the cooperation of a plurality of end shafts 217 and a plurality of intermediate shafts 216; specifically, each two connected first links 213 and each two connected second links 215 need to be rotatably connected through an end shaft 217, and each connected first link 213 and second link 215 need to be rotatably connected through an intermediate shaft 216.
[0039] When the lifting mechanism 21 includes a lifting link group, the lifting link group further includes a telescopic rod 211. The cylinder part of the telescopic rod 211 is rotatably connected to the top wall of the top frame 221, and the telescopic rod part of the telescopic rod 211 is rotatably connected to one of the intermediate shafts 216.
[0040] When the lifting mechanism 21 includes two or more lifting link groups, at least one lifting link group further includes a telescopic rod 211. The cylinder part of the telescopic rod 211 is rotatably connected to the top wall of the top frame 221, and the telescopic rod part of the telescopic rod 211 is rotatably connected to one of the intermediate shafts 216.
[0041] The telescopic rod 211 is one of an electric cylinder, a hydraulic cylinder or a pneumatic cylinder.
[0042] Optionally, the lifting mechanism 21 can also adopt the form of a screw-nut lifter or other devices that can achieve lifting.
[0043] The mobile wheel assembly 223 includes a drive motor 2231 and a rotating wheel 2232. The side wall of the cross beam 222 is connected with the drive motor 2231 by means of screwing or welding, etc. At least four rotating wheels 2232 are connected to the cross beam 222 in a rectangular array form, and the output shaft of the drive motor 2231 is connected to one of the rotating wheels 2232.
[0044] The beneficial effect of the above optional embodiment is that the reliable support of the lifting mechanism 21 is realized through the setting of the top frame 221 and the cross beam 222, ensuring the reliable operation of the lifting mechanism 21.
[0045] Optionally, as Figure 1 、 Figure 2 、 Figure 7 and Figure 8 shown, the fermentation tank includes a fermentation trough 1 and an arch frame 3; The arch frame 3 is installed on the fermentation trough 1, and a functional film is covered on the arch frame 3; The mobile wheel assembly 223 is movably connected to the fermentation trough 1.
[0046] In the above optional embodiment, it should be noted that a water collecting trough is provided on the side wall of the fermentation trough 1 connected to the functional film to collect the condensed water under the functional film and the leachate of the fermentation heap, and discharge them centrally to the outside.
[0047] The beneficial effect of the above optional embodiment is that through the setting of covering the arch frame 3 with a functional film, the situation that the traditional film-covered aerobic fermentation system often uses one-time feeding, discharging and static fermentation, which often leads to uneven fermentation of materials, can be structurally solved. It can avoid the problems that when turning the pile is needed, the heat of the pile is easily dissipated during the process of first rolling up the film and then covering the film to turn the pile, which affects the fermentation process and easily leads to a large amount of emissions of greenhouse gases, ammonia and odors.
[0048] Optionally, as Figure 1 , Figure 2 , Figure 7 and Figure 8 shown, a track 14 is provided on the trough body 11, and the moving wheel assembly 223 is movably connected to the track 14; The arched frame 3 is fixed on the trough body 11.
[0049] In the above optional embodiment, it should be noted that all the rotating wheels 2232 are arranged on the track 14.
[0050] The beneficial effect of the above optional embodiment is that the reliable movement of the traveling vehicle 22 on the trough body 11 is realized through the arrangement of the track 14.
[0051] Optionally, as Figures 1 to 6 shown, the turning and throwing machine 23 includes a deformable crawler 231 and a side connecting plate 230; The deformable crawler 231 is connected to the lifting mechanism 21 through the side connecting plate 230; The cross-sectional shape of the deformable crawler 231 is triangular; The height and the bottom length of the deformable crawler 231 are both adjustable.
[0052] In the above optional embodiment, it should be noted that the turning and throwing machine 23 further includes a first crawler wheel 232, a second crawler wheel 233, a third crawler wheel 234, a sliding rod 235, an adjusting link 236, an adjusting push rod 237, a fixing plate 238, a first connecting block 2381, a second connecting block 2382 and a scraper 239.
[0053] The first crawler wheel 232, the second crawler wheel 233 and the third crawler wheel 234 are respectively arranged at the three corner positions of the deformable crawler 231.
[0054] The third crawler wheel 234 is rotatably connected to one end of the fixed plate 238. A first connecting block 2381 is connected to the fixed plate 238 by means of bolt connection or welding. A sliding connection is achieved between the side of the first connecting block 2381 facing away from the fixed plate 238 and the side connecting plate 230 in the form of a sliding rail and slider. A second connecting block 2382 is provided on the first connecting block 2381 and the second connecting block 2382 is perpendicular to the first connecting block 2381. One end of the sliding rod 235 passes through the first connecting block 2381 and is slidably connected to the first connecting block 2381. The second crawler wheel 233 is rotatably connected to the other end of the sliding rod 235. The middle of the sliding rod 235 is connected to the side connecting plate 230 by means of bolt connection. One end of the adjusting connecting rod 236 is rotatably connected to the second connecting block 2382. The other end of the adjusting connecting rod 236 is rotatably connected to a first crawler wheel 232. One end of the adjusting push rod 237 is connected to the side connecting plate 230. The other end of the adjusting push rod 237 is rotatably connected to the middle of the adjusting connecting rod 236.
[0055] The adjusting push rod 237 is one of an electric cylinder, a hydraulic cylinder or a pneumatic cylinder.
[0056] When it is necessary to adjust the height and the bottom length of the deformable crawler 231, only the length of the adjusting push rod 237 needs to be adjusted. By adjusting the adjusting push rod 237 to drive the adjusting connecting rod 236 to rotate and drive the first crawler wheel 232 to move, while the bottom length of the deformable crawler 231 is shortened, it will also drive the second connecting block 2382 to move, drive the first connecting block 2381 to move, and further drive the fixed plate 238 to move, driving the movement of the third crawler wheel 234 and further driving the increase in the height of the deformable crawler 231. By adjusting the adjusting push rod 237 to drive the adjusting connecting rod 236 to rotate and drive the first crawler wheel 232 to move, while the bottom length of the deformable crawler 231 is elongated, it will also drive the second connecting block 2382 to move, drive the first connecting block 2381 to move, and further drive the fixed plate 238 to move, driving the movement of the third crawler wheel 234 and further driving the decrease in the height of the deformable crawler 231; A plurality of scraping plates 239 are arranged at intervals on the outer periphery of the deformable crawler 231 to carry materials.
[0057] The beneficial effects of the above optional embodiments are as follows: The settings that the height and the bottom length of the deformable crawler 231 can be adjusted realize that the length and height of the deformable crawler 231 can be accurately adjusted according to the amount of materials, etc., so as to increase the turning and throwing effect, and further ensure that all materials can be quickly turned and thrown for fermentation.
[0058] Optionally, as Figure 1 、 Figure 7 and Figures 8 to 10 shown, a feeding conveyor 4 is arranged at one end of the fermentation tank 1 and the feeding conveyor 4 extends into the fermentation tank 1; A discharging conveyor 5 is arranged at the other end of the fermentation tank 1.
[0059] An outlet 13 is provided on the side wall of the fermentation tank 1; The blanking conveyor 5 is located at the position of the outlet 13.
[0060] It further includes a screw conveyor 6; A screw conveyor 6 is arranged in the fermentation tank 1, and the screw conveyor 6 is located at one end of the fermentation tank 1 away from the feeding conveyor 4.
[0061] It further includes a ventilation pipe 7; The ventilation pipe 7 is arranged at the bottom of the fermentation tank 1.
[0062] It further includes a material conveying conveyor 8; The material conveying conveyor 8 is arranged at the bottom of the fermentation tank 1, and the material conveying conveyor 8 is located at one end of the fermentation tank 1 away from the blanking conveyor 5.
[0063] In the above optional embodiment, it should be noted that a pipe installation groove 12 is further provided at the bottom of the fermentation tank 1, and the ventilation pipe 7 is installed in the pipe installation groove 12.
[0064] The air outlet of the ventilation pipe 7 is communicated with the air inlet of the functional film through a pipe.
[0065] The feeding conveyor 4, the blanking conveyor 5 and the material conveying conveyor 8 are all belt conveyors or scraper conveyors.
[0066] The screw conveyor 6 is a two-way screw conveyor; a pusher scraper conveyor is arranged below the screw conveyor 6.
[0067] The beneficial effects of the above optional embodiment are: the functional film is inflated by supplying air into the ventilation pipe 7 by a blower to form a closed fermentation space.
[0068] Through the arrangement of the two-way screw conveyor, the fermented materials can be gathered to the middle position of the shaft body and then moved out of the fermentation bin, which is more convenient.
[0069] The working principle of this robot system is: There are seven partitions arranged in the fermentation bin. Among them, the first partition near the feeding conveyor 4 is the cloth feeding area, the middle 5 partitions are the fermentation areas, and the last partition is the discharging area. The screw conveyor 6 is arranged at the position of the discharging area, and the material conveying conveyor 8 is located at the position of the cloth feeding area.
[0070] The number of the feeding conveyors 4 is two to achieve a better layout effect; when the system is feeding materials, the materials move from outside the tank to the inside of the tank 11 through the feeding conveyors 4, and then uniformly fall in the middle of the feeding area. The traveling crane 22 drives the lifting mechanism 21 and the turning machine 23 to run back and forth. Each time they run, the fermented materials are moved back by one partition. After running 6 times, the tank 11 is filled with fermented materials. Then, the materials that first enter the tank 11 are turned and moved to the discharging area by the cooperation of the lifting mechanism 21 and the turning machine 23 driven by the traveling crane 22. After the fermented materials are gathered in the middle by the screw conveyor 6, they are moved out of the tank 11 through the pushing scraper conveyor and the discharging conveyor 5.
[0071] Circular feeding and discharging process: After each batch of materials is discharged, the lifting mechanism 21 and the turning machine 23 are both moved to the first feeding area behind the discharging area driven by the traveling crane 22. Then, the lifting mechanism 21 and the turning machine 23 are used in cooperation to turn and move the materials in this area to the discharging area. Then, the lifting mechanism 21 and the turning machine 23 are both moved to the second feeding area behind the discharging area driven by the traveling crane 22. Then, the lifting mechanism 21 and the turning machine 23 are used in cooperation to turn and move the materials in this area to the next feeding area. This process is repeated until the feeding area beside the feeding area of the tank 11 is vacated. Then, the feeding conveyor 4 works to supply materials to the feeding area. Then, the materials in the discharging area are turned and moved to the discharging area by the cooperation of the lifting mechanism 21 and the turning machine 23 driven by the traveling crane 22. After the fermented materials are gathered in the middle by the screw conveyor 6, they are moved out of the tank 11 through the pushing scraper conveyor and the discharging conveyor 5. This process is repeated until all the materials are completely fermented.
[0072] The above is only the preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any changes or substitutions that can be easily thought of by those skilled in the art within the technical scope disclosed by the present invention should be covered within the protection scope of the present invention. Therefore, the protection scope of the present invention should be subject to the protection scope of the claims.
Claims
1. A rotary ridging and film mulching aerobic fermentation robot system, characterized in that, Comprising: Fermentation bin; Turning device (2), the turning device (2) is movably arranged in the fermentation bin; The turning device (2) comprises: Traveling crane (22), the traveling crane (22) is movably connected in the fermentation bin; Lifting mechanism (21), the upper end of the lifting mechanism (21) is connected to the traveling crane (22), and the height of the lifting mechanism (21) is adjustable; Turning machine (23), the lower end of the lifting mechanism (21) is connected with the turning machine (23).
2. The rotary ridging and film mulching aerobic fermentation robot system according to claim 1, wherein The traveling crane (22) comprises: Cross beam (222), the cross beam (222) is movably arranged in the fermentation bin, and the lower end of the lifting mechanism (21) passes through the cross beam (222) and is connected with the turning machine (23); Top frame (221), the top frame (221) is installed on the cross beam (222), and the upper end of the lifting mechanism (21) is connected with the upper end of the top frame (221).
3. The rotary ridging and film mulching aerobic fermentation robot system according to claim 2, characterized in that The fermentation bin comprises: Fermentation tank (1), the cross beam (222) is movably connected to the fermentation tank (1); Arch frame (3), the arch frame (3) is installed on the fermentation tank (1), and a functional film is covered on the arch frame (3).
4. The rotary ridging and film mulching aerobic fermentation robot system according to claim 3, wherein, The fermentation tank (1) comprises: Tank body (11), the arch frame (3) is fixed on the tank body (11); Track (14), the track (14) is arranged on the tank body (11), and the cross beam (222) is movably connected to the track (14).
5. The rotary ridging and film mulching aerobic fermentation robot system according to any one of claims 1 to 4, characterized in that The turning machine (23) comprises: Side connecting plate (230), the upper end of the side connecting plate (230) is connected with the lifting mechanism (21); Deformable crawler belt (231), the deformable crawler belt (231) is installed at the lower end of the side connecting plate (230); the cross-sectional shape of the deformable crawler belt (231) is triangular; the height and bottom side length of the deformable crawler belt (231) are both adjustable.
6. According to claim 3 or the rotary ridging and film mulching aerobic fermentation robot system described above, characterized in that, Also comprising: Feeding conveyor (4), the feeding conveyor (4) is arranged at one end of the fermentation tank (1) and extends into the fermentation tank (1); Discharging conveyor (5), the discharging conveyor (5) is arranged at the other end of the fermentation tank (1).
7. The rotary ridging and film mulching aerobic fermentation robot system according to claim 6, characterized in that, Also comprising: Discharge port (13), a discharge port (13) is formed on the side wall of the fermentation tank (1), and the discharging conveyor (5) is located at the position of the discharge port (13).
8. The rotary ridging and film mulching aerobic fermentation robot system according to claim 6, characterized in that Also comprising: Screw conveyor (6), the screw conveyor (6) is arranged in the fermentation tank (1), and the screw conveyor (6) is located at one end of the fermentation tank (1) far from the feeding conveyor (4).
9. The rotary ridging and film mulching aerobic fermentation robot system according to claim 4, wherein Also comprising: Ventilation pipe (7), the ventilation pipe (7) is arranged at the bottom of the fermentation tank (1).
10. The rotary ridging and film mulching aerobic fermentation robot system according to claim 6, characterized in that, Also comprising: Material transporting conveyor (8), the material transporting conveyor (8) is arranged at the bottom of the fermentation tank (1), and the material transporting conveyor (8) is located at one end of the fermentation tank (1) far from the discharging conveyor (5).
Citation Information
Patent Citations
Agricultural organic fertilizer turning mechanism
CN113135785A
Organic fertilizer fermentation upender
CN1493551A
Self-propelled turner
CN201647589U
Machine of throwing is turned over in fertilizer fermentation
CN204529691U
Adjustable turning and throwing device for turning and throwing organic fertilizer
CN215924808U