Full-automatic printing paperboard waste cleaning processing equipment

Abstract

The invention discloses full-automatic printing paperboard waste cleaning and processing equipment which is characterized in that a group of waste cleaning and transferring mechanisms arranged in the feeding and processing direction of a processing rack are mounted on the processing rack, and the waste cleaning and transferring mechanisms extend to the processing position of a waste material position from a feeding position; a set of feeding mechanisms used for achieving feeding work is arranged in the feeding position. A material receiving mechanism used for achieving material receiving work is arranged in the discharging position. Through cooperative operation of the feeding mechanism, the waste removing and material transferring mechanism and the material collecting mechanism, the full-automatic process of waste removing and processing of printing paperboard products is achieved. The to-be-machined products are automatically fed through the feeding mechanism, the waste removing and transferring mechanism completes transferring and waste removing actions, the material collecting mechanism automatically collects materials, manual participation is greatly reduced, the labor intensity is lowered, and the production efficiency is remarkably improved. And time waste caused by independent operation of all links of traditional equipment is avoided, the overall machining coordination is better, the machining efficiency is further improved, and the production period is shortened.

Description

Technical Field

[0001] The invention belongs to the technical field of printing processing and relates to fully automatic printing cardboard waste clearing and processing equipment. Background Art

[0002] In the printing and packaging industry, the removal of printed cardboard products (such as fine corrugated and standard corrugated paper) is a critical step in the production process. Traditional methods of removing printed cardboard waste rely heavily on manual labor, requiring manual stripping and collection of waste. This is not only labor-intensive and inefficient, but also prone to damage due to human error, impacting product quality.

[0003] In addition, some waste removal methods use simple mechanical assistance, and the equipment structure is complex, making it difficult to achieve rapid switching between products of different sizes. Moreover, the loading, receiving and waste removal operations are independent of each other and have poor coordination, which cannot meet the modern packaging industry's demand for efficient and automated production. Summary of the Invention

[0004] In order to solve the above technical problems, the present invention adopts the following technical solutions:

[0005] A fully automatic printing cardboard waste removal processing equipment comprises: a processing frame, on which a feeding position, a discharge position and a waste position are arranged in sequence according to a processing feeding direction;

[0006] A set of waste removal and transfer mechanisms are installed on the processing frame along the feeding and processing direction thereof, and the waste removal and transfer mechanisms extend from the feeding position to the processing position of the waste position;

[0007] The feeding position is provided with a set of loading mechanisms for loading materials; and the discharging position is provided with a receiving mechanism for receiving materials.

[0008] As a further solution of the present invention: the loading mechanism and the receiving mechanism are clip-type loading mechanisms; both include: a loading die base and a loading lifting module for driving the loading die base to perform lifting operations.

[0009] In addition, in order to facilitate the loading and unloading processing, a forklift pallet can be placed on the loading die base to improve work efficiency.

[0010] As a further solution of the present invention: the waste removal and material transfer mechanism includes: a material transfer and movement module;

[0011] The material transfer module is equipped with a set of material transfer units and a set of waste removal units. The material transfer unit and the waste removal unit both include: a material transfer rack installed on the moving guide rail of the material transfer module,

[0012] A set of material transfer lifting modules and a lifting frame installed on the material transfer lifting module are installed on the material transfer lifting module. Lifting support rods arranged vertically therewith are provided on both sides of the lifting frame, and mounting connecting rods are provided on both sides of the two sets of lifting support rods.

[0013] A plurality of suction cup connecting rods are arranged between the mounting connecting rods, and a plurality of suction cups for taking out paper products are arranged on the suction cup connecting rods;

[0014] The lifting support rod in the waste removal unit is a long strip structure, and the lifting support rod and the installation connecting rod cooperate to form a material pressing frame.

[0015] As a further solution of the present invention: both the mounting connecting rod and the suction cup connecting rod are formed with mounting grooves arranged along their length directions; the suction cup connecting rod and the material taking suction cup are installed in the mounting grooves through screw assemblies.

[0016] As a further solution of the present invention: a set of centering mechanisms is also provided in the discharge position;

[0017] The centering mechanism includes: two sets of parallel arranged centering groups, which include: centering push plates, centering slide rails and centering cylinders; the centering push plates and the centering slide rails are arranged vertically, one end of the centering push plates is installed on the centering slide rails through a slider, and the piston rod of the centering cylinder is connected to the slider; and the other ends of the two sets of centering push plates extend to the upper side positions of the loading die base, respectively, and remain flush with the topmost material discharge position of the loading die base.

[0018] The present invention achieves a fully automated process for waste removal of printed cardboard products through the coordinated operation of a loading mechanism, a waste removal and transfer mechanism, and a material collection mechanism. The product to be processed is automatically fed by the loading mechanism, the waste removal and transfer mechanism completes the material transfer and waste removal, and the material collection mechanism automatically collects the product. This significantly reduces manual intervention, reduces labor intensity, and significantly improves production efficiency. This avoids the time wasted by the independent operation of each link in traditional equipment, improves overall processing coordination, further improves processing efficiency, and shortens production cycles. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a structural schematic diagram of the present invention.

[0020] Figure 2 It is a structural schematic diagram of the waste clearing and material transferring mechanism in the present invention.

[0021] Figure 3 It is a structural schematic diagram of the feeding mechanism and the material receiving mechanism in the present invention.

[0022] Figure 4 It is a structural diagram of the centering mechanism in the present invention. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of this application to clearly and completely describe the technical solutions in the embodiments of this application. Obviously, the embodiments described are only part of the embodiments of this application, not all of the embodiments. It should be understood that this application is not limited to the example embodiments disclosed herein. Based on the embodiments in this application, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of this application.

[0024] In the description of the present invention, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention.

[0025] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature identified as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, "plurality" means two or more, unless otherwise specifically defined.

[0026] In the embodiments of the present invention, unless otherwise expressly specified or limited, the terms "installed," "connected," "connected," "fixed," etc. should be understood in a broad sense. For example, they may refer to fixed connection, detachable connection, or integration; mechanical connection or electrical connection; direct connection or indirect connection through an intermediate medium; internal communication between two components or interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on specific circumstances.

[0027] The present invention provides Figures 1 to 4 In an embodiment of the present invention, a fully automatic printed cardboard waste removal and processing equipment includes: a processing frame 1, on which a feeding position 3, a discharge position 4 and a waste position 5 are arranged in sequence according to a processing feeding direction;

[0028] A set of waste removal and transfer mechanisms 2 are installed on the processing frame 1 along its feeding and processing direction. The waste removal and transfer mechanisms 2 extend from the feeding position 3 to the processing position of the waste position 5;

[0029] The feeding position 3 is provided with a feeding mechanism 31 for implementing the feeding work; and the discharging position 4 is provided with a receiving mechanism 41 for implementing the receiving work;

[0030] During processing, printed cardboard products (including fine corrugated paper and ordinary corrugated paper, etc.) to be processed for waste removal are stacked and placed in the loading mechanism 31, which feeds the waste removal and transfer mechanism 2. The waste removal and transfer mechanism 2 transfers the cardboard products to the discharge position 4, and the cardboard products are processed for waste removal. The products themselves are collected and placed by the receiving mechanism 41, while the waste is transferred to the waste position 5 by the waste removal and transfer mechanism 2, completing the automated waste removal processing.

[0031] Among them, in order to facilitate the collection of waste, the waste position 5 can be set at an external position of the processing frame 1, so that the corresponding waste frame can be placed for collection during processing.

[0032] Furthermore, the loading mechanism 31 and the receiving mechanism 41 are clip-type loading mechanisms; both include: a loading die base 412 and a loading lifting module 411 for driving the loading die base 412 to perform lifting work;

[0033] During the loading process, the waste printed cardboard products to be cleaned are stacked and placed on the loading die base 412 of the loading mechanism 31. When loading, the loading lifting module 411 drives the loading die base 412 to rise from the bottom, and feeds the waste printed cardboard products to be cleaned on the loading die base 412 upward one by one.

[0034] During the material collection process, the waste removal and transfer mechanism 2 stacks the printed cardboard products after the waste removal process and places them on the loading die base 412 of the material collection mechanism 41. During the material collection process, the loading and lifting module 411 of the material collection mechanism 41 drives the loading die base 412 to descend from the upper end, and the printed cardboard products after the waste removal process are collected piece by piece onto the loading die base 412.

[0035] Furthermore, in order to facilitate the loading and unloading processing, a forklift pallet 413 can be placed on the loading die base 412 to receive the materials, thereby performing rapid loading and unloading operations and improving work efficiency.

[0036] Furthermore, the waste removal and material transfer mechanism 2 includes: a material transfer moving module 21, which extends from the working position of the feed position 3 to the working position of the waste position 5;

[0037] A set of material transfer units 23 and a set of waste removal units 22 are installed on the material transfer and movement module 21; the material transfer unit 23 and the waste removal unit 22 both include: a material transfer rack 222 installed on the moving guide rail of the material transfer and movement module 21,

[0038] A set of material transfer lifting modules 221 and a lifting frame 223 mounted on the material transfer lifting module 221 are installed on the material transfer lifting module 221. Lifting rods 224 arranged perpendicularly thereto are provided on both sides of the lifting frame 223. Mounting connecting rods 226 are provided on both sides of the two sets of lifting rods 224. The lifting rods 224 and the mounting connecting rods 226 cooperate to form a frame structure.

[0039] A plurality of suction cup links 225 are provided between the mounting links 226, and a plurality of suction cups 228 are provided on the suction cup links 225 for sucking paper products. During processing, the suction cups 228 are driven downward by the material transfer and lifting module 221 to remove the printed paperboard products.

[0040] During operation, the transfer unit 23 is driven by the transfer module 21 to move from the feed position 3 to the discharge position 4, transferring the waste printed cardboard products to be cleared from the loading mechanism 31 to the receiving mechanism 41.

[0041] The lifting rod 224 in the waste removal unit 22 is a long strip-shaped structure. The lifting rod 224 and the mounting connecting rod 226 cooperate to form a material pressing frame 228. When the waste removal unit 22 is in operation, the material transfer lifting module 221 drives the material pressing frame 228 to descend, pressing the edge of the product, and the waste position of the product is sucked by the material removal suction cup 228. Then, the material loading lifting module 411 drives the material loading die base 412 to descend, separating the waste and the product itself. The product is placed in the material loading die base 412, and the waste is sucked on the material removal suction cup 228.

[0042] Then the waste clearing unit 22 is driven by the material transfer module 21 to enter the waste material position 5 from the material discharge position 4 to send out the waste, thus completing the overall waste clearing processing action.

[0043] During the processing, the material transfer unit 23 and the waste removal unit 22 perform material taking and material transfer work synchronously, so that the overall processing coordination is better and the processing efficiency is higher.

[0044] Furthermore, the mounting link 226 and the suction cup link 225 are both formed with mounting grooves 227 arranged along their length directions; the suction cup link 225 and the material picking suction cup 228 are installed in the mounting groove 227 through a screw assembly; during operation, the installation positions of the suction cup link 225 and the material picking suction cup 228 can be adjusted to achieve adaptation to products of different size structures.

[0045] Furthermore, a set of centering mechanisms is also provided in the discharge position 4, which is used for centering the product after it enters the loading die base 412 of the receiving mechanism 41, ensuring that the waste removal unit 22 can smoothly perform the waste removal work;

[0046] The centering mechanism includes: two sets of parallelly arranged centering groups 5, which include: centering push plates 54, centering slide rails 52 and centering cylinders 51; the centering push plates 54 are arranged perpendicular to the centering slide rails 52, one end of the centering push plates 54 is mounted on the centering slide rails 52 via a slider 52, and the piston rod of the centering cylinder 51 is connected to the slider 52, and the centering push plates 54 are driven by the centering cylinder 51 to move along the centering slide rails 52; the other ends of the two sets of centering push plates 54 extend to the upper sides of the material loading die base 412, respectively, and are kept flush with the uppermost material discharge position 4 of the material loading die base 412;

[0047] After the product is placed on the loading die base 412, the two sets of centering mechanisms work synchronously, and the centering cylinder 51 drives the centering push plate 54 to move to the middle position of the loading die base 412, adjusting the product to the middle position of the loading die base 412, ensuring that the waste removal unit 22 can smoothly perform the waste removal work.

[0048] It should also be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or device. In the absence of further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of additional identical elements in the process, method, article, or device comprising the element.

[0049] The above description of the disclosed embodiments will enable one skilled in the art to implement or use the present application. Various modifications to these embodiments will be readily apparent to one skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present application. Therefore, the present application is not limited to the embodiments shown herein, but is intended to conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A fully automatic printing cardboard waste processing equipment, characterized in that: include: A processing frame having a feeding position, a discharge position and a waste position in sequence according to the processing feeding direction; A set of waste removal and transfer mechanisms are installed on the processing frame along the feeding and processing direction thereof, and the waste removal and transfer mechanisms extend from the feeding position to the processing position of the waste position; The feeding position is provided with a set of loading mechanisms for loading materials; and the discharging position is provided with a receiving mechanism for receiving materials.

2. The fully automatic printed cardboard waste removal and processing equipment according to claim 1 is characterized in that: The loading mechanism and the receiving mechanism are clip-type loading mechanisms; both include: a loading die base and a loading lifting module for driving the loading die base to perform lifting operations. In addition, in order to facilitate the loading and unloading processing, a forklift pallet can be placed on the loading die base to improve work efficiency.

3. The fully automatic printed cardboard waste removal and processing equipment according to claim 1 is characterized in that: The waste removal and material transfer mechanism includes: a material transfer and moving module; The material transfer module is equipped with a set of material transfer units and a set of waste removal units. The material transfer unit and the waste removal unit both include: a material transfer rack installed on the moving guide rail of the material transfer module, A set of material transfer lifting modules and a lifting frame installed on the material transfer lifting module are installed on the material transfer lifting module. Lifting support rods arranged vertically therewith are provided on both sides of the lifting frame, and mounting connecting rods are provided on both sides of the two sets of lifting support rods. A plurality of suction cup connecting rods are arranged between the mounting connecting rods, and a plurality of suction cups for taking out paper products are arranged on the suction cup connecting rods; The lifting support rod in the waste removal unit is a long strip structure, and the lifting support rod and the installation connecting rod cooperate to form a material pressing frame.

4. The fully automatic printed cardboard waste removal and processing equipment according to claim 3 is characterized in that: The mounting connecting rod and the suction cup connecting rod are both formed with mounting grooves arranged along the length direction thereof; the suction cup connecting rod and the material taking suction cup are installed in the mounting grooves through screw assemblies.

5. The fully automatic printed cardboard waste removal and processing equipment according to claim 3 is characterized in that: A set of centering mechanisms is also provided in the discharge position; The centering mechanism includes: two sets of parallel arranged centering groups, which include: centering push plates, centering slide rails and centering cylinders; the centering push plates and the centering slide rails are arranged vertically, one end of the centering push plates is installed on the centering slide rails through a slider, and the piston rod of the centering cylinder is connected to the slider; and the other ends of the two sets of centering push plates extend to the upper side positions of the loading die base, respectively, and remain flush with the topmost material discharge position of the loading die base.

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