A continuous casting device for stainless steel products
Patent Information
- Application Number
- CN202510943913.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-09
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2045-07-09
AI Technical Summary
Existing continuous casting equipment for stainless steel products has insufficient precision when producing billets and cannot effectively control the dimensional accuracy of the finished billets, resulting in overly rough processing.
A continuous casting device for stainless steel products was designed, consisting of a continuous casting mold, a hydraulic vibrating unit, and a die-casting unit. The hydraulic vibrating unit drives the continuous casting mold to vibrate stably, and combined with the adjustable function of the die-casting unit, precise molding and dimensional control of the stainless steel products are achieved.
It improves the production quality and finished product precision of stainless steel products, ensures the accurate processing of billets, and solves the problem of insufficient precision in existing equipment.
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Figure CN120421471B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of continuous casting of stainless steel products, in particular to a continuous casting molding device for stainless steel products. Background Art
[0002] Stainless steel products are made through a melting and casting process, where the stainless steel solution is passed through a crystallizer and directly cast into stainless steel products of a fixed shape. This continuous casting method does not require interruption and can continuously process stainless steel products during the casting process, which can stably ensure the processing efficiency of stainless steel products.
[0003] The continuous manufacturing process of stainless steel products is to transport the molten steel that is heated and melted into a stainless steel solution into a tundish, and then transport the stainless steel solution into the crystallizer through the tundish. The crystallizer is used to cool and shape the flowing stainless steel solution, and during the shaping process, the vibration of the crystallizer is used to complete the transportation and demolding of the stainless steel product. However, traditional crystallizers can only produce billets during the production of stainless steel products, and the billet accuracy after production is low, making it difficult to control its dimensional accuracy.
[0004] Therefore, we have made improvements to this and proposed a continuous casting molding device for stainless steel products. Summary of the Invention
[0005] The purpose of the present invention is to address the problem that the existing continuous casting equipment for stainless steel products has insufficient production and processing accuracy for billets and cannot directly control the dimensional accuracy of the finished billets after production, resulting in overly rough processing of the billets.
[0006] In order to achieve the above-mentioned purpose of the invention, the present invention provides the following continuous casting and forming device for stainless steel products to improve the above-mentioned problems.
[0007] The specific application is as follows:
[0008] A continuous casting device for stainless steel products, comprising:
[0009] The upper side of the interior is connected to a continuous casting support frame of a casting platform, the bottom end of the casting platform is connected to a continuous casting crystallizer, the continuous casting crystallizer is sealed and connected to the interior of the casting platform, the top of the casting platform is snap-fitted and embedded in the center of the top of the continuous casting support frame, a vibration positioning frame is sleeved on the outside of the continuous casting crystallizer, the continuous casting crystallizer is positioned and lifted and slid inside the vibration positioning frame, both ends of the vibration positioning frame are fixedly connected to the middle of the continuous casting support frame, and a hydraulic vibration group is provided in the middle of one end of the vibration positioning frame;
[0010] The hydraulic vibration group includes a hydraulic oil tank, an upper vibration seat and a lower vibration seat. The upper vibration seat and the lower vibration seat are respectively fixedly connected to the upper and lower ends of the continuous casting crystallizer. The ends of the upper and lower vibration seats connected to the hydraulic oil tank are provided with a solenoid valve box. The hydraulic oil tank is connected to the upper and lower vibration seats through the solenoid valve box. The hydraulic vibration group is started to drive the continuous casting crystallizer to reciprocate and rise and fall.
[0011] A reinforcement support platform is provided at the bottom end of the continuous casting crystallizer, the bottom surface of the lower vibration seat is attached to the top surface of the reinforcement support platform, a casting die-casting part is provided inside the bottom surface of the reinforcement support platform, the lower vibration seat is transmission-connected to the casting die-casting part, and two symmetrical sets of size adjustment parts are provided on both sides of the casting die-casting part, and the size adjustment part drives the casting die-casting part to slide left and right.
[0012] As the preferred technical solution of this application, climbing ladders are provided on both sides of the continuous casting support frame, the middle of the climbing ladders is located in the middle of the continuous casting support frame, and symmetrical assembly plates are provided on both sides. The bottom end of the casting platform is connected to the two sides of the top of the assembly plate, and the two ends of the vibration positioning frame are fixedly connected to the middle of the assembly plate.
[0013] As the preferred technical solution of the present application, a supporting table is embedded in the top surface of the casting table, a molten casting pool is fixedly connected to the middle of the casting table, a solution trough is provided on the top surface of the molten casting pool, a shaping extension nozzle is connected to the bottom end of the molten casting pool, and the shaping extension nozzle is connected to the solution trough. A solution accumulation tank is provided above the center of the supporting table, the inner wall of the solution accumulation tank is connected to a heat-resistant layer, the bottom surface of the solution accumulation tank is connected to a feeding nozzle, a liquid feeding regulating column is passed through the center of the heat-resistant layer, the heat-resistant layer and the solution accumulation tank are connected to the interior of the solution trough through the feeding nozzle, and the bottom end of the liquid feeding regulating column is sealed and fitted to the internal opening of the heat-resistant layer.
[0014] As the preferred technical solution of this application, a copper crystallizer is provided in the middle of the continuous casting crystallizer, and a vibration assembly seat is connected to the upper and lower ends of the copper crystallizer. A feeding cavity is provided at the center of the vibration assembly seat, and a water-cooling chamber is formed inside the continuous casting crystallizer and outside the copper crystallizer.
[0015] As the preferred technical solution of the present application, the vibration positioning frame includes a positioning frame, the inner wall of the positioning frame is provided with equidistantly arranged rolling grooves, sliding balls are embedded in the rolling grooves, the outer wall of the continuous casting crystallizer is fixed with equidistantly arranged wear-resistant strips, the wear-resistant strips are provided with ball embedding grooves running through the upper and lower parts, and the outer wall of the sliding ball rolls on the outer wall of the ball embedding groove.
[0016] The hydraulic oil tank is fixedly connected to the middle of one end of the positioning frame, the top surface of the hydraulic oil tank is connected to a high-pressure pump, the bottom end of the high-pressure pump is connected to a liquid extraction pipe, the bottom end of the liquid extraction pipe is passed through the bottom of the inner side of the hydraulic oil tank, the top output port of the high-pressure pump is connected to a liquid feeding square pipe, the other end of the liquid feeding square pipe is connected to the solenoid valve box, the top surface of the hydraulic oil tank is located on one side of the high-pressure pump and is connected to a first return pipe, the other end of the first return pipe is connected to the solenoid valve box, and a hole is opened at the center of the upper vibration seat. The feeding port, a hydraulic chamber is provided inside the upper vibration seat, and the hydraulic chamber is sealed, telescopically and slidably connected with equidistantly distributed hydraulic push rods. An end of the hydraulic chamber close to the solenoid valve box is provided with a liquid inlet groove and a return groove, and the liquid inlet groove and the return groove are connected with the solenoid valve box. The bottom surface of the lower vibration seat is provided with a push rod through hole that is sealed and slidably connected to the hydraulic push rod. One end of the lower vibration seat is connected to the return liquid port on one side of the solenoid valve box, which is connected to a second return pipe, and the other end of the second return pipe is connected to the bottom of the hydraulic oil tank.
[0017] As a preferred technical solution of the present application, a liquid inlet is provided on one side of the solenoid valve box, a liquid return port is provided on one side of the liquid inlet, the liquid feeding square tube is connected to the liquid inlet, the first reflux pipe is connected to the liquid return port, a reflux closing port is provided on the side of the solenoid valve box away from the liquid return port, the reflux closing port is connected to the reflux groove, a movable closing port is provided on the side of the solenoid valve box away from the liquid inlet, the movable closing port is connected to the liquid inlet groove, a diversion closing port is provided on one side of the solenoid valve box near the movable closing port, a diversion pipe is connected to the outside of the diversion closing port, the bottom end of the diversion pipe is connected to the liquid inlet provided on the outer wall of the solenoid valve box connected to the end of the lower vibration seat, and the interior of the solenoid valve box is sealed The sealing slide is provided with a valve block, and a liquid inlet cavity is provided at a position of the valve block near the liquid inlet, and a liquid delivery cavity is provided on a side of the liquid inlet facing away from the liquid inlet, and the other end of the liquid delivery cavity is connected with the movable closed port, and a shunt cavity is provided in the middle of one end of the liquid delivery cavity near the movable closed port, and when the liquid delivery cavity is connected with the movable closed port, the shunt cavity and the shunt closed port are closed, and a reflux cavity is provided on one side of the liquid delivery cavity, and when the liquid delivery cavity is connected with the movable closed port, the reflux closed port and the return liquid port are closed with the reflux cavity, one end of the inner wall of the solenoid valve box and one end of the valve block are connected with an electromagnet, and the electromagnets are electromagnetically driven and connected, and a connecting cavity is formed between the shunt cavity and the shunt closed port after the electromagnet is started.
[0018] As the preferred technical solution of the present application, the top surface of the reinforced support platform is opened as a support platform, the bottom surface of the lower vibration seat is attached to the top surface of the support platform, a material discharge cavity is opened in the middle of the support platform, and push rod movable holes are opened on the outer sides of both ends of the material discharge cavity, which pass through the bottom surface of the support platform. A die-casting box is connected to the middle of the bottom surface of the reinforced support platform, and the interior of the die-casting box is connected to the material discharge cavity. Two symmetrical groups of adjustment grooves are opened on the outer walls on both sides of the die-casting box. The hydraulic push rod inside the lower vibration seat is sealed and slidably penetrates the push rod through hole and extends to the inside of the die-casting box. The hydraulic push rod inside the lower vibration seat is located at one end inside the push rod movable hole and is transmission-connected to the die-casting part of the casting.
[0019] As the preferred technical solution of this application, the die-casting part of the casting includes a movable connecting rod, the top end of the movable connecting rod is hinged to the bottom end of the hydraulic push rod inside the lower vibration seat, the bottom end of the movable connecting rod is hinged to a die-casting roller, and the two ends of the central axis of the die-casting roller and the movable connecting rod are connected to rollers.
[0020] As the preferred technical solution of the present application, a wear-resistant expansion piece is slidably fitted on the inner wall of the adjustment slot, one end of the wear-resistant expansion piece is located inside the die-casting box, the roller slides in contact with the outer wall of the wear-resistant expansion piece, and a fixed plate is embedded in the side of the adjustment slot close to the outer wall of the die-casting box, and threaded adjustment bolts are provided on the upper and lower sides of the fixing plate, and one end of the adjustment bolt is threadedly connected to the inside of the wear-resistant expansion piece.
[0021] Compared with the prior art, the present invention has the following beneficial effects:
[0022] In the solution of the present application: through the hydraulic vibration group connected to the upper and lower ends of the continuous casting crystallizer, the continuous casting crystallizer can have a stable vibration effect, and will not cause any damage to the stainless steel products being shaped therein during the vibration process. At the same time, the vibration efficiency can be freely adjusted according to the type of stainless steel products and the production precision, so that the continuous casting crystallizer has the function of producing any type of stainless steel products, and the vibration efficiency can be freely adjusted, which can effectively improve the quality of stainless steel products. The casting die-casting part connected to the transmission below the hydraulic vibration group can shape the size of the formed stainless steel products and improve the precision of the stainless steel products after processing.
[0023] 1. The present invention provides a vibration positioning frame on the outside of the continuous casting crystallizer, which can locate the displacement position of the continuous casting crystallizer when the hydraulic vibration team continuous casting crystallizer is driven for vibration, ensuring that the continuous casting crystallizer can always have a positioned reciprocating vibration during the vibration process, thereby ensuring the production quality of stainless steel products inside the continuous casting crystallizer. The continuous casting crystallizer adopts a positioning wear-resistant strip connected to the vibration positioning frame, which can improve the service life of the continuous casting crystallizer and maintain the stability of the vibration position for a long time.
[0024] 2. The present invention connects the upper and lower groups of vibration seats through the electromagnetic valve box inside the hydraulic vibration group, which can completely change the driving form of the vibration force. While having efficient vibration and free adjustment of vibration frequency, there is no need to generate any eccentric force that affects the continuous casting crystallizer, further improving the quality of the continuous casting crystallizer for stainless steel products. The generation of vibration force only requires the drive of the electromagnetic valve box, which is simple to maintain and has strong stability in use. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 This is a schematic diagram of the overall structure of a continuous casting molding device for stainless steel products provided by the present invention;
[0026] Figure 2 for Figure 1 The schematic diagram of the structure inside the continuous casting support frame shown;
[0027] Figure 3 for Figure 2 The structural decomposition diagram of the continuous casting mold position is shown;
[0028] Figure 4 for Figure 3 The structural sectional exploded diagram of the casting platform shown;
[0029] Figure 5 for Figure 3 The structural decomposition diagram of the vibration positioning frame shown;
[0030] Figure 6 for Figure 3 The structural decomposition diagram of the continuous casting mold shown;
[0031] Figure 7 for Figure 6 A schematic cross-sectional view of the structure of the hydraulic vibration group shown;
[0032] Figure 8 for Figure 7 A schematic cross-sectional view of the structure of the hydraulic oil tank shown;
[0033] Figure 9 for Figure 8 The schematic structural diagram of the middle section of the solenoid valve box shown;
[0034] Figure 10 for Figure 9 The structural diagram of the valve block displacement shown;
[0035] Figure 11 for Figure 7 The structural cross-sectional exploded view of the lower vibration seat position is shown;
[0036] Figure 12 for Figure 2The structural sectional exploded diagram of the size adjustment part is shown.
[0037] Indicated in the figure:
[0038] 1. Continuous casting support frame; 11. Climbing ladder; 12. Assembly plate;
[0039] 2. Casting platform; 21. Support plate; 22. Casting pool; 23. Solution tank; 24. Shaping extension nozzle; 25. Solution accumulation tank; 26. Heat-resistant layer; 27. Feed nozzle; 28. Liquid feeding regulating column;
[0040] 3. Continuous casting mold; 31. Copper mold; 32. Vibrating assembly base; 33. Feeding cavity; 34. Water cooling chamber;
[0041] 4. Vibration positioning frame; 41. Positioning frame; 42. Rolling groove; 43. Sliding ball; 44. Wear strip; 45. Ball groove;
[0042] 5. Hydraulic vibration group; 51. Hydraulic oil tank; 511. High-pressure pump; 512. Liquid extraction pipe; 513. Liquid delivery square pipe; 514. First return pipe; 515. Diverter pipe; 516. Second return pipe;
[0043] 52, upper vibration seat; 521, feed port; 522, hydraulic chamber; 523, hydraulic push rod; 524, liquid inlet tank; 525, reflux tank; 53, lower vibration seat; 531, push rod through hole;
[0044] 54, solenoid valve box; 541, liquid inlet; 542, liquid return port; 543, reflux closing port; 544, movable closing port; 545, diversion closing port;
[0045] 55. Valve block; 551. Liquid inlet chamber; 552. Liquid delivery chamber; 553. Diversion chamber; 554. Reflux chamber; 56. Electromagnet; 57. Communication chamber;
[0046] 6. Reinforced support platform; 61. Support table; 62. Unloading cavity; 63. Push rod movable hole; 64. Die casting box; 65. Adjustment chute;
[0047] 7. Casting die-casting part; 71. Movable connecting rod; 72. Die-casting roller; 73. Roller;
[0048] 8. Size adjustment part; 81. Wear-resistant expansion piece; 82. Fixing plate; 83. Adjusting bolt. DETAILED DESCRIPTION
[0049] In order to enable those skilled in the art to better understand the solutions of the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts should fall within the scope of protection of the present invention.
[0050] As described in the background art, the continuous casting equipment for stainless steel products has insufficient production and processing precision for billets and is unable to directly control the dimensional precision of the finished billets after production, resulting in overly rough processing of the billets.
[0051] In order to solve this technical problem, the present invention provides a continuous casting and forming device for stainless steel products, which is used for the continuous casting production of stainless steel products and has a stable crystallizer vibration function, which can prevent the stainless steel billet from being damaged by vibration during the forming process, thereby improving the billet forming quality. After the billet is formed, the size and thickness of the billet can be controlled, which is conducive to improving the accuracy of the billet after processing.
[0052] Specifically, please refer to Figures 1-12 The continuous casting device for stainless steel products specifically comprises:
[0053] A continuous casting support frame 1 is connected to a casting platform 2 on the upper side thereof, a continuous casting crystallizer 3 is connected to the bottom end of the casting platform 2, the continuous casting crystallizer 3 is sealed and connected to the inside of the casting platform 2, the top end of the casting platform 2 is snap-fitted and embedded in the top center of the continuous casting support frame 1, a vibration positioning frame 4 is sleeved on the outside of the continuous casting crystallizer 3, the continuous casting crystallizer 3 is positioned, lifted and slid inside the vibration positioning frame 4, both ends of the vibration positioning frame 4 are fixedly connected to the middle of the continuous casting support frame 1, and a hydraulic vibration group 5 is provided in the middle of one end of the vibration positioning frame 4;
[0054] The hydraulic vibration group 5 includes a hydraulic oil tank 51, an upper vibration seat 52 and a lower vibration seat 53. The upper vibration seat 52 and the lower vibration seat 53 are respectively fixedly connected to the upper and lower ends of the continuous casting crystallizer 3. The ends of the upper and lower vibration seats 52 and 53 connected to the hydraulic oil tank 51 are provided with a solenoid valve box 54. The hydraulic oil tank 51 is connected to the upper and lower vibration seats 52 and 53 through the solenoid valve box 54. When the hydraulic vibration group 5 is started, it drives the continuous casting crystallizer 3 to move up and down.
[0055] A reinforcement support platform 6 is provided at the bottom end of the continuous casting crystallizer 3, and the bottom surface of the lower vibration seat 53 is attached to the top surface of the reinforcement support platform 6. A casting die-casting part 7 is provided inside the bottom surface of the reinforcement support platform 6. The lower vibration seat 53 is transmission-connected to the casting die-casting part 7. Two symmetrical sets of size adjustment parts 8 are provided on both sides of the casting die-casting part 7, and the size adjustment part 8 drives the casting die-casting part 7 to slide left and right.
[0056] The present invention provides a continuous casting and molding device for stainless steel products. Through the hydraulic vibration group 5 connected to the upper and lower ends of the continuous casting crystallizer 3, the continuous casting crystallizer 3 can have a stable vibration effect, and will not cause any damage to the stainless steel products molded therein during the vibration process. At the same time, the vibration efficiency can be freely adjusted according to the type of stainless steel products and the production precision, so that the continuous casting crystallizer 3 has the function of producing any type of stainless steel products, and the vibration efficiency can be freely adjusted, which can effectively improve the quality of stainless steel products. The casting die-casting part 7 connected to the transmission below the hydraulic vibration group 5 can shape the size of the formed stainless steel products and improve the precision of the stainless steel products after processing.
[0057] In order to enable those skilled in the art to better understand the solutions of the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings.
[0058] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features and technical solutions therein may be combined with each other.
[0059] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, it does not need to be further defined or explained in subsequent drawings.
[0060] Example 1: Please refer to Figures 1-12 A continuous casting and molding device for stainless steel products, wherein climbing ladders 11 are provided on both sides of the continuous casting support frame 1, the middle of the climbing ladder 11 is located in the middle of the continuous casting support frame 1, and symmetrical assembly plates 12 are provided on both sides, the bottom end of the casting platform 2 is connected to both sides of the top of the assembly plate 12, and the two ends of the vibration positioning frame 4 are fixedly connected to the middle of the assembly plate 12.
[0061] A support table 21 is embedded in the top surface of the casting platform 2, and a molten casting pool 22 is fixedly connected to the middle of the casting platform 2. A solution tank 23 is provided on the top surface of the molten casting pool 22, and a shaping extension nozzle 24 is connected to the bottom end of the molten casting pool 22. The shaping extension nozzle 24 is connected to the solution tank 23. A solution accumulation tank 25 is provided above the center of the support table 21, and the inner wall of the solution accumulation tank 25 is connected to a heat-resistant layer 26. A feeding nozzle 27 is connected to the bottom surface of the solution accumulation tank 25. A liquid feeding regulating column 28 is passed through the center of the heat-resistant layer 26. The heat-resistant layer 26 and the solution accumulation tank 25 are connected to the inside of the solution tank 23 through the feeding nozzle 27, and the bottom end of the liquid feeding regulating column 28 is sealed and fitted to the internal opening of the heat-resistant layer 26.
[0062] A copper crystallizer 31 is provided in the middle of the continuous casting crystallizer 3. The upper and lower ends of the copper crystallizer 31 are connected to a vibration assembly seat 32. A feeding cavity 33 is provided at the center of the vibration assembly seat 32. A water cooling chamber 34 is formed inside the continuous casting crystallizer 3 and outside the copper crystallizer 31.
[0063] The vibration positioning frame 4 includes a positioning frame 41, the inner wall of the positioning frame 41 is provided with rolling grooves 42 arranged at equal intervals, and sliding balls 43 are embedded in the rolling grooves 42. The outer wall of the continuous casting crystallizer 3 is fixed with wear-resistant strips 44 arranged at equal intervals, and the wear-resistant strips 44 are provided with ball embedding grooves 45 running through the upper and lower parts. The outer wall of the sliding ball 43 is fitted and rolled on the outer wall of the ball embedding groove 45.
[0064] The hydraulic oil tank 51 is fixedly connected to the middle of one end of the positioning frame 41, the top surface of the hydraulic oil tank 51 is connected to a high-pressure pump 511, the bottom end of the high-pressure pump 511 is connected to a liquid extraction pipe 512, the bottom end of the liquid extraction pipe 512 is passed through the bottom of the inner side of the hydraulic oil tank 51, the top output port of the high-pressure pump 511 is connected to a liquid feeding square pipe 513, the other end of the liquid feeding square pipe 513 is connected to the solenoid valve box 54, the top surface of the hydraulic oil tank 51 is located on one side of the high-pressure pump 511 and is connected to a first return pipe 514, the other end of the first return pipe 514 is connected to the solenoid valve The box 54 is connected, and a feed port 521 is provided at the center of the upper vibration seat 52. A hydraulic chamber 522 is provided inside the upper vibration seat 52, and the hydraulic chamber 522 is sealed, telescopically and slidably connected to equidistant hydraulic push rods 523. The hydraulic chamber 522 is provided with a liquid inlet groove 524 and a return groove 525 at one end close to the solenoid valve box 54. The liquid inlet groove 524 and the return groove 525 are connected to the solenoid valve box 54. A push rod through hole 531 is provided on the bottom surface of the lower vibration seat 53, which is in sealing and sliding connection with the hydraulic push rod 523. One end of the lower vibration seat 53 is connected to the return liquid port 542 on one side of the solenoid valve box 54, and the second return pipe 516 is connected to the other end of the second return pipe 516. The bottom of the hydraulic oil tank 51 is connected to the bottom of the hydraulic oil tank 51.
[0065] The solenoid valve box 54 is provided with a liquid inlet 541 on one side, and a liquid return port 542 is provided on one side of the liquid inlet 541. The liquid feeding square tube 513 is connected to the liquid inlet 541, and the first reflux pipe 514 is connected to the liquid return port 542. The solenoid valve box 54 is provided with a reflux closing port 543 on the side away from the liquid return port 542, and the reflux closing port 543 is communicated with the reflux groove 525. The solenoid valve box 54 is provided with a movable closing port 544 on the side away from the liquid inlet 541, and the movable closing port 544 is communicated with the liquid inlet groove 524. A shunt closing port 545 is provided on one side of the solenoid valve box 54 near the movable closing port 544, and a shunt pipe 515 is connected to the outside of the shunt closing port 545. The bottom end of the shunt pipe 515 is communicated with the liquid inlet 541 provided on the outer wall of the solenoid valve box 54 connected to the end of the lower vibration seat 53. A valve block 55 is provided for sealing and sliding inside the magnetic valve box 54. A liquid inlet chamber 551 is provided at a position of the valve block 55 near the liquid inlet 541. A liquid delivery chamber 552 is provided on the side of the liquid inlet chamber 551 facing away from the liquid inlet 541. The other end of the liquid delivery chamber 552 is communicated with the movable closing port 544. A diversion chamber 553 is provided in the middle of one end of the liquid delivery chamber 552 near the movable closing port 544. When the liquid delivery chamber 552 is communicated with the movable closing port 544, the diversion chamber 553 is closed with the diversion closing port 545. A reflux chamber 554 is provided on one side of the liquid delivery chamber 552. When the liquid delivery chamber 552 is communicated with the movable closing port 544, the reflux closing port 543 and the return liquid port 542 are closed with the reflux chamber 554. An end of the inner wall of the solenoid valve box 54 and one end of the valve block 55 are both connected to an electromagnet 56. The electromagnets 56 are electromagnetically driven and connected. After the electromagnet 56 is activated, a communication cavity 57 is formed between the diversion cavity 553 and the diversion closing port 545 .
[0066] A vibration positioning frame is provided on the outside of the continuous casting crystallizer 3, which can locate the displacement position of the continuous casting crystallizer 3 when the hydraulic vibration group 5 drives the continuous casting crystallizer 3 to vibrate, ensuring that the continuous casting crystallizer 3 can always have a positioned reciprocating vibration during the vibration process, thereby ensuring the production quality of stainless steel products inside the continuous casting crystallizer 3. The continuous casting crystallizer 3 adopts a positioning wear-resistant strip 44 to be connected to the vibration positioning frame 4, which can improve the service life of the continuous casting crystallizer 3 and maintain the stability of the vibration position for a long time.
[0067] Example 2: The continuous casting molding device for stainless steel products provided in Example 1 is further optimized. Specifically, Figures 1-12The top surface of the reinforced support platform 6 is provided as a support platform 61, and the bottom surface of the lower vibration seat 53 is attached to the top surface of the support platform 61. A material discharge cavity 62 is provided in the middle of the support platform 61, and push rod movable holes 63 are provided on the outer sides of both ends of the material discharge cavity 62, which pass through the bottom surface of the support platform 61. A die-casting box 64 is connected to the middle of the bottom surface of the reinforced support platform 6, and the interior of the die-casting box 64 is connected to the material discharge cavity 62. Two symmetrical groups of adjustment grooves 65 are provided on the outer walls on both sides of the die-casting box 64. The hydraulic push rod 523 inside the lower vibration seat 53 is sealed and slidably penetrated into the push rod through hole 531 and extends to the inside of the die-casting box 64. The hydraulic push rod 523 inside the lower vibration seat 53 is located inside the push rod movable hole 63 and is transmission connected to the die-casting part 7 of the casting.
[0068] The casting die-casting part 7 includes a movable connecting rod 71, the top of which is hinged to the bottom of the hydraulic push rod 523 inside the lower vibration seat 53, and the bottom of the movable connecting rod 71 is hinged to a die-casting roller 72, and the two ends of the central axis of the die-casting roller 72 and the movable connecting rod 71 are connected to rollers 73.
[0069] A wear-resistant expansion piece 81 slides in contact with the inner wall of the adjustment slot 65, one end of the wear-resistant expansion piece 81 is located inside the die-casting box 64, and the roller 73 slides against the outer wall of the wear-resistant expansion piece 81. A fixed plate 82 is embedded in the side of the adjustment slot 65 close to the outer wall of the die-casting box 64, and threaded adjustment bolts 83 are provided on the upper and lower sides of the fixing plate 82. One end of the adjustment bolt 83 is threadedly connected to the inside of the wear-resistant expansion piece 81.
[0070] The interior of the hydraulic vibration group 5 is connected to the upper and lower groups of vibration seats through the electromagnetic valve box 54, which can completely change the driving form of the vibration force. While having efficient vibration and free adjustment of the vibration frequency, there is no need to generate any eccentric force that affects the continuous casting crystallizer 3, further improving the quality of the continuous casting crystallizer 3 for processing stainless steel products. The generation of vibration force only requires the drive of the electromagnetic valve box 54, which is simple to maintain and has strong stability in use.
[0071] The use process of the continuous casting molding device for stainless steel products provided by the present invention is as follows:
[0072] During use, the stainless steel liquid that has been melted into a solution is transported to the interior of the solution storage tank 25 , and then the water cooling chamber 34 inside the continuous crystallization tank and the high-pressure pump 511 of the hydraulic vibration group 5 are started.
[0073] After the water cooling chamber 34 is started, the external water source will circulate back and forth through the water cooling chamber 34 to cool the copper crystallizer 31 and cool and shape the stainless steel solution flowing inside it.
[0074] After the high-liquid pump is started, the high-pressure pump 511 absorbs the hydraulic oil inside the hydraulic oil tank 51 through the liquid suction pipe 512 and transports it to the inside of the liquid delivery square tube 513. The oil flows through the liquid delivery square tube 513 to the inner side of the liquid inlet chamber 551 of the valve block 55 in the solenoid valve box 54. The oil flows through the liquid inlet chamber 551 and the liquid delivery chamber 552 into the liquid inlet tank 524. At this time, as the oil inside the hydraulic chamber 522 in the upper vibration seat 52 increases, the pressure inside the hydraulic chamber 522 increases. At this time, the oil drives the hydraulic push rod 523 to slide downward, exerting a downward thrust on the vibration combination seat 32 connected at the upper and lower ends of the copper crystallizer 31.
[0075] When the hydraulic push rod 523 completes the downward movement of the copper crystallizer 31, the electromagnets 56 inside the two sets of solenoid valve boxes 54 are started synchronously, causing the valve block 55 inside the upper solenoid valve box 54 to slide to the right. At this time, the liquid delivery chamber 552 will be closed between the liquid inlet tank 524, and as the valve block 55 moves, a connecting chamber 57 will be formed. At this time, the two ends of the reflux chamber 554 will be connected to the reflux closing port 543 and the liquid meeting port, and the solenoid valve box 54 connected to the lower vibration seat 53 will be in the opposite driving mode to the valve block 55 inside the solenoid valve box 54 of the upper vibration seat 52, and the liquid output from the high-pressure pump 511 will enter the lower vibration seat 53 through the diverter pipe 515.
[0076] The liquid entering the lower vibration seat 53 will drive the hydraulic push rod 523 of the lower vibration seat 53 to move upward, pushing the copper crystallizer 31 to move upward. At the same time, during the upward movement of the copper crystallizer 31, the hydraulic push rod 523 inside the upper vibration seat 52 will be pushed to contract, and the oil inside the hydraulic chamber 522 will be squeezed and transported to the hydraulic oil tank 51, forming an oil circulation. As the high-pressure pump 511 delivers oil, the two sets of solenoid valves are continuously driven to achieve efficient vibration of the copper crystallizer 31, and the vibration frequency of the crystallizer can be freely adjusted according to the solenoid valve.
[0077] During the driving process of the lower vibration seat 53 , since the bottom end of the hydraulic push rod 523 inside the lower vibration seat 53 is connected to the top end of the movable link 71 , the hydraulic push rod 523 drives the movable link 71 to perform reciprocating telescopic motion.
[0078] During the reciprocating telescopic movement of the movable connecting rod 71 , the stainless steel product passing through the middle of the two sets of movable connecting rods 71 will be subjected to the reciprocating rolling pressing of the die-casting roller 72 to achieve thickness control of the stainless steel product.
[0079] When stainless steel products of different thicknesses need to be produced, the adjusting bolt 83 can be rotated synchronously so that the adjusting bolt 83 controls the distance to which the wear-resistant expansion piece 81 extends into the die-casting box 64. By changing the position of the roller 73, the die-casting roller 72 can adjust the size of the stainless steel product according to the distance to which the wear-resistant expansion piece 81 extends into the die-casting box 64.
[0080] During the use of the present invention, the solution storage tank 25 needs to be continuously filled with stainless steel solution, so that the stainless steel solution can enter the solution tank 23 through the feeding nozzle 27. The stainless steel solution entering the solution tank 23 will pass through the shaping extension nozzle 24 to form the stainless steel product blank.
[0081] The formed billet will then enter the copper crystallizer 31 for cooling and shaping. The shaped billet will be affected by the vibration of the continuous casting crystallizer 3 and gradually move downward to avoid sticking to the continuous casting crystallizer 3. At the same time, the casting die-casting part 7 can also pull the stainless steel billet moving downward to realize the transportation of the stainless steel billet.
[0082] It should be noted that the outer side of the continuous casting mold 3 is positioned by a vibration positioning frame 4, and the use of multiple sets of balls can stably ensure its own reciprocating positioning sliding and achieve stable vibration.
[0083] In the present invention, unless otherwise specified or limited, the terms "installed," "connected," "connect," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection, electrical connection, or communication; direct connection or indirect connection through an intermediate medium; internal communication between two elements or interaction between two elements, unless otherwise specified. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on specific circumstances.
[0084] Obviously, the embodiments described above are only some embodiments of the present invention, rather than all embodiments. The preferred embodiments of the present invention are given in the accompanying drawings, but they do not limit the patent scope of the present invention. The present invention can be implemented in many different forms. On the contrary, the purpose of providing these embodiments is to make the understanding of the disclosure of the present invention more thorough and comprehensive. Although the present invention has been described in detail with reference to the aforementioned embodiments, for those skilled in the art, it is still possible to modify the technical solutions described in the aforementioned specific embodiments, or to make equivalent replacements for some of the technical features therein. Any equivalent structure made using the contents of the present invention specification and drawings, directly or indirectly used in other related technical fields, is also within the scope of patent protection of the present invention.
Claims
1. A continuous casting device for stainless steel products, characterized in that: include: The upper side of the interior of the continuous casting support frame (1) is connected to a casting platform (2), the bottom end of the casting platform (2) is connected to a continuous casting crystallizer (3), the continuous casting crystallizer (3) is sealed and connected to the interior of the casting platform (2), the top end of the casting platform (2) is engaged and embedded in the center of the top of the continuous casting support frame (1), the outer side of the continuous casting crystallizer (3) is sleeved with a vibration positioning frame (4), the continuous casting crystallizer (3) is positioned, lifted and slid inside the vibration positioning frame (4), the two ends of the vibration positioning frame (4) are fixedly connected to the middle of the continuous casting support frame (1), and a hydraulic vibration group (5) is provided in the middle of one end of the vibration positioning frame (4); The hydraulic vibration group (5) comprises a hydraulic oil tank (51), an upper vibration seat (52) and a lower vibration seat (53); the upper vibration seat (52) and the lower vibration seat (53) are respectively fixedly connected to the upper and lower ends of the continuous casting crystallizer (3); an electromagnetic valve box (54) is provided at one end of the upper vibration seat (52) and the lower vibration seat (53) connected to the hydraulic oil tank (51); the hydraulic oil tank (51) is connected to the upper vibration seat (52) and the lower vibration seat (53) via the electromagnetic valve box (54); the hydraulic vibration group (5) is started to drive the continuous casting crystallizer (3) to move up and down; The bottom end of the continuous casting crystallizer (3) is provided with a reinforcement support platform (6), the bottom surface of the lower vibration seat (53) is attached to the top surface of the reinforcement support platform (6), a casting die-casting part (7) is provided inside the bottom surface of the reinforcement support platform (6), the lower vibration seat (53) is transmission-connected to the casting die-casting part (7), two symmetrical sets of size adjustment parts (8) are provided on both sides of the casting die-casting part (7), and the size adjustment parts (8) drive the casting die-casting part (7) to slide left and right; The top surface of the reinforced support platform (6) is provided as a support platform (61), the bottom surface of the lower vibration seat (53) is attached to the top surface of the support platform (61), a material discharge cavity (62) is provided in the middle of the support platform (61), and push rod movable holes (63) are provided on the outer sides of both ends of the material discharge cavity (62) and pass through the bottom surface of the support platform (61). A die-casting box (64) is connected to the middle of the bottom surface of the reinforced support platform (6), and the die-casting box (64) is provided with a push rod movable hole (63) passing through the bottom surface of the support platform (61). The lower vibration seat (53) is connected to the material discharge cavity (62), and two symmetrical groups of adjustment slide grooves (65) are opened on the outer walls of both sides of the die casting box (64). The hydraulic push rod (523) inside the lower vibration seat (53) is sealed and slidably arranged inside the push rod through hole (531) and extends to the inside of the die casting box (64). One end of the hydraulic push rod (523) inside the lower vibration seat (53) is located inside the push rod movable hole (63) and is transmission-connected to the die casting part (7) of the casting; The casting die-casting part (7) includes a movable connecting rod (71), the top end of the movable connecting rod (71) is hinged to the bottom end of the hydraulic push rod (523) inside the lower vibration seat (53), the bottom end of the movable connecting rod (71) is hinged to a die-casting roller (72), and the two ends of the central axis of the hinged connection between the die-casting roller (72) and the movable connecting rod (71) are connected to rollers (73); The inner wall of the adjusting chute (65) is fitted with a wear-resistant expansion piece (81) for sliding, one end of the wear-resistant expansion piece (81) is located inside the die-casting box (64), and the roller (73) is in sliding contact with the outer wall of the wear-resistant expansion piece (81). A fixed plate (82) is embedded in the side of the adjusting chute (65) close to the outer wall of the die-casting box (64), and threaded adjustment bolts (83) are provided on the upper and lower sides of the interior of the fixing plate (82), and one end of the adjustment bolt (83) is threadedly connected to the interior of the wear-resistant expansion piece (81).
2. The continuous casting device for stainless steel products according to claim 1, characterized in that: Climbing ladders (11) are provided on both sides of the continuous casting support frame (1), and the middle of the climbing ladders (11) is located at the middle of the continuous casting support frame (1). Symmetrical assembly plates (12) are provided on both sides of the middle of the continuous casting support frame (1). The bottom end of the casting platform (2) is connected to both sides of the top end of the assembly plate (12), and the two ends of the vibration positioning frame (4) are fixedly connected to the middle of the assembly plate (12).
3. The continuous casting device for stainless steel products according to claim 2, characterized in that: A support plate (21) is embedded in the top surface of the casting platform (2), and a molten casting pool (22) is fixedly connected to the middle of the casting platform (2). A solution trough (23) is provided on the top surface of the molten casting pool (22), and a shaping extension nozzle (24) is connected to the bottom end of the molten casting pool (22). The shaping extension nozzle (24) is connected to the solution trough (23). A solution accumulation pool (25) is provided above the center of the support plate (21), and the inner wall of the solution accumulation pool (25) is connected to a heat-resistant layer (26). The bottom surface of the solution accumulation pool (25) is connected to a feeding nozzle (27). A liquid feeding regulating column (28) is passed through the center of the heat-resistant layer (26). The heat-resistant layer (26) and the solution accumulation pool (25) are connected to the inside of the solution trough (23) through the feeding nozzle (27), and the bottom end of the liquid feeding regulating column (28) is sealed and fitted to the internal opening of the heat-resistant layer (26).
4. The continuous casting device for stainless steel products according to claim 3, characterized in that: A copper crystallizer (31) is provided in the middle of the continuous casting crystallizer (3), and a vibration assembly seat (32) is connected to the upper and lower ends of the copper crystallizer (31). A feeding cavity (33) is provided at the center of the vibration assembly seat (32), and a water cooling chamber (34) is formed inside the continuous casting crystallizer (3) and outside the copper crystallizer (31).
5. The continuous casting device for stainless steel products according to claim 1, characterized in that: The vibration positioning frame (4) includes a positioning frame (41), the inner wall of the positioning frame (41) is provided with rolling grooves (42) arranged at equal intervals, and sliding balls (43) are embedded in the rolling grooves (42). The outer wall of the continuous casting crystallizer (3) is fixed with wear-resistant strips (44) arranged at equal intervals, and the wear-resistant strips (44) are provided with ball embedding grooves (45) running through the wear-resistant strips (44) from top to bottom, and the outer wall of the sliding ball (43) is fitted and rolled on the outer wall of the ball embedding groove (45).
6. The continuous casting device for stainless steel products according to claim 5, characterized in that: The hydraulic oil tank (51) is fixedly connected to the middle of one end of the positioning frame (41); the top surface of the hydraulic oil tank (51) is connected to a high-pressure pump (511); the bottom end of the high-pressure pump (511) is connected to a liquid extraction pipe (512); the bottom end of the liquid extraction pipe (512) is arranged at the bottom of the inner side of the hydraulic oil tank (51); the top output port of the high-pressure pump (511) is connected to a liquid delivery square pipe (513); the other end of the liquid delivery square pipe (513) is communicated with the electromagnetic valve box (54); the top surface of the hydraulic oil tank (51) is located on one side of the high-pressure pump (511) and is connected to a first return pipe (514); the other end of the first return pipe (514) is communicated with the electromagnetic valve box (54); a feed port (521) is provided at the center of the upper vibration seat (52); the upper vibration seat (52) is provided with a feed port (521 ... A hydraulic chamber (522) is provided inside the seat (52), and the hydraulic chamber (522) is sealed, telescopically and slidably connected to equidistantly distributed hydraulic push rods (523). An end of the hydraulic chamber (522) close to the solenoid valve box (54) is provided with a liquid inlet groove (524) and a return groove (525), and the liquid inlet groove (524) and the return groove (525) are connected to the solenoid valve box (54). A push rod through hole (531) is provided on the bottom surface of the lower vibration seat (53) and is sealed and slidably connected to the hydraulic push rod (523). One end of the lower vibration seat (53) is connected to a liquid return port (542) on one side of the solenoid valve box (54), and the port is connected to a second return pipe (516), and the other end of the second return pipe (516) is connected to the bottom of the hydraulic oil tank (51).
7. The continuous casting device for stainless steel products according to claim 6, characterized in that: A liquid inlet (541) is provided on one side of the solenoid valve box (54), a liquid return port (542) is provided on one side of the liquid inlet (541), the liquid delivery square tube (513) is connected to the liquid inlet (541), the first return pipe (514) is connected to the liquid return port (542), a reflux closed port (543) is provided on the side of the solenoid valve box (54) away from the liquid return port (542), the reflux closed port (543) is connected to the reflux groove (525), and a liquid return port (542) is provided on the side of the solenoid valve box (54) away from the liquid inlet (541). There is a movable closing port (544), the movable closing port (544) is communicated with the liquid inlet tank (524), a diversion closing port (545) is opened on one side of the solenoid valve box (54) near the movable closing port (544), the outside of the diversion closing port (545) is connected with a diversion pipe (515), the bottom end of the diversion pipe (515) is communicated with the liquid inlet (541) opened on the outer wall of the solenoid valve box (54) connected to the end of the lower vibration seat (53), the solenoid valve box (54) is sealed and slidably provided with a valve block (55), the The valve block (55) is provided with a liquid inlet cavity (551) near the liquid inlet (541), and a liquid delivery cavity (552) is provided on a side of the liquid inlet cavity (551) facing away from the liquid inlet (541). The other end of the liquid delivery cavity (552) is communicated with the movable closing port (544), and a diversion cavity (553) is provided in the middle of one end of the liquid delivery cavity (552) near the movable closing port (544). When the liquid delivery cavity (552) is in communication with the movable closing port (544), the diversion cavity (553) is closed to the diversion closing port (545). A reflux chamber (554) is provided on one side of the liquid delivery chamber (552). When the liquid delivery chamber (552) is in communication with the movable closing port (544), the reflux closing port (543) and the return liquid port (542) are closed to the reflux chamber (554). One end of the inner wall of the solenoid valve box (54) and one end of the valve block (55) are both connected to electromagnets (56). The electromagnets (56) are electromagnetically driven and connected to each other. After the electromagnets (56) are started, a connecting chamber (57) is formed between the diversion chamber (553) and the diversion closing port (545).
Citation Information
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