Preparation method for adding atomic-scale Ce element into aluminum and aluminum alloy
By adding Ce-MOFs materials to aluminum and aluminum alloy melts, the atomic distribution of Ce elements is achieved, and the problems of complex processing and high cost in the prior art are solved, the process is simplified and the reaction activity is improved.
Patent Information
- Application Number
- CN202410138645.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-01
- Publication Date
- 2025-08-01
AI Technical Summary
When adding Ce elements to aluminum and aluminum alloys in the prior art, the processing process is complex and costly, making it difficult to achieve the addition of Ce elements at atomic level.
Ce-MOFs material is used to directly add to aluminum and aluminum alloy melts, and the atomic distribution of Ce elements is achieved through high-temperature degassing and decomposition.
The processing process is simplified, the amount of Ce element is added, the reactivity of Ce element in aluminum alloy is improved, and the cost is reduced.
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Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of new materials and relates to a preparation method for adding atomic-level Ce elements into aluminum and aluminum alloys. Background Art
[0002] The rare earth element Ce (Ce), due to its unique chemical properties, plays a crucial role in aluminum alloys. Ce can significantly improve the metallurgical quality and various properties of aluminum alloys, such as casting fluidity, strength, and ductility. Therefore, adding Ce to aluminum and aluminum alloys is a popular technique among researchers. Currently, numerous methods exist, including adding Ce elemental elements, Al-Ce master alloys, and powder metallurgy. These methods require complex processing to produce Ce elemental elements, Al-Ce master alloys, or powder metallurgy products, increasing the manufacturing cost of Ce addition. This patent proposes a simple and effective method for directly adding Ce-organic metal frameworks (Ce-MOFs) to aluminum and aluminum alloy melts. Since Ce exists in atomic form within Ce-MOFs, after addition to the aluminum and aluminum alloy melt, the organic elements are removed through degassing, deslagging, and impurity removal, while Ce reacts with Al or other elements at the atomic level, achieving direct atomic-level Ce addition to aluminum and aluminum alloys. This method is simple to implement, has a short process, and can reduce the amount of Ce added, providing a promising technical direction for the green and in-depth development and utilization of rare earth Ce resources. Summary of the Invention
[0003] Provided is a preparation method for adding atomic-level Ce elements to aluminum and aluminum alloys. The present invention adds Ce-MOFs (Ce-metal organic frameworks) to aluminum and aluminum alloys. The organic frameworks burn and volatilize in the aluminum melt, so that the atomic-level Ce elements can be distributed inside the aluminum and aluminum alloys.
[0004] The present invention relates to a preparation method for adding atomic-level Ce elements to aluminum and aluminum alloys, comprising the following steps:
[0005] Step 1: Thoroughly dissolve 1-10 mmol of (trichloromethyl) carbonate in 10-100 mL of a mixed solution of ethanol and water (volume ratio 1:1) to obtain solution A.
[0006] Step 2: Thoroughly mix and dissolve a certain amount of soluble cerium salt in 5-25 mL of distilled water to obtain solution B.
[0007] Step 3: Add solution A to solution B at room temperature and stir evenly, let it stand for 2 h, centrifuge and wash with distilled water to obtain black powder C.
[0008] Step 4: Wrap the dried black powder C with aluminum foil and add it to a melt of pure aluminum or aluminum alloy at a melt temperature of 690°C-760°C. Degas and remove impurities from the melt, stir it evenly, and finally pour the alloy melt into the corresponding mold to obtain aluminum or aluminum alloy with atomic-level Ce element added.
[0009] The soluble cerium salt in step 2 is one of cerium nitrate and cerium chloride, and the amount of cerium salt added is between 1 and 10 mmol.
[0010] In the above step 4, the amount of black powder C added is 0.1-5% of the mass of pure aluminum or aluminum alloy.
[0011] Compared with existing master alloy and Ce element addition technologies, the present invention has the following significant features:
[0012] (1) The preparation method of Ce-MOFs involved in the present invention is simple, mild and environmentally friendly.
[0013] (2) The components such as C and N in the Ce-MOFs prepared by the present invention will burn and volatilize in the high-temperature aluminum melt, leaving only atomic-level Ce elements distributed in the aluminum alloy. The reaction activity is high, and the amount of Ce element added can be reduced. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 The morphology and element distribution of Ce-MOFs.
[0015] Figure 2 Comparison of the micromorphology of A356 aluminum alloy with 0.1 wt.% Ce-MOFs added (right) and without Ce atoms added (left). DETAILED DESCRIPTION
[0016] Example 1
[0017] (1) Dissolve 5 mmol of (trichloromethyl) carbonate in 50 mL of ethanol and 50 mL of distilled water to obtain solution A.
[0018] (2) Thoroughly mix and dissolve 5 mmol of soluble cerium salt in 12.5 mL of distilled water to obtain solution B.
[0019] (3) Solution A was stirred and added to solution B, allowed to stand for 2 h, centrifuged, and washed with distilled water to obtain a black powder, namely Ce-MOFs.
[0020] (4) Wrap the dried black powder (with a mass fraction of 0.1% of the total mass of the A356 alloy) with aluminum foil and add it into the A356 aluminum alloy melt. The melt temperature is 740 °C. Remove gas and impurities from the melt. After stirring evenly, pour the alloy melt into a mold to obtain A356 aluminum alloy added with atomic-level Ce element.
Claims
1. A preparation method for adding atomic Ce element to aluminum and aluminum alloys, and the method is characterized in that: (1) Dissolve 1 - 10 mmol of (trichloromethyl) carbonate in a mixed solution of 10 - 100 mL of ethanol and water (volume ratio 1:1) to obtain solution A. (2) Dissolve a certain amount of soluble cerium salt in 5 - 25 mL of distilled water to obtain solution B. (3) Add solution A to solution B at room temperature, stir evenly, let it stand for 2 h, centrifuge and wash it with distilled water until clean to obtain black powder C. (4) Wrap the dried black powder C with aluminum foil and add it to the melt of pure aluminum or aluminum alloy. The melt temperature is 690 °C - 760 °C. Remove gas and impurities from the melt, stir evenly, and finally pour the alloy melt into the corresponding mold to obtain aluminum or aluminum alloy with atomic-level Ce element added.
2. The preparation method according to claim 1, wherein: The soluble cerium salt is one of cerium nitrate and cerium chloride. When preparing solution B, the addition amount of the soluble cerium salt is between 1 - 10 mmol, and the addition amount of the black powder C is 0.1 - 5% of the mass of pure aluminum or aluminum alloy.