Noise reduction impeller with heat dissipation function
By forming a negative pressure agitating airflow inside the blade and combining an adjustable angle debugging mechanism and ash removal component, the problem of rotating noise and inconvenient dust cleaning of the locomotive impeller is solved, achieving noise reduction and convenient operation.
Patent Information
- Application Number
- CN202510782902.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-12
- Publication Date
- 2025-08-05
AI Technical Summary
The existing locomotive impellers generate noise when rotating at high speed, and the blade gap cannot be adjusted and dust is inconvenient to clean, especially in the wild environment.
A noise reduction impeller with heat dissipation function is designed. By forming a negative pressure inside the blade to agitate air flow and adjust the blade gap, combined with an adjustable angle debugging mechanism and ash removal component, multi-angle adjustment of the blade gap and convenient cleaning are achieved.
It effectively reduces the rotation noise of the impeller, realizes flexible adjustment and convenient cleaning of the blade gap, and improves the convenience of use and cleaning efficiency.
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Figure CN120426258A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the field of impellers, and in particular relates to a noise-reducing impeller with a heat dissipation function. Background Art
[0002] With the development of industrial technology, modern impeller technology has become more and more perfect. For the impellers used in locomotive air conditioners, there will be a certain noise during the high-speed rotation of the locomotive impeller, which will affect the driver. In addition, different models require a variety of impellers. The shape of the impeller in the past was one-piece and could not be changed, which requires the customization of different impellers. After the impeller has been used for a period of time, dust will accumulate at the corners of the blades. It is rather troublesome to take out the impeller and wipe off the dust. If it is in the wild and it is difficult to find a suitable tool, if the staff's fingers cannot be inserted into the gap of the impeller for cleaning, it is necessary to use a stick wrapped with a cloth strip to wipe it, which is a rather troublesome operation. Summary of the Invention
[0003] The object of the present invention is to address the deficiencies of the prior art and provide a noise-reducing impeller with a heat dissipation function. When the device is in use, the impeller hub and blades rotate at high speed, and the air inside the blades flows from the inside of the blades to the outside of the blades under the action of centrifugal force. When negative pressure is formed inside the blades, air is replenished from the air duct, and then the impeller hub and blades can continuously agitate the airflow from the inside to the outside. When the gap between the blades needs to be adjusted, the stabilizing ring is removed, and the staff rotates the angle of the jumper ring again. The torsional groove on the top of the jumper ring drives the sliding bar at the bottom of the blade, and all the blades rotate to a certain angle. The locking bars on the top of all the blades are closed toward the axis of the impeller hub. When the stabilizing ring is assembled again, the locking bar on the top of the blade can be connected to the locking sleeve on the inner side, and then the blades can be positioned at three angles, and the gap between the blades can also be changed to three widths, thereby solving the problems mentioned in the background technology.
[0004] To solve the above problems, the present invention provides the following technical solutions: a noise reduction impeller with heat dissipation function, comprising an impeller hub, a plurality of blades in an annular array are arranged on the top of the impeller hub, the edges of the blades and the impeller hub are movably arranged, and an angle adjustment mechanism is provided at the bottom of the blades; a circular protrusion is provided in the middle of the impeller hub, and the circular protrusion in the middle of the impeller hub is stamped by a mold, an axial hole is provided at the center position of the impeller hub, a pipe shaft is inserted into the inside of the axial hole, and a plurality of air ducts are also provided on the outside of the axial hole; a dust removal component is also provided inside the pipe shaft.
[0005] During use, the impeller hub and blades rotate at high speed, and the air inside the blades flows from the inside to the outside of the blades under the action of centrifugal force. When negative pressure is formed inside the blades, air is replenished from the airway, and the impeller hub and blades can continuously stimulate the airflow from the inside to the outside.
[0006] Furthermore, the angle adjustment mechanism includes an axis at the bottom of the blade, a rotating hole matching the axis is provided on the edge of the impeller hub, the axis rotates and is inserted into the rotating hole, a sliding bar is provided on the other side of the bottom of the blade, the sliding bar is connected to the positioning mechanism, and a stabilizing mechanism is provided at the top of the blade.
[0007] During use, when the gap between the blades needs to be adjusted, the axis at the bottom of the blade will rotate a certain angle inside the rotating hole. The angle of rotation of each blade is the same, so that the gap between all blades can be uniform.
[0008] Furthermore, the positioning mechanism includes a jumper ring rotatably arranged on the outer side of the impeller hub, a torsion groove is provided at the top of the jumper ring, and the sliding bar and the torsion groove are plugged together in a one-to-one correspondence.
[0009] When in use, the staff rotates the angle of the jumper ring again, and the torsion groove on the top of the jumper ring will drive the sliding bar at the bottom of the blade, and all the blades will rotate to a certain angle.
[0010] Furthermore, the stabilizing mechanism includes a locking sleeve in an annular array at the bottom of the stabilizing ring, each group of locking sleeves consists of three, and a locking bar is provided at the top of the blade, the axis of the locking bar coincides with the axis of the sliding bar, and each group of locking sleeves can be plugged into the locking bar in the vertical direction, and the material of the locking sleeves is rubber.
[0011] When in use, the locking strips on the top of all blades are closed towards the axis of the impeller hub. When the stabilizing ring is assembled again, the locking strips on the top of the blades can be connected to the locking sleeves in the inner circle, so that the blades can be positioned at three angles and the gaps between the blades can also be changed to three widths.
[0012] Furthermore, the jumper ring is composed of two half rings, and the two half jumper rings are fixedly connected by countersunk bolts. A snap-fit piece is provided on the inner side wall of the jumper ring, and an annular groove matching the snap-fit piece is provided on the outer side wall of the impeller hub.
[0013] When in use, the cross-over ring is snapped together in two halves, which provides greater stability between the cross-over ring and the impeller hub.
[0014] Furthermore, the dust removal assembly includes a rectangular channel inside the tube shaft, a square column is slidingly arranged inside the rectangular channel, an angle locking mechanism is arranged in the middle of the tube shaft, two dust removal sheets are arranged at the top of the square column, and the bottom ends of the two dust removal sheets are provided with hinged rods, the hinged rods and the top ends of the square columns are rotatably connected, and the top ends of the square columns are provided with a flattening mechanism matching the dust removal sheets, a wire groove is provided on the side wall of the tube shaft, and lifting blocks are provided on the two opposite side walls of the square column, the lifting blocks are inserted from the wire groove, the lifting blocks are made of iron, and a magnet is provided at the bottom of the wire groove.
[0015] During use, when the dust on the blades needs to be cleaned, the staff will remove the impeller assembly and push the lifting block upwards along the wire groove. When the root of the dust removal sheet is separated from the top end of the tube shaft, the two dust removal sheets can be laid flat and unfolded, and the dust removal sheets can be inserted into the gaps between the blades. Push the lifting block up and down along the wire groove, and the two dust removal sheets will be inserted up and down in the gaps between the blades to clean the dust.
[0016] Furthermore, the angle locking mechanism includes a fixed short tube, which is fixedly connected to the bottom of the impeller hub. A fixed short tube is provided on the side wall of the fixed short tube, and a pin hole matching the pin is provided on the side wall of the tube shaft.
[0017] When in use, after pulling out the pin, the fixed short tube and dust removal sheet can be changed to different angles to clean the dust.
[0018] Furthermore, the flattening mechanism includes two notches on the opposite side walls of the top of the square column, a spring is provided inside the notch, and a right-angled triangular spring piece is slidably inserted into the inside of the notch, the inner end of the spring is connected to the inner side wall of the notch, and the outer end of the spring is connected to the side wall of the right-angled triangular spring piece. The material of the right-angled triangular spring piece is iron, and a magnet block that attracts the right-angled triangular spring piece is provided at the bottom of the dust removal piece. The inside of the dust removal piece is a plastic plate, and the outside of the dust removal piece is wrapped with a sponge layer.
[0019] During use, the right-angled triangular spring piece is separated from the opening at the top of the tube shaft. At this time, the right-angled triangular spring piece is completely pushed out by the spring. After the two dust removal pieces are unfolded, the magnet blocks on their side walls will attract the iron right-angled triangular spring piece.
[0020] Compared with the prior art, the embodiments of the present application have the following beneficial effects: First, when the device is in use, the impeller hub and blades rotate at high speed, and the air inside the blades flows from the inside of the blades to the outside of the blades under the action of centrifugal force. When negative pressure is formed inside the blades, air is replenished from the air duct, and then the impeller hub and blades can continuously agitate the airflow from the inside to the outside. When the gap between the blades needs to be adjusted, the stabilizing ring is removed, and the staff rotates the angle of the jumper ring again. The torsional groove on the top of the jumper ring will drive the sliding strip at the bottom of the blade, and all the blades will rotate to a certain angle. The locking strips on the top of all the blades are closed toward the axis of the impeller hub. When the stabilizing ring is assembled again, the locking strip on the top of the blade can be connected to the locking sleeve on the inner side, so that the blades can be positioned at three angles, and the gap between the blades can also be changed to three widths.
[0021] Secondly, when the dust on the blades needs to be cleaned, the staff will remove the impeller assembly and push the lifting block up along the wire groove. The right-angled triangular spring piece will detach from the opening at the top of the tube shaft. At this time, the right-angled triangular spring piece will be completely pushed out by the spring, and the two dust-removing pieces will also lie flat and unfold and be inserted into the gap between the blades. After the two dust-removing pieces are unfolded, the magnet blocks on their side walls will absorb the iron right-angled triangular spring piece, and push the lifting block up and down along the wire groove. The two dust-removing pieces will penetrate up and down in the gap between the blades to clean the dust. After pulling out the pin, the fixed short tube and the dust-removing piece can be converted to different angles to clean the dust. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a schematic diagram of the front view of the present invention.
[0023] Figure 2 It is a schematic diagram of a side view of the present invention.
[0024] Figure 3 Schematic diagram of the tube axis of the present invention.
[0025] Figure 4 For the present invention Figure 3 A partial enlarged view of .
[0026] Figure 5 Schematic diagram of the blade of the present invention.
[0027] Figure 6 For the present invention Figure 5 B is a partial enlarged view of .
[0028] Figure 7 It is a schematic diagram of the present invention viewed from above.
[0029] Figure 8 For the present invention Figure 7 A partial enlarged view of C.
[0030] Figure 9Schematic diagram of the jumper ring of the present invention.
[0031] Figure 10 For the present invention Figure 9 A partial enlarged view of D.
[0032] Description of reference numerals: Impeller hub 1, shaft hole 101, rotating hole 102, air duct 103, annular groove 104, jumper ring 2, torsion wire groove 201, snap-in piece 202, blade 3, shaft bar 301, sliding bar 302, locking bar 303, stabilizing ring 4, locking sleeve 401, pipe shaft 5, wire groove 501, lifting block 502, fixed short tube 503, pin 504, dust removal piece 6, hinged rod 601, square column 7, right-angled triangular spring piece 701. DETAILED DESCRIPTION
[0033] Unless otherwise defined, all technical and scientific terms used herein have the same meanings as commonly understood by those skilled in the art to which this application belongs. The terms used in the specification of the application are only for the purpose of describing specific embodiments and are not intended to limit this application. The terms "including" and "having" and any variations thereof in the specification and claims of this application and the above-mentioned drawings are intended to cover non-exclusive inclusions. The terms "first", "second", etc. in the specification and claims of this application or the above-mentioned drawings are used to distinguish different objects, not to describe a specific order.
[0034] References herein to "embodiments" mean that a particular feature, structure, or characteristic described in connection with the embodiments may be included in at least one embodiment of the present application. The appearance of this phrase in various places in the specification does not necessarily refer to the same embodiment, nor does it constitute an independent or alternative embodiment that is mutually exclusive of other embodiments. It is understood, both explicitly and implicitly, by those skilled in the art that the embodiments described herein may be combined with other embodiments.
[0035] The present invention provides a noise reduction impeller with heat dissipation function, such as Figure 1-10 As shown, it includes an impeller hub 1, the top of which is provided with a plurality of blades 3 in an annular array, the edges of the blades 3 and the impeller hub 1 are movably provided, and the bottom of the blades 3 is provided with an angle adjustment mechanism; a circular protrusion is provided in the middle of the impeller hub 1, and the circular protrusion in the middle of the impeller hub 1 is stamped by a mold, and an axial hole 101 is provided at the center position of the impeller hub 1, and a pipe shaft 5 is inserted into the interior of the axial hole 101, and a plurality of air ducts 103 are also provided on the outside of the axial hole 101; an ash removal component is also provided inside the pipe shaft 5.
[0036] In this embodiment, when the impeller hub 1 and the blades 3 rotate at high speed, the air inside the blades 3 flows from the inside of the blades to the outside of the blades under the action of centrifugal force. When negative pressure is formed inside the blades, air is replenished from the air duct 103, and then the impeller hub 1 and the blades 3 can continuously agitate the airflow from the inside to the outside, and the air passing through the air duct 103 also has the effect of reducing noise, just like a blower impeller and a blower including the impeller disclosed in patent CN204591782U, which reduces the loudness by reducing the vibration frequency of the object through openings.
[0037] In a further embodiment of the present invention, Figure 5-8 As shown, the angle adjustment mechanism includes a shaft 301 at the bottom of the blade 3, and the edge of the impeller hub 1 is provided with a rotating hole 102 that matches the shaft 301. The shaft 301 rotates and is inserted into the rotating hole 102. A sliding bar 302 is provided on the other side of the bottom of the blade 3, and the sliding bar 302 is connected to the positioning mechanism. A stabilizing mechanism is provided at the top of the blade 3.
[0038] In this embodiment, when the gap between the blades 3 needs to be adjusted, the shaft 301 at the bottom of the blade will rotate a certain angle inside the rotating hole 102. The angle of rotation of each blade 3 is the same, so that the gap between all blades 3 can be uniform.
[0039] In a further embodiment of the present invention, Figure 5-9 As shown, the positioning mechanism includes a jumper ring 2 rotatably arranged outside the impeller hub 1, a torsion groove 201 is provided at the top of the jumper ring 2, and the sliding bar 302 and the torsion groove 201 are plugged together in a one-to-one correspondence.
[0040] In this embodiment, the staff rotates the angle of the jumper ring 2 again, and the torsion groove 201 at the top of the jumper ring drives the sliding bar 302 at the bottom of the blade 3, so that all the blades 3 rotate at a certain angle.
[0041] In a further embodiment of the present invention, Figure 7-8 As shown, the stabilizing mechanism includes a locking sleeve 401 in a circular array at the bottom of the stabilizing ring 4, and each group of locking sleeves 401 consists of three. A locking bar 303 is provided at the top of the blade 3, and the axis of the locking bar 303 coincides with the axis of the sliding bar 302. Each group of locking sleeves 401 can be plugged into the locking bar 303 in the vertical direction, and the material of the locking sleeve 401 is rubber.
[0042] In this embodiment, the locking bars 303 at the top of all the blades 3 are closed toward the axis of the impeller hub 1. When the stabilizing ring 4 is assembled again, the locking bars 303 at the top of the blades 3 can be connected to the locking sleeve 401 on the inner side, so that the blades 3 can be positioned at three angles, and the gaps between the blades 3 can also be changed to three widths.
[0043] In a further embodiment of the present invention, Figure 9-10 As shown, the jumper ring 2 is composed of two half rings, and the two half jumper rings 2 are fixedly connected by countersunk bolts. A snap-fit piece 202 is provided on the inner side wall of the jumper ring 2, and an annular groove 104 matching the snap-fit piece 202 is provided on the outer side wall of the impeller hub 1.
[0044] In this embodiment, the bridging ring 2 is composed of two halves that are clamped together, which provides higher stability between the bridging ring and the impeller hub 1 .
[0045] In a further embodiment of the present invention, Figure 3-4 As shown, the dust removal assembly includes a rectangular channel inside the tube shaft 5, a square column 7 is slidingly arranged inside the rectangular channel, an angle locking mechanism is arranged in the middle of the tube shaft 5, two dust removal sheets 6 are arranged at the top of the square column 7, and the bottom ends of the two dust removal sheets 6 are provided with a hinge rod 601, the hinge rod 601 and the top of the square column 7 are rotatably connected, and the top of the square column 7 is provided with a flattening mechanism matching the dust removal sheet 6, a wire groove 501 is provided on the side wall of the tube shaft 5, and lifting blocks 502 are provided on the two opposite side walls of the square column 7, the lifting blocks 502 are inserted from the wire groove 501, the lifting blocks 502 are made of iron, and a magnet is provided at the bottom of the wire groove 501.
[0046] In this embodiment, when the dust on the blades 3 needs to be cleaned, the staff removes the impeller assembly and pushes the lifting block 502 upward along the wire groove 501. When the root of the dust removal sheet 6 is separated from the top end of the tube shaft 5, the two dust removal sheets 6 can be laid flat and unfolded, and the dust removal sheets 6 can be inserted into the gaps between the blades 3. The lifting block 502 is pushed up and down along the wire groove 501, and the two dust removal sheets 6 will be inserted up and down in the gaps between the blades 3 to clean the dust.
[0047] In a further embodiment of the present invention, Figure 3-4 As shown, the angle locking mechanism includes a fixed short tube 503, which is fixedly connected to the bottom of the impeller hub 1. A fixed short tube 503 is provided on the side wall of the fixed short tube 503, and a pin hole matching the pin 504 is provided on the side wall of the tube shaft 5.
[0048] In this embodiment, after the pin 504 is pulled out, the fixed short tube 503 and the dust removal sheet 6 can be switched to different angles to clean the dust.
[0049] In a further embodiment of the present invention, Figure 3-4 As shown, the flattening mechanism includes two notches on the opposite side walls at the top of the square column 7, a spring is provided inside the notch, and a right-angled triangular spring piece 701 is slidably inserted into the inside of the notch, the inner end of the spring is connected to the inner side wall of the notch, and the outer end of the spring is connected to the side wall of the right-angled triangular spring piece 701, the material of the right-angled triangular spring piece 701 is iron, and the bottom of the dust removal piece 6 is provided with a magnet block that is attracted to the right-angled triangular spring piece 701, the interior of the dust removal piece 6 is a plastic plate, and the outside of the dust removal piece 6 is wrapped with a sponge layer.
[0050] In this embodiment, the right-angled triangular spring piece 701 is separated from the opening at the top of the tube shaft 5. At this time, the right-angled triangular spring piece 701 is completely pushed out by the spring. After the two dust removal pieces 6 are unfolded, the magnet blocks on their side walls will attract the iron right-angled triangular spring piece 701.
[0051] It should be noted that for the aforementioned embodiments, for simplicity of description, they are all expressed as a series of action combinations. However, those skilled in the art should be aware that the present invention is not limited by the order of the actions described, because according to the present invention, certain steps may be performed in other orders or simultaneously. Secondly, those skilled in the art should also be aware that the embodiments described in this specification are all preferred embodiments, and the actions and modules involved are not necessarily required by the present invention.
[0052] In the several embodiments provided in this application, it should be understood that the disclosed devices can be implemented in other ways. For example, the device embodiments described above are merely illustrative, such as the division of the above-mentioned units. In actual implementation, there may be other division methods, such as multiple units or components can be combined or integrated into another system, or some features can be ignored or not executed. Another point is that the coupling or communication connection between each other shown or discussed can be through some interfaces, and the indirect coupling or communication connection between devices or units can be in the form of telecommunications or other forms.
[0053] The units described above as separate components may or may not be physically separate, and the components shown as units may or may not be physical units, that is, they may be located in one place or distributed across multiple network units. Some or all of these units may be selected according to actual needs to achieve the purpose of the solution of this embodiment.
[0054] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the scope of protection of the invention. Obviously, the embodiments described are only some embodiments of the present invention, rather than all embodiments. Based on these embodiments, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention. Although the present invention has been described in detail with reference to the above embodiments, ordinary technicians in this field can still combine, add, delete or make other adjustments to the features in the various embodiments of the present invention according to the circumstances without conflict, without making creative work, so as to obtain different other technical solutions that do not deviate from the concept of the present invention in essence, and these technical solutions also fall within the scope of protection of the present invention.
Claims
1. A noise reduction impeller with heat dissipation function, characterized by: It comprises an impeller hub (1), the top of the impeller hub (1) is provided with a plurality of blades (3) in an annular array, the edges of the blades (3) and the impeller hub (1) are movably arranged, and the bottom of the blades (3) is provided with an angle adjustment mechanism; A circular protrusion is provided in the middle of the impeller hub (1), and the circular protrusion in the middle of the impeller hub (1) is formed by stamping a mold. An axial hole (101) is provided at the center of the impeller hub (1), and a pipe shaft (5) is inserted into the interior of the axial hole (101). A plurality of air passages (103) are also provided on the outside of the axial hole (101); An ash removal component is also provided inside the tubular shaft (5).
2. The noise reduction impeller with heat dissipation function according to claim 1, characterized in that: The angle adjustment mechanism includes an axis (301) at the bottom of the blade (3); a rotation hole (102) matching the axis (301) is provided on the edge of the impeller hub (1); the axis (301) rotates and penetrates the inside of the rotation hole (102); a sliding bar (302) is provided on the other side of the bottom of the blade (3); the sliding bar (302) is connected to the positioning mechanism; and a stabilizing mechanism is provided at the top of the blade (3).
3. The noise reduction impeller with heat dissipation function according to claim 2, characterized in that: The positioning mechanism comprises a cross-link ring (2) rotatably arranged outside the impeller hub (1), a torsion groove (201) being provided at the top end of the cross-link ring (2), and the sliding strips (302) and the torsion grooves (201) being plugged together in a one-to-one correspondence.
4. The noise reduction impeller with heat dissipation function according to claim 2, characterized in that: The stabilizing mechanism comprises a locking sleeve (401) in an annular array at the bottom of the stabilizing ring (4), each group of locking sleeves (401) consists of three, a locking bar (303) is provided at the top of the blade (3), the axis of the locking bar (303) coincides with the axis of the sliding bar (302), each group of locking sleeves (401) can be plugged into the locking bar (303) in a vertical direction, and the material of the locking sleeves (401) is rubber.
5. The noise reduction impeller with heat dissipation function according to claim 3, characterized in that: The bridging ring (2) is composed of two half rings, and the two half bridging rings (2) are fixedly connected by countersunk bolts. A snap-fitting piece (202) is provided on the inner side wall of the bridging ring (2), and an annular groove (104) matching the snap-fitting piece (202) is provided on the outer side wall of the impeller hub (1).
6. The noise reduction impeller with heat dissipation function according to claim 1, characterized in that: The dust removal component includes a rectangular channel inside the tube shaft (5), a square column (7) is slidably provided inside the rectangular channel, an angle locking mechanism is provided in the middle of the tube shaft (5), two dust removal sheets (6) are provided at the top of the square column (7), and the bottom ends of the two dust removal sheets (6) are provided with a hinge rod (601), the hinge rod (601) and the top of the square column (7) are rotatably connected, and a flattening mechanism matching the dust removal sheet (6) is provided at the top of the square column (7), a wire groove (501) is provided on the side wall of the tube shaft (5), and lifting blocks (502) are provided on two opposite side walls of the square column (7), the lifting blocks (502) are inserted from the wire groove (501), the lifting blocks (502) are made of iron, and a magnet is provided at the bottom of the wire groove (501).
7. The noise reduction impeller with heat dissipation function according to claim 6, characterized in that: The angle locking mechanism comprises a fixed short tube (503), the fixed short tube (503) being fixedly connected to the bottom of the impeller hub (1), a fixed short tube (503) being provided on the side wall of the fixed short tube (503), and a pin hole matching the pin (504) being provided on the side wall of the tube shaft (5).
8. The noise reduction impeller with heat dissipation function according to claim 6, characterized in that: The flattening mechanism comprises two notches on opposite side walls of the top of the square column (7), a spring is provided inside the notch, a right-angled triangular spring piece (701) is slidably inserted inside the notch, the inner end of the spring is connected to the inner side wall of the notch, and the outer end of the spring is connected to the side wall of the right-angled triangular spring piece (701), the material of the right-angled triangular spring piece (701) is iron, the bottom of the dust removal piece (6) is provided with a magnet block that attracts the right-angled triangular spring piece (701), the interior of the dust removal piece (6) is a plastic plate, and the outside of the dust removal piece (6) is wrapped with a sponge layer.
Citation Information
Patent Citations
Blower impeller and contain air-blower of this impeller
CN204591782U