A dynamic balance detection loading device for a compressor rotor
By designing a compressor disc balance detection and loading device, the problem of cumbersome detection process and inability to be carried out in the temperature control environment in the prior art is solved, synchronous axial and radial detection is realized, detection accuracy and reliability are improved, and the service life of the components is extended.
Patent Information
- Application Number
- CN202510930945.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-07
- Publication Date
- 2025-09-02
- Estimated Expiration
- 2045-07-07
AI Technical Summary
In the prior art, the dynamic balance performance detection of compressed motor disks has problems such as complex fixture structure, cumbersome detection process, inability to perform in a temperature control environment, and inability to verify various performances at the same time.
A compression motor disc balance detection loading device is designed, including a clamping assembly, coupling assembly, radial power assembly and longitudinal power assembly. Synchronous axial and radial detection is achieved through optimized fixture design and inspection is carried out in a temperature-controlled environment.
It realizes accurate detection of compressed motor disks in a temperature-controlled environment, simplifies the detection process, improves detection accuracy and reliability, and extends the service life of the components.
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Figure CN120427175B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of automobile parts detection equipment, in particular to a dynamic balance detection loading device for a compressor rotor. Background Art
[0002] The compressor rotor is a key component of an automotive compressor. Its accuracy and performance are crucial to the efficient operation of the vehicle's air conditioning system. Among the many performance indicators of the compressor rotor, dynamic balancing is particularly critical, as it directly affects the smooth operation and reliability of the compressor.
[0003] However, there are many deficiencies in the existing technology for dynamic balancing performance testing of compressor rotors. First, due to the structural characteristics of the camshaft, its testing process requires the design of a complex fixture structure. This complex design not only makes the clamping and disassembly process cumbersome, but also easily causes stress damage to the camshaft during the clamping process, thereby affecting the accuracy and reliability of the test results. Secondly, the existing detection method requires the use of different equipment to perform axial and radial performance tests on the compressor rotor respectively. This separate detection method cannot simultaneously verify the various performance of the compressor rotor in the same process, resulting in a cumbersome detection process and failure to fully meet the actual application requirements in actual service scenarios. In addition, the existing detection technology cannot detect the compressor rotor in a temperature-controlled environment, and the temperature-controlled environment is an important factor in simulating real service conditions. The existing detection method has great limitations in actual applications.
[0004] Therefore, how to effectively clamp and fix the compressor dynamic plate and conduct more accurate and simulated testing under test conditions that fit the service environment is a technical problem that needs to be solved urgently. Summary of the Invention
[0005] In view of this, in order to overcome the deficiencies of the prior art, the present invention aims to provide a dynamic balance detection and loading device for a compressor rotor.
[0006] The present invention provides a dynamic balance detection loading device for a compressor moving disk. The dynamic balance detection loading device for a compressor moving disk includes, from top to bottom, a clamping assembly, a coupling assembly, a radial power assembly and a longitudinal power assembly connected in sequence. The radial power assembly fixedly arranged on the longitudinal power assembly is connected to the clamping assembly through the coupling assembly. The clamping assembly is driven to move circumferentially by the radial power assembly, and the radial power assembly and the clamping assembly are driven to move longitudinally by the longitudinal power assembly. The clamping assembly includes a clamping base, a plurality of first drive units circumferentially distributed on the clamping base, and a clamping end portion. The clamping end portion is connected to the first drive unit in a one-to-one correspondence. When the first drive unit moves radially along the clamping base, the clamping end portion synchronously gathers toward the center of the clamping base or synchronously disperses away from the center of the clamping base.
[0007] Optionally, in the dynamic balancing detection loading device for the compressor dynamic disk of the present invention, the clamping base body of the clamping base is disc-shaped as a whole, an assembly fixing hole is provided in the center of the clamping base body, a plurality of drive seats are circumferentially provided on the clamping base body, the first drive unit body of the first drive unit is provided one-to-one on the drive seat, a first groove body is provided between the drive seat and the assembly fixing hole, the first groove body is collinear with the axis of the first drive unit and the center of the assembly fixing hole, a second groove body is provided parallel to both sides of each first groove body, a plurality of positioning grooves are provided on the inner circumference of the assembly fixing hole, a plurality of first fastening holes are provided on the clamping base body outside the assembly fixing hole, and a bearing assembly portion coaxial with the assembly fixing hole is provided at the bottom of the clamping base body.
[0008] Optionally, in the compressor dynamic disc dynamic balancing detection loading device of the present invention, the clamping end includes a longitudinal portion and a transverse portion that are integrally connected, a first channel is arranged inside the longitudinal portion, and a second channel is arranged inside the transverse portion, the first channel extends from the inner side surface of the longitudinal portion to the bottom end surface of the longitudinal portion, and the inner end of the second channel is connected to the first channel.
[0009] Optionally, in the compressor dynamic disc dynamic balancing detection loading device of the present invention, the upper end of the first channel is connected to the first fluid delivery pipe, the lower end of the first channel is connected to the second fluid delivery pipe, the second fluid delivery pipe is led out from the first trough body, the second channel is connected to the third fluid delivery pipe, a fluid of a preset temperature is input into the first channel through the first fluid delivery pipe, a fluid of the same preset temperature is input into the second channel through the third fluid delivery pipe, and the fluid of the first channel is led out through the second fluid delivery pipe.
[0010] Optionally, in the dynamic balancing detection loading device for the compressor dynamic disk of the present invention, two slide rail positioning parts are arranged in parallel at the bottom of the longitudinal part, and the slide rail positioning parts match the second groove body on the clamping base. Slide rail bearing parts are respectively arranged on one side of the two slide rail positioning parts, and a drive assembly hole is arranged at the bottom end of the longitudinal part, and the drive assembly hole matches the drive telescopic part of the first drive unit. A drive fixing hole is arranged on one side of the bottom end of the longitudinal part, and the drive fixing hole is perpendicular to the drive assembly hole. A second fastening hole is arranged at the end of the drive telescopic part of the first drive unit, and the connection between the first drive unit and the clamping end is realized by assembling the first fastener with the drive assembly hole, the drive fixing hole and the second fastening hole, and a clamping cavity is arranged on the inner side of the clamping end.
[0011] Optionally, in the compressor dynamic disc dynamic balancing detection loading device of the present invention, the coupling assembly includes a support part, a bearing, a coupling part and a locking pin. The support part is fixedly arranged on the top of the radial power assembly body of the radial power assembly. The upper part of the coupling part is fixedly connected to the clamping base. The lower part of the coupling part is locked with the power output part on the inner side of the support part through the locking pin. The bearing is assembled in the cavity formed by the clamping base, the support part and the coupling part.
[0012] Optionally, in the dynamic balancing detection loading device for the compressor movable plate of the present invention, the coupling part includes a coupling part body and a positioning ring integrally connected to the top of the coupling part body, a plurality of third fastening holes are arranged on the circumference of the positioning ring, and the third fastening holes match the first fastening holes on the clamping base, and a plurality of positioning protrusions are distributed circumferentially on the outside of the coupling part body, and the positioning protrusions match the positioning grooves on the inner side of the assembly fixing hole of the clamping base.
[0013] Optionally, in the compressor dynamic plate dynamic balance detection loading device of the present invention, a first locking hole is provided at the lower end of the coupling body, the first locking hole is perpendicular to the axis of the coupling body, and a plurality of locking positioning grooves are provided on the inner side of the lower end of the coupling body.
[0014] Optionally, in the compressor dynamic disc dynamic balance detection loading device of the present invention, a plurality of locking positioning protrusions are provided on the circumference of the outer wall of the power output part, and a second locking hole is provided at the upper end of the power output part, and the second locking hole is perpendicular to the axis of the power output part.
[0015] Optionally, in the compressor dynamic disc dynamic balancing detection loading device of the present invention, the longitudinal power assembly includes a base, a plurality of sliding columns circumferentially distributed on the base, and a power disc movably assembled on the sliding columns. A plurality of second drive units are circumferentially arranged on the base, and the second drive units are fixedly connected to the power disc. When the second drive units move longitudinally, the power disc moves synchronously longitudinally. A fixing seat for assembling a radial power assembly is provided on the power disc, and the fixing seat is used to fix the radial power assembly.
[0016] The compressor rotor plate dynamic balance detection and loading device of the present invention has the following beneficial technical effects:
[0017] 1. More accurate and realistic simulation of the service environment: The compressor rotor plate is tested in a temperature-controlled environment, and the axial and radial inspections are performed simultaneously during the same inspection process. By simulating real working conditions, it can be closer to the actual application requirements in actual service scenarios, making the test results more valuable for reference and helping to more accurately evaluate the performance of the compressor rotor plate in actual use.
[0018] 2. Improve detection accuracy and reliability: By optimizing the fixture design, stress damage to the compressor rotor during the clamping process is avoided, ensuring the integrity and stability of the components during the detection process.
[0019] 3. Simplify the testing process and improve testing efficiency and safety: The axial and radial performance tests of the compressor rotor are completed simultaneously during the same testing process, eliminating the need to use different equipment for separate step-by-step testing. This integrated testing method greatly simplifies the testing process, improves testing efficiency, and reduces testing costs. The clamping and disassembly process is simpler and faster, reducing manual operation time during the testing process and also reducing safety risks that may be caused by complex operations, further improving the overall efficiency and safety of the test.
[0020] 4. Extend the service life of components: Through precise dynamic balancing performance testing, the imbalance problem of the compressor rotor plate can be discovered and corrected in time, thereby effectively reducing vibration and wear during engine operation, extending the service life of the compressor rotor plate, and improving the overall performance and reliability of the vehicle. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0022] Figure 1 This is a structural example diagram of a dynamic balance detection loading device for a compressor rotor according to an embodiment of the present application;
[0023] Figure 2 1 is a cross-sectional structural example diagram of a compressor rotor plate dynamic balance detection loading device according to an embodiment of the present application;
[0024] Figure 3 This is an example diagram of a partial structure of a clamping assembly according to an embodiment of the present application;
[0025] Figure 4 This is an example diagram of a partial structure of a clamping base according to an embodiment of the present application;
[0026] Figure 5 This is a structural example diagram of the clamping end portion according to an embodiment of the present application;
[0027] Figure 6 is another structural example diagram of the clamping end portion according to an embodiment of the present application;
[0028] Figure 7 is an exemplary diagram of a cross-sectional structure of a clamping end portion according to an embodiment of the present application;
[0029] Figure 8 This is a partial structural cross-sectional diagram of a dynamic balance detection loading device for a compressor rotor according to an embodiment of the present application;
[0030] Figure 9 Another partial structural cross-sectional diagram of a compressor rotor plate dynamic balancing detection loading device according to an embodiment of the present application;
[0031] Figure 10 This is a structural example diagram of the coupling portion of an embodiment of the present application;
[0032] Figure 11 This is an example diagram of a partial structure of a radial power assembly according to an embodiment of the present application;
[0033] Figure 12 This is a structural example diagram of a longitudinal power assembly according to an embodiment of the present application;
[0034] In the figure, A-clamping assembly, B-coupling assembly, C-radial power assembly, D-longitudinal power assembly, A1-clamping base, A2-first drive unit, A3-clamping end, A11-clamping base body, A12-assembly fixing hole, A13-drive seat, A14-first slot body, A15-second slot body, A16-positioning groove, A17-first fastening hole, A18-bearing assembly part, A21-first drive unit body, A22-drive telescopic part, A23-second fastening hole, A24-first fastener, A31-longitudinal part, A32-transverse part, A33-first channel, A34-second channel, A35-slide rail positioning part, A36-slide rail bearing part, A37-drive assembly hole, A38-drive fixing hole, A39-clamping cavity, E1-first fluid delivery pipe, E2-second fluid delivery pipe, E3-third fluid delivery pipe, B 1-support part, B2-bearing, B3-coupling part, B4-locking pin, C1-radial power component body, C2-power output part, B31-coupling part body, B32-locating ring, B33-third fastening hole, B34-locating protrusion, B35-first locking hole, B36-locking positioning groove, C21-locking positioning protrusion, C22-second locking hole, D1-base, D2-sliding column, D3-power disk, D4-second drive unit, D5-fixed seat. DETAILED DESCRIPTION
[0035] The embodiments of the present invention are described in detail below with reference to the accompanying drawings.
[0036] It should be noted that, in the absence of conflict, the following embodiments and features in the embodiments may be combined with each other; and, based on the embodiments in this disclosure, all other embodiments obtained by persons of ordinary skill in the art without creative work are within the scope of protection of this disclosure.
[0037] It should be noted that various aspects of the embodiments within the scope of the appended claims are described below. It should be apparent that the aspects described herein can be embodied in a wide variety of forms, and any specific structure and / or function described herein is merely illustrative. Based on this disclosure, it should be understood by those skilled in the art that an aspect described herein can be implemented independently of any other aspect, and two or more of these aspects can be combined in various ways. For example, any number of aspects described herein can be used to implement an apparatus and / or practice a method. In addition, other structures and / or functionalities other than one or more of the aspects described herein can be used to implement this apparatus and / or practice this method.
[0038] Figure 1 FIG. 1 is a structural example diagram of a dynamic balance detection loading device for a compressor rotor according to an embodiment of the present application, as shown in FIG. Figure 1 As shown, in this embodiment, the compressor dynamic disc dynamic balance detection loading device includes, from top to bottom, a clamping assembly A, a coupling assembly B, a radial power assembly C and a longitudinal power assembly D connected in sequence. The radial power assembly C fixedly arranged on the longitudinal power assembly D is connected to the clamping assembly A through the coupling assembly B. The clamping assembly A is driven to move in a circular motion by the radial power assembly C, and the radial power assembly C and the clamping assembly A are driven to move longitudinally by the longitudinal power assembly D.
[0039] Figure 2 FIG. 1 is a cross-sectional structural example of a compressor dynamic plate dynamic balance detection loading device according to an embodiment of the present application, as shown in FIG. Figure 1 and Figure 2 As shown, in this embodiment, the clamping assembly A includes a clamping base A1, a plurality of first drive units A2 circumferentially distributed on the clamping base A1, and a clamping end portion A3 circumferentially distributed on the clamping base A1 inside the plurality of first drive units A2. The clamping end portion A3 is connected to the first drive unit A2 in a one-to-one correspondence. When the first drive unit A2 moves radially along the clamping base A1, the clamping end portion A3 synchronously gathers toward the center of the clamping base A1 or synchronously disperses away from the center of the clamping base A1.
[0040] Figure 3 This is an example diagram of the partial structure of the clamping assembly according to an embodiment of the present application. Figure 4 FIG. 1 is an example diagram of a partial structure of a clamping base according to an embodiment of the present application, as shown in FIG. Figures 1 to 4As shown, in this embodiment, the clamping base body A11 of the clamping base A1 is disc-shaped as a whole, and an assembly fixing hole A12 is provided in the center of the clamping base body A11, and a plurality of drive seats A13 are circumferentially provided on the clamping base body A11, and the first drive unit body A21 of the first drive unit A2 is provided on the drive seat A13 in a one-to-one correspondence; a first groove body A14 is provided between the drive seat A13 and the assembly fixing hole A12, and the first groove body A14 is collinear with the axis of the first drive unit A2 and the center of the assembly fixing hole A12, and second groove bodies A15 are provided in parallel on both sides of each first groove body A14, and a plurality of positioning grooves A16 are provided on the inner circumference of the assembly fixing hole A12, and a plurality of first fastening holes A17 are provided on the clamping base body A11 outside the assembly fixing hole A12, and a bearing assembly part A18 coaxial with the assembly fixing hole A12 is provided at the bottom of the clamping base body A11.
[0041] Figure 5 : is a structural example diagram of the clamping end according to an embodiment of the present application, Figure 6 FIG. 1 is another structural example diagram of the clamping end according to an embodiment of the present application. Figure 7 This is an example diagram of the cross-sectional structure of the clamping end according to an embodiment of the present application, as shown in FIG. Figures 1 to 7 As shown, in this embodiment, the clamping end portion A3 comprises an integrally connected longitudinal portion A31 and transverse portion A32. A first channel A33 is defined within the longitudinal portion A31, and a second channel A34 is defined within the transverse portion A32. The first channel A33 extends from the inner side of the longitudinal portion A31 to the bottom end surface of the longitudinal portion A31, and the inner end of the second channel A34 is connected to the first channel A33. Two slide rail positioning portions A35 are provided parallel to the bottom of the longitudinal portion A31. These slide rail positioning portions A35 mate with the second groove A15 on the clamping base A1, and a slide rail bearing portion A36 is provided on one side of each slide rail positioning portion A35.
[0042] A drive assembly hole A37 is provided at the bottom end of the longitudinal portion A31, and the drive assembly hole A37 matches the drive telescopic portion A22 of the first drive unit A2. A drive fixing hole A38 is provided on one side of the bottom end of the longitudinal portion A31, and the drive fixing hole A38 is perpendicular to the drive assembly hole A37. In this embodiment, a second fastening hole A23 is provided at the end of the drive telescopic portion A22 of the first drive unit A2, and the connection between the first drive unit A2 and the clamping end A3 is realized by assembling the first fastener A24 with the drive assembly hole A37, the drive fixing hole A38 and the second fastening hole A23.
[0043] In this embodiment, a clamping cavity A39 is provided on the inner side of the clamping end portion A3. As an optional example, the clamping cavity A39 in this embodiment is curved and recessed toward the outer side of the clamping end portion A3. When multiple clamping end portions A3 are gathered together to clamp a workpiece, the multiple clamping cavities A39 form a quasi-spherical or quasi-ellipsoidal shape. In practical applications, the shape of the clamping cavity A39 can also be selected in other ways, and this embodiment does not limit this. In this embodiment, the clamping cavity A39 provided on the inner side of the clamping end portion A3 is used to stably clamp the end of the compressor rotor disc that requires dynamic balancing testing.
[0044] Figure 8 This is a partial structural cross-sectional diagram of a dynamic balance detection loading device for a compressor rotor according to an embodiment of the present application. Figures 1 to 8 As shown, in this embodiment, the upper end of the first channel A33 is connected to the first fluid delivery pipe E1, the lower end of the first channel A33 is connected to the second fluid delivery pipe E2, the second fluid delivery pipe E2 is led out from the first tank body A14, and the second channel A34 is connected to the third fluid delivery pipe E3. In actual application, a fluid of a preset temperature is input into the first channel A33 through the first fluid delivery pipe E1, a fluid of the same preset temperature is input into the second channel A34 through the third fluid delivery pipe E3, and the fluid of the first channel A33 is output through the second fluid delivery pipe E2. During the process of fluid circulation input and output, the temperature of the clamping end A3 is controlled. In actual application, the fluid can be gaseous or liquid. It should be noted that in this embodiment, the temperature of the clamping end A3 is conducted and controlled by circulating the fluid of the preset temperature, thereby achieving temperature simulation in the application scenario. The circulating fluid can be a low-temperature fluid such as liquid nitrogen or carbon dioxide, or a high-temperature fluid such as high-temperature thermal grease.
[0045] Figure 9 This is another partial structural cross-sectional example diagram of the compressor dynamic plate dynamic balance detection loading device according to an embodiment of the present application. Figure 1 and Figure 9 As shown, in this embodiment, the coupling assembly B includes a support portion B1, a bearing B2, a coupling portion B3, and a locking pin B4. The support portion B1 is fixedly mounted on the top of the radial power assembly body C1 of the radial power assembly C. The upper portion of the coupling portion B3 is fixedly connected to the clamping base A1. The lower portion of the coupling portion B3 is locked to the power output portion C2 inside the support portion B1 via a locking pin B4. The bearing B2 is assembled in the cavity formed by the clamping base A1, the support portion B1, and the coupling portion B3. Specifically, the bearing B2 in this embodiment is mounted within the bearing assembly portion A18 of the clamping base A1.
[0046] Figure 10 This is an example diagram of the structure of the coupling portion of the embodiment of the present application, as shown in FIG. Figure 1 、 Figure 2 、 Figure 9 and Figure 10 As shown, as an optional example, the coupling portion B3 of this embodiment includes a coupling portion body B31 and a positioning ring B32 integrally connected to the top of the coupling portion body B31. A plurality of third fastening holes B33 are circumferentially arranged on the positioning ring B32. The third fastening holes B33 match the first fastening holes A17 on the clamping base A1. A plurality of positioning protrusions B34 are circumferentially distributed on the outer side of the coupling portion body B31. The positioning protrusions B34 match the positioning grooves A16 inside the assembly and fixing hole A12 of the clamping base A1. In actual application, by matching the positioning protrusions B34 with the positioning grooves A16 of the clamping base A1, the coupling portion B3 is coaxially sleeved in the assembly and fixing hole A12 at the center of the clamping base A1. By matching the fasteners with the third fastening holes B33 and the first fastening hole A17 on the clamping base A1, the coupling portion B3 is radially fixed, and the positioning ring B32 is used to longitudinally position the coupling portion B3. In this embodiment, a first locking hole B35 is provided at the lower end of the coupling body B31. The first locking hole B35 is perpendicular to the axis of the coupling body B31. A plurality of locking positioning grooves B36 are provided on the inner side of the lower end of the coupling body B31. Figure 11 FIG. 1 is an example diagram of a partial structure of a radial power assembly according to an embodiment of the present application, as shown in FIG. Figure 11 As shown, in this embodiment, the outer wall of the power take-off portion C2 is provided with multiple locking and positioning protrusions C21, and the upper end of the power take-off portion C2 is provided with a second locking hole C22, which is perpendicular to the axis of the power take-off portion C2. In actual application, the locking and positioning protrusions C21 match the locking and positioning grooves B36, so that the power take-off portion C2 is assembled to the lower end of the coupling portion B3 and radially fixed. The locking pin B4 is inserted into the first locking hole B35 and the second locking hole C22 to achieve the longitudinal connection and fixation of the power take-off portion C2 and the coupling portion B3.
[0047] Figure 12 This is an example diagram of the structure of the longitudinal power assembly according to an embodiment of the present application, as shown in FIG. Figures 1 to 12 As shown, in this embodiment, the longitudinal power assembly D includes a base D1, a plurality of sliding posts D2 circumferentially distributed on the base D1, and a power disk D3 movably assembled on the sliding posts D2. A plurality of second drive units D4 are circumferentially arranged on the base D1. The second drive units D4 are fixedly connected to the power disk D3. When the second drive units D4 move longitudinally, the power disk D3 moves longitudinally synchronously. A fixing seat D5 for assembling the radial power assembly C is provided on the power disk D3. The fixing seat D5 is used to fix the radial power assembly C.
[0048] The application principle of the compressor rotor plate dynamic balance detection loading device according to the embodiment of the present invention is as follows:
[0049] The dynamic balance detection loading device for the compressor dynamic disk of this embodiment is used for dynamic balance detection equipment, specifically, as a device component of the dynamic balance detection equipment.
[0050] In practical application, firstly according to this embodiment Figures 1 to 12 The dynamic balancing detection loading device for the compressor rotor is assembled, and two dynamic balancing detection loading devices for the compressor rotor of this embodiment are symmetrically arranged in the vertical direction of the dynamic balancing detection equipment. At both ends of the clamping, the clamping end A3 of the clamping assembly A is clamped on the compressor rotor that needs to be dynamically balanced by adjusting the first drive unit A2. After the clamping end A3 is temperature-conducted and maintained, the radial power assembly C and the longitudinal power assembly D are started to perform dynamic balancing detection on the compressor rotor according to the detection requirements. The radial power assembly C can periodically output power clockwise or counterclockwise, and the longitudinal power assembly D can periodically output longitudinal power. After the compressor rotor is loaded and clamped by the dynamic balancing detection loading device of the compressor rotor of this embodiment, the dynamic balancing detection of the compressor rotor is performed by the dynamic balancing detection equipment. The temperature monitoring and dynamic balancing index monitoring and recording during the detection process can all be performed using the corresponding components in the existing technology.
[0051] The compressor rotor plate dynamic balance detection and loading device according to the embodiment of the present invention has the following beneficial technical effects through comprehensive structural design:
[0052] 1. More accurate and realistic simulation of the service environment: The compressor rotor plate is tested in a temperature-controlled environment, and the axial and radial inspections are performed simultaneously during the same inspection process. By simulating real working conditions, it can be closer to the actual application requirements in actual service scenarios, making the test results more valuable for reference and helping to more accurately evaluate the performance of the compressor rotor plate in actual use.
[0053] 2. Improve detection accuracy and reliability: By optimizing the fixture design, stress damage to the compressor rotor during the clamping process is avoided, ensuring the integrity and stability of the components during the detection process.
[0054] 3. Simplify the testing process and improve testing efficiency and safety: The axial and radial performance tests of the compressor rotor are completed simultaneously during the same testing process, eliminating the need to use different equipment for separate step-by-step testing. This integrated testing method greatly simplifies the testing process, improves testing efficiency, and reduces testing costs. The clamping and disassembly process is simpler and faster, reducing manual operation time during the testing process and also reducing safety risks that may be caused by complex operations, further improving the overall efficiency and safety of the test.
[0055] 4. Extend the service life of components: Through precise dynamic balancing performance testing, the imbalance problem of the compressor rotor plate can be discovered and corrected in time, thereby effectively reducing vibration and wear during engine operation, extending the service life of the compressor rotor plate, and improving the overall performance and reliability of the vehicle.
[0056] The above description is merely a specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any changes or substitutions that can be easily conceived by a person skilled in the art within the technical scope disclosed in the present invention should be included in the scope of protection of the present invention. Therefore, the scope of protection of the present invention should be based on the scope of protection of the claims.
Claims
1. A dynamic balance detection and loading device for a compressor rotor, characterized in that: The compressor dynamic disc dynamic balancing detection loading device includes, from top to bottom, a clamping assembly, a coupling assembly, a radial power assembly, and a longitudinal power assembly connected in sequence. The radial power assembly fixedly arranged on the longitudinal power assembly is connected to the clamping assembly through the coupling assembly. The radial power assembly drives the clamping assembly to move circumferentially, and the longitudinal power assembly drives the radial power assembly and the clamping assembly to move longitudinally. The clamping assembly includes a clamping base, a plurality of first drive units circumferentially distributed on the clamping base, and a clamping end portion. The clamping end portion is connected to the first drive unit in a one-to-one correspondence. When the first drive unit moves radially along the clamping base, the clamping end portion synchronously converges toward the center of the clamping base or synchronously disperses away from the center of the clamping base. The clamping base body of the clamping base is disc-shaped as a whole, an assembly fixing hole is provided in the center of the clamping base body, a plurality of drive seats are arranged circumferentially on the clamping base body, the first drive unit body of the first drive unit is arranged on the drive seat in a one-to-one correspondence, a first groove body is provided between the drive seat and the assembly fixing hole, the first groove body is collinear with the axis of the first drive unit and the center of the assembly fixing hole, a second groove body is provided in parallel on both sides of each first groove body, a plurality of positioning grooves are provided on the inner circumference of the assembly fixing hole, a plurality of first fastening holes are provided on the clamping base body outside the assembly fixing hole, and a bearing assembly portion coaxial with the assembly fixing hole is provided at the bottom of the clamping base body; The clamping end portion includes a longitudinal portion and a transverse portion that are integrally connected, a first channel is provided inside the longitudinal portion, and a second channel is provided inside the transverse portion, the first channel extends from the inner side surface of the longitudinal portion to the bottom end surface of the longitudinal portion, and the inner end of the second channel is connected to the first channel; The upper end of the first channel is connected to the first fluid delivery pipe, the lower end of the first channel is connected to the second fluid delivery pipe, the second fluid delivery pipe is led out from the first tank body, and the second channel is connected to the third fluid delivery pipe. Fluid at a preset temperature is input into the first channel through the first fluid delivery pipe, fluid at the same preset temperature is input into the second channel through the third fluid delivery pipe, and the fluid in the first channel is led out through the second fluid delivery pipe.
2. The compressor rotor plate dynamic balance detection loading device according to claim 1, characterized in that: Two slide rail positioning parts are arranged in parallel at the bottom of the longitudinal part, and the slide rail positioning parts match the second groove body on the clamping base. A slide rail bearing part is arranged on one side of the two slide rail positioning parts respectively. A drive assembly hole is arranged at the bottom end of the longitudinal part, and the drive assembly hole matches the drive telescopic part of the first drive unit. A drive fixing hole is arranged on one side of the bottom end of the longitudinal part, and the drive fixing hole is perpendicular to the drive assembly hole. A second fastening hole is arranged at the end of the drive telescopic part of the first drive unit. The connection between the first drive unit and the clamping end is realized by assembling the first fastener with the drive assembly hole, the drive fixing hole and the second fastening hole, and a clamping cavity is arranged on the inner side of the clamping end.
3. The compressor rotor plate dynamic balance detection loading device according to claim 2, characterized in that: The coupling assembly includes a support part, a bearing, a coupling part and a locking pin. The support part is fixedly arranged on the top of the radial power assembly body of the radial power assembly. The upper part of the coupling part is fixedly connected to the clamping base. The lower part of the coupling part is locked with the power output part inside the support part through the locking pin. The bearing is assembled in the cavity formed by the clamping base, the support part and the coupling part.
4. The compressor rotor plate dynamic balance detection and loading device according to claim 3, characterized in that: The coupling part includes a coupling part body and a positioning ring integrally connected to the top of the coupling part body. A plurality of third fastening holes are arranged on the circumference of the positioning ring, and the third fastening holes match the first fastening holes on the clamping base. A plurality of positioning protrusions are distributed circumferentially on the outside of the coupling part body, and the positioning protrusions match the positioning grooves on the inner side of the assembly fixing hole of the clamping base.
5. The compressor rotor plate dynamic balance detection and loading device according to claim 4, characterized in that: A first locking hole is provided at the lower end of the coupling body, and the first locking hole is perpendicular to the axis of the coupling body. A plurality of locking positioning grooves are provided on the inner side of the lower end of the coupling body.
6. The compressor rotor plate dynamic balance detection and loading device according to claim 5, characterized in that: A plurality of locking positioning protrusions are arranged on the circumference of the outer wall of the power output part, and a second locking hole is arranged on the upper end of the power output part, and the second locking hole is perpendicular to the axis of the power output part.
7. The compressor rotor plate dynamic balance detection and loading device according to claim 6, characterized in that: The longitudinal power assembly includes a base, multiple sliding columns distributed circumferentially on the base, and a power disk movably assembled on the sliding columns. Multiple second drive units are arranged circumferentially on the base. The second drive units are fixedly connected to the power disk. When the second drive units move longitudinally, the power disk moves longitudinally synchronously. A fixing seat for assembling the radial power assembly is provided on the power disk, and the fixing seat is used to fix the radial power assembly.
Citation Information
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