Rolling and flattening integrated printer
By setting up a coil feeding rack, winding gas expansion shaft, unwinding gas expansion shaft and deviation correction components in the rolling integrated printer, the cooperation of the servo motor and image sensors is used to solve the problem of deviation and inaccurate positioning of the coil feeding material, and stable printing of the coil and flat material is achieved.
Patent Information
- Application Number
- CN202510878282.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-27
- Publication Date
- 2025-08-08
AI Technical Summary
The existing roll-in-one printers have problems of deviation and inaccurate positioning during feeding.
The roll feeding rack is set up in the frame, equipped with a winding gas expansion shaft and an unwinding gas expansion shaft, and is driven by a servo motor, combined with a deviation correction component and an image sensor for deviation correction. The combination of the pressing roller and the servo motor ensures the accurate positioning and stable transportation of the roll on the printing platform.
It realizes stable printing of coil and flat materials, improves the accuracy of feeding and positioning accuracy, and avoids the phenomenon of coil deviation.
Smart Images

Figure CN120440689A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of printing technology, and in particular to a roll-to-flatbed printer. Background Art
[0002] A roll-to-flatbed printer is a multifunctional printer capable of printing on both flatbed and roll materials. It typically includes a printing mechanism, a flatbed feed mechanism, and a roll feed mechanism. To prevent interference between flatbed and roll materials, roll-to-flatbed printers place the flatbed and roll feed mechanisms at opposite ends of the printer. This allows printing on either roll material or flatbed material by simply activating the feed mechanism.
[0003] The Chinese utility model patent number CN219988825U discloses a roll-to-flat printer that uses a cutting assembly on the printer to automatically cut the printed material, solving the problem of uneven manual cutting in the existing technology. However, there are still defects such as feed deviation and inaccurate positioning during use.
[0004] Therefore, it is urgent to research and develop a roll-to-flat printer with a simple structure to solve the above technical problems. Summary of the Invention
[0005] The present invention aims to provide a roll-flat printer, which can solve the problems of feed deviation and inaccurate positioning.
[0006] In order to achieve the above-mentioned object, the present invention provides a roll-flat printer, the specific implementation scheme of which is as follows:
[0007] A roll-to-flatbed printer comprises a frame, a printing assembly is mounted on the frame, and a printing head of the printing assembly faces a printing platform of the frame to print on a roll or flat material on the printing platform; characterized in that:
[0008] A coil feeding rack is provided in the frame, and a winding air shaft and an unwinding air shaft are provided on the coil feeding rack. A servo motor is provided in the frame, and the servo motor is transmission-connected with the winding air shaft and the unwinding air shaft to drive the unwinding air shaft to deliver the coil to the printing platform for unwinding, and to drive the winding air shaft to rewind the printed coil;
[0009] A deflection correction component is provided on the side of the coil feeding rack close to the unwinding air shaft. An image sensor electrically connected to the deflection correction component is provided in the rack to detect the coil passing through the deflection correction component and control the deflection correction component to correct the deflected coil.
[0010] A feeding assembly is provided on the side of the coil feeding rack close to the winding air shaft, and the coil passes through the feeding assembly to facilitate the winding and unwinding of the coil. Pressing rollers are provided on the coil feeding rack close to the feeding assembly and the correction assembly, and each of the pressing rollers is tightly pressed against the coil.
[0011] The roll-to-flattening printer of the present invention is different from the prior art in that a roll-to-flattening printer is provided with a roll-to-roll feeding rack inside a frame, a winding air shaft and an unwinding air shaft are provided on the roll-to-roll feeding rack, and the winding air shaft and the unwinding air shaft are connected to a servo motor provided in the frame to drive the unwinding air shaft to transport the roll to the printing platform for unrolling, and drive the winding air shaft to rewind the printed roll. In actual use, the flat material can be directly placed on the printing platform, and the roll can be transported to the printing platform for unrolling and printing through the cooperation of the feeding component on the roll-to-roll feeding rack and the servo motor, so that a single printer is suitable for printing flat materials and rolls; and an image sensor is provided in the frame to perform image recognition on the roll passing through the correction component, so as to improve the correction accuracy, and the servo motor and the pressure roller on the roll feeding are tightly abutted against the roll, so that when the servo motor is in operation, it will inevitably pull the roll wrapped on the pressure roller to move, so as to avoid idling and causing the roll to deviate.
[0012] In some embodiments, the feeding assembly includes a mounting frame, on which a driving roller and a driven roller are provided. The servo motor is transmission-connected to the driving roller, and there is a gap between the driving roller and the driven roller for the coil to pass through.
[0013] By installing the driving roller and the driven roller on the mounting frame, the gap between the driving roller and the driven roller is used to allow the coil to pass through, ensuring that the operation of the servo motor can drive the coil to move and achieve stable feeding of the coil.
[0014] In some embodiments, an adjusting cylinder is provided on the mounting frame, and the adjusting cylinder is in transmission connection with the driven roller to drive the driven roller to move closer to or away from the driving roller.
[0015] By arranging an adjusting cylinder on the mounting frame, the adjusting cylinder is used to drive the driven roller close to or away from the driving roller, and the size of the gap between the driving roller and the driven roller is adjusted to adapt to the feeding of coils of different thicknesses.
[0016] In some embodiments, the piston of the drive cylinder is connected to a mounting plate, a telescopic rod connected to the mounting plate is provided on the mounting frame, a first mounting block is provided on both sides of the mounting plate, and the driven roller is mounted between the two first mounting blocks.
[0017] By connecting the mounting plate to the piston of the driving cylinder and arranging a telescopic rod on the mounting frame, the telescopic rod and the mounting plate are connected, and the driven roller is set between the two first mounting blocks on both sides of the mounting plate to ensure the adjustment stability of the driven roller on the mounting frame.
[0018] In some embodiments, a color mark detection component is provided on the mounting frame, and the detection end of the color mark detection component is directed toward the gap to detect the color or pattern on the coil passing through the feeding component, thereby assisting in the feeding positioning, alignment and deviation correction of the coil.
[0019] By arranging a color mark detection component on the mounting frame, with the detection end of the color mark detection component facing the gap, the color or pattern on the coil passing through the feeding component is detected, thereby improving the accuracy of the feeding positioning, alignment and correction of the coil.
[0020] In some embodiments, the color mark detection assembly includes a connecting plate, which is connected to the mounting frame, a first guide rail is provided on the connecting plate, a first slider is provided on the first guide rail, a second mounting block is provided on the first slider, and a color mark sensor is provided on the second mounting block, and the detection probe of the color mark sensor is the detection end of the color mark detection assembly.
[0021] By adopting a structure in which a first guide rail is arranged on a connecting plate, a first slider is arranged on the first guide rail, a second mounting block is arranged on the first slider, and a color mark sensor is arranged on the second mounting block as a color mark detection component, the detection end position of the color mark detection component can be adjusted, thereby increasing the detection range.
[0022] In some embodiments, the correction assembly includes a mounting seat, a plurality of optical axis detectors are provided on the top of the mounting seat, a guide seat is provided on the top of all the optical axis detectors, a first guide roller is provided on the guide seat, and a correction block is provided on the side of the mounting seat, and the correction block can move closer to or away from the guide seat.
[0023] By adopting a correction component including a mounting seat, several optical axis detectors on the top of the mounting seat, a guide seat on the top of the optical axis detector, a first guide roller on the guide seat and a correction block on the side of the mounting seat, in actual use, the optical axis detector is used in conjunction with the image sensor to detect the position of the coil passing through the first guide roller and the guide seat, and the correction block is used to correct the position of the coil by moving it closer to or away from the guide seat.
[0024] In some embodiments, a second guide rail is provided on the side of the mounting seat, a second slider is sleeved on the second guide rail, the second slider is provided with the correction block, and a correction groove is provided on the correction block so that the coil can pass through the correction groove and enter the guide seat.
[0025] By arranging a second guide rail on the side of the mounting seat, sleeved with a second slider on the second guide rail, and arranging a correction block on the second slider, the correction block can be moved closer to or away from the guide seat, and a correction groove for the coil to pass through is arranged on the correction block, and the groove wall of the correction groove is used to correct the position of the coil.
[0026] In some embodiments, a feed trough and a discharge trough connected to the interior of the frame are provided on the printing platform of the frame, and a second guide roller is provided in both the feed trough and the discharge trough.
[0027] By arranging a feed trough and a discharge trough connected to the printing platform on the frame, and arranging a second guide roller in the feed trough and the discharge trough, it is ensured that the coiled material enters and exits the printing platform.
[0028] In some embodiments, a driving gear is provided at the end of the rewinding inflatable shaft and the unwinding inflatable shaft, and the servo motor is connected to the driving gear via a gear belt or a gear chain.
[0029] By arranging a driving gear on the end of the winding and unwinding air shaft, the servo motor is connected to the driving gear through a gear belt or a gear chain structure, thereby improving the driving stability of the end of the winding and unwinding air shaft.
[0030] Based on the above technical solution, the present invention has the following beneficial effects compared with the prior art:
[0031] The servo motor is driven by the roller to move the rollers and the printing press to move the printed material. BRIEF DESCRIPTION OF THE DRAWINGS
[0032] Figure 1 It is a structural schematic diagram of the present invention;
[0033] Figure 2 It is a structural schematic diagram of the demolished part of the structure of the present invention;
[0034] Figure 3 It is a structural schematic diagram of the coil material feeding rack part of the present invention;
[0035] Figure 4 It is a structural schematic diagram of the feeding assembly of the present invention;
[0036] Figure 5 It is a structural schematic diagram of the correction component of the present invention.
[0037] Description of reference numerals:
[0038] 100, frame; 110, printing platform; 120, feed chute; 130, discharge chute; 140, second guide roller; 200, printing assembly; 300, web feed rack; 310, rewinding air shaft; 320, unwinding air shaft; 330, pinch roller; 340, drive gear; 400, servo motor; 500, deflection correction assembly; 510, mounting base; 520, optical axis detector; 530, guide base; 540, first guide roller; 550, deflection correction block ;551, correction groove; 560, second guide rail; 570, second slider; 600, feeding assembly; 610, mounting frame; 620, driving roller; 630, driven roller; 640, gap; 650, adjusting cylinder; 660, mounting plate; 670, telescopic rod; 680, first mounting block; 690, color mark detection assembly; 691, connecting plate; 692, first guide rail; 693, first slider; 694, second mounting block; 695, color mark sensor. DETAILED DESCRIPTION
[0039] To facilitate understanding of the present invention, specific embodiments of the present invention will be described in more detail below with reference to the accompanying drawings.
[0040] Unless otherwise specified or defined, the "first, second..." used in this article is only used to distinguish names and does not represent a specific quantity or order.
[0041] Unless stated otherwise or defined otherwise, the term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.
[0042] It should be noted that, in this document, “fixed to” or “connected to” may mean directly fixing or connecting to an element, or indirectly fixing or connecting to an element.
[0043] like Figure 1-5 As shown, the present embodiment provides a roll-to-flatbed printer, comprising a frame 100, on which a printing platform 110 for printing is provided, and a printing assembly 200 is mounted on the top of the frame 100, wherein the printing assembly 200 has a printing head facing the printing platform 110, for printing on a roll material or a flat material on the printing platform 110.
[0044] When printing on a flat material, the flat material only needs to be manually laid on the printing platform 110 .
[0045] A cavity is formed inside the frame 100, and a roll material feeding rack 300 is provided in the cavity. A winding air shaft 310 and an unwinding air shaft 320 are provided on the roll material feeding rack 300. The winding air shaft 310 and the unwinding air shaft 320 are transmission-connected to a servo motor 400 provided in the cavity to drive the unwinding air shaft 320 to transport the roll material to the printing platform 110 for unrolling, and to drive the winding air shaft 310 to rewind the printed roll material.
[0046] Specifically, a driving gear 340 is provided on the end of the winding inflatable shaft 310 and the unwinding inflatable shaft 320, and the servo motor 400 is connected to the driving gear 340 through a gear belt or a gear chain structure, thereby improving the driving stability of the end of the winding inflatable shaft 310 and the unwinding inflatable shaft 320.
[0047] A feed trough 120 and a discharge trough 130 are provided on the printing platform 110 of the frame 100, which are connected to the wall inside the frame 100. A second guide roller 140 is provided in each of the feed trough 120 and the discharge trough 130. The coiled material transported by the winding air shaft 310 and the unwinding air shaft 320 enters the printing platform 110 through the feed trough 120, and then returns to the cavity from the discharge trough 130 to be wound.
[0048] A deflection correction component 500 is provided on one side of the coil feeding rack 300 close to the unwinding air shaft 320, and an image sensor (not shown in the figure, the same below) electrically connected to the deflection correction component 500 is provided in the frame 100 to detect the coil passing through the deflection correction component 500 and control the deflection correction component 500 to correct the deviated coil.
[0049] The image sensor described in this embodiment is prior art.
[0050] The deflection correction assembly 500 includes a mounting base 510, with a plurality of optical axis detectors 520 mounted on top of the mounting base 510. A guide base 530 is mounted on top of each of the optical axis detectors 520. A first guide roller 540 is mounted on the guide base 530. Deflection correction blocks 550 are mounted on the sides of the mounting base 510 and are movable toward or away from the guide base 530. In actual use, the optical axis detectors 520 are used in conjunction with an image sensor to detect the position of a web passing through the first guide roller 540 and the guide base 530. The deflection correction blocks 550 are used to correct the web's position by moving toward or away from the guide base 530.
[0051] Furthermore, a second guide rail 560 is provided on the side of the mounting seat 510, a second slider 570 is sleeved on the second guide rail 560, the second slider 570 is provided with the correction block 550, and a correction groove 551 is opened on the correction block 550 so that the coiled material passes through the correction groove 551 and enters the guide seat 530.
[0052] In actual use, a second guide rail 560 is set on the side of the mounting seat 510, a second slider 570 is mounted on the second guide rail 560, and a correction block 550 is set on the second slider 570, so that the correction block 550 can be moved closer to or away from the guide seat 530, and a correction groove 551 for the coil to pass through is set on the correction block 550, and the groove wall of the correction groove 551 is used to correct the position of the coil.
[0053] A feeding assembly 600 is provided on the side of the coil feeding rack 300 close to the winding air shaft 310. The coil passes through the feeding assembly 600 for the purpose of winding and unwinding the coil. A pressure roller 330 is provided on the coil feeding rack 300 close to the feeding assembly 600 and the correction assembly 500. Each of the pressure rollers 330 is pressed tightly against the coil.
[0054] The feeding assembly 600 includes a mounting frame 610, on which a driving roller 620 and a driven roller 630 are provided. The servo motor 400 is transmission-connected to the driving roller 620. There is a gap 640 between the driving roller 620 and the driven roller 630 for the coil to pass through, ensuring that the operation of the servo motor 400 can drive the coil to move and achieve stable feeding of the coil.
[0055] Furthermore, an adjusting cylinder 650 is provided on the mounting frame 610, and the adjusting cylinder 650 is transmission-connected to the driven roller 630, driving the driven roller 630 to approach or move away from the driving roller 620, adjusting the size of the gap 640 between the driving roller 620 and the driven roller 630, and adapting to the feeding of coils of different thicknesses.
[0056] Furthermore, the piston of the driving cylinder is connected to a mounting plate 660, and a telescopic rod 670 connected to the mounting plate 660 is provided on the mounting frame 610. First mounting blocks 680 are provided on both sides of the mounting plate 660, and the driven roller 630 is mounted between the two first mounting blocks 680 to improve the adjustment stability of the driven roller 630 on the mounting frame 610.
[0057] A color mark detection assembly 690 is provided on the mounting frame 610, and the detection end of the color mark detection assembly 690 is directed toward the gap 640 to detect the color or pattern on the coil passing through the feeding assembly 600, assist in the feeding positioning, alignment and correction of the coil, and improve the accuracy of the feeding positioning, alignment and correction of the coil.
[0058] Specifically, the color mark detection assembly 690 includes a connecting plate 691, which is connected to the mounting frame 610. A first guide rail 692 is provided on the connecting plate 691, a first slider 693 is provided on the first guide rail 692, a second mounting block 694 is provided on the first slider 693, and a color mark sensor 695 is provided on the second mounting block 694. The detection probe of the color mark sensor 695 is the detection end of the color mark detection assembly 690. The adjustable position of the detection end of the color mark detection assembly 690 is used to increase the detection range.
[0059] The servo motor 400 described in this embodiment can be any servo motor 400 in the prior art, the adjustment cylinder 650 described in this embodiment can be any air cylinder or hydraulic cylinder in the prior art, and the color mark sensor 695 and the optical axis detector 520 described in this embodiment can be any existing technology.
[0060] The roll-to-flat printer of this embodiment is provided with a roll material feeding rack 300 inside the frame 100, and a rewinding air shaft 310 and an unwinding air shaft 320 are provided on the roll material feeding rack 300. The rewinding air shaft 310 and the unwinding air shaft 320 are connected to the servo motor 400 provided in the frame 100 to drive the unwinding air shaft 320 to convey the roll material to the printing platform 110 for unrolling, and to drive the rewinding air shaft 310 to rewind the printed roll material. In actual use, the flat material can be directly placed on the printing platform 110, and the flat material can be directly placed on the printing platform 110. The feeding assembly 600 and the servo motor 400 on the coil feeding rack 300 cooperate to transport the coil to the printing platform 110 for printing, so that a single printer can be suitable for printing flat materials and coils; and an image sensor is set in the frame 100 to perform image recognition on the coil passing through the correction assembly 500, so as to improve the correction accuracy, and the servo motor 400 and the pressure roller 330 on the coil feeding are tightly pressed against the coil, so that when the servo motor 400 is in operation, it will inevitably pull the coil wrapped on the pressure roller 330 to move, so as to avoid idling and causing the coil to deviate.
[0061] Based on the disclosure and teachings of the above description, those skilled in the art may also make changes and modifications to the above embodiments. Therefore, the present invention is not limited to the specific embodiments disclosed and described above, and modifications and variations of the present invention should also fall within the scope of protection of the claims of the present invention. In addition, although certain specific terms are used in this description, these terms are only for convenience of description and do not constitute any limitation to the present invention.
Claims
1. A roll-to-flatbed printer, comprising a frame (100), a printing assembly (200) mounted on the frame (100), a printing head of the printing assembly (200) facing a printing platform (110) of the frame (100) to print on a roll material or a flat material on the printing platform (110); characterized in that: A coil material feeding rack (300) is provided in the frame (100), and a winding air shaft (310) and an unwinding air shaft (320) are provided on the coil material feeding rack (300). A servo motor (400) is provided in the frame (100), and the servo motor (400) is connected to the winding air shaft (310) and the unwinding air shaft (320) in a transmission manner to drive the unwinding air shaft (320) to transport the coil material to the printing platform (110) for unfolding, and to drive the winding air shaft (310) to rewind the printed coil material. A deflection correction component (500) is provided on one side of the coil feeding rack (300) close to the unwinding air shaft (320), and an image sensor electrically connected to the deflection correction component (500) is provided in the frame (100) to detect the coil passing through the deflection correction component (500) and control the deflection correction component (500) to correct the deflected coil; A feeding assembly (600) is provided on one side of the coil feeding rack (300) close to the winding air shaft (310), and the coil passes through the feeding assembly (600) to facilitate the winding and unwinding of the coil. A pressing roller (330) is provided on the coil feeding rack (300) close to the feeding assembly (600) and the deviation correction assembly (500), and each of the pressing rollers (330) is pressed tightly against the coil.
2. The roll-flat printer according to claim 1, wherein: The feeding assembly (600) includes a mounting frame (610), a driving roller (620) and a driven roller (630) are provided on the mounting frame (610), the servo motor (400) is connected to the driving roller (620) in a transmission manner, and a gap (640) is provided between the driving roller (620) and the driven roller (630) for the coil to pass through.
3. The roll-to-flat printer according to claim 2, wherein: An adjusting cylinder (650) is provided on the mounting frame (610), and the adjusting cylinder (650) is in transmission connection with the driven roller (630) to drive the driven roller (630) to move closer to or away from the driving roller (620).
4. The roll-to-flat printer according to claim 3, wherein: The piston of the driving cylinder is connected to a mounting plate (660); a telescopic rod (670) connected to the mounting plate (660) is provided on the mounting frame (610); first mounting blocks (680) are provided on both sides of the mounting plate (660); and the driven roller (630) is mounted between the two first mounting blocks (680).
5. The roll-flat printer according to claim 2, wherein: A color mark detection assembly (690) is provided on the mounting frame (610), and a detection end of the color mark detection assembly (690) faces the gap (640) to detect the color or pattern on the coiled material passing through the feeding assembly (600), thereby assisting in the feeding positioning, alignment and deviation correction of the coiled material.
6. The roll-to-flat printer according to claim 5, wherein: The color mark detection assembly (690) comprises a connecting plate (691), the connecting plate (691) being connected to the mounting frame (610), a first guide rail (692) being provided on the connecting plate (691), a first slider (693) being provided on the first guide rail (692), a second mounting block (694) being provided on the first slider (693), a color mark sensor (695) being provided on the second mounting block (694), and a detection probe of the color mark sensor (695) being the detection end of the color mark detection assembly (690).
7. The roll-to-flat printer according to any one of claims 1 to 6, wherein: The deflection correction component (500) comprises a mounting seat (510), a plurality of optical axis detectors (520) are provided on the top of the mounting seat (510), a guide seat (530) is provided on the top of all the optical axis detectors (520), a first guide roller (540) is provided on the guide seat (530), and a deflection correction block (550) is provided on the side of the mounting seat (510), and the deflection correction block (550) can move closer to or away from the guide seat (530).
8. The roll-flat printer according to claim 7, wherein: A second guide rail (560) is provided on the side of the mounting seat (510), a second slider (570) is sleeved on the second guide rail (560), the second slider (570) is provided with the correction block (550), and the correction block (550) is provided with a correction groove (551) so that the coiled material can enter the guide seat (530) through the correction groove (551).
9. The roll-to-flat printer according to any one of claims 1 to 6, wherein: A feed trough (120) and a discharge trough (130) are provided on the printing platform (110) of the frame (100), and the feed trough (120) and the discharge trough (130) are both provided with a second guide roller (140).
10. The roll-to-flat printer according to any one of claims 1 to 6, wherein: The ends of the rewinding inflatable shaft (310) and the unwinding inflatable shaft (320) are provided with a driving gear (340), and the servo motor (400) is connected to the driving gear (340) via a gear belt or a gear chain.
Citation Information
Patent Citations
Rolling and flattening integrated printer
CN219988825U