Energy-saving autoclave for aerated concrete block

Abstract

The present application relates to the technical field of concrete block processing device, especially to an energy-saving autoclave for aerated concrete block, comprising: a containing frame; a containing shaft, the containing frame is provided with the containing shaft; a mounting rod, the autoclave body is fixedly connected with the mounting rod; a control panel, the mounting rods are slidably connected with the control panel; a first driving part group, the autoclave body is provided with the first driving part group connected with the control panel. The present application uses a three-stage expandable bearing structure, precisely controls the layer-by-layer unfolding and folding of the containing frame, and improves the loading and unloading efficiency of the concrete block. The structure controls the three-dimensional matrix arrangement of the concrete block in the autoclave body, constructs an equidistant heat exchange channel for each concrete block, effectively avoids the occurrence of local over-maintenance or under-maintenance phenomenon, and optimizes the water-heat reaction efficiency of the concrete block in the autoclave maintenance stage.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of concrete block processing devices, in particular to an energy-saving autoclave for aerated concrete blocks. BACKGROUND

[0002] The autoclave is the core equipment in the production of aerated concrete blocks. It provides a high-temperature and high-pressure steam environment, allowing the cementitious materials in the concrete blocks to fully react, thereby improving the mechanical properties and durability of the concrete blocks. During the autoclaving process of the concrete blocks, uniform distribution of steam and effective heat transfer are crucial to the final performance of the concrete blocks. The performance of the autoclave directly affects the density, compressive strength, and yield of the aerated concrete blocks. Therefore, the structural design of the autoclave is an important factor in improving the quality of concrete blocks.

[0003] However, existing autoclaves require high sealing performance to maintain a high-pressure, airtight environment. The feed inlet is usually designed to be narrow, making it difficult to load and unload the concrete blocks, which are heavy. This often results in the blocks being stacked near the feed inlet, leading to uneven distribution of materials inside the autoclave. This uneven stacking can severely hinder the circulation of steam, resulting in a decrease in local heat transfer efficiency and preventing some blocks from achieving the desired autoclaving effect. In addition, uneven heating can cause stress distribution imbalance within the blocks, affecting the overall performance and yield of the products. Therefore, there is an urgent need for an energy-efficient and efficient autoclave that optimizes block placement, improves steam circulation, and improves autoclaving efficiency and the quality of concrete blocks. SUMMARY

[0004] The present application provides an energy-saving autoclave for aerated concrete blocks that can uniformly distribute concrete blocks.

[0005] The technical implementation of the present application is as follows: an energy-saving autoclave for aerated concrete blocks, comprising a kettle body, a sealing door, and a temperature and pressure controller. It also includes: a holding rack, at least two layers of holding racks are provided in the kettle body, and the load-bearing platforms provided by each layer of holding racks are distributed at equal intervals; a holding shaft, the holding rack is provided with a holding shaft, and the holding shaft is arranged on the load-bearing plane of the holding rack in an equidistant array; a mounting rod, a mounting rod is fixedly connected in the kettle body; a control panel, a control panel is slidingly connected between the mounting rods, the number of control panels is consistent with the number of holding racks, each control panel is fixedly connected to each holding rack, and each control panel is arranged in a straight line in the vertical direction, and the bottommost control panel is fixedly installed in the kettle body; a first drive group, a first drive group connected to the control panel is provided in the kettle body.

[0006] In a preferred embodiment of the present application, a sliding groove is arranged on each control plate except the topmost one, the first driving part group comprises: a sliding block, the sliding block is fixedly connected to each control plate except the bottommost one, and the sliding block and the sliding groove are slidably connected; a rotating shaft, the rotating shaft is rotatably connected to the bottommost control plate; a first servo motor, the first servo motor is fixedly connected to the bottommost control plate, and the output end of the first servo motor is coaxially fixed with the rotating shaft; a deflection wheel, the deflection wheel is fixedly connected to the control plate; and a pull belt, the pull belt is fixedly connected between the rotating shaft and the topmost control plate, and the rotating shaft winds or unwinds the pull belt.

[0007] In a preferred embodiment of the present application, the containing shaft is rotatably connected to the containing frame, and the containing shaft is in rolling contact with the concrete blocks.

[0008] In a preferred embodiment of the present application, the autoclave further comprises: a support frame, the support frame is fixedly connected to the inner wall of the autoclave body; a rotating rod, the rotating rod is rotatably connected to the support frame, and the rotating rod is arranged on the inner wall of the autoclave body to form a horizontal annular structure in the autoclave body, and the rotating rod is provided with at least two layers; an impeller, the impeller is fixedly connected to each rotating rod, and the impellers are arranged in an equidistant array on the rotating rods; and a second driving part group, the second driving part group is arranged in the autoclave body and connected to the rotating rods.

[0009] In a preferred embodiment of the present application, the second driving part group comprises: a first transmission rod, the first transmission rod is rotatably connected to the support frame; a first bevel gear, the first bevel gear is fixedly connected to the first transmission rod and the rotating rod; a transmission belt group, the transmission belt group is arranged between the first transmission rods; and a second servo motor, the second servo motor is fixedly connected in the autoclave body, and the output end of the second servo motor is coaxially fixed with the first transmission rod.

[0010] In a preferred embodiment of the present application, the autoclave further comprises: a control rod, the control rod is slidably connected to the inner wall of the autoclave body; a pull rod, the pull rod is slidably connected to each containing frame, and the pull rod is slidably connected to the control rod; a mounting plate, the mounting plate is fixedly connected to each containing frame; a swing vane, the swing vane is rotatably connected to the mounting plate, and the swing vane is provided with at least two groups; a sub connecting arm, the sub connecting arm is slidably connected to the swing vane, and the sub connecting arm is rotatably connected to the pull rod; and a third driving part group, the third driving part group is arranged in the autoclave body and connected to the second driving part group and the pull rod.

[0011] In a preferred embodiment of the present application, the autoclave further comprises: a telescopic sub vane, the telescopic sub vane is slidably connected to the bottom of the swing vane, and the telescopic sub vane is folded with the swing vane when the containing frame is folded or unfolded.

[0012] In a preferred embodiment of the present application, the third driving part group comprises: a second transmission rod, which is rotatably connected to the kettle body; a second bevel gear, which is fixedly connected to the second transmission rod and one of the first transmission rods; a speed reducer, which is fixedly connected to the kettle body, and one of the connecting ends of the second transmission rod is fixed to the speed reducer; and an eccentric turntable, which is fixedly connected to the other connecting end of the speed reducer.

[0013] In a preferred embodiment of the present application, the autoclave further comprises: a control arm, which is rotatably connected to the kettle body, and the connecting ends of the control arm are rotatably connected to the sealing door.

[0014] In a preferred embodiment of the present application, the autoclave further comprises: a row of pipes, which are fixedly connected to the inside of the kettle body, and are evenly arranged on the inner walls of the front and rear sides of the kettle body and connected to the temperature and pressure controller.

[0015] The present application has the following advantages: by using a three-stage expandable bearing structure, the present application can improve the efficiency of loading and unloading of concrete blocks by precisely controlling the layer-by-layer expansion and folding of the holding frame; the structure can control the placement of concrete blocks in the kettle body in a three-dimensional matrix, construct equidistant heat exchange channels for each concrete block, and effectively avoid the occurrence of local over-maintenance or under-maintenance, thereby optimizing the water-heat reaction efficiency of concrete blocks during the autoclave curing stage. The present application constructs a composite flow field by the axial strong convection generated by the impeller and the radial sweeping flow induced by the oscillating blades, forming an axial-radial coupled three-dimensional spiral flow field in the kettle body. The dynamic flow field improves the local heat transfer coefficient of the block gap through the boundary layer disturbance effect, reduces the core-edge temperature difference of the concrete block, shortens the heating time, and ensures the spatial and temporal synchronization of the hydration reaction. In addition, it also accelerates the heat transfer efficiency, improves the utilization rate of steam medium, reduces the steam consumption, shortens the autoclave curing period, and reduces the product strength standard deviation, thereby ensuring the heat transfer efficiency while reducing the load of the temperature and pressure controller. Therefore, the present application can realize the dual improvement of quality consistency and energy efficiency on the basis of ensuring the heat transfer efficiency. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 The figure is a structural schematic diagram of the present application.

[0017] Figure 2 The figure is a position layout sectional view of the row of pipes in the present application.

[0018] Figure 3 The figure is a connection structure schematic diagram of the folding state of the layering mechanism in the present application.

[0019] Figure 4 The figure is a connection structure schematic diagram of the expansion state of the layering mechanism in the present application.

[0020] Figure 5 Figure 8 is a separate view of the connecting structure of the control plate, sliding slot and sliding block in the application.

[0021] Figure 6 Figure 9 is a position structure schematic diagram of the impeller circulation mechanism in the application.

[0022] Figure 7 Figure 10 is a connecting structure schematic diagram of the impeller circulation mechanism in the application.

[0023] Figure 8 Figure 11 is a position structure schematic diagram of the swing blade circulation mechanism in the application.

[0024] Figure 9 Figure 12 is a connecting structure schematic diagram of the swing blade circulation mechanism in the application.

[0025] Figure 10 Figure 13 is a state schematic diagram of the connecting block in the swing blade circulation mechanism during operation in the application.

[0026] Figure 11 Figure 14 is a state schematic diagram of the swing blade in the swing blade circulation mechanism during operation in the application.

[0027] Among them, the above-mentioned drawings include the following reference signs: 101, kettle body, 102, sealing door, 103, control arm, 104, temperature and pressure controller, 105, exhaust pipe, 201, containing frame, 202, containing shaft, 203, mounting rod, 204, control plate, 205, sliding slot, 206, sliding block, 207, rotating shaft, 208, gear ring, 209, first servo motor, 210, deflection wheel, 211, pull belt, 301, support frame, 302, rotating rod, 303, impeller, 304, first transmission rod, 305, first bevel gear, 306, transmission belt group, 307, second servo motor, 401, control rod, 402, pull rod, 403, mounting plate, 404, swing blade, 405, sub connecting arm, 406, telescopic sub-blade, 407, second transmission rod, 408, second bevel gear, 409, speed reducer, 410, eccentric turntable, 411, connecting block. DETAILED DESCRIPTION

[0028] First of all, it should be pointed out that in the different described embodiments, the same parts are provided with the same reference signs or the same component names, wherein the disclosure contained in the entire specification can be transferred to the same parts with the same reference signs or the same component names in the meaning. The selected position description in the specification, such as up, down, lateral and the like, also refers to the directly described and shown drawings and is transferred to the new position in the meaning when the position changes.

[0029] Embodiment: combination Figures 1-2As shown, an energy-saving autoclave for aerated concrete blocks comprises: a kettle body 101, both left and right sides of the kettle body 101 are provided with feed ports, and the concrete blocks are placed into the kettle body 101 from the two feed ports; a sealing door 102, the sealing door 102 is rotatably installed on both left and right sides of the kettle body 101, and is used for closing the two feed ports respectively, and the sealing door 102 is provided with a double-sealing rubber ring at the edge to ensure that a stable closed environment is formed in the kettle body 101; a control arm 103, the control arm 103 is rotatably installed on the top of the kettle body 101, and the connecting end of each control arm 103 is rotatably connected with the corresponding sealing door 102 to automatically open and close the sealing door 102; a temperature and pressure controller 104, the temperature and pressure controller 104 is fixedly installed on the top of the kettle body 101 and is connected with the inside of the kettle body 101, and is used for monitoring and regulating the pressure and temperature parameters in the kettle body 101 in real time; and a discharge pipe 105, the discharge pipe 105 is fixedly installed in the inside of the kettle body 101, is uniformly arranged on the inner walls of the front and rear sides of the kettle body 101, and is connected with the temperature and pressure controller 104, so that the temperature and pressure controller 104 uniformly sends high-temperature gas into the kettle body 101 through the discharge pipe 105.

[0030] The control arm 103 is started to rotate the sealing door 102 upward to open the kettle body 101, and then the concrete blocks are placed in the kettle body 101, after completion, the sealing door 102 is reversely rotated to close the feed port and form a closed space; the temperature and pressure controller 104 is started to accurately control the temperature and pressure parameters in the kettle body 101 in the range of 180-200℃ and 1.0-1.2MPa, and maintains an autoclaving and curing period of 8-10 hours, so as to ensure that the internal materials of the concrete blocks fully complete the hydrothermal synthesis reaction.

[0031] In combination Figures 3-5 As shown, the autoclave further comprises: a layering mechanism, the kettle body 101 is provided with the layering mechanism, the layering mechanism uniformly arranges the concrete blocks sent into the kettle body 101 in the kettle body 101, so as to ensure that the concrete blocks maintain accurate spacing in the vertical direction and realize uniform distribution of the arrangement density of the concrete blocks.

[0032] The layering mechanism comprises: a containing frame 201, the containing frame 201 is arranged in the kettle body 101, and the containing frame 201 is provided with three layers; when the three layers of the containing frame 201 are fully unfolded, the three bearing platforms are equidistantly distributed, and the concrete blocks are accurately placed in the kettle body 101; a containing shaft 202, the containing shaft 202 is rotationally installed on the containing frame 201, and the containing shaft 202 is equidistantly arranged on the bearing plane of the containing frame 201; the containing shaft 202 forms rolling contact with the concrete blocks, realizes smooth pushing of the concrete blocks, facilitates the placing operation of the concrete blocks, reduces the area of the bottom of the concrete blocks, and promotes uniform reaction of the concrete blocks at various positions during the autoclaved curing process; a mounting rod 203, the mounting rod 203 is fixedly installed in the kettle body 101 and is arranged at the four corners of the space in the kettle body 101; a control plate 204, three groups of the control plate 204 are slidingly installed between the mounting rods 203, the three groups of the control plate 204 are fixedly connected with the three groups of the containing frame 201, and the movement of the control plate 204 realizes the unfolding and folding of the containing frame 201; the three groups of the control plate 204 are arranged in a straight line along the vertical direction, and the bottommost control plate 204 is fixedly installed in the kettle body 101; a first driving part group, the first driving part group is arranged in the kettle body 101 and connected with the control plate 204, and the first driving part group drives the control plate 204 to move.

[0033] The first driving part set comprises: a sliding groove 205 arranged on the control plate 204, specifically, the left and right sides of the control plate 204 of the middle layer and the bottom layer are provided with the sliding groove 205; a sliding block 206 fixedly installed on the control plate 204, specifically, the left and right sides of the control plate 204 of the middle layer and the top layer are fixedly installed with the sliding block 206, the sliding cooperation between the adjacent two control plates 204 is realized through the sliding groove 205 and the sliding block 206, when the control plate 204 of the top layer is displaced, the control plate 204 will pass through the cooperation of the sliding groove 205 and the sliding block 206, and sequentially transmit the control of the control plate 204 of the next layer to displace, the sliding block 206 and the sliding groove 205 are provided with a wear-resistant coating to reduce the dynamic friction coefficient therebetween and improve the smooth degree of the control plate 204 in the moving process; a rotating shaft 207, two rotating shafts 207 are rotatably installed on the control plate 204 of the bottom layer; a gear ring 208, the front side of each of the two rotating shafts 207 is fixedly installed with the gear ring 208, the two gear rings 208 are engaged to enable the two rotating shafts 207 to synchronously and reversely rotate; a first servo motor 209, the first servo motor 209 is fixedly installed on the control plate 204 of the bottom layer, the output end of the first servo motor 209 is coaxially fixed with the left rotating shaft 207 by using a shaft coupling to provide a rotating driving force for the two rotating shafts 207; a deflector 210, the deflector 210 is fixedly installed on the control plate 204, specifically, the left and right sides of the control plate 204 of the bottom layer and the middle layer are provided with the deflector 210; a pull belt 211, the pull belt 211 is fixedly installed between the two rotating shafts 207 and the left and right ends of the control plate 204 of the top layer, the rotating of the rotating shaft 207 will wind or release the pull belt 211 to control the movement of the control plate 204 of the top layer, the pull belt 211 will pass through the deflector 210 to realize the orientation adjustment, so that the forward and reverse rotation of the rotating shaft 207 can stably control the up and down movement of the control plate 204 of the top layer through the pull belt 211.

[0034] The loading operation process of the steam autoclave is as follows: the autoclave body 101 is opened, the operator moves the concrete blocks from the two side feed ports to the top layer of the holding frame 201 in order, the holding shaft 202 rolls to assist the movement of the concrete blocks, so that the concrete blocks are smoothly pushed in; when the top layer of the holding frame 201 is fully loaded, the first servo motor 209 is started, the rotating shaft 207 is controlled to wind the pull belt 211, the control plate 204 of the top layer is controlled to vertically rise under the constraint of the mounting rod 203, and the top layer of the holding frame 201 connected therewith and the concrete blocks placed on the holding frame 201 are vertically raised, so as to expand the operation space of the middle layer of the holding frame 201, after the operation space is completely expanded, the first servo motor 209 is immediately closed, and the operator can perform the concrete block laying operation on the expanded middle layer of the holding frame 201.

[0035] Similarly, when the middle layer of the holding frame 201 is full, the first servo motor 209 is started again, at this time, the control panel 204 of the top layer will hook the middle layer control panel 204 through the slider 206, drive the two layers of holding frames 201 to rise synchronously, so as to expand the working space of the bottom layer holding frame 201; after the working space of the bottom layer holding frame 201 is completely expanded, the first servo motor 209 is closed again, and the concrete block placing work is carried out on the bottom layer holding frame 201 until the holding frame 201 is full, and the whole batch of concrete block placing work for autoclaving treatment is completed, finally, the layered mechanism forms a three-level space bearing structure; finally, the door 102 is closed, and the temperature and pressure controller 104 is controlled to carry out autoclaving treatment.

[0036] Conversely, when the concrete block needs to be unloaded, the reverse operation is performed, the concrete block on the bottom layer holding frame 201 is taken out from bottom to top, and the layered holding frame 201 is folded; through the above folding and expanding mode, the concrete block can be uniformly placed in the three-dimensional matrix in the kettle body 101, so that each concrete block can obtain sufficient and balanced heat exchange conditions, and the occurrence of local over-maintenance or under-maintenance phenomenon is avoided, thereby optimizing the water and heat reaction efficiency of the concrete block in the autoclaving maintenance stage, and improving the 28-day compressive strength index of the concrete block.

[0037] In combination with Figures 6-7 As shown in the figure, the autoclave also includes: an impeller circulating mechanism, the kettle body 101 is provided with an impeller circulating mechanism, the impeller circulating mechanism is arranged at the outer edge of the concrete block, and is used for continuously disturbing the high-temperature gas inside the kettle body 101 in the working state, breaking the temperature boundary layer effect formed by the three-dimensional placement of the concrete block, and improving the uniformity of the temperature field in the kettle body 101.

[0038] The impeller circulating mechanism includes: a support frame 301, the support frame 301 is fixedly installed on the inner wall of the kettle body 101; a rotating rod 302, the rotating rod 302 is rotatably installed on the support frame 301, and the rotating rod 302 is arranged on the four inner side walls of the kettle body 101 to form a horizontal annular structure, and the rotating rod 302 arranged in this way is provided with two layers; an impeller 303, the impeller 303 is fixedly installed on each rotating rod 302, and the impellers 303 are arranged in an equidistant array on the rotating rod 302, and the rotation of the rotating rod 302 promotes the gas flow in the kettle body 101 through the impeller 303; a second driving part group, the second driving part group is arranged in the kettle body 101 and connected with the rotating rod 302, and the second driving part group drives the rotating rod 302 to rotate.

[0039] The second driving part group comprises: a first transmission rod 304, the first transmission rod 304 is rotatably installed on the support frame 301, and two first transmission rods 304 are arranged at the right front side and the right rear side inside the kettle body 101 respectively; a first bevel gear 305, the first bevel gear 305 is fixedly installed on the first transmission rod 304 and the rotating rod 302, and the first transmission rod 304 and the rotating rod 302 are driven by the meshing effect between the first bevel gears 305. Figure 6 Specifically, the first bevel gear 305 on the right front first transmission rod 304 meshes with the first bevel gear 305 on the front and right rotating rod 302, the first bevel gear 305 on the right rear first transmission rod 304 meshes with the first bevel gear 305 on the right and rear rotating rod 302, and the first bevel gear 305 on the front and rear rotating rod 302 meshes with the first bevel gear 305 on the left rotating rod 302. In addition, the first bevel gear 305 on the first transmission rod 304 is provided with two layers, so as to synchronously drive the two layers of rotating rods 302; a transmission belt group 306 is arranged between the two first transmission rods 304, and the transmission belt group 306 realizes synchronous rotation of the two first transmission rods 304; a second servo motor 307 is fixedly installed in the kettle body 101, and the output end of the second servo motor 307 is coaxially fixed with the first transmission rod 304 at the right front side by using a shaft coupling.

[0040] Since the high-temperature steam or hot air enters the kettle body 101, a heat retention area is formed on the periphery of the three-dimensionally arranged concrete blocks due to the natural convection effect, so that the temperature gradient is unevenly distributed; therefore, the impeller circulating mechanism is additionally arranged, when the concrete blocks are subjected to autoclaving treatment, the first servo motor 209 is started, each rotating rod 302 is driven to rotate synchronously by the first transmission rod 304, and then the impeller 303 is driven to perform centripetal rotary motion, so that directional flow is generated in the outer edge area of the concrete block array in the kettle body 101 by driving high-position airflow, and a three-dimensional spiral circulating flow field is formed. This controlled fluid motion not only improves the convective heat exchange coefficient of the surface of the concrete block through the boundary layer thinning effect and the heat exchange efficiency, but also continuously transports the heat in the central high-temperature area to the edge low-temperature area by relying on the turbulent flow heat transfer mechanism, so as to improve the “core overheating-edge underheating” phenomenon commonly occurring in the traditional static curing process, and improve the mechanical property consistency of the concrete block products.

[0041] As shown in Figures 8-11 The autoclave further comprises: a swing leaf circulating mechanism, the swing leaf circulating mechanism is arranged in the gap of the pushed concrete blocks in the kettle body 101, and is used for forming a tangential airflow velocity on the surface of the concrete blocks, so as to shorten the temperature deviation between the inside and the surface layer of the concrete blocks.

[0042] The swing-leaf circulating mechanism comprises: control rods 401, which are slidably installed on the rear side walls of the kettle bodies 101 and displaceable in the front-rear direction, and two control rods 401 are provided; pull rods 402, which are slidably installed on each layer of the holding shelves 201 and symmetrically distributed on the left and right sides, and displaceable in the front-rear direction, and the pull rods 402 are slidably installed with the control rods 401, specifically, the three pull rods 402 on the left side are slidably connected with the control rod 401 on the left side, the three pull rods 402 on the right side are slidably connected with the control rod 401 on the right side, and the three pull rods 402 on the same side will be synchronously displaced in the front-rear direction under the action of the control rod 401, and the pull rods 402 will be displaced upward and downward relative to the control rod 401 when each layer of the holding shelves 201 is folded or unfolded; mounting plates 403, which are fixedly installed on each layer of the holding shelves 201 and symmetrically distributed on the left and right sides; swing leaves 404, which are rotatably installed on the mounting plates 403, specifically, two swing leaves 404 symmetrically distributed in the front-rear direction are rotatably installed on the two mounting plates 403 on the same layer of the holding shelves 201; sub connecting arms 405, which are slidably installed on the ends of the swing leaves 404 connected with the mounting plates 403, and rotatably installed with the pull rods 402, and the sub connecting arms 405 and the swing leaves 404 are respectively arranged on the two sides of the rotation axes of the swing leaves 404, so that the reciprocating movement of the pull rods 402 can control the reciprocating swing of the swing leaves 404; telescopic sub leaves 406, which are slidably installed on the bottoms of the swing leaves 404, and when the three layers of the holding shelves 201 are folded, the holding shelves 201 and the holding shafts 202 thereon will push the telescopic sub leaves 406 to be folded with the swing leaves 404, so that the swing leaves 404 can be swept and swung in a large area when the concrete blocks are autoclaved, and the swing leaves 404 will not affect the operation of the holding shelves 201 when the holding shelves 201 are folded; a second transmission rod 407, which is rotatably installed in the kettle body 101 and arranged at the lower rear part of the kettle body 101; a second bevel gear 408, which is fixedly installed on the right end of the second transmission rod 407 and the lower end of the right first transmission rod 304, and the first transmission rod 304 and the second transmission rod 407 will be driven by the meshing action of the second bevel gear 408; reducers 409, which are fixedly installed in the kettle body 101 and symmetrically distributed on the left and right sides, and one of the connecting ends of the second transmission rod 407 and the two reducers 409 is fixedly connected by using a shaft coupling; eccentric turntables 410, which are fixedly installed on the other connecting ends of the two reducers 409 by using a shaft coupling, and the rotation of the second transmission rod 407 is transmitted to the rotation of the eccentric turntable 410 through the reducers 409, the connecting ends of the reducers 409 are supported by using double-row tapered roller bearings, so as to ensure that the eccentric turntable 410 can bear radial load while maintaining the rotation accuracy;The connecting block 411 is provided with an eccentric end on the eccentric rotating disc 410, and the eccentric end of the two eccentric rotating discs 410 is movably connected with the connecting block 411, specifically, the connecting block 411 is rotatably connected with the eccentric end of the eccentric rotating disc 410, and the connecting block 411 is movably connected with the pull rod 402 by using a ball head.

[0043] In the process of the impeller circulating mechanism running, when the first transmission rod 304 is driven to rotate by the first servo motor 209, the second bevel gear 408 fixed at the end of the first transmission rod 304 vertically transmits the torque to the second transmission rod 407, and the second transmission rod 407 converts the high-speed rotation of the impeller 303 into stable low-speed rotation of the eccentric rotating disc 410 through the speed reducer 409, and the eccentric rotating disc 410 controls all the pull rods 402 to make reciprocating linear motion through the connecting block 411 and the control rod 401, and finally converts the reciprocating linear motion into the periodic swinging of the swing blade 404. The reciprocating swing blade 404 reduces the temperature gradient generated between the concrete blocks, compresses the radial temperature difference in the cylinder body 101, promotes heat exchange and uniform distribution of humidity in the cylinder body 101, and provides a more ideal curing environment for the concrete blocks, thereby helping the concrete blocks to fully conduct the hydration reaction and improving the strength and durability of the concrete blocks.

[0044] The electrical connections in the embodiment are all designed to be waterproof and moisture-proof, and the protection level reaches the IP65 standard, so that stable operation in a high-temperature and high-pressure environment is ensured.

[0045] The application is described in detail above, and the principle and implementation mode of the application are described by using specific examples in this paper. The above description of the embodiments is only used to help understand the method of the application and its core idea; at the same time, for those skilled in the art, according to the idea of the application, the specific implementation mode and application range will be changed, and the above description should not be understood as a limitation of the application.

Claims

1. An energy-saving autoclave for aerated concrete blocks, comprising: A kettle body (101), a sealing door (102) and a temperature and pressure controller (104); characterized in that it also includes: a holding rack (201), at least two layers of holding racks (201) are provided in the kettle body (101), and the bearing platforms provided by the holding racks (201) in the unfolded state are equidistantly distributed; a holding shaft (202), the holding rack (201) is provided with a holding shaft (202), and the holding shafts (202) are arranged in an equidistant array on the bearing plane of the holding rack (201) to reduce the area blocked by the bottom of the concrete block; a mounting rod (203), the mounting rod (203) is fixedly connected to the kettle body (101); a control panel (204), a control panel (204) is slidably connected between the mounting rods (203), the number of the control panels (204) is consistent with the number of the holding racks (201), each control panel (204) is fixedly connected to each holding rack (201), and each control panel (204) is arranged in a straight line along the vertical direction, and the bottom control panel (204) is fixedly installed in the kettle body (101), and the control panel (204) moves to control the holding rack (201) to retract and extend; a first driving unit group, a first driving unit group connected to the control panel (204) is provided in the kettle body (101), and the first driving unit group drives the control panel (204) to move; All control panels (204) except the top layer are provided with a slide groove (205), and the first driving unit group includes: a slider (206), and the control panels (204) except the bottom layer are fixedly connected with the slider (206), and two adjacent control panels (204) will slide and cooperate with each other through the slide groove (205) and the slider (206), so that when the control panel (204) on the top layer is displaced, the control panel (204) will sequentially control the displacement of the control panel (204) on the next layer through the cooperation of the slide groove (205) and the slider (206); a rotating shaft (207), and the control panel (204) on the bottom layer is rotatably connected with the rotating shaft (207); A first servo motor (209) is fixedly connected to the bottom control board (204), and an output end of the first servo motor (209) is coaxially fixed with the rotating shaft (207); a redirecting wheel (210) is fixedly connected to the control boards (204) other than the top layer; and a pull belt (211) is fixedly connected between the rotating shaft (207) and the top control board (204), and the pull belt (211) is passed around the redirecting wheel (210) to achieve azimuth adjustment. The rotating shaft (207) rotates to reel in or unreel the pull belt (211) to control the movement of the top control board (204).

2. The energy-saving autoclave for aerated concrete blocks according to claim 1, characterized in that: The holding shaft (202) is rotatably connected to the holding frame (201), and the holding shaft (202) forms rolling contact with the concrete blocks.

3. The energy-saving autoclave for aerated concrete blocks according to claim 2, characterized in that: The autoclave further comprises: a support frame (301), the support frame (301) being fixedly connected to the inner wall of the kettle body (101); a rotating rod (302), the rotating rod (302) being rotatably connected to the support frame (301), the rotating rod (302) being arranged on the inner wall of the kettle body (101) to form a horizontal annular structure in the kettle body (101), and the rotating rod (302) being provided with at least two layers; an impeller (303), each rotating rod (302) being fixedly connected to an impeller (303), the impellers (303) being arranged in an equidistant array on the rotating rod (302), and the rotation of the rotating rod (302) promoting the flow of gas in the kettle body (101) through the impeller (303); and a second driving unit group, the kettle body (101) being provided with a second driving unit group connected to the rotating rod (302), the second driving unit group driving the rotating rod (302) to rotate.

4. The energy-saving autoclave for aerated concrete blocks according to claim 3, characterized in that: The second driving unit group comprises: a first transmission rod (304), the first transmission rod (304) being rotatably connected to the support frame (301); a first bevel gear (305), the first transmission rod (304) and the rotating rod (302) being fixedly connected to the first bevel gear (305), and transmission between the first transmission rod (304) and the rotating rod (302) is achieved through meshing between the first bevel gears (305); a transmission belt group (306), a transmission belt group (306) being provided between the first transmission rods (304) for achieving synchronous rotation of the first transmission rods (304); and a second servo motor (307), the second servo motor (307) being fixedly connected to the kettle body (101), and the output end of the second servo motor (307) being coaxially fixed to one of the first transmission rods (304).

5. The energy-saving autoclave for aerated concrete blocks according to claim 4, characterized in that: The autoclave further comprises: a control rod (401), the control rod (401) being slidably connected to the inner wall of the autoclave body (101); a pull rod (402), each layer of the storage rack (201) being slidably connected to the pull rod (402), the pull rod (402) being slidably connected to the control rod (401), each pull rod (402) being slidably connected to the control rod (401), each pull rod (402) being synchronously displaced under the action of the control rod (401), and when each layer of the storage rack (201) is retracted or extended, the pull rod (402) will be displaced up and down relative to the control rod (401); a mounting plate (403), each layer of the storage rack (201) being fixedly connected to the mounting plate (403); a swing blade (40 4), the mounting plate (403) is rotatably connected to a swinging blade (404), and at least two groups of the swinging blades (404) are provided; a sub-connecting arm (405), the swinging blade (404) is slidably connected to a sub-connecting arm (405), the sub-connecting arm (405) is rotatably connected to the pull rod (402), and the pull rod (402) moves back and forth to control the swinging blade (404) to sweep back and forth through the sub-connecting arm (405); a third driving unit group, a third driving unit group connecting the second driving unit group and the pull rod (402) is provided in the kettle body (101), and the third driving unit group drives the pull rod (402) to move back and forth.

6. The energy-saving autoclave for aerated concrete blocks according to claim 5, characterized in that: The autoclave further comprises a telescopic sub-blade (406), the bottom of the swing blade (404) being slidably connected to the telescopic sub-blade (406), and when the holding rack (201) is folded, the telescopic sub-blade (406) is folded relative to the swing blade (404).

7. The energy-saving autoclave for aerated concrete blocks according to claim 6, characterized in that: The third driving unit group includes a second transmission rod (407) which is rotatably connected to the kettle body (101); a second bevel gear (408) which is fixedly connected to the second transmission rod (407) and one of the first transmission rods (304); the first transmission rod (304) and the second transmission rod (407) are connected to each other through the meshing action of the second bevel gear (408); a reducer (409) which is fixedly connected to the kettle body (101); A reducer (409), wherein the second transmission rod (407) is fixed to one connection end of the reducer (409); an eccentric turntable (410), wherein the other connection end of the reducer (409) is fixedly connected to the eccentric turntable (410), and the rotation of the second transmission rod (407) is transmitted through the reducer (409) and converted into the rotation of the eccentric turntable (410); and a connecting block (411), wherein the eccentric turntable (410) is movably connected to one of the pull rods (402).

8. The energy-saving autoclave for aerated concrete blocks according to claim 7, characterized in that: The autoclave further comprises a control arm (103), the control arm (103) being rotatably connected to the autoclave body (101), and a connection end of the control arm (103) being rotatably connected to the sealing door (102) to automatically open and close the sealing door (102).

9. The energy-saving autoclave for aerated concrete blocks according to claim 8, characterized in that: The autoclave further comprises: a row pipe (105), the interior of the autoclave body (101) is fixedly connected with the row pipe (105), the row pipe (105) is evenly arranged on the inner walls of the front and rear sides of the autoclave body (101), and is connected to the temperature and pressure controller (104).

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