Intelligent primary forming twisting equipment

Abstract

The application discloses a kind of intelligent primary forming twisting equipment, it is related to electric power transmission technical field, including electrical cabinet, processing platform, positioning frame, pay-off machine, fork winch, wire rack, electric push rod, winding drum, the electrical cabinet is integrated with data processor, the processing platform is fixedly connected in the top of electrical cabinet, the pay-off machine is installed in processing platform side, the positioning frame is riveted in the top of processing platform, the positioning frame is internally provided with driving gear and driven gear, the driven gear middle part is provided with and line pipe, the line pipe one end bearing is connected to positioning frame, the fork winch is sleeved on line pipe, the surface of fork winch is provided with a plurality of first sliding slot, the first sliding slot is slidably connected with support rod, the wire rack is connected to support rod end portion, the electric push rod is fixedly connected in the inner wall of positioning frame, the application realizes the intelligent tension control and real-time monitoring in cable production.

Description

Technical Field

[0001] This invention relates to the field of power transmission technology, specifically to an intelligent one-time forming twisting equipment. Background Technology

[0002] With the rapid development of technology, the demand for various types of cables is increasing, and higher requirements are being placed on the quality, performance, and production efficiency of cables. Among the many cable manufacturing processes, the twisting process is a crucial step, the purpose of which is to twist multiple single wires together in a specific way to form a cable product with a certain structure and performance. Traditional twisting equipment has many problems. For example, it usually requires manual operation to complete multiple twisting steps, which not only leads to low production efficiency, but also the instability of manual operation can easily cause inconsistencies in product quality.

[0003] Meanwhile, traditional equipment lacks precise tension control over different wire cores during the twisting process, making it difficult to meet the demands of high-precision cable production. The multiple twisting processes at different stations require frequent handling of semi-finished products, which can easily lead to abnormal wire core properties due to impacts and other factors, affecting product quality and resulting in a low product standard rate. Furthermore, traditional equipment lacks intelligent monitoring and management systems, making it impossible to monitor and adjust parameters in real time, hindering its ability to meet the demands of modern large-scale, high-efficiency, and high-quality production. Therefore, designing an intelligent one-step twisting equipment is essential. Summary of the Invention

[0004] The purpose of this invention is to provide an intelligent one-time forming twisting equipment to solve the problems mentioned in the background art.

[0005] To solve the above-mentioned technical problems, the present invention provides the following technical solution: an intelligent one-time forming twisting equipment, including an electrical cabinet, wherein the electrical cabinet integrates a data processor;

[0006] A processing platform, which is fixedly connected to the top of the electrical cabinet;

[0007] A wire feeding machine, which is installed on one side of the processing platform;

[0008] A positioning frame is riveted to the top of the processing platform. The positioning frame is equipped with a drive gear and a driven gear. A parallel tube passes through the middle of the driven gear, and one end of the parallel tube is connected to the positioning frame by a bearing.

[0009] A fork winch is sleeved on a parallel conduit, and a plurality of first sliding grooves are formed on the surface of the fork winch, with a support rod slidably connected in the first sliding groove.

[0010] A wire frame, wherein the wire frame is connected to the end of a support rod by a bearing;

[0011] An electric push rod is fixedly connected to the inner wall of the positioning frame, and the output end of the electric push rod is fixedly connected to a positioning ring via a connecting rod;

[0012] A winding spool, which is sleeved on the end of the parallel tube, has a wire-passing hole corresponding to the wire frame on the winding spool;

[0013] A stranded wire tube, wherein the stranded wire tube is connected to a parallel wire tube via a wire drawing die;

[0014] A winding machine is mounted on one side of the processing platform.

[0015] According to the above technical solution, a rotary motor is connected to the middle of the wire frame via a second rod. The rotary motor is located inside the support rod and is connected to the electrical cabinet via a signal. A connecting ring is sleeved on the end of the support rod away from the wire frame, and the connecting ring is hinged to the connecting rod.

[0016] According to the above technical solution, a mounting bracket is fixedly connected to the outside of the parallel pipe, a drive motor is installed inside the mounting bracket, the drive motor is fixedly connected to a movable seat through a rod, the movable seat is threaded to the pipe wall of the parallel pipe, a spring is fixedly connected to the end face of the movable seat, a silicone column is fixedly connected to the end of the spring, a strain gauge is integrated inside the silicone column, and trapezoidal boss shafts are fixed on both sides of the spring.

[0017] According to the above technical solution, a connecting platform is fixedly connected to the processing platform, and an alignment frame is installed above the connecting platform. The center of the alignment frame is coaxial with the center of the parallel pipe.

[0018] According to the above technical solution, a rotating support is provided below the stranded tube, a high-precision bearing is installed inside the rotating support, and the bottom of the rotating support is fixedly connected to the top of the processing platform.

[0019] According to the above technical solution, a rod is fixedly connected to the middle of the drive gear, and a motor is fixedly connected to the rod via a coupling. The drive gear meshes with the driven gear.

[0020] According to the above technical solution, a packaging groove is provided above the stranded tube, and a discharge head is threadedly connected to the output end of the stranded tube;

[0021] A support frame is fixedly connected above the processing platform, and a winding machine is installed inside the support frame;

[0022] A fixing plate is fixedly connected inside the support frame, and a camera is installed below the fixing plate.

[0023] According to the above technical solution, a detection roller is provided above the processing platform, and a pressure sensor is covered on the surface of the detection roller. An installation plate is provided on the side of the support frame near the discharge head. A linear motor is fixedly connected to the lower part of the installation plate. One end of the detection roller is fixedly connected to the mover of the linear motor. A second slide groove is slidably connected to the other end of the detection roller. The pressure sensor is connected to the electrical cabinet for signaling. The second slide groove is arranged parallel to the linear motor.

[0024] According to the above technical solution, a winch mounting base is slidably connected below the winch, a support base is connected to the outside of the winding drum through a bearing, and a support platform is fixedly connected to the bottom of the support base.

[0025] According to the above technical solution, a winding table is provided above the processing platform, a turntable is installed above the winding table, the winding machine is fixedly connected to one side of the support frame, and electric slide rail driven positioning claws are provided on both sides of the winding machine.

[0026] Compared with the prior art, the beneficial effects achieved by the present invention are as follows: The present invention, by setting a support rod structure driven by an electric push rod, the output end of the electric push rod drives the positioning ring to slide along the parallel pipe through a connecting rod, so that the support rod extends and retracts within the first groove of the fork winch, precisely adjusting the distance between the wire frame and the center of the fork winch, and realizing dynamic matching of the tension of the filler wire and the insulated wire; by setting a tension detection structure with a silicone column integrated strain gauge, when the wire passes through the parallel pipe, the surface of the silicone column is subjected to force deformation, which is transmitted to the strain gauge, generating a tension electrical signal in real time and feeding it back to the data processor of the electrical cabinet, dynamically compensating for the tension deviation of the wire. At the same time, the strain gauge can capture the high-frequency vibration signal of the wire, providing early warning of internal wear or poor contact in the parallel pipe, and realizing predictive maintenance of equipment status. Attached Figure Description

[0027] The accompanying drawings are provided to further illustrate the invention and form part of the specification. They are used in conjunction with embodiments of the invention to explain the invention and do not constitute a limitation thereof. In the drawings:

[0028] Figure 1 This is a schematic diagram of the overall structure of the present invention;

[0029] Figure 2 This is the present invention. Figure 1 Another perspective on the overall structure;

[0030] Figure 3 This is the present invention. Figure 1 Enlarged schematic diagram of the structure of region A in the middle;

[0031] Figure 4 This is a schematic diagram of the internal structure of the positioning frame of the present invention;

[0032] Figure 5This is a schematic diagram of the structure of the parallel tube rotation drive of the present invention;

[0033] Figure 6 This is a schematic diagram of the support rod of the present invention;

[0034] Figure 7 This is a schematic diagram of the structure of the winch of the present invention;

[0035] Figure 8 This is a schematic diagram of the internal structure of the parallel conduit of the present invention;

[0036] Figure 9 This is a schematic diagram of the internal structure of the support frame of the present invention;

[0037] Figure 10 This is the present invention. Figure 9 Enlarged schematic diagram of the structure of region B in the middle;

[0038] Figure 11 This is a bottom view of the support frame of the present invention;

[0039] Figure 12 This is a top view of the processing platform of the present invention;

[0040] Figure 13 This is the present invention. Figure 12 Enlarged schematic diagram of the structure of region C in the middle;

[0041] In the diagram: 1. Electrical cabinet; 2. Processing platform; 3. Wire feeding machine; 4. Positioning frame; 5. Drive gear; 6. Driven gear; 7. Electric push rod; 8. Parallel conduit; 9. Fork winch; 10. First slide groove; 11. Support rod; 12. Wire frame; 13. Connecting ring; 14. Connecting rod; 15. Positioning ring; 16. Winding drum; 17. Mounting bracket; 18. Moving seat; 19. Trapezoidal boss shaft; 20. Spring; 21. Silicone column; 2 2. Winch mounting base; 23. Support platform; 24. Connecting platform; 25. Alignment frame; 26. Wire drawing die; 27. Stranded wire tube; 271. Packaging trough; 28. Support frame body; 29. ​​Fixing plate; 30. Camera; 31. Winding machine; 32. Mounting plate; 321. Linear motor; 33. Detection roller; 34. Second chute; 35. Discharge head; 36. Rewinding table; 37. Turntable; 38. Rewinder; 39. Positioning claw. Detailed Implementation

[0042] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0043] Example 1;

[0044] Please see Figure 1-13 The present invention provides a technical solution: an intelligent one-time forming twisting equipment, including an electrical cabinet 1, which is used to achieve the effects of support, power distribution and electrical control, and the electrical cabinet 1 integrates a data processor for data collection, processing and feedback. A processing platform 2 is fixedly connected above the electrical cabinet 1 for performing the main cable twisting operation.

[0045] A wire feeding machine 3 is installed on one side of the upper part of the processing platform 2. The wire feeding machine 3 has wire evenly wound on it. The wire feeding machine 3 can automatically adjust the wire feeding and winding and control its speed. A positioning frame 4 is provided on one side of the wire feeding machine 3 and is riveted to the upper surface of the processing platform 2. (Refer to...) Figure 4-7 The positioning frame 4 is equipped with a drive gear 5 inside. A rod is fixedly connected to the middle of the drive gear 5. A motor is fixedly connected to the rod through a coupling. The motor is connected to the electrical cabinet 1 via a signal connection. The motor is installed inside the positioning frame 4. A driven gear 6 is installed above the drive gear 5. The drive gear 5 and the driven gear 6 are meshed together. A parallel pipe 8 passes through the middle of the driven gear 6. One end of the parallel pipe 8 is connected to the inner wall of the positioning frame 4 by a bearing. Thus, when the motor starts, the drive gear 5 rotates and drives the driven gear 6 to rotate synchronously, thereby causing the parallel pipe 8 to rotate.

[0046] An electric push rod 7 is fixedly connected to the inner wall of the positioning frame 4 above the driven gear 6 and is connected to the electrical cabinet 1 via a signal. A fork winch 9 is sleeved on the conduit 8 for forking the wires. Several first sliding grooves 10 are evenly opened on the surface of the fork winch 9. A support rod 11 is installed inside the first sliding groove 10. The support rod 11 is a rod with a multi-stage sleeve structure. Its end away from the positioning frame 4 is slidably connected to the first sliding groove 10, so that the support rod 11 slides inside the first sliding groove 10.

[0047] Furthermore, a wire frame 12 is connected to the end bearing of the support rod 11 away from the positioning frame 4 for winding filler wire and insulated wire that are twisted with the conductor. A rotary motor is fixedly connected to the middle of the wire frame 12 through the second rod and is connected to the electrical cabinet 1 by signal. The rotary motor is installed inside the support rod 11 and is powered by a storage battery, thereby controlling the rotation of the wire frame 12.

[0048] A connecting ring 13 is sleeved on the end of the support rod 11 away from the wire frame 12. A connecting rod 14 is hinged on the connecting ring 13. A positioning ring 15 is hinged on the other end of the connecting rod 14. The positioning ring 15 is sleeved on the parallel pipe 8. The output end of the electric push rod 7 is fixedly connected to the end face of the positioning ring 15. Thus, when the electric push rod 7 extends or retracts, it will drive the positioning ring 15 to slide on the parallel pipe 8, so that the support rod 11 slides and extends or retracts in the first slide groove 10, thereby adjusting the distance between the support rod 11 and the center of the fork winch 9.

[0049] Furthermore, a winding drum 16 is fitted onto the end of the parallel tube 8 furthest from the driven gear 6. The winding drum 16 has a threading hole corresponding to the wire frame 12. The wire on the wire frame 12 passes through the winding drum 16 and is twisted with the conductor passing through the parallel tube 8, thereby realizing the twisting of the cable. By adjusting the distance between the support rod 11 and the center of the fork winch 9, the filler wire on the wire frame 12 can be twisted with the conductor at different tensions to meet the needs of conductors with different properties.

[0050] refer to Figure 7-8 A mounting bracket 17 is fixedly connected to the outside of the parallel pipe 8. A drive motor is installed inside the mounting bracket 17 and is connected to the electrical cabinet 1 via a signal. The drive motor is fixedly connected to a movable seat 18 via a rod. The movable seat 18 is threaded onto the pipe wall of the parallel pipe 8. A spring 20 is fixedly connected to the end face of the movable seat 18. Trapezoidal boss shafts 19 are fixedly connected to both sides of the spring 20 to provide mechanical stop and limit, ensuring that the compression of the spring 20 is not less than the minimum safe stroke, thereby improving the service life of the spring 20. A silicone column 21 is fixedly connected to the end of the spring 20. A strain gauge is integrated inside the silicone column 21. When the surface of the silicone column 21 is subjected to force, the deformation is transmitted along the column to the strain gauge. The strain gauge emits an electrical signal, which is collected and processed by the electrical cabinet 1 for feedback.

[0051] When the wire passes through the parallel conduit 8, the moving seat 18 is rotated and displaced by the drive motor. As they move closer or further apart, the spacing of the silicone pillars 21 matches the diameter of the wire, and the tension of the wire is obtained by the force on the silicone pillars 21.

[0052] refer to Figure 1 , Figure 3 and Figure 4 A winch mounting base 22 is slidably connected to the bottom of the fork winch 9. The winch mounting base 22 is fixedly connected to the top of the processing platform 2. A support seat is connected to the outer bearing of the winding drum 16. A support platform 23 is installed at the bottom of the support seat, thereby enhancing the stability of the fork winch 9 and the winding drum 16.

[0053] A connecting platform 24 is fixedly connected above the processing platform 2. A centering frame 25 is installed above the connecting platform 24. The center of the centering frame 25 is on the same straight line as the center of the parallel tube 8. A wire drawing die 26 is fixedly connected to the middle of the centering frame 25. A stranded tube 27 is connected to the bearing on the side of the wire drawing die 26 away from the parallel tube 8. A rotating support (not shown in the figure) is set below the stranded tube 27. A high-precision bearing is installed in the rotating support. The stranded tube 27 can rotate freely through the bearing. The bottom of the rotating support is firmly fixed to the processing platform 2. The wires passing through the parallel tube 8 and the filler wires passing through the winding drum 16 will converge into the wire drawing die 26 and be processed by the wire drawing die 26 to obtain a rough cable with a smooth surface, which is made of wires, filler wires and wires stranded together. The cable is then transported through the stranded tube 27.

[0054] refer to Figure 9-10 A packaging groove 271 is provided above the stranded tube 27. A support frame 28 is fixedly connected above the processing platform 2. A winding machine 31 is installed inside the support frame 28 for wrapping the prototype cable. When the prototype cable passes under the packaging groove 271, the tape on the winding machine 31 contacts the surface of the cable and is fixedly wrapped by the rotation of the stranded tube 27. A discharge head 35 is threadedly connected to one end of the stranded tube 27 near the packaging groove 271. The wrapped cable is output from the discharge head 35. A fixing plate 29 is fixedly connected inside the support frame 28. A camera 30 is installed below the fixing plate 29. The camera 30 has an image analysis function and is used to monitor the cable wrapping situation.

[0055] refer to Figure 11-13 and Figure 10 A mounting plate 32 is fixedly connected to the side of the support frame 28 near the discharge head 35. A linear motor 321 is fixedly connected to the lower part of the mounting plate 32. A detection roller 33 is fixedly connected to the mover of the linear motor 321. The surface of the detection roller 33 is covered with a pressure sensor and is connected to the electrical cabinet 1. So when the cable passes through the surface of the detection roller 33, the tension of the cable will be fed back. A second slide groove 34 is provided on the processing platform 2 located below the detection roller 33. The other end of the detection roller 33 is slidably connected in the second slide groove 34. The second slide groove 34 is parallel to the linear motor 321, so that the detection roller 33 can be moved above the processing platform 2.

[0056] Further, refer to Figure 1 A winding table 36 is provided above the processing platform 2. The winding table 36 is located on the output side of the discharge head 35. A turntable 37 is installed above the winding table 36. A winding machine 38 is installed above the turntable 37. The winding machine 38 is fixedly connected to one side of the support frame 28. Positioning claws 39 are installed on both sides of the winding machine 38 via electric slide rails for clamping and conveying the wound cable.

[0057] In this embodiment, after the conductor is released by the wire release machine 3, it passes through the parallel pipe 8, and then through the fork winch 9 and the winding drum 16 to twist the conductor with the filler wire and the insulated wire. Then, the stranded wire is integrated by the wire drawing die 26 to obtain a prototype cable. The prototype cable is conveyed through the stranding pipe 27 and wrapped with tape by the winding machine 31. Finally, it is output from the discharge head 35, wound by the winding machine 38, and sent out by the positioning claw 39 to obtain a cable roll.

[0058] Example 2;

[0059] To improve the production quality of cables, it is necessary to ensure that the tension of the conductor meets the processing requirements. When the conductor is located in the parallel pipe 8, the tension of the conductor is obtained through the silicone column 21. Specifically, according to the properties of the current conveyed conductor, the conductor tension required for twisting is set as T1, and the conductor tension detected by the strain gauge inside the silicone column 21 is T2.

[0060] When T1=T2, it indicates that the current conductor tension is the tension value required for twisting. At this time, the wire feeding machine 3 continuously feeds out the conductor, and the other equipment can operate normally.

[0061] When T1 > T2, it indicates that the current conductor tension is less than the tension value required for twisting. At this time, the winding machine 38 stops winding, the unwinding machine 3 rotates to wind up, and the control moving seat 18 moves towards each other, shortening the spacing of the silicone pillars 21 to increase the compression of the spring 20 and increase the tension.

[0062] When T1 < T2, it indicates that the current conductor tension is greater than the tension value required for twisting. At this time, the winding machine 38 also stops winding, controls the moving seat 18 to move in the opposite direction, increases the spacing of the silicone pillars 21, and reduces the compression of the spring 20 to reduce the tension.

[0063] Furthermore, in order to better improve the production quality of the cable, it is necessary to ensure that the tension of the prototype cable meets the processing requirements. When the prototype cable is located in the stranded tube 27, the prototype cable located below the packaging trough 271 will be wrapped with tape. At this time, the tension of the prototype cable is obtained through image analysis by the camera 30.

[0064] Specifically, when the camera 30 shows that the tape on the surface of the cable in the packaging slot 271 is evenly wrapped, it indicates that the tension of the current prototype cable is qualified and meets the production quality requirements of the cable.

[0065] When the camera 30 detects that the tape on the surface of the cable in the packaging slot 271 is stretched or cracked, it indicates that the tension of the current prototype cable is too high and is not suitable for meeting the required production quality. At this time, the control frame 12 is moved away from the center of the fork winch 9, that is, the lever arm is increased and the winding speed of the winding machine 38 is increased, thereby reducing the tension of the filler wire.

[0066] When the camera 30 detects gaps in the tape on the surface of the cable in the packaging slot 271, it indicates that the tension of the current prototype cable is too low and is not suitable for meeting the required production quality. At this time, the control frame 12 is moved towards the center of the fork winch 9, that is, the lever arm is reduced and the winding speed is reduced to ensure that the tape is tightly adhered.

[0067] Through the above embodiments, the dual tension control mechanism effectively improves the production quality of cables. In conductor tension control, the strain gauge inside the silicone column 21 is used to detect the conductor tension in real time. The system automatically controls the actions of the pay-off machine 3, the winding machine 38, and the moving seat 18. By adjusting the spacing of the silicone columns 21 and the compression of the spring 20, the conductor tension is precisely matched to the processing requirements, avoiding stranding deviation. In the tension control of the prototype cable, the tension is judged by analyzing the tape wrapping status through the image of the camera 30, which solves the stranding defects and poor wrapping problems caused by unstable tension. This significantly improves the consistency and reliability of cable production and provides technical support for the automated production of high-quality cables.

[0068] Example 3;

[0069] Based on Example 2, by using the deformation feedback of the strain gauge inside the silicone column 21, the high-frequency vibration component of the strain gauge signal can also be extracted to identify the subtle vibrations during the wire transmission process, provide early warning of wear inside the conduit 8 or poor contact of the contacts, and realize predictive maintenance of equipment status.

[0070] Specifically, the normal vibration frequency of the conductor is set to f, and the vibration frequency fed back by the strain gauge is f0. When the silicone column 21 feeds back T1=T2, but f0≥f, it indicates that the conductor is subjected to local interference during the transmission process. At this time, the silicone column 21 is finely adjusted to shorten its spacing and suppress contact vibration, thereby preventing conductor wear and signal noise.

[0071] When the silicone column 21 provides feedback that f0≥f and T1<T2, it indicates that the cable winding speed is too fast, causing the conductor to be overstretched in a short time and the tension to increase sharply. At this time, winding is stopped to prevent the conductor from breaking due to overstretching. The moving seat 18 is controlled to move in the opposite direction to increase the spacing of the silicone columns 21, thereby reducing the conductor tension.

[0072] When the silicone column 21 reports high-frequency vibration of the wire and T1 > T2, it indicates that the wire is in a relaxed state and has poor stability during the conveying and winding process. At this time, the moving seat 18 should be adjusted to move in opposite directions to prevent the tension from being increased in time due to its slow movement.

[0073] If the conductor is still in a high-frequency vibration state after adjustment, it indicates that the lever arm length of the wire frame 12 on the winch 9 is not set properly, resulting in insufficient traction of the conductor by the filler wire, which aggravates the slack and vibration of the conductor. Control the electric push rod 7 to retract, so that the support rod 11 moves towards the center of the winch 9, increases the tension of the filler wire, and thus stabilizes the conductor.

[0074] Furthermore, the tension detected by the pressure sensor on the detection roller 33 is set to T3, and the threshold value of the difference between T3 and the wire tension T2 fed back by the silicone column 21 is ΔT, and the actual difference value is T.

[0075] When the actual difference T > ΔT and f0 > f is detected, it indicates that the tension transmission between the winding machine 38 and the drawing die 26 is abnormal. This is caused by a sudden change in the winding resistance of the wire in the fork winch 9 or the strand tube 27. At this time, dual adjustment is performed simultaneously. First, the electric push rod 7 is controlled to dynamically adjust the lever arm length of the support rod 11. The change in resistance is compensated by changing the tension of the filler wire. Then, the linear motor 321 is driven to fine-tune the position of the detection roller 33 to correct the cable slack between the strand tube 27 and the winding machine 38, so that T3 and T2 quickly converge to the set value T1.

[0076] This embodiment not only achieves dynamic tension balance throughout the entire process of conductor delivery to winding, but also provides real-time compensation for nonlinear factors such as sudden changes in inertial force and friction during acceleration and deceleration. This improves tension control accuracy, suppresses vibration amplitude, and effectively solves problems such as conductor tensile breakage and cable surface spiral patterns that are prone to occur in traditional twisting equipment under dynamic conditions. At the same time, through a dual vibration detection mechanism, the equipment abnormality warning time is advanced, significantly improving the intelligence level and reliability of the production line.

[0077] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0078] Finally, it should be noted that the above descriptions are merely preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. An intelligent one-time forming twisting equipment, characterized in that, include: Electrical cabinet (1), wherein the electrical cabinet (1) integrates a data processor; The processing platform (2) is fixedly connected above the electrical cabinet (1); A wire feeding machine (3) is installed on one side of the processing platform (2); Positioning frame (4) is riveted above the processing platform (2). Inside the positioning frame (4) are a drive gear (5) and a driven gear (6). A parallel tube (8) passes through the middle of the driven gear (6). One end of the parallel tube (8) is connected to the positioning frame (4) by a bearing. A fork winch (9) is sleeved on a parallel pipe (8). Several first grooves (10) are opened on the surface of the fork winch (9). A support rod (11) is slidably connected in the first groove (10). A wire frame (12) is bearing-connected to the end of a support rod (11); An electric push rod (7) is fixedly connected to the inner wall of the positioning frame (4), and the output end of the electric push rod (7) is fixedly connected to a positioning ring (15) through a connecting rod (14). A winding spool (16) is sleeved on the end of the parallel tube (8), and the winding spool (16) has a threading hole corresponding to the wire frame (12); The stranded tube (27) is connected to the parallel tube (8) through the wire drawing die (26); A winding machine (38) is disposed on one side of the processing platform (2); A mounting bracket (17) is fixedly connected to the outside of the parallel pipe (8). A drive motor is installed inside the mounting bracket (17). The drive motor is fixedly connected to a movable seat (18) via a rod. The movable seat (18) is threaded to the wall of the parallel pipe (8). A spring (20) is fixedly connected to the end face of the movable seat (18). A silicone column (21) is fixedly connected to the end of the spring (20). A strain gauge is integrated inside the silicone column (21).

2. The intelligent one-time forming twisting equipment according to claim 1, characterized in that, A rotary motor is connected to the middle of the wire frame (12) via a second rod. The rotary motor is located inside the support rod (11) and is connected to the electrical cabinet (1) via a signal. A connecting ring (13) is sleeved on the end of the support rod (11) away from the wire frame (12). The connecting ring (13) is hinged to the connecting rod (14).

3. The intelligent one-time forming twisting equipment according to claim 2, characterized in that, The spring (20) has trapezoidal boss shafts (19) fixed on both sides.

4. The intelligent one-time forming twisting equipment according to claim 3, characterized in that, A connecting platform (24) is fixedly connected to the processing platform (2), and a centering frame (25) is installed above the connecting platform (24). The center of the centering frame (25) is coaxial with the center of the parallel pipe (8).

5. The intelligent one-time forming twisting equipment according to claim 4, characterized in that, A rotating support is provided below the stranded tube (27), and a high-precision bearing is installed inside the rotating support. The bottom of the rotating support is fixedly connected to the upper part of the processing platform (2).

6. The intelligent one-time forming twisting equipment according to claim 5, characterized in that, A rod is fixedly connected to the middle of the drive gear (5), and a motor is fixedly connected to the rod via a coupling. The drive gear (5) meshes with the driven gear (6).

7. The intelligent one-time forming twisting equipment according to claim 6, characterized in that, A packaging groove (271) is provided above the stranded tube (27), and a discharge head (35) is threadedly connected to the output end of the stranded tube (27). A support frame (28) is fixedly connected above the processing platform (2), and a winding machine (31) is installed inside the support frame (28). The support frame (28) is fixedly connected to a fixing plate (29), and a camera (30) is installed below the fixing plate (29).

8. The intelligent one-time forming twisting equipment according to claim 7, characterized in that, A detection roller (33) is provided above the processing platform (2). The surface of the detection roller (33) is covered with a pressure sensor. A mounting plate (32) is provided on the side of the support frame (28) near the discharge head (35). A linear motor (321) is fixedly connected to the bottom of the mounting plate (32). One end of the detection roller (33) is fixedly connected to the mover of the linear motor (321). The other end of the detection roller (33) is slidably connected to a second slide groove (34). The pressure sensor is signal connected to the electrical cabinet (1). The second slide groove (34) is parallel to the linear motor (321).

9. The intelligent one-time forming twisting equipment according to claim 8, characterized in that, The winch (9) is slidably connected to the winch mounting base (22) below, and the outer side of the winding drum (16) is connected to the support base through the bearing. The support base is fixedly connected to the bottom of the support platform (23).

10. The intelligent one-time forming twisting equipment according to claim 9, characterized in that, A winding table (36) is provided above the processing platform (2), and a turntable (37) is installed above the winding table (36). The winding machine (38) is fixedly connected to one side of the support frame (28), and electric slide rail driven positioning claws (39) are provided on both sides of the winding machine (38).

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